CN106401466A - Soil squeezing rotary spraying pedestal pile forming device and construction method thereof - Google Patents
Soil squeezing rotary spraying pedestal pile forming device and construction method thereof Download PDFInfo
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- CN106401466A CN106401466A CN201611059897.0A CN201611059897A CN106401466A CN 106401466 A CN106401466 A CN 106401466A CN 201611059897 A CN201611059897 A CN 201611059897A CN 106401466 A CN106401466 A CN 106401466A
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- 239000002689 soil Substances 0.000 title claims abstract description 28
- 238000010276 construction Methods 0.000 title claims abstract description 14
- 238000005507 spraying Methods 0.000 title description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 title 1
- 238000005553 drilling Methods 0.000 claims description 31
- 239000007921 spray Substances 0.000 claims description 11
- 239000011440 grout Substances 0.000 claims description 9
- 238000005056 compaction Methods 0.000 claims 7
- 230000010412 perfusion Effects 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
- E02D5/44—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds with enlarged footing or enlargements at the bottom of the pile
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/60—Drill bits characterised by conduits or nozzles for drilling fluids
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/22—Rods or pipes with helical structure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/18—Drilling by liquid or gas jets, with or without entrained pellets
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/28—Enlarging drilled holes, e.g. by counterboring
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Piles And Underground Anchors (AREA)
Abstract
本发明提供了一种挤土旋喷扩底桩成型装置及其施工方法。所述挤土旋喷扩底桩成型装置包括具有钻头的钻杆和旋喷扩底器,所述钻头包括形成于其外周缘的若干通孔,所述旋喷扩底器包括注浆泵、与所述注浆泵连通的注浆管及高压喷嘴,所述注浆管插设于所述钻杆内,所述注浆管的喷口分别与若干所述通孔相对且所述高压喷嘴连通所述通孔和所述注浆管的喷口。本发明利用设于钻杆没的旋喷扩底器,完成对不同土质的扩口,该结构设计简单、成本低、效果好、适于批量生产和推广使用。
The present invention provides a soil squeezing and grouting device for expanding the bottom of a pile and a construction method thereof. The soil squeezing and grouting device for expanding the bottom of a pile comprises a drill rod with a drill bit and a rotary grouting device for expanding the bottom of the pile. The drill bit comprises a plurality of through holes formed on its outer periphery. The rotary grouting device for expanding the bottom of the pile comprises a grouting pump, a grouting pipe connected to the grouting pump and a high-pressure nozzle. The grouting pipe is inserted into the drill rod. The nozzles of the grouting pipe are respectively opposite to the plurality of through holes and the high-pressure nozzle is connected to the through holes and the nozzles of the grouting pipe. The present invention utilizes a rotary grouting device for expanding the bottom of a pile provided on the drill rod to complete the expansion of different soil types. The structure is simple in design, low in cost, good in effect, and suitable for mass production and popularization.
Description
【技术领域】【Technical field】
本发明涉及筑工程领域,具体涉及一种挤土旋喷扩底桩成型装置及其施工方法。The invention relates to the field of construction engineering, in particular to a soil-squeezing rotary-spraying bottom-expanding pile forming device and a construction method thereof.
【背景技术】【Background technique】
目前在建筑、水利、公路等基础工程中,双螺旋挤扩桩是目前常用的桩基形式,此施工方法包括利用双向螺旋封闭挤扩钻头钻进挤扩成孔,向下旋钻挤扩成孔中被旋钻出来土体会被挤入桩孔侧壁中,然后使双向螺旋封闭挤扩钻头向上运动并再次旋转挤扩桩孔,在向上旋转挤扩提升中桩孔内坍落土体会被挤入桩孔侧壁中,在上旋提升同时,启动混凝土泵向桩孔内压灌桩材。存在的主要问题是先将土旋挖出来再向上运输再向两侧的桩壁挤压,因此旋转出来的土会堵塞旋转叶片所形成的运送通路,容易产生憋钻现象。而且排出的泥土或泥浆,增加了成桩施工难度和进展。At present, in foundation projects such as construction, water conservancy, and highways, double-helix extruded piles are currently the most commonly used form of pile foundation. The soil that is drilled out of the hole will be squeezed into the side wall of the pile hole, and then the two-way helical closed extrusion drill bit will move upwards and rotate again to squeeze and expand the pile hole. Squeeze into the side wall of the pile hole, and start the concrete pump to press the pile material into the pile hole while the topspin is lifted. The main problem is that the soil is rotary excavated first, then transported upwards and then squeezed to the pile walls on both sides. Therefore, the rotated soil will block the transportation path formed by the rotating blades, and it is easy to cause the drilling phenomenon. Moreover, the discharged earth or mud increases the difficulty and progress of pile construction.
随着建筑高度的增加,基础桩长逐步增加,桩基础施工的难度也越来越大。现有桩基础施工用的灌注桩的承载力主要由桩端部土阻力和桩侧土摩擦力组成;桩基的扩大头使用水泥高压喷浆形成,然而在目前的复杂地质条件下使用上述灌注桩可能会无法满足要求。With the increase of building height, the foundation pile length gradually increases, and the difficulty of pile foundation construction is also increasing. The bearing capacity of cast-in-situ piles used in existing pile foundation construction is mainly composed of pile end soil resistance and pile side soil friction; Piles may not meet the requirements.
因此,有必要提供一种复杂地质条件下使用的挤土旋喷扩底桩成型装置。Therefore, it is necessary to provide a soil-squeezing rotary grouting bottom expansion pile forming device used under complex geological conditions.
【发明内容】【Content of invention】
本发明的目的在于提供一种挤土旋喷扩底桩成型装置及其施工方法。The object of the present invention is to provide a soil-squeezing rotary-spraying bottom-expanding pile forming device and a construction method thereof.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种挤土旋喷扩底桩成型装置,包括具有钻头的钻杆和旋喷扩底器,所述钻头包括形成于其外周缘的若干通孔,所述旋喷扩底器包括注浆泵、与所述注浆泵连通的注浆管及高压喷嘴,所述注浆管插设于所述钻杆内,所述注浆管的喷口分别与若干所述通孔相对且所述高压喷嘴连通所述通孔和所述注浆管的喷口。A soil-squeezing rotary grouting bottom expansion pile forming device, comprising a drill pipe with a drill bit and a rotary grouting bottom expansion device, the drill bit includes a number of through holes formed on its outer periphery, and the rotary spraying bottom expansion device includes a grouting pump . A grouting pipe and a high-pressure nozzle communicated with the grouting pump, the grouting pipe is inserted in the drill pipe, the nozzles of the grouting pipe are respectively opposite to a plurality of the through holes and the high-pressure nozzle The through hole communicates with the nozzle of the grouting pipe.
优选的,所述钻杆包括依次连接的本体、阻挡圈及螺旋柱,所述螺旋柱自所述钻头延伸形成,所述本体、阻挡圈、螺旋柱及钻头同中心轴设置,所述阻挡圈的内径大于所述螺旋柱与所述本体。Preferably, the drill rod includes a body, a blocking ring and a helical column connected in sequence, and the helical post is formed by extending from the drill bit, the body, the blocking ring, the helical post and the drill bit are arranged concentrically with the central axis, and the blocking ring The inner diameter is larger than the helical column and the body.
优选的,所述通孔的数量为一个或两个,其设于所述钻头的侧壁。Preferably, the number of the through holes is one or two, which are provided on the side wall of the drill bit.
优选的,所述通孔的数量为三个,其中两个设于所述钻头的侧壁,另一个设于所述钻头的顶尖端。Preferably, the number of the through holes is three, two of which are arranged on the side wall of the drill bit, and the other one is arranged on the top end of the drill bit.
优选的,所述注浆管的外径为3-6厘米。Preferably, the outer diameter of the grouting pipe is 3-6 cm.
一种应用挤土旋喷扩底桩成型装置的施工方法,包括如下步骤:A construction method using a soil-squeezing rotary grouting bottom expansion pile forming device, comprising the following steps:
(1)、提供具有阻挡圈的钻具,应用所述钻具正向旋转对泥土进行钻孔,所述钻具在形成桩基的内壁形成挤土层;(1), providing a drilling tool with a blocking ring, using the forward rotation of the drilling tool to drill the soil, and the drilling tool forms a soil layer on the inner wall forming the pile foundation;
(2)、当所述钻具的钻孔深度达到桩基的预设深度,停止所述钻具;(2), when the drilling depth of the drilling tool reaches the preset depth of the pile foundation, stop the drilling tool;
(3)、开启所述旋喷扩底器.将所述注浆管装入所述钻杆内,并将所述注浆管的喷口与所述通孔相对,并通过高压喷头连接,同时开启所述钻具;(3), turn on the rotary grouting bottom expander. Put the grouting pipe into the drill pipe, and the nozzle of the grouting pipe is opposite to the through hole, and connect it through a high-pressure nozzle, and at the same time opening the drilling tool;
(4)、对桩基头的内壁进行喷浆,喷浆自所述通孔喷出,实现在所述钻头的周围和底部的喷浆,高压喷出的水泥浆层以实现桩基头的扩大;(4), spray grout to the inner wall of pile foundation head, spray grout to eject from described through hole, realize the grout spray around and bottom at described drill bit, the grout layer of high-pressure ejection is to realize pile foundation head expand;
(5)、喷浆完成后,将钻具从桩基内螺出,同时依次对桩基头及桩基内灌注混凝土,完成所述扩底桩。(5) After the grouting is completed, the drilling tool is screwed out from the pile foundation, and at the same time, concrete is poured into the pile foundation head and the pile foundation in turn to complete the bottom expansion pile.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、利用设于钻杆没的旋喷扩底器,完成对不同土质的扩口,该结构设计简单、成本低、效果好、适于批量生产和推广使用。1. Use the rotary spray bottom expander installed in the drill pipe to complete the expansion of different soil properties. This structure is simple in design, low in cost and good in effect, and is suitable for mass production and popularization.
2、阻挡圈结构对已挤扩成的桩的孔壁进行第二次挤压,阻挡成桩过程土不被旋出直接挤扩成桩,其结构新颖、成桩质量好、不易憋钻。2. The structure of the blocking ring squeezes the hole wall of the extruded and expanded pile for the second time, preventing the soil from being screwed out during the pile forming process and directly extruded and expanded to form a pile. It has a novel structure, good pile quality, and is not easy to hold back drilling.
3、环保,无泥浆排出,无渣土外运,无施工扬尘,不需要存土场地,周围的环境不会受到污染。3. Environmental protection, no mud discharge, no slag transported outside, no construction dust, no soil storage site, and the surrounding environment will not be polluted.
【附图说明】【Description of drawings】
图1为本发明挤土旋喷扩底桩成型装置的结构图。Fig. 1 is a structural diagram of a soil-squeezing rotary-spraying bottom-expanding pile forming device of the present invention.
【具体实施方式】【detailed description】
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
请参阅图1,为本发明挤土旋喷扩底桩成型装置的结构图。Please refer to FIG. 1 , which is a structural diagram of a soil-squeezing rotary grouting bottom expansion pile forming device of the present invention.
一种挤土旋喷扩底桩成型装置100,包括具有钻头11的钻杆1和旋喷扩底器2,所述钻头11包括形成于其外周缘的若干通孔111。A soil-squeezing rotary grouting bottom expansion pile forming device 100 includes a drill pipe 1 with a drill bit 11 and a rotary grouting bottom expander 2, and the drill bit 11 includes several through holes 111 formed on its outer periphery.
所述旋喷扩底器2包括注浆泵21、与所述注浆泵21连通的注浆管22及高压喷嘴(图未视),所述注浆管22插设于所述钻杆1内,所述注浆管22的喷口分别与若干所述通孔111相对且所述高压喷嘴连通所述通孔111和所述注浆管22的喷口。The rotary spray bottom expander 2 includes a grouting pump 21, a grouting pipe 22 communicated with the grouting pump 21 and a high-pressure nozzle (not shown in the figure), and the grouting pipe 22 is inserted into the drill pipe 1 Inside, the nozzles of the grouting pipe 22 are respectively opposite to several of the through holes 111 and the high pressure nozzle communicates with the through holes 111 and the nozzles of the grouting pipe 22 .
所述钻杆1还包括依次连接的本体12、阻挡圈13及螺旋柱14,所述螺旋柱14自所述钻头11延伸形成,所述本体12、阻挡圈13、螺旋柱14及钻头11同中心轴设置,所述阻挡圈13的内径大于所述螺旋柱14与所述本体12。The drill pipe 1 also includes a body 12, a blocking ring 13 and a helical post 14 connected in sequence, the helical post 14 extending from the drill bit 11, the body 12, the blocking ring 13, the helical post 14 and the drill bit 11 The central axis is set, and the inner diameter of the blocking ring 13 is larger than that of the screw column 14 and the body 12 .
所述通孔111的数量为一个或两个,其设于所述钻头11的侧壁。The number of the through holes 111 is one or two, which are arranged on the sidewall of the drill bit 11 .
所述通孔111的数量为三个,其中两个设于所述钻头11的侧壁,另一个设于所述钻头11的顶尖端。There are three through holes 111 , two of which are arranged on the sidewall of the drill bit 11 , and the other one is arranged on the top end of the drill bit 11 .
进一步的,在地质结构为沙层时,选用通孔111数量为一个的钻头11;在地质结构为土层时,选用通孔111数量为二个的钻头11;在地质结构为泥岩层时,选用通孔111数量为三个的钻头11。Further, when the geological structure is a sand layer, the number of through holes 111 is one drill bit 11; when the geological structure is a soil layer, the number of through holes 111 is two drill bits 11; when the geological structure is a mudstone layer, A drill bit 11 with three through holes 111 is selected for use.
所述注浆管22的外径为3-6厘米,在本实施例中,具体为4厘米。The outer diameter of the grouting pipe 22 is 3-6 cm, specifically 4 cm in this embodiment.
一种应用挤土旋喷扩底桩成型装置的施工方法,包括如下步骤:A construction method using a soil-squeezing rotary grouting bottom expansion pile forming device, comprising the following steps:
(1)、提供具有阻挡圈的钻具,应用所述钻具正向旋转对泥土进行钻孔,所述钻具在形成桩基的内壁形成挤土层;(1), providing a drilling tool with a blocking ring, using the forward rotation of the drilling tool to drill the soil, and the drilling tool forms a soil layer on the inner wall forming the pile foundation;
(2)、当所述钻具的钻孔深度达到桩基的预设深度,停止所述钻具;(2), when the drilling depth of the drilling tool reaches the preset depth of the pile foundation, stop the drilling tool;
(3)、开启所述旋喷扩底器.将所述注浆管装入所述钻杆内,并将所述注浆管的喷口与所述通孔相对,并通过高压喷头连接,同时开启所述钻具;(3), turn on the rotary grouting bottom expander. Put the grouting pipe into the drill pipe, and the nozzle of the grouting pipe is opposite to the through hole, and connect it through a high-pressure nozzle, and at the same time opening the drilling tool;
(4)、对桩基头的内壁进行喷浆,喷浆自所述通孔喷出,实现在所述钻头的周围和底部的喷浆,高压喷出的水泥浆层以实现桩基头的扩大;(4), spray grout to the inner wall of pile foundation head, spray grout to eject from described through hole, realize the grout spray around and bottom at described drill bit, the grout layer of high-pressure ejection is to realize pile foundation head expand;
(5)、喷浆完成后,将钻具从桩基内螺出,同时依次对桩基头及桩基内灌注混凝土,完成所述扩底桩。(5) After the grouting is completed, the drilling tool is screwed out from the pile foundation, and at the same time, concrete is poured into the pile foundation head and the pile foundation in turn to complete the bottom expansion pile.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、利用设于钻杆没的旋喷扩底器,完成对不同土质的扩口,该结构设计简单、成本低、效果好、适于批量生产和推广使用。1. Use the rotary spray bottom expander installed in the drill pipe to complete the expansion of different soil properties. This structure is simple in design, low in cost and good in effect, and is suitable for mass production and popularization.
2、阻挡圈结构对已挤扩成的桩的孔壁进行第二次挤压,阻挡成桩过程土不被旋出直接挤扩成桩,其结构新颖、成桩质量好、不易憋钻。2. The structure of the blocking ring squeezes the hole wall of the extruded and expanded pile for the second time, preventing the soil from being screwed out during the pile forming process and directly extruded and expanded to form a pile. It has a novel structure, good pile quality, and is not easy to hold back drilling.
3、环保,无泥浆排出,无渣土外运,无施工扬尘,不需要存土场地,周围的环境不会受到污染。3. Environmental protection, no mud discharge, no slag transported outside, no construction dust, no soil storage site, and the surrounding environment will not be polluted.
以上所述的仅是本发明的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出改进,但这些均属于本发明的保护范围。What has been described above is only the embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, improvements can be made without departing from the creative concept of the present invention, but these all belong to the present invention. scope of protection.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107120058A (en) * | 2017-06-19 | 2017-09-01 | 中冶成都勘察研究总院有限公司 | It is a kind of to be used for gravelly soil, the pore-forming grouting method of viscous soil horizon |
| CN114526013A (en) * | 2022-01-11 | 2022-05-24 | 西安理工大学 | Rotary-cutting, squeezing and expanding device for static-pressure pedestal pile in loess area and construction method of rotary-cutting, squeezing and expanding device |
| CN117449290A (en) * | 2023-12-22 | 2024-01-26 | 陕西建工第十二建设集团有限公司 | Spray expansion cone table pressure grouting pile construction control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107120058A (en) * | 2017-06-19 | 2017-09-01 | 中冶成都勘察研究总院有限公司 | It is a kind of to be used for gravelly soil, the pore-forming grouting method of viscous soil horizon |
| CN114526013A (en) * | 2022-01-11 | 2022-05-24 | 西安理工大学 | Rotary-cutting, squeezing and expanding device for static-pressure pedestal pile in loess area and construction method of rotary-cutting, squeezing and expanding device |
| CN114526013B (en) * | 2022-01-11 | 2025-01-07 | 西安理工大学 | A rotary cutting and extrusion device for static pressure bottom expansion piles in loess areas and a construction method thereof |
| CN117449290A (en) * | 2023-12-22 | 2024-01-26 | 陕西建工第十二建设集团有限公司 | Spray expansion cone table pressure grouting pile construction control system |
| CN117449290B (en) * | 2023-12-22 | 2024-03-12 | 陕西建工第十二建设集团有限公司 | Spray expansion cone table pressure grouting pile construction control system |
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Application publication date: 20170215 |