CN106400627B - One kind automatically controls orbit measurement trolley and orbit measurement method - Google Patents
One kind automatically controls orbit measurement trolley and orbit measurement method Download PDFInfo
- Publication number
- CN106400627B CN106400627B CN201610973430.0A CN201610973430A CN106400627B CN 106400627 B CN106400627 B CN 106400627B CN 201610973430 A CN201610973430 A CN 201610973430A CN 106400627 B CN106400627 B CN 106400627B
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- Prior art keywords
- prism
- trolley
- centralized controller
- orbit measurement
- control
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B35/00—Applications of measuring apparatus or devices for track-building purposes
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B35/00—Applications of measuring apparatus or devices for track-building purposes
- E01B35/02—Applications of measuring apparatus or devices for track-building purposes for spacing, for cross levelling; for laying-out curves
- E01B35/04—Wheeled apparatus
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2203/00—Devices for working the railway-superstructure
- E01B2203/14—Way of locomotion or support
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The present invention discloses one kind and automatically controls orbit measurement trolley and orbit measurement method, and trolley includes the vehicle frame supported by former and later two rail wheels, vehicle frame envisaged underneath amount device, and vehicle frame top is provided with prism electric rotating machine and drives rotating prism；Centralized Controller is connected to meter counter, prism electric rotating machine, start and stop relay, and control setup unit at the same time；Method includes：Centralized Controller is entered data into, control trolley slowly moves ahead；Total powerstation is set up, measures survey station three-dimensional coordinate, and be connected with mobile terminal；Control trolley first slows down, and is slightly taken aim at after tested point parking；Prism rotation is controlled, by total powerstation automatic Observation prism, the three-dimensional location coordinates of obtained prism centers are sent to mobile terminal.The present invention realizes carriage walking distance and measurement process automatically controls, and simple structure manufacture cost it is low, it is easy to operate, effectively improve work efficiency, greatly accelerate construction speed, reduce personnel's input, reduce construction cost.
Description
Technical field
The present invention relates to railway Ballast track Construction Technology field, is specially that one kind automatically controls orbit measurement trolley
And orbit measurement method.
Background technology
Found in trackways engineering construction, conventional track coarse adjustment generally use conventional method, that is, total powerstation adds prism to remember manually
Record is using calculator output Measurement results, and the method not only inefficiency, operating personnel are more, and artificial governing factor is more,
Easily malfunction in data handling procedure, often deviation is larger for Measurement results；There is two-wire walking non-fragment orbit essence both at home and abroad at present
Turn car down, but it is larger by the longitudinally controlled otherness of manual hand, and price is very expensive.
And railway engineering orbit measurement has required precision high, gathered data amount is big, and the duration is tight, great Ji Yang roads pass
The features such as more, big machine is of high cost, and orbit adjusting amount is larger and the necessary spacing of Ballast track measures, and using existing equipment and now
Some measuring methods, not only work efficiency is low, and the construction period is difficult to guarantee, and personnel's input is more, and construction cost is high.
The content of the invention
Advance regarding to the issue above it is an object of the invention to provide one kind along single track, travel distance oneself can be automatically controlled
Dynamic control orbit measurement trolley and orbit measurement method, the trolley processing and fabricating cost is low, and the measuring method is easy to operate, efficiency
Height, personnel's less investment.Technical solution is as follows：
One kind automatically controls orbit measurement trolley, including the vehicle frame supported by former and later two rail wheels, is equipped with below vehicle frame pair
The metering device that carriage walking distance is measured, vehicle frame top are provided with prism electric rotating machine and drive the rotating card that comes to justify
Prism；Centralized Controller is further included, Centralized Controller is connected to meter counter, prism electric rotating machine, is used for realization deceleration simultaneously at the same time
The start and stop relay of parking, and the control setup unit for input control parameter.
Further, the start and stop relay includes the deceleration relay for receiving the cut-offing instruction that Centralized Controller is sent,
And make the braking relay of rail wheel stopping by brake system.
Further, the variable speed electric motors, particularly being connected by governor with Centralized Controller is further included, variable speed electric motors, particularly also passes through
The driving rail wheel of chain connection below.
Further, the wheel face of the rail wheel is concave, and is fitted closely with rail head.
Further, the metering device is to drive the rotating meter counter of rice counting wheel by the anti-rail that rubs.
A kind of method of row orbit measurement, comprises the following steps：
Trolley is placed in orbit, installation prism, activation system；
Start and stop step pitch is measured into data input Centralized Controller, control trolley slowly moves ahead, and by meter counter into every trade
Walk distance measuring；
The total powerstation with servo motor and automatic aiming is set up, survey station three-dimensional coordinate is obtained by Free Station method,
And carry out Bluetooth pairing with mobile terminal and be connected；
Control trolley is marching to setting tested point front reduction gear, and stops in tested point, is then once slightly taken aim at；
Prism electric rotating machine is controlled, realizes 360 ° of rotations of prism；
By total powerstation automatic Observation prism, the three-dimensional location coordinates of prism centers are obtained, and data are passed by bluetooth
Send to mobile terminal.
The beneficial effects of the invention are as follows：The present invention realizes carriage walking distance and measurement process automatically controls, and structure
Make low simple manufacture cost, easy to operate, safe for operation, dependable performance, effectively improve work efficiency, solve conventional use
The problem of human error larger efficiency in prism measure track position is low, greatly accelerates construction speed, reduces personnel's input, drop
Low construction cost.
Brief description of the drawings
Fig. 1 is the structure diagram of orbit measurement trolley of the present invention.
Fig. 2 is orbit measurement trolley schematic top plan view of the present invention.
Fig. 3 is the structure diagram of invention orbit measurement trolley control system.
Fig. 4 is orbit measurement trolley instrumentation plan of the present invention.
In figure：1- rail, 2- front rail wheels, 3- vehicle frames, 4- driving rail wheels, 5- remote control modules contain relay, 6- centralized Controls
Device, 7- governors, 8- variable speed electric motors, particularlies, 9- storage batterys, 10- come card and justify prism, 11- meter counters, 12- lamp groups, 13- speed governing knobs, 14-
Reversing switch, 15- remote control switches, 16- power switches, 17- displays, 18- brake controllers, 19- control setup units, 20-
Start and stop relay, 21- total powerstations, 22- band measurement APP mobile phones, 23-CPIII control points；24- prism electric rotating machines；25- is remotely controlled
Antenna.
Embodiment
The present invention is described in further details with specific embodiment below in conjunction with the accompanying drawings.As depicted in figs. 1 and 2, it is a kind of
Automatically control orbit measurement trolley, it is characterised in that including the vehicle frame 3 supported by former and later two rail wheels, the lower section of vehicle frame 3 is equipped with logical
Cross anti-friction rail 1 and drive the rotating meter counter 11 of rice counting wheel, the top of vehicle frame 3 is provided with prism electric rotating machine 24 and drives rotation
The card that comes turned justifies prism 10；Centralized Controller 6 is further included, Centralized Controller 6 is connected to meter counter 11, prism electric rotating machine at the same time
24th, deceleration and the start and stop relay 20 to stop, and the control setup unit 19 for input control parameter are used for realization.
Wherein, vehicle frame 3 uses half-through body frame structure for automotive, and vehicle body loads each element, each rail wheel before and after vehicle body, small track
Wheel is advanced along single-line railway, and rail wheel design size and rail are closely connected, so as to control measured prism and rail laterally and vertically
Relative position is fixed.The wheel face of the rail wheel of the present embodiment is concave, and is fitted closely with rail head.
Relatively low vehicle body center of gravity adds anti-overturning, and concave rail size of wheel fits and increases with rail head size
Own wt makes trolley closely connected with track, so that the precision of the vertical and horizontal geometry of direction state of measure track is improved, at through heat
The anvil faced rail wheel of reason, is reduced the error that rail foot wheel abrasion is brought, is driven using 15w variable speed electric motors, particularlies.
Travel distance is measured by metering device（Can be by setting any spacing on Centralized Controller 6）, metering device
Be mounted to the wheel-type Meter coun ter of trolley front end, by it is counter rub rail drive rice counting wheel rotate, driving encoder sensing wheel into
Every trade walks distance measuring, and rice counting wheel rotates forward metering increase and reversely reduces.Metering device measuring accuracy reaches 2mm/100m, reaches
The control purpose of longitudinal precise positioning.
The start and stop relay 20 of the present embodiment includes the deceleration relay for receiving the cut-offing instruction that Centralized Controller 6 is sent,
And make the braking relay of rail wheel stopping by brake system.
The present embodiment further includes the variable speed electric motors, particularly 8 being connected by governor 7 with Centralized Controller 6, and variable speed electric motors, particularly 8 also passes through
The driving rail wheel 4 of chain connection below.Be connected to knob on Centralized Controller by adjusting, export to variable speed electric motors, particularly 8 so as to
Achieve the purpose that to adjust trolley gait of march.
Using integrated brake gear, car slipping or retroversion on ramp are prevented, centralized control system has before brake to be subtracted
Quick-action is made, and solves inertia too havoc brake system of bringing to a halt, using connection Centralized Controller and speciality surface rubber wheel meter
Rice device accurate measurement（2mm/100m）Solve the error that traditional taped measurement is brought, fixed row can be set on Centralized Controller
Distance parking is walked, while can also remote control control trolley start and stop.
By setting travel distance and measurement stand-by period on Centralized Controller 6, show that single is advanced on the controller
Distance and accumulative travel distance（Display precision 1mm）, it is to be measured that metering device measures automatic stopping etc. after setpoint distance is reached
Amount, is measured rear automatic start, sets above-mentioned parameters value and apart from clearing by outside terminal, setting once can be permanent
Work.
By remote control module, Centralized Controller and relay are connected, it can be achieved that remote control control trolley start and stop,
Trolley vehicle body is equipped with remote control switch, can be turned on and off remote control module, before can realizing power switch, trolley by remote controler
Into parking, reversing, control light switch.
Electrical source of power is provided for variable speed electric motors, particularly using Portable detachable charge power supply, and photograph is provided when measuring at night
Bright power supply, has overload safety device to protect component safe in motor and the preceding road of Centralized Controller.
Different controls are carried out according to different construction requirements, its automation integrated device is by running gear, integrated control
Regulating system, metering system, lighting system, braking system, measuring system and electric power system composition, the connection side of its each system
Shown in formula figure, it is described in detail below：
Running gear：Using chain drive to rail wheel, vehicle frame is supported by former and later two rail wheels, connect controlling and regulating system and
Corresponding integrated brake system, driving force is provided for carriage walking.Integrated control system：Connection metering and braking, remote control system
System, liquid crystal display show the data such as step pitch, cumulative distance, and button can realize the setting of step pitch length, the setting of measurement stand-by period,
Synchronous realize automatically controls and remote control controls, and realizes conversion and the hair of the instructions such as the forward-reverse parking brake of trolley
Go out.
Metering system：The grating encoder of Centralized Controller and special rubber rubber tire rice counting wheel is connected, passes through metering tolerance
The track length walked is surveyed, by coding information by cable transmission to Centralized Controller.
Lighting system：Power supply and independent switch are connected, uses two LED lamp groups to provide illumination for night measurement, to sight
Measuring prism provides convenient.
Braking system：Integrated control system and braked wheel are connected, connects deceleration relay, Centralized Controller transmission instruction is extremely
Deceleration relay powers off and sends a command to braking relay, and braking relay passes through telescoping friction rail wheel；Reach distance to a declared goal
Pre-decelerating and the purpose stopped.
Measuring system：Trolley and measuring prism are connected, prism can the single survey station observation any direction of 360 ° of remote-control rotaries satisfactions
Observation, by total powerstation automatic Observation prism, data is connected by bluetooth with mobile phone A pp and carry out data exchange, reach numeral
Change transmission and avoid mistake.
Electric power system：Connection needs power supply unit and vehicle body fixing card, to drive motor, by two pieces of cruising ability 11 when small
12v storage batterys form, and system and lighting system provide power supply in order to control.
After the measurement of the net of CPIII control points 23 being completed after the completion of Ballast track laying at the same time, you can start orbit adjusting
Measurement, instrumentation plan is as shown in figure 4, specific implementation process point following steps are implemented：
The first step：Measurement prepares, and installs cell phone application, and incoming line parameter horizontal curve, vertical curve, chain rupture in APP,
Cross section parameter, a people can be carried on measurement trolley to track, and installation prism, turn on the power switch 16, remote controler switch 15, change
Forward mode is adjusted to switch 14, if night opens light switch when measuring.
Second step：Data are measured by controlling setup unit 19 to input start and stop step pitch in Centralized Controller 6；And press ret keys
Display stride data is reset, is adjusted by speed governing knob 13 to slower speed.
3rd step：The total powerstation with servo motor and automatic aiming is set up, after adjustment, is passed through using Free Station method
Resection is completed to set station, obtains survey station three-dimensional coordinate, opens mobile phone and instrument bluetooth, by scan pairing by cell phone application with
Total powerstation is connected by Bluetooth pairing.
4th step：Automatic control pattern is opened by remote controler and selects the step pitch of carriage walking, trolley march to setting away from
Slow down from front motor, and in tested point accurate stopping, once slightly to be taken aim at when trolley orbiting to tested point, after
The measurement of this section can not have to manual operation total powerstation, rotate button by remote controler prism when closer to the distance, pass through collection
Middle controller, driving prism electric rotating machine 24 realize 360 ° of rotations of prism, and rotation angle can be controlled by key press time length
System.
5th step：Click on the observation button in cell phone application, total powerstation automatic aiming simultaneously completes to observe, and then will obtain
The three-dimensional location coordinates data of prism centers are transmitted on mobile phone A pp by wireless blue tooth；Pass through the design inputted on mobile phone A pp
Line parameter circuit value, orbit geometry parameter, the geometrical relationship at prism centers to rail level center convert to obtain the three-dimensional at this rail level center
Coordinate, while export rail adjustment amount i.e. track lifting amount and track lining amount；Record button is clicked on, data are stored, long-press record button
Can be that the point does remarks explanation, trolley automatic start enters subsequent cycle and measures only in the observation of mobile phone terminal operating handset and record two
A button can complete whole section of measurement.
The accurate measurement trolley of automated control, new suitable for coordinating in railway Ballast track engineering construction measurement of the present invention
Build and the medium-and-large-sized road maintainance machinery of Existing Railway Line trackways engineering construction supports measurement data measurement collection before operation.In practice of construction
In production process using former measuring method measure 500 ~ 800 meters/daily, can reach 3000 ~ 4000 meters/day using the device, greatly
Improve work efficiency greatly, reduce measurement data it is unstable caused by do over again, alleviate labor intensity；Can all weather operations,
Trolley is cheap, reduces construction cost；The measuring method of traditional total powerstation+prism is instead of, is effectively increased at the same time
Construction survey precision.
Claims (4)
1. one kind automatically controls orbit measurement trolley, it is characterised in that including the vehicle frame supported by former and later two rail wheels（3）, car
Frame（3）Lower section is equipped with the metering device measured to carriage walking distance, vehicle frame（3）Top is provided with prism electric rotating
Machine（24）The rotating card that comes is driven to justify prism（10）；Further include Centralized Controller（6）, Centralized Controller（6）It is connected to meter at the same time
Rice device（11）, prism electric rotating machine（24）, be used for realization deceleration and stop start and stop relay（20）, and for input control
The control setup unit of parameter（19）；
The start and stop relay（20）Including receiving Centralized Controller（6）The deceleration relay of the cut-offing instruction sent, Yi Jitong
Cross the braking relay that brake system stops rail wheel；
Further include and pass through governor（7）With Centralized Controller（6）The variable speed electric motors, particularly of connection（8）, variable speed electric motors, particularly（8）Also pass through chain
The driving rail wheel of connection below（4）.
2. according to claim 1 automatically control orbit measurement trolley, it is characterised in that the wheel face of the rail wheel is recessed
Type, and fitted closely with rail head.
3. according to claim 1 automatically control orbit measurement trolley, it is characterised in that the metering device is by anti-
Rub rail（1）Drive the rotating meter counter of rice counting wheel（11）.
4. a kind of method for automatically controlling orbit measurement trolley and carrying out orbit measurement using described in claim 1, its feature exists
In comprising the following steps：
Trolley is placed in orbit, installation prism, activation system；
By start and stop step pitch measure data input Centralized Controller, control trolley slowly move ahead, and by meter counter walk away from
From metering；
The total powerstation with servo motor and automatic aiming is set up, survey station three-dimensional coordinate is obtained by Free Station method, and with
Mobile terminal carries out Bluetooth pairing connection；
Control trolley is marching to setting tested point front reduction gear, and stops in tested point, is then once slightly taken aim at；
Prism electric rotating machine is controlled, realizes 360 ° of rotations of prism；
By total powerstation automatic Observation prism, the three-dimensional location coordinates of prism centers are obtained, and data are sent to by bluetooth
Mobile terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610973430.0A CN106400627B (en) | 2016-11-04 | 2016-11-04 | One kind automatically controls orbit measurement trolley and orbit measurement method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610973430.0A CN106400627B (en) | 2016-11-04 | 2016-11-04 | One kind automatically controls orbit measurement trolley and orbit measurement method |
Publications (2)
| Publication Number | Publication Date |
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| CN106400627A CN106400627A (en) | 2017-02-15 |
| CN106400627B true CN106400627B (en) | 2018-05-04 |
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| CN201610973430.0A Active CN106400627B (en) | 2016-11-04 | 2016-11-04 | One kind automatically controls orbit measurement trolley and orbit measurement method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108411721A (en) * | 2018-05-21 | 2018-08-17 | 张进朝 | The automatic pushing device of railroad track somascope |
| CN110470283A (en) * | 2019-09-23 | 2019-11-19 | 中建三局集团有限公司 | Intelligent measure robot system and measurement method based on BIM |
| CN112576862A (en) * | 2020-12-11 | 2021-03-30 | 中国石油大学(华东) | Brake speed regulating device for pipe cleaner of gas transmission pipeline |
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| CN101392481A (en) * | 2008-11-07 | 2009-03-25 | 成都普罗米新科技有限责任公司 | Track panel measurement positioning system and measurement positioning method thereof |
| CN201546148U (en) * | 2009-12-10 | 2010-08-11 | 中铁七局集团有限公司 | Detection system for detecting geometric state of ballast-free rails |
| CN101851884A (en) * | 2010-03-23 | 2010-10-06 | 中国建筑股份有限公司 | Construction method for paving CRTS I-type plate-type ballastless track plate in severe cold area |
| JP2015227834A (en) * | 2014-06-02 | 2015-12-17 | 日本信号株式会社 | Track inspection device |
| CN206204714U (en) * | 2016-11-04 | 2017-05-31 | 中国水利水电第五工程局有限公司 | One kind automatically controls orbit measurement dolly |
-
2016
- 2016-11-04 CN CN201610973430.0A patent/CN106400627B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101392481A (en) * | 2008-11-07 | 2009-03-25 | 成都普罗米新科技有限责任公司 | Track panel measurement positioning system and measurement positioning method thereof |
| CN201546148U (en) * | 2009-12-10 | 2010-08-11 | 中铁七局集团有限公司 | Detection system for detecting geometric state of ballast-free rails |
| CN101851884A (en) * | 2010-03-23 | 2010-10-06 | 中国建筑股份有限公司 | Construction method for paving CRTS I-type plate-type ballastless track plate in severe cold area |
| JP2015227834A (en) * | 2014-06-02 | 2015-12-17 | 日本信号株式会社 | Track inspection device |
| CN206204714U (en) * | 2016-11-04 | 2017-05-31 | 中国水利水电第五工程局有限公司 | One kind automatically controls orbit measurement dolly |
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| Publication number | Publication date |
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| CN106400627A (en) | 2017-02-15 |
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