CN106393271B - Using the method for gap machine half glue product of asynchronous production - Google Patents
Using the method for gap machine half glue product of asynchronous production Download PDFInfo
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- CN106393271B CN106393271B CN201611042451.7A CN201611042451A CN106393271B CN 106393271 B CN106393271 B CN 106393271B CN 201611042451 A CN201611042451 A CN 201611042451A CN 106393271 B CN106393271 B CN 106393271B
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- 239000003292 glue Substances 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 444
- 238000005520 cutting process Methods 0.000 claims abstract description 155
- 230000007246 mechanism Effects 0.000 claims abstract description 100
- 239000002699 waste material Substances 0.000 claims abstract description 38
- 239000000047 product Substances 0.000 claims description 85
- 230000035611 feeding Effects 0.000 claims description 28
- 238000007600 charging Methods 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 10
- 239000002390 adhesive tape Substances 0.000 claims description 6
- 239000006227 byproduct Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 230000004888 barrier function Effects 0.000 abstract description 2
- 238000007790 scraping Methods 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 20
- 230000006872 improvement Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 206010052428 Wound Diseases 0.000 description 6
- 208000027418 Wounds and injury Diseases 0.000 description 6
- 239000000084 colloidal system Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
- B65H16/04—Supporting web roll cantilever type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/026—Cantilever type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
- B26F2001/4427—Cutters therefor; Dies therefor combining cutting and forming operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The present invention discloses a kind of gap machine and its method using gap machine half glue product of asynchronous production；The technical issues of solution：The technical barrier of defect existing for prior art method mentioned in the background art.The technical solution of use：A kind of gap machine, including worktable frame, die-cutting machine, A materials discharge mechanism, A material counterdies rolling-up mechanism, B material discharge mechanism, material fit body, C-material discharge mechanism, product waste discharge mechanism and product rolling-up mechanism.Using the method for gap machine half glue product of asynchronous production, include the following steps：Step 1 places A materials and B material；Step 2, A materials are bonded with B material；Step 3, the included release paper for scraping A materials；Step 4 places C-material；Step 5, cross cutting；Step 6, waste discharge；Step 7, product are collected.
Description
Technical field
The present invention relates to a kind of methods using gap machine half glue product of asynchronous production.
Background technology
In photoelectric display thin-film device, for the die cutting product that backlight module or liquid crystal display are applied, precision is needed
Die-cutting device be die cut, TFT-LCD display panels are quickly grown at present, for photoelectric display thin-film device class product demand
Vigorous, especially more difficult product precision die cutting is badly in need of process innovation very much.Production for half glue product of irregular shape
Research, original complex process, more die-cutting machine disjunctor distributions are die cut, and First die-cutting machine is die cut out internal layer part colloid,
Extra colloid is excluded, then covers another material on make-up machine and is cut into second die-cutting machine set punch die, cross cutting terminates row
Except excess waste, integral product shape is made finally by third platform die-cutting machine, excludes excess waste, completes cross cutting.This work
Skill is complicated, and the stability requirement between board is higher, repeatedly excludes waste material, waste of raw materials is serious, and required operating personnel are at least
4-5 people, in 2-3 ten thousand, fraction defective was very high in daily 8 hours for production capacity, 15% or so, three cutting die substeps was at least needed to carry out,
Cutting die is of high cost, for having shape, product of the size less than 5MM to easy to produce impression, can only carry out the product more than 5mm and carry out
Cross cutting.
There are following defects for prior art method：
1, cutting die is of high cost；
2, cost of labor is higher；
3, production capacity is low, and fraction defective is high；
4, there is impression in product die cutting of the size less than 5mm；
5, serious for there is the product die cutting process material of abnormity to waste；
6, need repeatedly artificial waste discharge, a product that 4-5 people is at least needed to coordinate completion；
7, required board quantity is more, and equipment depreciation is of high cost.
Invention content
The technical problem to be solved by the present invention is to：Defect existing for prior art method mentioned in the background art
Technical barrier.
The design philosophy of the present invention is, in order to reduce production cost, mould is combined using make-up machine and gap die-cutting machine
It cuts, under the premise of improving cutting die design, may be implemented disposably to complete product die cutting.
The purpose of the present invention, the inertial thinking of simple vertical bar infrastructure product can only be done by breaking conventional gap die-cutting machine, be led to
The improvement to gap machine is crossed, disposably combines design in one block of cutting die plate, improved gap all cutting dies of original technique
Machine can disposable shape by die-cutting product by the design of process.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
A kind of gap machine, including worktable frame, die-cutting machine, A materials discharge mechanism, A material counterdies rolling-up mechanism, B materials
Expect discharge mechanism, material fit body, C-material discharge mechanism, product waste discharge mechanism and product rolling-up mechanism；
A material discharge mechanisms are arranged on worktable frame and A materials enter material make-up machine via A material discharge mechanisms
In structure；
B material discharge mechanism is arranged on worktable frame and B material enters material make-up machine via B material discharge mechanism
In structure；
Material fit body is arranged on worktable frame, and A materials and B material are bonded on material fit body,
A materials and B material after fitting enter in die-cutting machine together；
A material counterdie rolling-up mechanisms be arranged on worktable frame and into cross material fit body on A materials counterdie
It is collected via A material counterdie rolling-up mechanisms；
C-material discharge mechanism is arranged on worktable frame and C-material enters via C-material discharge mechanism in die-cutting machine,；
Die-cutting machine is arranged on worktable frame, and die-cutting machine carries out a mould to the A materials, B material and C-material of entrance
It cuts；
Product waste discharge mechanism is arranged on worktable frame and product waste discharge mechanism is located at the outlet port of die-cutting machine and is used for
The disposable cross cutting waste material removed on product；
The speed governing for controlling C-material material transfer speed is provided on the worktable frame in the exit of product waste discharge mechanism
Transmission shaft；
Product rolling-up mechanism be arranged on worktable frame and product rolling-up mechanism be located at adjust transmission shaft exit；
A materials are the double faced adhesive tape of included release paper；B material is single-sided parting film；C-material is by protective film, single-sided parting film
It is constituted with one side glue, wherein protective film is attached in the non-layer upper surface of single-sided parting film, and one side glue is attached to single-sided parting film
In layer upper surface.
Product waste discharge mechanism in the technology of the present invention is routine techniques product in the prior art, is arranged in this technical solution
The purpose of product waste discharge mechanism is disposably to remove the upper waste material of the product after cross cutting.
Product rolling-up mechanism in the technology of the present invention is routine techniques product in the prior art, therefore the present invention has it
The structure of body, which is not construed as limiting, not also to be described in detail.
Improvement to technical solution of the present invention, C-material discharge mechanism include C-material active emptying roller, electric eye, C-material into
Rack and C-material airdraft plate, C-material active emptying roller are arranged by cantilever shalving on worktable frame, and electric eye setting is working
The signal end of lower section in platform rack and positioned at C-material active emptying roller, electric eye electrically connects C-material active emptying roller for driving
The position of C-material active emptying roller, C-material feeding rack are arranged on worktable frame and positioned at the top of electric eye, C-material chargings
Three C-materials for guiding C-material blowing are arranged on frame assists emptying roller, C-material airdraft plate to be arranged on worktable frame
And positioned at the top of C-material feeding rack.
Above-mentioned technical proposal is further improved, the C-material feed path between C-material feeding rack and die-cutting machine it
Between be additionally provided with for prevent C-material bending C-material dispensing shaft.
Improvement to technical solution of the present invention, die-cutting machine and material fit body be disposed adjacent and between the two there are
Gap.
Improvement to technical solution of the present invention, A material discharge mechanisms include A material actives emptying roller, A material feedings frame and
A material airdraft plates, A material active emptying rollers are arranged by cantilever shalving on worktable frame, and the setting of A material feeding framves is working
Top in platform rack and positioned at A material active emptying rollers, As of the setting three for guiding A material blowings on A material feeding framves
Material assists emptying roller, A material airdraft plates to be arranged on worktable frame.
Improvement to technical solution of the present invention, B material discharge mechanism are the B materials being arranged on worktable frame by holder
Expect active emptying roller.
Improvement to technical solution of the present invention, A material counterdie rolling-up mechanisms include being arranged in workbench machine by cantilever shalving
A material dispensing shafts are arranged in A material wound rollers on frame between A material wounds roller and material fit body.
Improvement to technical solution of the present invention, material fit body include gripping roll and doubling roller, gripping roll and doubling roller
It is rotatably arranged on worktable frame, gripping roll and doubling roller are located at the both sides up and down of work top, gripping roll and patch
The rotation direction of conjunction roller forms the fitting gap for being bonded A materials and B material on the contrary and between gripping roll and doubling roller.
The die cutting process of the present invention is as described below：
Cutting die is installed on die-cutting machine, A materials, B material charging rate controlled by gripping roll, C-material enters
Speed speed is individually controlled by regulator drive axis.
For C-material by entering die-cutting machine, A materials and B material enter die-cutting machine, the admission velocity of C-material be more than A materials and
The speed that B material enters, when die-cutting machine is die cut, three kinds of materials are laminating at die-cutting machine first；Pass through different jumps
Away from away from being 4mm, the jump of same time A materials and B material is fitted in away from being 2mm on C-material for the jump of C-material, punching press third time
When product all shape shape by die-cutting.After the completion of three kinds of materials are die cut at die-cutting machine, in the band of regulator drive axis
Under dynamic, the primary exclusion of excess waste is carried out at product waste discharge mechanism, collecting materials mechanism is received in by regulator drive axis
On collecting shaft.
A materials and B material the cross cutting 2mm that the process being die cut at die-cutting machine just sends gripping roll, are die cut for the first time
In the process that impression does not occur phenomena such as.The overall width of cutting die is 6.99mm, jump away from for 4mm during the second knife just
The shape that product is cut off in the inside of the first knife is fallen without tool marks.Successively into being about to be die cut out the shape of product.
The present invention also proposes a kind of method producing half glue product into line asynchronous using gap machine, includes the following steps：
Step 1, by the glue surface of A materials to being above placed on A material active emptying rollers, by the layer upper surface of B material to decentralization
It sets on B material active emptying roller；
Step 2, A materials and B material fit at material fit body；
A materials after material fit body and B material in step 3, step 2 fit together and enter die-cutting machine
Interior, the included release paper of A materials is scraped by the scraper on die-cutting machine at this time, is detached with double faced adhesive tape and B material on A materials, by A materials
Expect that counterdie rolling-up mechanism is collected；
The one side glue of C-material is placed on under on C-material active emptying roller by step 4, and C-material enters in die-cutting machine；
A materials and B material in step 5, step 3 and the C-material in step 4, carry out pasting and in mould at die-cutting machine
The effect of the cutting die on machine is cut once to be die cut；The charging rate of A materials and B material is by drawing material axis control, the charging speed of C-material
Degree is controlled by regulator drive axis；
The product being die cut that carries out in step 6, step 5 once removes cross cutting waste material by product waste discharge mechanism；
Product is collected by product rolling-up mechanism in step 7, step 6.
Improvement to the above method, the cutting die in step 5 include the first cutting die and the second cutting die；First cutting die and the second knife
The knife up of mould is different, and the first cutting die is used to cut off A materials, B material in the one side glue of C-material, and the second cutting die is for cutting off C materials
One side glue and release film on material are cut off on protective film.
Compared with prior art, the present invention advantage is：
1, only needing one has gap die-cutting machine and Multifunctional laminating machine.
2, only need one cutting die is die cut into line misregistration.
3, the product less than 5mm can be die cut without impression.
4, it is added to electric eye and airdraft plate on the die-cutting machine of gap, ensure that the accuracy of feed end raw material, ensured not
Can due to machine shaking and material is displaced.
5, by the design of cutting die, two kinds of speed, cutting die dislocation cross cutting, by the colloid one of few material be can control using gap machine
Secondary property excludes, and can save the 30%-40% of material.
6, the fraction defective of product drops to 8% by pervious 15%, and 8 hours one day production capacities are increased to by 2-3 ten thousand before
5-6 ten thousand, required cost of labor are reduced to 2 people by 5-6 people before.
7, machine quantity is reduced, and equipment depreciation is reduced to 2 by 4-5 platforms.
Description of the drawings
Fig. 1 is the structural schematic diagram of gap machine.
Fig. 2 is that Fig. 1 is enlarged view at A.
Fig. 3 is the schematic diagram of product.
In figure：1, A materials discharge mechanism, 2, B material discharge mechanism, 3, material fit body, 4, die-cutting machine, 6, A materials
Counterdie rolling-up mechanism, 7, C-material discharge mechanism, 8, electric eye, 9, C-material airdraft plate, 10, regulator drive axis, 11, product device for removing waste
Structure, 12, product rolling-up mechanism, 13, worktable frame, 14, A material feeding framves, 15, A material airdraft plates, 16, C-material charging
Frame, 17, limit for height roller, 18, scraper.
Specific implementation mode
Technical solution of the present invention is described in detail below, but protection scope of the present invention is not limited to the implementation
Example.
To keep present disclosure more obvious and easy to understand, done further below in conjunction with attached drawing 1- Fig. 3 and specific implementation mode
Description.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
Embodiment：
As shown in Figure 1, for the gap machine of the present embodiment, worktable frame 13, die-cutting machine 4, A materials discharge mechanism 1, A materials
Expect counterdie rolling-up mechanism 6, B material discharge mechanism 2, material fit body 3, C-material discharge mechanism 7,11 and of product waste discharge mechanism
Product rolling-up mechanism 12.
A materials are the double faced adhesive tape of included release paper；B material is single-sided parting film；C-material is by protective film, single-sided parting film
It is constituted with one side glue, wherein protective film is attached in the non-layer upper surface of single-sided parting film, and one side glue is attached to single-sided parting film
In layer upper surface.
Die-cutting machine 4 in the present embodiment is die-cutting machine in the prior art, and the cutting die on this die-cutting machine includes the first cutting die
With the second cutting die；The knife up of first cutting die and the second cutting die is different, and the first cutting die is for cutting off A materials, B material in C-material
One side glue, A materials, B material charging length controlled by gripping roll；Second cutting die be used for cut off by C-material one side glue and
Release film is cut off on protective film, and the charging length of C-material is controlled by regulator drive axis.It is distinguished for the ease of operator, first
Cutting die is set as RED sector, and the second cutting die is green portion.
The drawing material length of gripping roll control A materials and B material in the present embodiment is 2mm, the C materials of regulator drive axis control
The drawing material length of material is 4mm, and it is multiple on C-material that A materials, B material clearance-type patch can be obtained.
Ratio product A materials, B material and C-material in the present embodiment are pulled by respective transmission shaft enters die-cutting machine 4, C
The charging length 2mm for being more than A, B material into length 4mm of material, when the cutting die incision on die-cutting machine, A materials, B material
It is 2 to paste multiple length with C-material gap:2.Again by the green cutting die incision at rear, inside green knife line is cut on C-material, outside
Green knife line is cut on A materials, B material, and it is 1 that the ratio on A materials, B material is cut in cutting die design:1, that is, A materials, B materials
Required half glue size can be obtained in the middle of material.The green knife line in inside and the green knife line in outside of next mould staggeredly become product design,
Required product can be obtained in this way, it is in order to avoid impression generates that previous mould is staggeredly molded with latter mould.
On the half glue product of the present embodiment, there is green knife line on one end of product, this green knife line is to make to tear hand knife
Line.
A materials discharge mechanism 1 includes A material actives emptying roller, A material feedings frame 14 and A materials airdraft plate 15.
A material counterdies rolling-up mechanism 6 includes A material wounds roller and multiple A materials dispensing shafts.
B material discharge mechanism is B material active emptying roller.
C-material discharge mechanism includes C-material active emptying roller, electric eye 8, C-material feeding rack 16 and C-material airdraft plate 9.
Material fit body 3 includes gripping roll and doubling roller.
A materials discharge mechanism 1 is arranged on worktable frame 13 and A materials enter material via A material discharge mechanisms and paste
It closes in mechanism；A materials discharge mechanism 1 includes A material actives emptying roller, A material feedings frame 14 and A materials airdraft plate 15, A materials
Active emptying roller is arranged by cantilever shalving on worktable frame, and A material feedings frame 14 is arranged on worktable frame 13 and position
It assists putting in three A materials for guiding A material blowings are arranged on the top of A material active emptying rollers, A material feedings frame 14
Expect that roller, A materials airdraft plate 15 are arranged on worktable frame.A material feedings in the present embodiment pass through A material active releases successively
Expect roller, A material feedings frame 14 and A materials airdraft plate 15, enters eventually into material fit body；The charging rate of A materials by
The gripping roll of material fit body.A materials airdraft plate 15 in the present embodiment and between material fit body be arranged for limiting A
The limit for height roller 17 of material height.
B material discharge mechanism 2 is arranged on worktable frame and B material enters material via B material discharge mechanism and is bonded
In mechanism.B material discharge mechanism 2 in the present embodiment is B material active emptying roller, and B material is straight by B material active emptying roller
It connects and enters in material fit body；The charging rate of B material by material fit body gripping roll.
Material fit body 3 is arranged on worktable frame 13, and A materials and B material are pasted on material fit body
It closes, the A materials and B material after fitting enter in die-cutting machine 4 together.Material fit body 3 is gripping roll and doubling roller, gripping roll
It is rotatably arranged on worktable frame with doubling roller, gripping roll and doubling roller are located at the both sides up and down of work top, draw
The rotation direction of material roller and doubling roller forms the fitting for being bonded A materials and B material on the contrary and between gripping roll and doubling roller
Gap.
A material counterdies rolling-up mechanism 6 be arranged on worktable frame and into cross material fit body on A materials counterdie
It is collected via A material counterdie rolling-up mechanisms.A material counterdies rolling-up mechanism 6 includes that A material wounds roller and multiple A materials are put
Expect axis.A material wounds roller is arranged by cantilever shalving on worktable frame, and A material dispensing shafts are arranged in A material wounds roller and material
Between material fit body.
C-material discharge mechanism 7 is arranged on worktable frame and C-material enters via C-material discharge mechanism in die-cutting machine；
C-material discharge mechanism includes C-material active emptying roller, electric eye 8, C-material feeding rack 16 and C-material airdraft plate 9, and C-material is actively
Emptying roller is arranged by cantilever shalving on worktable frame, and electric eye 8 is arranged on worktable frame and is located at C-material active blowing
The signal end of the lower section of roller, electric eye 8 electrically connects position of the C-material active emptying roller for driving C-material active emptying roller, C materials
Material feeding rack 16 is arranged on worktable frame and setting three is used to guide on the top of electric eye 8, C-material feeding rack 16
The C-material of C-material blowing assists emptying roller, C-material airdraft plate 9 to be arranged on worktable frame and positioned at C-material feeding rack
Top.The C for preventing C-material bending is additionally provided between C-material feed path between C-material feeding rack and die-cutting machine
Material dispensing shaft.
Die-cutting machine is arranged on worktable frame, and die-cutting machine carries out a mould to the A materials, B material and C-material of entrance
It cuts.The scraper 18 of included release paper of the setting one for scraping A materials on the present embodiment die-cutting machine.The die-cutting machine of the present embodiment and
Material fit body is disposed adjacent and there are gaps between the two, and die-cutting machine and material fit body are respectively to work independently.Such as
Shown in Fig. 2.
Product waste discharge mechanism is arranged on worktable frame and product waste discharge mechanism is located at the outlet port of die-cutting machine and is used for
The disposable cross cutting waste material removed on product.
10 for controlling C-material material transfer speed are provided on the worktable frame in the exit of product waste discharge mechanism.
Product rolling-up mechanism be arranged on worktable frame and product rolling-up mechanism be located at adjust transmission shaft exit.
Charging length with A materials, B material is 2mm, and the charging length of C-material illustrates the present embodiment for being 4mm
Die cutting process：
Cutting die is installed on die-cutting machine, A materials, B material charging rate controlled by gripping roll, C-material enters
Speed speed is individually controlled by regulator drive axis.Cutting die includes the first cutting die and the second cutting die；First cutting die and the second cutting die
Knife up it is different, the first cutting die be used to cut off A materials, B material C-material one side glue, A materials, B material charging length by
Gripping roll controls；Second cutting die be used for cut off by C-material one side glue and release film cut off on protective film, C-material into
Material length is controlled by regulator drive axis.It is distinguished for the ease of operator, the first cutting die is set as RED sector, and the second cutting die is green
Color part.The material that the red line of cutting die posts A materials and B material is die cut 2mm at die-cutting machine 4, is fitted in C-material
On, product is integrally jumped away from the width for 4mm, that is, cutting die, and half glue part cuts out the another of 2mm according to red knife line in product
While be composed, and half glue size needed for actual product is 1mm, and that cut out is 2mm, in addition 1mm is as waste discharge.
C-material enters die-cutting machine 4 by entering die-cutting machine 4, A materials and B material, and the admission velocity of C-material is more than A materials
The speed entered with B material, when die-cutting machine 4 is die cut, three kinds of materials are laminating at die-cutting machine first；By different
It jumps away from away from being 4mm, the jump of same time A materials and B material is fitted on C-material, punching press third away from being 2mm for the jump of C-material
All shape shape by die-cutting of product when secondary.After the completion of three kinds of materials are die cut at die-cutting machine, in regulator drive axis 10
Drive under, at product waste discharge mechanism 11 carry out excess waste primary exclusion, by regulator drive axis 10 be received in product receive
On the collecting shaft for expecting mechanism.
A materials and B material the cross cutting 2mm that the process being die cut at die-cutting machine just sends gripping roll, are die cut for the first time
In the process that impression does not occur phenomena such as.The overall width of cutting die is 6.99mm, jump away from for 4mm during the second knife just
The shape that product is cut off in the inside of the first knife is fallen without tool marks.Successively into being about to be die cut out the shape of product.
A method of half glue product is produced into line asynchronous using gap machine, is included the following steps：
Step 1, by the glue surface of A materials to being above placed on A material active emptying rollers, by the layer upper surface of B material to decentralization
It sets on B material active emptying roller.
Step 2, A materials and B material fit at material fit body；A materials in this step are inhaled by A materials
Aerofoil 15 is fitted into B material at material fit body 3.
A materials after material fit body and B material in step 3, step 2 fit together and enter die-cutting machine
Interior, the included release paper of A materials is scraped by the scraper on die-cutting machine at this time, is detached with double faced adhesive tape and B material on A materials, by A materials
Expect that counterdie rolling-up mechanism is collected；
The one side glue of C-material is placed on under on C-material active emptying roller by step 4, and C-material enters in die-cutting machine；This
C-material controls the feeding position of C-material by electric eye 8 in step, enters by C-material airdraft plate 9 and each auxiliary emptying roller
4 part of die-cutting machine enters in product rolling-up mechanism using regulator drive axis 10 and winds.
A materials and B material in step 5, step 3 and the C-material in step 4, carry out pasting and in mould at die-cutting machine
The effect of the cutting die on machine is cut once to be die cut；The charging rate of A materials and B material is by drawing material axis control, the charging speed of C-material
Degree is controlled by regulator drive axis；Cutting die in this step includes the first cutting die and the second cutting die；First cutting die and the second cutting die
Knife up is different, and the first cutting die is used to cut off A materials, B material in the one side glue of C-material, and the second cutting die is for cutting off C-material
One side glue and release film cut off on protective film.
The product being die cut that carries out in step 6, step 5 once removes cross cutting waste material by product waste discharge mechanism；
Product is collected by product rolling-up mechanism in step 7, step 6.
Part that the present invention does not relate to is the same as those in the prior art or can be realized by using the prior art.
As described above, although the present invention has been indicated and described with reference to specific preferred embodiment, must not explain
For the limitation to invention itself.It without prejudice to the spirit and scope of the invention as defined in the appended claims, can be right
Various changes can be made in the form and details for it.
Claims (9)
1. a kind of method that gap machine produces half glue product into line asynchronous, which is characterized in that include the following steps：
Step 1, by the glue surface of A materials to being above placed on A material active emptying rollers, the layer upper surface of B material is placed on B under
On material active emptying roller；
Step 2, A materials and B material fit at material fit body；
A materials after material fit body and B material in step 3, step 2 fit together and enter in die-cutting machine,
The included release paper of A materials is scraped by the scraper on die-cutting machine at this time, is detached with double faced adhesive tape and B material on A materials, by A materials
Counterdie rolling-up mechanism is collected；
The one side glue of C-material is placed on under on C-material active emptying roller by step 4, and C-material enters in die-cutting machine, C-material
Admission velocity be more than the speed that A materials and B material enter；
A materials and B material in step 5, step 3 and the C-material in step 4, carry out pasting and in die-cutting machine at die-cutting machine
On cutting die effect be once die cut；The charging rate of A materials and B material by drawing material axis control, the charging rate of C-material by
Regulator drive axis controls；
The product being die cut that carries out in step 6, step 5 once removes cross cutting waste material by product waste discharge mechanism；
Product is collected by product rolling-up mechanism in step 7, step 6；
Gap machine, including worktable frame, die-cutting machine, A materials discharge mechanism, A material counterdies rolling-up mechanism, B material feeding machine
Structure, material fit body, C-material discharge mechanism, product waste discharge mechanism and product rolling-up mechanism；
A material discharge mechanisms are arranged on worktable frame, and B material discharge mechanism is arranged on worktable frame, material fitting
Mechanism is arranged on worktable frame, and A material counterdie rolling-up mechanisms are arranged on worktable frame, the setting of C-material discharge mechanism
On worktable frame, die-cutting machine is arranged on worktable frame, and product waste discharge mechanism is arranged on worktable frame and product
Waste discharge mechanism is located at the outlet port of die-cutting machine for disposably removing the cross cutting waste material on product, in going out for product waste discharge mechanism
The regulator drive axis for controlling C-material material transfer speed is provided on worktable frame at mouthful, the setting of product rolling-up mechanism exists
On worktable frame and product rolling-up mechanism is located at the exit for adjusting transmission shaft；
A materials are the double faced adhesive tape of included release paper；B material is single-sided parting film；C-material is by protective film, single-sided parting film and list
Face glue is constituted, wherein protective film is attached in the non-layer upper surface of single-sided parting film, and one side glue is attached to the release of single-sided parting film
On face.
2. the method that gap machine as described in claim 1 produces half glue product into line asynchronous, which is characterized in that C-material blowing
Mechanism includes C-material active emptying roller, electric eye, C-material feeding rack and C-material airdraft plate, and C-material active emptying roller passes through cantilever
Frame is arranged on worktable frame, and electric eye is arranged on worktable frame and is located at the lower section of C-material active emptying roller, electric eye
Signal end electrically connects position of the C-material active emptying roller for driving C-material active emptying roller, and C-material feeding rack is arranged in work
Make the top in platform rack and positioned at electric eye, setting three is for guiding the C-material of C-material blowing to assist on C-material feeding rack
Emptying roller, C-material airdraft plate are arranged on worktable frame and positioned at the tops of C-material feeding rack.
3. gap machine as claimed in claim 2 into line asynchronous produce half glue product method, which is characterized in that C-material into
The C-material dispensing shaft for preventing C-material bending is additionally provided between C-material feed path between rack and die-cutting machine.
4. the method that gap machine as described in claim 1 produces half glue product into line asynchronous, which is characterized in that die-cutting machine and material
Material fit body is disposed adjacent and there are gaps between the two.
5. the method that gap machine as described in claim 1 produces half glue product into line asynchronous, which is characterized in that A material blowings
Mechanism includes A material actives emptying roller, A material feedings frame and A material airdraft plates, and A material active emptying rollers pass through cantilever erection
It sets on worktable frame, A material feeding framves are arranged on worktable frame and positioned at the top of A material active emptying rollers, A materials
A material of the setting three for guiding A material blowings assists emptying roller, A material airdraft plates to be arranged in workbench on material feeding rack
In rack.
6. the method that gap machine as described in claim 1 produces half glue product into line asynchronous, which is characterized in that B material blowing
Mechanism is the B material active emptying roller being arranged on worktable frame by holder.
7. the method that gap machine as described in claim 1 produces half glue product into line asynchronous, which is characterized in that A material counterdies
Rolling-up mechanism includes the A material wound rollers being arranged on worktable frame by cantilever shalving, is bonded with material in A material wound rollers
A material dispensing shafts are set between mechanism.
8. the method that gap machine as described in claim 1 produces half glue product into line asynchronous, which is characterized in that material make-up machine
Structure includes gripping roll and doubling roller, and gripping roll and doubling roller are rotatably arranged on worktable frame, gripping roll and doubling roller point
Not Wei Yu work top both sides up and down, the rotation direction of gripping roll and doubling roller is opposite and is formed between gripping roll and doubling roller
Fitting gap for being bonded A materials and B material.
9. the method that gap machine as described in claim 1 produces half glue product into line asynchronous, which is characterized in that in step 5
Cutting die includes the first cutting die and the second cutting die；The knife up of first cutting die and the second cutting die is different, and the first cutting die is for cutting off A materials
Material, B material C-material one side glue, the second cutting die be used for cut off by C-material one side glue and release film cut on protective film
It is disconnected.
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| DE102017213389B4 (en) * | 2017-08-02 | 2022-07-28 | Heidelberger Druckmaschinen Ag | Rotary punch for punching out a piece of material from a substrate |
| CN107414959A (en) * | 2017-09-29 | 2017-12-01 | 苏州安洁科技股份有限公司 | A kind of two-way drawing material punching press joint tools of QDC |
| CN108247740B (en) * | 2018-01-21 | 2019-07-23 | 成都冠佳科技有限公司 | Without tool marks foam rubber die-cutting production method |
| CN108313805A (en) * | 2018-02-05 | 2018-07-24 | 东莞市斯必迪机械设备有限公司 | A kind of roll-to-roll, piece is dual-purpose to pasting machine to rolling up |
| CN111434474A (en) * | 2019-01-15 | 2020-07-21 | 天津澳普林特通讯器材组件有限公司 | Die cutting processing technology and device thereof |
| CN109676272B (en) * | 2019-02-19 | 2024-06-21 | 东莞市斯必迪机械设备有限公司 | Film switch face pastes processing equipment |
| CN109774178B (en) * | 2019-03-08 | 2020-12-25 | 深圳市博硕科技股份有限公司 | Automatic laminating machine of double faced adhesive tape of thin sheet series injection molding piece |
| CN114953037B (en) * | 2022-05-16 | 2024-01-26 | 深圳市通泰盈科技股份有限公司 | A die-cutting method and die-cutting system for easy-pull glue for batteries |
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Denomination of invention: Clearance machine and method for asynchronously producing semi-colloidal product through clearance machine Effective date of registration: 20190118 Granted publication date: 20180810 Pledgee: Bank of China Limited by Share Ltd. Nanjing Xingang branch Pledgor: NANJING GRANDEUR TECHNOLOGY Co.,Ltd. Registration number: 2019320000056 |
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Denomination of invention: Clearance machine and method for asynchronously producing semi-colloidal product through clearance machine Effective date of registration: 20200316 Granted publication date: 20180810 Pledgee: Bank of China Limited Nanjing Chengdong Branch Pledgor: NANJING GRANDEUR TECHNOLOGY Co.,Ltd. Registration number: Y2020980000731 |
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Address after: 210057 No.2 Road, Sanjiangkou Industrial Park, Longtan street, Qixia District, Nanjing City, Jiangsu Province Patentee after: Nanjing Grandeur Technology Co.,Ltd. Address before: 210057 No.2 Road, Sanjiangkou Industrial Park, Longtan street, Qixia District, Nanjing City, Jiangsu Province Patentee before: NANJING GRANDEUR TECHNOLOGY Co.,Ltd. |