CN106391543B - A kind of cylinder head water channel cleaning device and method - Google Patents

A kind of cylinder head water channel cleaning device and method Download PDF

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Publication number
CN106391543B
CN106391543B CN201610891081.8A CN201610891081A CN106391543B CN 106391543 B CN106391543 B CN 106391543B CN 201610891081 A CN201610891081 A CN 201610891081A CN 106391543 B CN106391543 B CN 106391543B
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CN
China
Prior art keywords
cylinder head
water
conveying
spray chamber
washing station
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Application number
CN201610891081.8A
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Chinese (zh)
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CN106391543A (en
Inventor
邹德敏
谭家斌
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Priority to CN201610891081.8A priority Critical patent/CN106391543B/en
Publication of CN106391543A publication Critical patent/CN106391543A/en
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Publication of CN106391543B publication Critical patent/CN106391543B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

Abstract

The invention discloses a kind of cylinder head water channel cleaning devices, the support frame is equipped with the conveying mechanism for transporting cylinder head, the conveying mechanism is equipped with the washing station of at least one purgative gas cylinder cap water channel, the conveying mechanism in the front of each washing station is equipped with the rebound clamping mechanism of positioning cylinder lid, the side of the washing station is equipped with limitation cylinder head along the position limiting structure for being transversely to the conveying direction displacement, is equipped with spray module corresponding with cylinder head watercourse port in the other side of the washing station.The invention also discloses a kind of cylinder head water channel cleaning methods.Design of the invention is reasonable, reasonable in design, and water pump carries out the repeated flushing of high pressure water by spray module to cylinder head, effectively clears up the impurity in cylinder head, cleaning effect is good, easy to operate;Conveying mechanism can quickly transport cylinder head, save the time, reduce labor intensity.

Description

A kind of cylinder head water channel cleaning device and method
Technical field
The present invention relates to engine arts, more specifically, it relates to a kind of cylinder head water channel cleaning device and method.
Background technique
Existing CL200 cylinder head, S2000 cylinder head are cleaned on cleaning machine, since cylinder head inner lead is crisscross multiple It is miscellaneous, in addition cleaning machine irrigation pressure is inadequate, so that often there are residuals in cylinder head, product quality is influenced, cylinder cap makes afterwards With occurring deposition water tank in the process, user's complaint is easily caused.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, provide one kind be simple to manufacture, clean quickly, The good cylinder head water channel cleaning device of effect.
The cylinder head water channel cleaning method that it is a further object of the invention to provide a kind of cleanings quickly, effect is good.
To achieve the above object, on the one hand, a kind of cylinder head water channel cleaning device of the invention, including support frame, it is described Support frame be equipped with transport cylinder head conveying mechanism, the conveying mechanism be equipped at least one purgative gas cylinder cap water channel Washing station, the conveying mechanism in the front of each washing station is equipped with the rebound clamping mechanism of positioning cylinder lid, The side of the washing station is equipped with limitation cylinder head along the position limiting structure for being transversely to the conveying direction displacement, in the washing station The other side be equipped with spray module corresponding with cylinder head watercourse port.
Further, the conveying mechanism is the two-row roller mechanism of setting on the support frame, the two-row roller Mechanism includes the first support and the second support that strip on the support frame is arranged in parallel, first support and second Rolling bearing component is separately installed on seat.
Further, the rebound clamping mechanism include be vertically fixed on first support and the second support it Between locating shaft, further include the rotatable locating piece and torsionspring being arranged on the locating shaft, the torsionspring Both ends fasten respectively with locating shaft and locating piece.
Further, the position limiting structure includes corresponding at least with the washing station quantity of placement cylinder head One group of limit assembly, limit assembly described in each group include multiple limits arranged side by side that the conveying mechanism side is arranged in Position support, limit assembly described in every group further include the limit adaptable with the one side of cylinder head being arranged on the inside of limit support Position plate.
As a further improvement, it is set on the conveying mechanism there are two washing station, the spray module includes It is disposed side by side on the first water spray chamber and the second water spray chamber and by first water spray chamber and of the washing station side The joint control of two water spray chambers connection;It is respectively equipped with and cylinder head watercourse port phase on the inside of first water spray chamber and the second water spray chamber Corresponding water outlet;The joint control is equipped with the interface connecting with water pump.
Further, the first solenoid valve, are respectively equipped between the joint control and the first water spray chamber, the second water spray chamber Two solenoid valves.
It is improved as further, the support frame is equipped with water collecting structure, and the water collecting structure includes setting The first collection water tray at the top of support frame, the first collection water tray are equipped with inlet, the first collection water tray Bottom is equipped with extend obliquely and corresponding with inlet catch basin, and second is equipped with below the catch basin and is catchmented support Disk.
On the other hand, a kind of cylinder head water channel cleaning method includes the following steps: to convey cylinder head to washing station;? Longitudinal register is carried out to cylinder head on conveying direction, while cross is carried out to it on being transversely to the conveying direction to the side of cylinder head To limit;It in the other side of cylinder head, sprays water to the watercourse port of cylinder head, so that the water channel to cylinder head cleans.
Further, further include the steps that spray module, which is arranged, sprays water to the watercourse port of cylinder head: in conveying mechanism Two washing stations of upper setting, in the side setting for being located at washing station by the first water spray corresponding with the watercourse port of cylinder head The spray module of case and the second water spray chamber composition, and a joint control is set and is connected to the first water spray chamber and the second water spray chamber, control electricity Magnet valve makes joint control supply water to spray module, so that the water channel to cylinder head cleans.
Further, further include the steps that water collecting structure recovery and rinsing water is arranged on the support frame: being set at the top of support frame It sets first to catchment collection tray ejected wash water, ejected wash water is flowed out to the first collection water tray by setting inlet on the first collection water tray The catch basin that is extended obliquely of bottom.
Beneficial effect
Design of the invention is reasonable, reasonable in design, and water pump carries out the anti-of high pressure water to cylinder head by spray module It is multiple to rinse, effectively the impurity in cylinder head is cleared up, cleaning effect is good, easy to operate;Conveying mechanism can quickly transport gas Cylinder cap saves the time, reduces labor intensity;It is convenient, accurate to position, and operation is simple;The cylinder head of different model can be carried out Cleaning, the unlatching or stopping cleaned by Electromagnetic Control, control is simple, high degree of automation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of cylinder head water channel cleaning device in the present invention;
Fig. 2 is the schematic enlarged-scale view of two-row roller mechanism in the present invention;
Fig. 3 is the schematic enlarged-scale view of rebound clamping mechanism in the present invention;
Fig. 4 is the schematic enlarged-scale view of joint control in the present invention;
Fig. 5 is the structural perspective of support frame in the present invention;
Fig. 6 is the top view of support frame in the present invention;
Fig. 7 is the enlarged front view of the first water spray chamber in the present invention;
Fig. 8 is the enlarged plan view of the first water spray chamber in the present invention;
Fig. 9 is the enlarged structure schematic diagram of the second water spray chamber in the present invention.
In figure: 1, support frame;2, the first support;3, the second support;4, bearing assembly;5, locating shaft;6, locating piece;7, it turns round Turn spring;8, support is limited;9, limit plate;10, the first water spray chamber;11, the second water spray chamber;12, joint control;13, first catchments Pallet;14, inlet;15, catch basin;16, the second collection water tray;17, gag lever post;18, the first adapter tube;19, the second adapter tube; 20, the first solenoid valve;21, second solenoid valve;22, the first sparge pipe;23, the second sparge pipe;24, straight pin;25 nozzles;26, Connector.
Specific embodiment
Below with reference to embodiment, the invention will be further described, but does not constitute any limitation of the invention, any The modification for the limited times that people is made in scope of the invention as claimed, still in scope of the presently claimed invention.
Specific embodiments of the present invention are such that referring to Fig.1 shown in-Fig. 9 that a kind of cylinder head water channel cleaning device wraps Support frame 1 is included, support frame 1 is equipped with the conveying mechanism for transporting cylinder head, and conveying mechanism is equipped at least one cleaning cylinder head The washing station of water channel, the conveying mechanism in the front of each washing station are equipped with the rebound clamping mechanism of positioning cylinder lid, clearly The side for washing station is equipped with limitation cylinder head along the position limiting structure for being transversely to the conveying direction displacement, sets in the other side of washing station There is spray module corresponding with cylinder head watercourse port.It is transported in cylinder head to washing station by conveying mechanism, passes through rebound Clamping mechanism carries out located lateral to cylinder head, and laterally limiting to cylinder head progress by position limiting structure, makes the water of cylinder head Road junction corresponds to the water outlet of spray module, and water pump provides hydraulic pressure to spray module, cleans to cylinder head, in the anti-of high pressure water Under multiple flushing, effectively the impurity in cylinder head is cleared up, reasonable in design, cleaning effect is good, easy to operate.
In the present embodiment, conveying mechanism is the two-row roller mechanism being arranged on support frame 1, and two-row roller mechanism includes It is arranged in parallel in the first support 2 and the second support 3 of the strip on support frame 1, is distinguished on the first support 2 and the second support 3 Rolling bearing component 4 is installed, cylinder head is conveyed by idler wheel, fast and stable mitigates the labor intensity of staff;Rebound card Position mechanism includes the locating shaft 5 being vertically fixed between the first support 2 and the second support 3, further includes being arranged on locating shaft 5 Rotatable locating piece 6 and torsionspring 7, the both ends of torsionspring 7 fasten with locating shaft 5 and locating piece 6 respectively, are positioning The cylindrical surface of axis 5 is protruding with the straight pin 24 to fasten with torsionspring 7, is additionally provided in two-row roller mechanism and locating piece The adaptable gag lever post 17 in 6 upper surface, cylinder head are slided on bearing assembly 4, locating piece 6 are pushed, and cylinder head reaches clear After washing station, the automatic rear end of rebound and positioning cylinder lid upwards under the action of torsionspring 7 of locating piece 6, automatically to cylinder Lid carry out longitudinal register, accurate positioning, quickly.
In the present embodiment, position limiting structure includes at least one set of limit corresponding with the placement washing station quantity of cylinder head Component, each group of limit assembly include multiple limit supports 8 arranged side by side that conveying mechanism side is arranged in, every group of limit group Part further includes the limit plate 9 adaptable with the one side of cylinder head for being arranged in 8 inside of limit support, limits the bottom of support 8 Equipped with the support edge turned down outward, limits support 8 and be bolted on the support in 3 outside of the second support along upper, pass through limit Plate 9 carries out cross spacing to cylinder head, guarantees that the watercourse port of cylinder head is corresponding with spray module, of simple structure and strong practicability.
In the present embodiment, it is set on conveying mechanism there are two washing station, spray module includes being disposed side by side on scavenger First water spray chamber 10 of position side and the second water spray chamber 11 and the first water spray chamber 10 is combined with what the second water spray chamber 11 was connected to Device 12;Water outlet corresponding with cylinder head watercourse port is respectively equipped on the inside of first water spray chamber 10 and the second water spray chamber 11;Joint Device 12 is equipped with the interface connecting with water pump, and two tank tops are equipped with the interface of connection joint control 12.Joint control 12 and the first spray Water tank 10, the second water spray chamber 11 are connected to by the first adapter tube 18, the second adapter tube 19 respectively, in the first adapter tube 18, the second adapter tube 19 The first solenoid valve 20, second solenoid valve 21 are equipped between joint control 12, by the first solenoid valve 20, second solenoid valve 21 come fast The first water spray chamber 10 of speed control, second water spray chamber 11 carry out water spray work, are supplied water by solenoid valve control, can be simultaneously to two A cylinder head is cleaned, and only can also carry out cleaning to a cylinder head, practical, easy to control;As needed, The washing station of three or more can also be set on the conveyor, for the corresponding spray of Cylinder head design of different model Water tank is just able to satisfy cleaning, and the versatility of device is wide, and purposes is more, reduces production cost, greatly improves productivity effect.
In the present embodiment, the cylinder head disposed on two washing stations is the cylinder head of different model, in this way, the first spray Water tank 10 is for tool there are two the cylinder head of watercourse port, structure be the cube supporting structure with hollow cavity, the The first sparge pipe 22 corresponding with two watercourse ports of cylinder head, the second sparge pipe 23, the first spray are equipped in one water spray chamber 10 One end of water pipe 22 and the second sparge pipe 23 is stretched out and corresponding with the watercourse port position of cylinder head outward, and the other end is bent up Folding, nozzle vertically upward and with the first adapter tube 18, directly the cylinder head water channel of the model spray water clearly by sparge pipe It washes, amount of water sprayed is big, effectively cleans the impurity inside water channel;Second water spray chamber 11 is to be directed to the cylinder head with multiple watercourse ports, Its structure includes cabinet, is equipped on being located at the one side that cabinet is adapted with cylinder head corresponding with cylinder head watercourse port more A nozzle 25 is equipped with the connector 26 that connect with the second adapter tube 19 on the top of cabinet, by the multiple nozzles 25 of cabinet upper set, The close structure for making the second water spray chamber 11 operates convenient, high degree of automation by a solenoid valve control water spray job, at This is low, can impurity effectively in purgative gas cylinder cap water channel.
In the present embodiment, support frame 1 is equipped with water collecting structure, and water collecting structure includes that the top of support frame 1 is arranged in One collection water tray 13, the first collection water tray 13 are equipped with inlet 14, and the first collection water tray 13 bottom is equipped with to be extended obliquely And catch basin 15 corresponding with inlet 14, water for cleaning is collected by water collecting structure, recycling saves water, knot Structure is simple, easily manufactured;The second collection water tray 16 is equipped with below catch basin 15, it can be with water from collection by the second collection water tray 16 Sink 15 is splashed out on the ground, guarantees the clean of working environment.
A kind of cylinder head water channel cleaning method includes the following steps: to convey cylinder head to washing station;In the conveying direction Longitudinal register is carried out to cylinder head, while cross spacing is carried out to it on being transversely to the conveying direction to the side of cylinder head;? The other side of cylinder head sprays water to the watercourse port of cylinder head, so that the water channel to cylinder head cleans.
In the present embodiment, further include the steps that spray module, which is arranged, sprays water to the watercourse port of cylinder head: conveying Two washing stations are set in mechanism, are arranged in the side for being located at washing station by corresponding with the watercourse port of cylinder head first The spray module of water spray chamber 10 and the second water spray chamber 11 composition, and a joint control 12 is set and is connected to the first water spray chamber 10 and the second spray Water tank 11, control solenoid valve makes joint control 12 supply water to spray module, so that the water channel to cylinder head cleans.Water pump is to connection Clutch 12 provides high pressure water, then supplies water through joint control 12 to the first water spray chamber 10, the second water spray chamber 11, the first water spray chamber 10, the Two water spray chambers 11 carry out high-pressure water jet to corresponding cylinder head water channel and wash away to be cleaned repeatedly to cylinder head inside Impurity.
In the present embodiment, further include the steps that water collecting structure recovery and rinsing water is arranged on support frame 1: in support frame 1 Setting the first collection water tray 13 in top collects ejected wash water, and setting inlet 14 flows out to ejected wash water on the first collection water tray 13 The catch basin 15 that the bottom of first collection water tray 13 is extended obliquely;The second collection of setting water tray also below catch basin 15 16, in the secondary collection for carrying out water, prevent water from drenching work-yard, guarantee the clean of place.
When specific works, first on assembling cylinder head water channel cleaning device, two corresponding cylinder head are successively put The right end in two-row roller mechanism is set, pusher cylinder is covered to be slided on bearing assembly, and cylinder head is in the process for sliding into washing station In be pressed down against locating piece 6, in cylinder head by the way that after locating piece 6, rebound is arrived in the effect that locating piece 6 receives torsionspring 7 upwards And the rear end face of cylinder head is positioned, at this point, the watercourse port of two cylinder head is sprayed water with the first water spray chamber 10, second respectively The water outlet of case 11 is corresponding;Waterproof pump box joint control 12 provides high pressure water, by controlling the first solenoid valve 20, second solenoid valve 21 It supplies water to the first water spray chamber 10, the second water spray chamber 11, to also carry out repeatedly high pressure water flushing to cylinder head;Flushed Cheng Zhong, water flow through the first collection water tray 13, inlet 14, catch basin 15 and are recovered to water tank and are recycled.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, is not taking off Under the premise of from structure of the invention, several modifications and improvements can also be made, these all will not influence the effect that the present invention is implemented And patent practicability.

Claims (5)

1. a kind of cylinder head water channel cleaning device, which is characterized in that including support frame (1), the support frame (1) is equipped with fortune It supplies gas the conveying mechanism of cylinder cap, the conveying mechanism is equipped with the washing station of at least one purgative gas cylinder cap water channel, described Each washing station front conveying mechanism be equipped with positioning cylinder lid rebound clamping mechanism, the one of the washing station Side is equipped with limitation cylinder head along the position limiting structure for being transversely to the conveying direction displacement, is equipped with and gas in the other side of the washing station The corresponding spray module of cylinder cap watercourse port;Washing station there are two being set on the conveying mechanism, the spray module packet Include the first water spray chamber (10) for being disposed side by side on the washing station side and the second water spray chamber (11) and by described first The joint control (12) that water spray chamber (10) is connected to the second water spray chamber (11);First water spray chamber (10) and the second water spray chamber (11) inside is respectively equipped with water outlet corresponding with cylinder head watercourse port;The joint control (12) is equipped with and connect with water pump Interface, the joint control (12) and the first water spray chamber (10), the second water spray chamber are respectively equipped with the first solenoid valve between (11) (20), second solenoid valve (21);The first spray corresponding with two watercourse ports of cylinder head is equipped in the first water spray chamber (10) One end of water pipe (22), the second sparge pipe (23), the first sparge pipe (22) and the second sparge pipe (23) stretch out outward and with gas The watercourse port position of cylinder cap is corresponding.
2. a kind of cylinder head water channel cleaning device according to claim 1, which is characterized in that the conveying mechanism is to set The two-row roller mechanism on support frame (1) is set, the two-row roller mechanism includes the length being arranged in parallel on support frame (1) The first support (2) and the second support (3) of bar shaped are separately installed with rotation on first support (2) and the second support (3) Bearing assembly (4).
3. a kind of cylinder head water channel cleaning device according to claim 2, which is characterized in that the rebound clamping mechanism It further include determining in described including the locating shaft (5) being vertically fixed between first support (2) and the second support (3) The rotatable locating piece (6) and torsionspring (7) being arranged on position axis (5), the both ends of the torsionspring (7) respectively with positioning Axis (5) and locating piece (6) fasten.
4. a kind of cylinder head water channel cleaning device according to claim 1, which is characterized in that the position limiting structure includes At least one set limit assembly corresponding with the washing station quantity of placement cylinder head, limit assembly packet described in each group Multiple limit supports (8) arranged side by side that the conveying mechanism side is set are included, limit assembly described in every group further includes The limit plate (9) adaptable with the one side of cylinder head being arranged on the inside of limit support (8).
5. a kind of cylinder head water channel cleaning device according to claim 1, which is characterized in that on the support frame (1) Equipped with water collecting structure, the water collecting structure includes the first collection water tray (13) being arranged at the top of support frame (1), and described the One collection water tray (13) is equipped with inlet (14), described first collection water tray (13) bottom be equipped with it is extending obliquely and with The corresponding catch basin (15) of inlet (14) is equipped with the second collection water tray (16) below the catch basin (15).
CN201610891081.8A 2016-10-12 2016-10-12 A kind of cylinder head water channel cleaning device and method Active CN106391543B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610891081.8A CN106391543B (en) 2016-10-12 2016-10-12 A kind of cylinder head water channel cleaning device and method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN201610891081.8A CN106391543B (en) 2016-10-12 2016-10-12 A kind of cylinder head water channel cleaning device and method
RU2018119983A RU2692354C1 (en) 2016-10-12 2017-03-24 Device and method of washing cylinder head channels
PCT/CN2017/078170 WO2018068478A1 (en) 2016-10-12 2017-03-24 Cleaning apparatus and method for water passage of cylinder head

Publications (2)

Publication Number Publication Date
CN106391543A CN106391543A (en) 2017-02-15
CN106391543B true CN106391543B (en) 2019-02-01

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CN (1) CN106391543B (en)
RU (1) RU2692354C1 (en)
WO (1) WO2018068478A1 (en)

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CN106391543B (en) * 2016-10-12 2019-02-01 广西玉柴机器股份有限公司 A kind of cylinder head water channel cleaning device and method

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Publication number Publication date
WO2018068478A1 (en) 2018-04-19
CN106391543A (en) 2017-02-15
RU2692354C1 (en) 2019-06-24

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