CN106391543A - Air cylinder cover water way cleaning device and method - Google Patents

Air cylinder cover water way cleaning device and method Download PDF

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Publication number
CN106391543A
CN106391543A CN201610891081.8A CN201610891081A CN106391543A CN 106391543 A CN106391543 A CN 106391543A CN 201610891081 A CN201610891081 A CN 201610891081A CN 106391543 A CN106391543 A CN 106391543A
Authority
CN
China
Prior art keywords
water
cylinder head
spray chamber
air cylinder
bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610891081.8A
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Chinese (zh)
Other versions
CN106391543B (en
Inventor
邹德敏
谭家斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi Yuchai Machinery Co Ltd
Original Assignee
Guangxi Yuchai Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi Yuchai Machinery Co Ltd filed Critical Guangxi Yuchai Machinery Co Ltd
Priority to CN201610891081.8A priority Critical patent/CN106391543B/en
Publication of CN106391543A publication Critical patent/CN106391543A/en
Priority to PCT/CN2017/078170 priority patent/WO2018068478A1/en
Priority to RU2018119983A priority patent/RU2692354C1/en
Application granted granted Critical
Publication of CN106391543B publication Critical patent/CN106391543B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/04Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines

Abstract

The invention discloses an air cylinder cover water way cleaning device. A supporting frame is provided with a conveying mechanism conveying air cylinder covers. The conveying mechanism is provided with at least one cleaning station cleaning air cylinder cover water ways. The part, in front of each cleaning station, of the conveying mechanism is provided with a bounce position clamping mechanism positioning the corresponding air cylinder cover. A limiting structure used for limiting the displacement of the corresponding air cylinder cover in the direction perpendicular to the conveying direction is arranged on one side of each cleaning station, and a water spraying assembly corresponding to an air cylinder cover water way opening is arranged on the other side of each cleaning station. The invention further discloses an air cylinder cover water way cleaning method. The design is reasonable, the structural design is reasonable, a water pump repeatedly flushes the air cylinder covers with high-pressure water through the water spraying assemblies, impurities in the air cylinder covers are effectively removed, the cleaning effect is good, and operation is easy; and the conveying mechanism can rapidly convey the air cylinder covers, time is saved, and labor intensity is lowered.

Description

A kind of cylinder head water channel cleaning device and method
Technical field
The present invention relates to engine art, more specifically, it relates to a kind of cylinder head water channel cleaning device and method.
Background technology
Existing CL200 cylinder head, S2000 cylinder head, are cleanings on cleaning machine, because cylinder head inner lead is crisscross multiple Miscellaneous, add that cleaning machine irrigation pressure, not so that often there being residuals in cylinder head, affects product quality, cylinder cap makes afterwards With during occur deposition water tank, easily cause user complain.
Content of the invention
The purpose of the present invention is that there are the problems referred to above for existing technology, there is provided one kind is simple to manufacture, clean quick, The good cylinder head water channel cleaning device of effect.
It is a further object of the invention to provide a kind of cylinder head water channel cleaning method that cleaning is quick, effect is good.
For achieving the above object, on the one hand, a kind of cylinder head water channel cleaning device of the present invention, including bracing frame, described Bracing frame be provided with the conveying mechanism transporting cylinder head, described conveying mechanism is provided with least one purgative gas cylinder cap water channel Washing station, the conveying mechanism in the described front of each washing station is provided with the bounce-back clamping mechanism of positioning cylinder lid, The side of described washing station is provided with and limits cylinder head along the position limiting structure being transversely to the conveying direction displacement, in described washing station Opposite side be provided with the spray module corresponding with cylinder head watercourse port.
Further, described conveying mechanism is the two-row roller mechanism being arranged on bracing frame, described two-row roller Mechanism includes the first bearing of strip being set in parallel on bracing frame and the second bearing, the first described bearing and second It is separately installed with rolling bearing assembly on seat.
Further, described bounce-back clamping mechanism include being vertically fixed on the first described bearing and the second bearing it Between locating shaft, be additionally included in sheathed rotatable locating piece and torsionspring on described locating shaft, described torsionspring Two ends fasten with locating shaft and locating piece respectively.
Further, described position limiting structure include corresponding at least with the washing station quantity of described arrangement cylinder head One group of limit assembly, the limit assembly described in each group includes the multiple limits being arranged side by side being arranged on described conveyer device side Position bearing, the limit assembly described in every group also includes being arranged in the limit that the one side with cylinder head inside spacing bearing is adapted Position plate.
Improve as further, described conveying mechanism is provided with two washing stations, and described spray module includes It is disposed side by side on the first water spray chamber of described washing station side and the second water spray chamber and by the first described water spray chamber and The joint control of two water spray chamber connections;It is respectively equipped with inside the first described water spray chamber and the second water spray chamber and cylinder head watercourse port phase Corresponding outlet;Described joint control is provided with the interface being connected with water pump.
Further, be respectively equipped between described joint control and the first water spray chamber, the second water spray chamber the first electromagnetic valve, Two electromagnetic valves.
As further improving, described bracing frame is provided with water collecting structure, and described water collecting structure includes arranging Supporting the first collection water tray of top of the trellis, described first collection water tray is provided with inlet, described the first collection water tray Bottom is provided with water leg that extend obliquely and corresponding with inlet, is provided with second and catchments support below described water leg Disk.
On the other hand, a kind of cylinder head water channel cleaning method, comprises the steps:Conveying cylinder head is to washing station;? On conveying direction, longitudinal register is carried out to cylinder head, to it, horizontal stroke is carried out on being transversely to the conveying direction to the side of cylinder head simultaneously To spacing;In the opposite side of cylinder head, the watercourse port of cylinder head is sprayed water, thus being carried out to the water channel of cylinder head.
Further, also include arranging the step that spray module is sprayed water to the watercourse port of cylinder head:In conveying mechanism Two washing stations of upper setting, are sprayed water by corresponding with the watercourse port of cylinder head first in the setting positioned at the side of washing station Case and the spray module of the second water spray chamber composition, and joint control connection first water spray chamber and the second water spray chamber are set, control electricity Magnet valve makes joint control supply water to spray module, thus being carried out to the water channel of cylinder head.
Further, it is additionally included in the step that water collecting structure recovery and rinsing water is arranged on bracing frame:Set supporting top of the trellis Put first to catchment collection tray rinse water, on the first collection water tray, rinse water is flowed out to the first collection water tray by setting inlet The water leg that is extended obliquely of bottom.
Beneficial effect
The present invention's reasonable in design, reasonable in design, water pump carries out the anti-of water under high pressure by spray module to cylinder head Impurity in cylinder head is cleared up by multiple flushing effectively, and cleaning performance is good, simple to operate;Conveying mechanism can quickly transport gas Cylinder cap, time-consuming, reduce labor intensity;Positioning is convenient, accurate, and operation is simple;The cylinder head of different model can be carried out Cleaning, the unlatching cleaned by Electromagnetic Control or stopping, controlling simple, high degree of automation.
Brief description
Fig. 1 is the structural representation of cylinder head water channel cleaning device in the present invention;
Fig. 2 is the schematic enlarged-scale view of two-row roller mechanism in the present invention;
Fig. 3 is the schematic enlarged-scale view of bounce-back clamping mechanism in the present invention;
Fig. 4 is the schematic enlarged-scale view of joint control in the present invention;
Fig. 5 is the structural perspective of bracing frame in the present invention;
Fig. 6 is the top view of bracing frame in the present invention;
Fig. 7 is the enlarged front view of the first water spray chamber in the present invention;
Fig. 8 is the amplification plan view of the first water spray chamber in the present invention;
Fig. 9 is the mplifying structure schematic diagram of the second water spray chamber in the present invention.
In figure:1st, bracing frame;2nd, the first bearing;3rd, the second bearing;4th, bearing assembly;5th, locating shaft;6th, locating piece;7th, turn round Turn spring;8th, spacing bearing;9th, limiting plate;10th, the first water spray chamber;11st, the second water spray chamber;12nd, joint control;13rd, first catchments Pallet;14th, inlet;15th, water leg;16th, the second collection water tray;17th, gag lever post;18th, the first adapter;19th, the second adapter; 20th, the first electromagnetic valve;21st, the second electromagnetic valve;22nd, the first sparge pipe;23rd, the second sparge pipe;24th, straight pin;25 nozzles;26、 Joint.
Specific embodiment
With reference to embodiment, the invention will be further described, but does not constitute any limitation of the invention, any The modification of the limited number of time that people is made in scope of the invention as claimed, still in scope of the presently claimed invention.
The specific embodiment of the present invention is such:Shown in reference picture 1- Fig. 9, a kind of cylinder head water channel cleaning device, bag Include bracing frame 1, bracing frame 1 is provided with the conveying mechanism transporting cylinder head, conveying mechanism is provided with least one and cleans cylinder head The washing station of water channel, the conveying mechanism in the front of each washing station is provided with the bounce-back clamping mechanism of positioning cylinder lid, clearly The side washing station is provided with restriction cylinder head along the position limiting structure being transversely to the conveying direction displacement, sets in the opposite side of washing station There is the spray module corresponding with cylinder head watercourse port.Cylinder head is transported on washing station by conveying mechanism, by bounce-back Clamping mechanism carries out located lateral to cylinder head, and carries out lateral limitation by position limiting structure to cylinder head, makes the water of cylinder head The outlet of the corresponding spray module in road junction, water pump provides hydraulic pressure to spray module, cylinder head is carried out, anti-in water under high pressure Under multiple flushing, effectively the impurity in cylinder head is cleared up, reasonable in design, cleaning performance is good, simple to operate.
In the present embodiment, conveying mechanism is the two-row roller mechanism being arranged on bracing frame 1, and two-row roller mechanism includes It is set in parallel in the first bearing 2 of strip and the second bearing 3 on bracing frame 1, on the first bearing 2 and the second bearing 3 respectively Rolling bearing assembly 4 is installed, cylinder head, fast and stable is conveyed by roller, mitigates the labor intensity of staff;Bounce-back card Position mechanism includes the locating shaft 5 being vertically fixed between the first bearing 2 and the second bearing 3, is additionally included in sheathed on locating shaft 5 Rotatable locating piece 6 and torsionspring 7, the two ends of torsionspring 7 are fastened with locating shaft 5 and locating piece 6 respectively, in positioning The face of cylinder of axle 5 is protruding with the straight pin 24 fastening with torsionspring 7, is additionally provided with and locating piece in two-row roller mechanism The gag lever post 17 that 6 upper surface is adapted, cylinder head is slided on bearing assembly 4, locating piece 6 is pushed, and cylinder head reaches clear After washing station, the rear end of locating piece 6 automatic bounce-back positioning cylinder lid upwards in the presence of torsionspring 7, automatically to cylinder Lid carries out longitudinal register, accurate positioning, quick.
In the present embodiment, position limiting structure include with dispose cylinder head the corresponding least one set of washing station quantity spacing Assembly, each group of limit assembly includes the multiple spacing bearings 8 being arranged side by side being arranged on conveyer device side, every group spacing group Part also includes being arranged in the limiting plate 9 that the one side with cylinder head of spacing bearing 8 inner side is adapted, the bottom of spacing bearing 8 It is provided with the support edge of outside turnover, spacing bearing 8 is bolted on the support in the second bearing 3 outside along upper, by spacing Plate 9 carries out cross spacing to cylinder head it is ensured that the watercourse port of cylinder head is corresponding with spray module, and structure is simple, practical.
In the present embodiment, conveying mechanism is provided with two washing stations, and spray module includes being disposed side by side on scavenger First water spray chamber 10 and second water spray chamber 11 of position side and by the first water spray chamber 10 and combining that the second water spray chamber 11 connects Device 12;It is respectively equipped with the outlet corresponding with cylinder head watercourse port inside first water spray chamber 10 and the second water spray chamber 11;Joint Device 12 is provided with the interface being connected with water pump, and two tank top are communicated with the interface of joint control 12.Joint control 12 and the first spray Water tank 10, the second water spray chamber 11 pass through the first adapter 18, the second adapter 19 connection respectively, in the first adapter 18, the second adapter 19 It is provided with the first electromagnetic valve 20, the second electromagnetic valve 21 and joint control 12 between, by the first electromagnetic valve 20, the second electromagnetic valve 21 fast Speed controls the carrying out water spray work of the first water spray chamber 10, the second water spray chamber 11, is supplied water by solenoid valve control, can be simultaneously to two Individual cylinder head is carried out it is also possible to only be carried out work to a cylinder head, practical, easy to control;As needed, The washing station of three or more can also be set on the conveyor, for the corresponding spray of the Cylinder head design of different model Water tank, just can meet cleaning, and the versatility of device is wide, and purposes is many, reduces production cost, greatly improves productivity effect.
In the present embodiment, the cylinder head two washing stations disposing is the cylinder head of different model, so, the first spray Water tank 10 is for having the cylinder head of two watercourse ports, and its structure is that have the cube supporting structure of hollow cavity, the It is provided with first sparge pipe 22 corresponding with two watercourse ports of cylinder head, the second sparge pipe 23, the first spray in one water spray chamber 10 One end of water pipe 22 and the second sparge pipe 23 is stretched out and corresponding with the watercourse port position of cylinder head laterally, and the other end is bent up Folding, its mouth of pipe vertically upward and with the first adapter 18, water spray is directly carried out clearly by sparge pipe to the cylinder head water channel of this model Wash, injection flow rate is big, effectively the impurity within cleaning water channel;Second water spray chamber 11 is for the cylinder head with multiple watercourse ports, Its structure includes casing, corresponding with cylinder head watercourse port many being provided with the one side that casing and cylinder head are adapted Individual nozzle 25, is provided with, on the top of casing, the joint 26 being connected with the second adapter 19, by the multiple nozzle of casing upper set 25, Make the close structure of the second water spray chamber 11, by a solenoid valve control water spray job, simple operation, high degree of automation, become This is low, can impurity effectively in purgative gas cylinder cap water channel.
In the present embodiment, bracing frame 1 is provided with water collecting structure, and water collecting structure includes be arranged on bracing frame 1 top One collection water tray 13, the first collection water tray 13 is provided with inlet 14, and first collection water tray 13 bottom is provided with and extends obliquely And the water leg 15 corresponding with inlet 14, water for cleaning, recycling, using water wisely, knot are collected by water collecting structure Structure is simple, easily manufactured;It is provided with the second collection water tray 16 below water leg 15, can be with water from collection by the second collection water tray 16 Tank 15 spill on the ground it is ensured that working environment clean.
A kind of cylinder head water channel cleaning method, comprises the steps:Conveying cylinder head is to washing station;In the conveying direction Longitudinal register is carried out to cylinder head, to it, cross spacing is carried out on being transversely to the conveying direction to the side of cylinder head simultaneously;? The opposite side of cylinder head, sprays water to the watercourse port of cylinder head, thus being carried out to the water channel of cylinder head.
In the present embodiment, also include arranging the step that spray module is sprayed water to the watercourse port of cylinder head:In conveying Two washing stations are arranged on mechanism, is arranging by corresponding with the watercourse port of cylinder head first positioned at the side of washing station Water spray chamber 10 and the spray module of the second water spray chamber 11 composition, and a joint control 12 connection the first water spray chamber 10 and the second spray are set Water tank 11, controls electromagnetic valve so that joint control 12 is supplied water to spray module, thus being carried out to the water channel of cylinder head.Water pump is to connection Clutch 12 provides water under high pressure, then supplies water to the first water spray chamber 10, the second water spray chamber 11 through joint control 12, the first water spray chamber 10, the Two water spray chambers 11 carry out high-pressure water jet to corresponding cylinder head water channel, thus repeatedly being cleaned to cylinder head inside, wash away Impurity.
In the present embodiment, it is additionally included in the step that water collecting structure recovery and rinsing water is arranged on bracing frame 1:In bracing frame 1 Setting the first collection water tray 13 in top collects rinse water, and on the first collection water tray 13, rinse water is flowed out to by setting inlet 14 The water leg 15 that the bottom of the first collection water tray 13 is extended obliquely;Setting the second collection water tray also below water leg 15 16 in the secondary collection carrying out water, prevent water from drenching work place it is ensured that place clean.
During specific works, first on assembling cylinder head water channel cleaning device, two corresponding cylinder head are put successively Put the right-hand member in two-row roller mechanism, pusher cylinder is covered and slided on bearing assembly, and cylinder head is slipping into the process of washing station In be pressed down against locating piece 6, cylinder head pass through locating piece 6 after, bounce-back is arrived in the effect that locating piece 6 receives torsionspring 7 upwards And the rear end face of cylinder head is positioned, now, the watercourse port of two cylinder head is sprayed water with the first water spray chamber 10, second respectively The outlet of case 11 is corresponding;Waterproof pump box joint control 12 provides water under high pressure, by controlling the first electromagnetic valve 20, the second electromagnetic valve 21 First water spray chamber 10, the second water spray chamber 11 are supplied water, thus high pressure water washing repeatedly is also carried out to cylinder head;Flushed Cheng Zhong, water flows through the first collection water tray 13, inlet 14, water leg 15 are recovered to water tank and are circulated utilization.
The above is only the preferred embodiment of the present invention it should be pointed out that for a person skilled in the art, do not taking off On the premise of present configuration, some deformation can also be made and improve, these effects implemented all without the impact present invention And practical applicability.

Claims (10)

1. it is characterised in that including bracing frame (1), described bracing frame (1) is provided with fortune to a kind of cylinder head water channel cleaning device Supply gas the conveying mechanism of cylinder cap, described conveying mechanism is provided with the washing station of at least one purgative gas cylinder cap water channel, described The conveying mechanism in the front of each washing station be provided with the bounce-back clamping mechanism of positioning cylinder lid, the one of described washing station Side is provided with and limits cylinder head along the position limiting structure being transversely to the conveying direction displacement, is provided with and gas in the opposite side of described washing station The corresponding spray module of cylinder cap watercourse port.
2. a kind of cylinder head water channel cleaning device according to claim 1 is it is characterised in that described conveying mechanism is to set Put the two-row roller mechanism on bracing frame (1), described two-row roller mechanism includes the length being set in parallel on bracing frame (1) First bearing (2) of bar shaped and the second bearing (3), described the first bearing (2) and the second bearing (3) are separately installed with rotation Bearing assembly (4).
3. a kind of cylinder head water channel cleaning device according to claim 2 is it is characterised in that described bounce-back clamping mechanism Including the locating shaft (5) being vertically fixed between described the first bearing (2) and the second bearing (3), it is additionally included in described determining The upper sheathed rotatable locating piece (6) in position axle (5) and torsionspring (7), the two ends of described torsionspring (7) respectively with positioning Axle (5) and locating piece (6) fasten.
4. a kind of cylinder head water channel cleaning device according to claim 1 is it is characterised in that described position limiting structure includes With the washing station quantity corresponding least one set limit assembly of described arrangement cylinder head, the limit assembly bag described in each group Include the multiple spacing bearings (8) being arranged side by side being arranged on described conveyer device side, the limit assembly described in every group also includes It is arranged in the limiting plate (9) that the one side with cylinder head inside spacing bearing (8) is adapted.
5. a kind of cylinder head water channel cleaning device according to claim 1 is it is characterised in that set on described conveying mechanism Have two washing stations, described spray module include being disposed side by side on described washing station side the first water spray chamber (10) and Second water spray chamber (11) and the joint control (12) that described the first water spray chamber (10) is connected with the second water spray chamber (11);Described The first water spray chamber (10) and the second water spray chamber (11) inside be respectively equipped with the outlet corresponding with cylinder head watercourse port;Described Joint control (12) be provided with the interface being connected with water pump.
6. a kind of cylinder head water channel cleaning device according to claim 5 it is characterised in that described joint control (12) with It is respectively equipped with the first electromagnetic valve (20), the second electromagnetic valve (21) between first water spray chamber (10), the second water spray chamber (11).
7. a kind of cylinder head water channel cleaning device according to claim 1 is it is characterised in that on described bracing frame (1) It is provided with water collecting structure, described water collecting structure includes being arranged on first collection water tray (13) at bracing frame (1) top, described the One collection water tray (13) is provided with inlet (14), the first described collection water tray (13) bottom be provided with extending obliquely and with The corresponding water leg (15) of inlet (14), is provided with the second collection water tray (16) below described water leg (15).
8. a kind of cylinder head water channel cleaning method is it is characterised in that comprise the steps:
(1) conveying cylinder head is to washing station;
(2) in the conveying direction longitudinal register is carried out to cylinder head, simultaneously to the side of cylinder head on being transversely to the conveying direction Cross spacing is carried out to it;
(3) in the opposite side of cylinder head, the watercourse port of cylinder head is sprayed water, thus being carried out to the water channel of cylinder head.
9. a kind of cylinder head water channel cleaning method according to claim 8 is it is characterised in that also include arranging spray module The step that the watercourse port of cylinder head is sprayed water:Two washing stations are set on the conveyor, positioned at washing station The water spray group that side setting is made up of the first water spray chamber (10) corresponding with the watercourse port of cylinder head and the second water spray chamber (11) Part, and a joint control (12) connection the first water spray chamber (10) and the second water spray chamber (11) are set, control electromagnetic valve to make joint control (12) supply water to spray module, thus being carried out to the water channel of cylinder head.
10. a kind of cylinder head water channel cleaning method according to claim 8 is it is characterised in that be additionally included in bracing frame (1) The step of upper setting water collecting structure recovery and rinsing water:Collect rinse water in bracing frame (1) top setting first collection water tray (13), The bottom that rinse water flows out to the first collection water tray (13) by inlet (14) is set obliquely the first collection water tray (13) is upper Extended water leg (15).
CN201610891081.8A 2016-10-12 2016-10-12 A kind of cylinder head water channel cleaning device and method Active CN106391543B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201610891081.8A CN106391543B (en) 2016-10-12 2016-10-12 A kind of cylinder head water channel cleaning device and method
PCT/CN2017/078170 WO2018068478A1 (en) 2016-10-12 2017-03-24 Cleaning apparatus and method for water passage of cylinder head
RU2018119983A RU2692354C1 (en) 2016-10-12 2017-03-24 Device and method of washing cylinder head channels

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610891081.8A CN106391543B (en) 2016-10-12 2016-10-12 A kind of cylinder head water channel cleaning device and method

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CN106391543A true CN106391543A (en) 2017-02-15
CN106391543B CN106391543B (en) 2019-02-01

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Country Status (3)

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CN (1) CN106391543B (en)
RU (1) RU2692354C1 (en)
WO (1) WO2018068478A1 (en)

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WO2018068478A1 (en) 2018-04-19
RU2692354C1 (en) 2019-06-24

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