CN106386293A - Nursery stock stifling oven based on automation control and operating method thereof - Google Patents
Nursery stock stifling oven based on automation control and operating method thereof Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 133
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- -1 2- (E)-(3,5- di-t-butyl -4- hydroxyl benzal) cyclopentanone Chemical compound 0.000 claims description 38
- 238000006243 chemical reaction Methods 0.000 claims description 21
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- 239000003431 cross linking reagent Substances 0.000 claims description 12
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- 238000003756 stirring Methods 0.000 claims description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 10
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 9
- 230000003139 buffering effect Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- AQHKYFLVHBIQMS-UHFFFAOYSA-N 2-[difluoro(methoxy)methyl]-1,1,1,3,3,3-hexafluoropropane Chemical compound COC(F)(F)C(C(F)(F)F)C(F)(F)F AQHKYFLVHBIQMS-UHFFFAOYSA-N 0.000 claims description 7
- MRBKEAMVRSLQPH-UHFFFAOYSA-N 3-tert-butyl-4-hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1 MRBKEAMVRSLQPH-UHFFFAOYSA-N 0.000 claims description 7
- ALBYIUDWACNRRB-UHFFFAOYSA-N hexanamide Chemical compound CCCCCC(N)=O ALBYIUDWACNRRB-UHFFFAOYSA-N 0.000 claims description 7
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims description 6
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- 229910021642 ultra pure water Inorganic materials 0.000 claims description 5
- 239000012498 ultrapure water Substances 0.000 claims description 5
- VNQNXQYZMPJLQX-UHFFFAOYSA-N 1,3,5-tris[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CN2C(N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C(=O)N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C2=O)=O)=C1 VNQNXQYZMPJLQX-UHFFFAOYSA-N 0.000 claims description 3
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- SXJIGSGZTVVZEB-UHFFFAOYSA-N methyl 3-(3-acetamido-n-(3-methoxy-3-oxopropyl)anilino)propanoate Chemical group COC(=O)CCN(CCC(=O)OC)C1=CC=CC(NC(C)=O)=C1 SXJIGSGZTVVZEB-UHFFFAOYSA-N 0.000 claims description 3
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- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims 4
- 230000000391 smoking effect Effects 0.000 claims 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims 3
- 238000011049 filling Methods 0.000 claims 3
- 238000012544 monitoring process Methods 0.000 claims 3
- RJUFJBKOKNCXHH-UHFFFAOYSA-N Methyl propionate Chemical compound CCC(=O)OC RJUFJBKOKNCXHH-UHFFFAOYSA-N 0.000 claims 2
- 239000000470 constituent Substances 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 2
- 238000009413 insulation Methods 0.000 claims 2
- 229940017219 methyl propionate Drugs 0.000 claims 2
- 235000019260 propionic acid Nutrition 0.000 claims 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims 2
- JRTSJJRRBSBDFC-UHFFFAOYSA-N [O].C(C)(C)(CC)C1=CC=CC=C1 Chemical compound [O].C(C)(C)(CC)C1=CC=CC=C1 JRTSJJRRBSBDFC-UHFFFAOYSA-N 0.000 claims 1
- 230000005260 alpha ray Effects 0.000 claims 1
- 239000001506 calcium phosphate Substances 0.000 claims 1
- 229910000389 calcium phosphate Inorganic materials 0.000 claims 1
- 235000011010 calcium phosphates Nutrition 0.000 claims 1
- 239000000567 combustion gas Substances 0.000 claims 1
- 230000032050 esterification Effects 0.000 claims 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims 1
- MKXKFYHWDHIYRV-UHFFFAOYSA-N flutamide Chemical compound CC(C)C(=O)NC1=CC=C([N+]([O-])=O)C(C(F)(F)F)=C1 MKXKFYHWDHIYRV-UHFFFAOYSA-N 0.000 claims 1
- 229960002074 flutamide Drugs 0.000 claims 1
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- 150000002576 ketones Chemical class 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- NMHMNPHRMNGLLB-UHFFFAOYSA-N phloretic acid Chemical compound OC(=O)CCC1=CC=C(O)C=C1 NMHMNPHRMNGLLB-UHFFFAOYSA-N 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 230000004044 response Effects 0.000 claims 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims 1
- 239000002912 waste gas Substances 0.000 claims 1
- 238000003958 fumigation Methods 0.000 abstract description 106
- 238000002347 injection Methods 0.000 abstract description 8
- 239000007924 injection Substances 0.000 abstract description 8
- 239000000203 mixture Substances 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 9
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 5
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- ODFNRCFLUWJQAR-UHFFFAOYSA-L [Ca+2].P(=O)(OC(C1=CC(=C(C(=C1)C(C)(C)C)O)C(C)(C)C)CC)([O-])[O-] Chemical compound [Ca+2].P(=O)(OC(C1=CC(=C(C(=C1)C(C)(C)C)O)C(C)(C)C)CC)([O-])[O-] ODFNRCFLUWJQAR-UHFFFAOYSA-L 0.000 description 5
- 238000000748 compression moulding Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 5
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 5
- 239000003245 coal Substances 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 3
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 3
- LGSPGFBSDNICEL-UHFFFAOYSA-N acetic acid 2-[benzyl(tert-butyl)amino]-1-[4-hydroxy-3-(hydroxymethyl)phenyl]ethanone Chemical compound CC(O)=O.CC(O)=O.C=1C=CC=CC=1CN(C(C)(C)C)CC(=O)C1=CC=C(O)C(CO)=C1 LGSPGFBSDNICEL-UHFFFAOYSA-N 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- WCRTWKLTNIUDJU-UHFFFAOYSA-N (n-acetyloxy-2-ethyl-3-methylanilino) acetate Chemical compound CCC1=C(C)C=CC=C1N(OC(C)=O)OC(C)=O WCRTWKLTNIUDJU-UHFFFAOYSA-N 0.000 description 2
- XQGHEXBVXWBMGC-UHFFFAOYSA-N 2-[n-(2-acetyloxyethyl)anilino]ethyl acetate Chemical compound CC(=O)OCCN(CCOC(C)=O)C1=CC=CC=C1 XQGHEXBVXWBMGC-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- BBJZBUKUEUXKDJ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)-n-[1-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoylamino]hexyl]propanamide Chemical compound C=1C(C(C)(C)C)=C(O)C(C(C)(C)C)=CC=1CCC(=O)NC(CCCCC)NC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 BBJZBUKUEUXKDJ-UHFFFAOYSA-N 0.000 description 1
- 208000005374 Poisoning Diseases 0.000 description 1
- NWCHELUCVWSRRS-UHFFFAOYSA-N atrolactic acid Chemical compound OC(=O)C(O)(C)C1=CC=CC=C1 NWCHELUCVWSRRS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002316 fumigant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
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- 239000002861 polymer material Substances 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protection of plants
- A01G13/06—Devices for generating heat, smoke or fog in gardens, orchards or forests, e.g. to prevent damage by frost
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Environmental Sciences (AREA)
- Catching Or Destruction (AREA)
Abstract
本发明公开了一种基于自动化控制的苗木熏蒸炉及其工作方法,由排气装置、苗木预热器、注水口、出水管、回水管、水箱、熏蒸器、排污管、熏蒸炉箱体、控制系统组成;所述熏蒸炉箱体为矩形结构;所述排气装置位于熏蒸炉箱体上方;所述苗木预热器设置于熏蒸炉箱体上方一侧;所述注水口位于熏蒸炉箱体侧壁上方;所述水箱固定连接在熏蒸炉箱体侧壁中部;所述燃烧器设置于熏蒸炉箱体侧壁底部;所述排污管贯通于熏蒸炉箱体前壁底部;所述控制系统位于熏蒸炉箱体前方。本发明所述的一种基于自动化控制的苗木熏蒸炉,该装置自动化程度高,以燃气为原理,节能环保,有效提高熏蒸炉效率。
The invention discloses a seedling fumigation furnace based on automatic control and its working method. The composition of the control system; the fumigation oven box is a rectangular structure; the exhaust device is located above the fumigation oven box; the seedling preheater is set on the side above the fumigation oven box; the water injection port is located Above the side wall of the fumigation furnace; the water tank is fixedly connected to the middle part of the side wall of the fumigation furnace; the burner is arranged at the bottom of the side wall of the fumigation furnace; the sewage pipe runs through the bottom of the front wall of the fumigation furnace; the control The system is located in front of the fumigation oven box. The seedling fumigation furnace based on automatic control described in the present invention has a high degree of automation, uses gas as the principle, is energy-saving and environment-friendly, and effectively improves the efficiency of the fumigation furnace.
Description
技术领域technical field
本发明属于自动化控制应用领域,具体涉及一种基于自动化控制的苗木熏蒸炉及其工作方法。The invention belongs to the application field of automation control, and in particular relates to a seedling fumigation furnace based on automation control and a working method thereof.
背景技术Background technique
在国内花卉苗木不断培优的环境下,如何降低花卉苗木检疫性害虫带来的损失,如何提高花卉苗木的培育质量,对调运的花卉苗木实行现场检疫处理,预防性地消灭检疫性害虫,成为人们普遍关心的问题。由于花卉苗木检疫性害虫在影响培育质量的因素中不可忽视,因此,如何降低花卉苗木检疫性害虫带来的损失更是政府、学校科研单位以及相关企业研究和探讨的重点话题,也是国内外对生态安全问题高度重视的关键点之一。In the environment of continuous cultivation of domestic flower seedlings, how to reduce the losses caused by quarantine pests of flower seedlings, how to improve the cultivation quality of flower seedlings, carry out on-site quarantine treatment for transported flower seedlings, and preventively eliminate quarantine pests have become common concern of the people. Since the quarantine pests of flower seedlings cannot be ignored in the factors affecting the quality of cultivation, how to reduce the losses caused by quarantine pests of flower seedlings is a key topic of research and discussion by the government, school research institutes and related enterprises, and it is also a topic of concern at home and abroad. One of the key points that ecological security issues are highly valued.
在目前的现有技术中,花卉苗木检疫性害虫的清除方法主要是通过田间药剂处理和仓内的药剂熏蒸或喷雾防治实现。然而,现有检疫处理的方法大多因为熏蒸场地要求高、熏蒸批量大、熏蒸点固定等原因,无法实行对调运的小批量花卉苗木进行即时的现场处理,现有方法也无法实现除害药剂的安全化使用,致使药剂使用量较大,而且,由于熏蒸剂散毒较慢,存在环境污染较重、无法有效避免操作人员的中毒风险。In the current prior art, the removal method of quarantine pests on flower seedlings is mainly realized by chemical treatment in the field and chemical fumigation or spray control in the warehouse. However, most of the existing quarantine treatment methods cannot implement immediate on-site treatment of small batches of flower seedlings due to high fumigation site requirements, large fumigation batches, and fixed fumigation points. The safe use leads to a large amount of medicament used, and because the fumigant is slow to disperse poison, there is heavy environmental pollution, and the risk of poisoning of operators cannot be effectively avoided.
熏蒸炉是一种能量转换设备,向熏蒸炉输入的能量有燃料中的化学能、电能,熏蒸炉输出具有一定热能的蒸汽、高温水或有机热载体。The fumigation furnace is a kind of energy conversion equipment. The energy input to the fumigation furnace includes chemical energy and electric energy in the fuel, and the fumigation furnace outputs steam, high-temperature water or organic heat carrier with certain heat energy.
目前,蒸汽熏蒸炉及热水熏蒸炉通常以煤作为燃料,由于煤热值高,挥发份较少,所以有利于提供供风条件,结构相对简单。典型燃煤蒸汽熏蒸炉结构是:在炉体内设有燃烧室,在燃烧室周围布置连接有加热管,加热管与设在顶部的蒸发器相连通,在燃烧室的下部安装有滚动炉排,滚动炉排的两侧分别连接有传动链并与传动轴和动力机相连接。这种结构的蒸汽熏蒸炉只能以煤为燃料,污染重,煤的燃烧使用效率低。At present, steam fumigation furnaces and hot water fumigation furnaces usually use coal as fuel. Because coal has a high calorific value and less volatile matter, it is beneficial to provide air supply conditions and has a relatively simple structure. The structure of a typical coal-fired steam fumigation furnace is: a combustion chamber is provided in the furnace body, and heating pipes are arranged and connected around the combustion chamber. The two sides of the rolling grate are respectively connected with transmission chains and connected with the transmission shaft and the power machine. The steam fumigation furnace with this structure can only use coal as fuel, which has heavy pollution and low efficiency of coal combustion.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种基于自动化控制的苗木熏蒸炉,包括:排气装置1,苗木预热器2,注水口3,出水管4,回水管5,水箱6,熏蒸器7,排污管8,熏蒸炉箱体9,控制系统10;所述熏蒸炉箱体9为矩形结构,其材质为高温耐压材料;所述排气装置1位于熏蒸炉箱体9上方,排气装置1与熏蒸炉箱体9贯通连接,排气装置1数量为2个;所述苗木预热器2设置于熏蒸炉箱体9上方一侧,苗木预热器2与熏蒸炉箱体9贯通连接;所述注水口3位于熏蒸炉箱体9侧壁上方;所述水箱6固定连接在熏蒸炉箱体9侧壁中部,水箱6与熏蒸炉箱体9通过出水管4和回水管5贯通连接;所述熏蒸器7设置于熏蒸炉箱体9侧壁底部,熏蒸器7通过管道与熏蒸炉箱体9贯通连接;所述排污管8贯通于熏蒸炉箱体9前壁底部;所述控制系统10位于熏蒸炉箱体9前方;In order to solve the above technical problems, the present invention provides a seedling fumigation furnace based on automatic control, comprising: exhaust device 1, seedling preheater 2, water injection port 3, water outlet pipe 4, return pipe 5, water tank 6, fumigator 7 , sewage pipe 8, fumigation furnace box 9, control system 10; the fumigation furnace box 9 is a rectangular structure, and its material is a high-temperature and pressure-resistant material; the exhaust device 1 is located above the fumigation furnace box 9, exhaust The device 1 is connected through the fumigation furnace box 9, and the number of exhaust devices 1 is two; the seedling preheater 2 is arranged on the upper side of the fumigation furnace box 9, and the seedling preheater 2 is connected with the fumigation furnace box 9 connection; the water injection port 3 is located above the side wall of the fumigation furnace box 9; the water tank 6 is fixedly connected to the middle part of the side wall of the fumigation furnace box 9, and the water tank 6 and the fumigation furnace box 9 are connected through the outlet pipe 4 and the return pipe 5 Connection; the fumigator 7 is arranged at the bottom of the side wall of the fumigation furnace box 9, and the fumigator 7 is connected through the pipeline with the fumigation furnace box 9; the sewage pipe 8 is connected to the bottom of the front wall of the fumigation furnace box 9; The control system 10 is located in front of the fumigation furnace cabinet 9;
所述苗木预热器2、熏蒸器7分别通过导线与控制系统10控制连接。The nursery stock preheater 2 and the fumigator 7 are respectively controlled and connected to the control system 10 through wires.
进一步的,所述排气装置1包括:排气管道1-1,排气阀1-2,蒸汽压力表1-3;其中所述排气管道1-1外径在10cm~12cm之间,其壁厚为2cm~3cm;所述排气阀1-2位于排气管道1-1一端,排气阀1-2与排气管道1-1贯通连接;所述蒸汽压力表1-3位于排气阀1-2一侧,排气阀1-2与排气管道1-1贯通连接;Further, the exhaust device 1 includes: an exhaust pipe 1-1, an exhaust valve 1-2, and a steam pressure gauge 1-3; wherein the outer diameter of the exhaust pipe 1-1 is between 10cm and 12cm, Its wall thickness is 2cm~3cm; The exhaust valve 1-2 is located at one end of the exhaust pipeline 1-1, and the exhaust valve 1-2 is connected through the exhaust pipeline 1-1; The steam pressure gauge 1-3 is located at On one side of the exhaust valve 1-2, the exhaust valve 1-2 is connected through the exhaust pipe 1-1;
所述排气阀1-2、蒸汽压力表1-3分别通过导线与控制系统10控制连接。The exhaust valve 1-2 and the steam pressure gauge 1-3 are respectively controlled and connected to the control system 10 through wires.
进一步的,所述熏蒸炉箱体9包括:冷凝器9-1,落水感应器9-2,排烟箱9-3,熏蒸室9-4,水位感应器9-5;其中所述冷凝器9-1位于熏蒸炉箱体9内部上方,冷凝器9-1两端固定焊接在熏蒸炉箱体9内壁表面;所述熏蒸室9-4设置于熏蒸炉箱体9底部,熏蒸室9-4一端贯通连接有排烟箱9-3,所述排烟箱9-3底部通过排烟管道与熏蒸炉箱体9贯通连接;所述落水感应器9-2位于冷凝器9-1与熏蒸室9-4之间,落水感应器9-2表面附着有大量落水孔,所述落水孔数量不少于1000个;所述水位感应器9-5位于落水感应器9-2下方,水位感应器9-5与落水感应器9-2之间的距离在5cm~8cm之间,落水感应器(9-2)、水位感应器9-5通过导线与控制系统10控制连接。Further, the fumigation furnace box 9 includes: a condenser 9-1, a water falling sensor 9-2, a smoke exhaust box 9-3, a fumigation chamber 9-4, and a water level sensor 9-5; wherein the condenser 9-1 is located above the interior of the fumigation furnace box 9, and the two ends of the condenser 9-1 are fixedly welded on the inner wall surface of the fumigation furnace box 9; the fumigation chamber 9-4 is arranged at the bottom of the fumigation furnace box 9, and the fumigation chamber 9- 4 One end is connected with a smoke exhaust box 9-3, and the bottom of the smoke exhaust box 9-3 is connected with the fumigation furnace box 9 through a smoke exhaust pipe; the water falling sensor 9-2 is located between the condenser 9-1 and the fumigation furnace Between the chambers 9-4, there are a large number of water falling holes attached to the surface of the water falling sensor 9-2, and the number of the water falling holes is not less than 1000; the water level sensor 9-5 is located below the water falling sensor 9-2, and the water level sensor The distance between the device 9-5 and the water fall sensor 9-2 is between 5cm~8cm, and the water fall sensor (9-2), the water level sensor 9-5 are connected with the control system 10 by wires.
进一步的,所述冷凝器9-1包括:蒸汽管道9-1-1,冷凝螺旋管9-1-2,漏水缓冲感应器9-1-3,温度检测器9-1-4;其中所述蒸汽管道9-1-1由耐高温材料制作而成,蒸汽管道9-1-1管径在4cm~6cm之间,蒸汽管道9-1-1数量为6~8根;所述冷凝螺旋管9-1-2呈螺旋状,冷凝螺旋管9-1-2嵌套在蒸汽管道9-1-1表面;所述漏水缓冲感应器9-1-3位于蒸汽管道9-1-1下方,漏水缓冲感应器9-1-3侧板固定焊接在熏蒸炉箱体9内壁表面,漏水缓冲感应器9-1-3表面附着有大量漏水孔,所述漏水孔直径为1cm~2cm;所述温度检测器9-1-4固定焊接在漏水缓冲感应器9-1-3侧板表面,温度检测器9-1-4通过导线与控制系统10控制连接。Further, the condenser 9-1 includes: a steam pipe 9-1-1, a condensing spiral pipe 9-1-2, a water leakage buffer sensor 9-1-3, and a temperature detector 9-1-4; The steam pipe 9-1-1 is made of high temperature resistant material, the diameter of the steam pipe 9-1-1 is between 4cm and 6cm, and the number of the steam pipe 9-1-1 is 6 to 8; the condensing spiral The pipe 9-1-2 is in a spiral shape, and the condensing spiral pipe 9-1-2 is nested on the surface of the steam pipe 9-1-1; the water leakage buffer sensor 9-1-3 is located under the steam pipe 9-1-1 , the side plate of the leaking buffer sensor 9-1-3 is fixedly welded on the inner wall surface of the fumigation furnace box 9, and a large number of leaking holes are attached to the surface of the leaking buffering sensor 9-1-3, and the diameter of the leaking hole is 1 cm to 2 cm; The temperature detector 9-1-4 is fixedly welded on the surface of the side plate of the water leakage buffer sensor 9-1-3, and the temperature detector 9-1-4 is connected to the control system 10 through wires.
进一步的,所述冷凝螺旋管9-1-2由高分子材料压模成型,冷凝螺旋管9-1-2的组成成分和制造过程如下:Further, the condensing spiral tube 9-1-2 is formed by compression molding of a polymer material, and the composition and manufacturing process of the condensing spiral tube 9-1-2 are as follows:
一、冷凝螺旋管9-1-2组成成分:1. Composition of condensing spiral tube 9-1-2:
按重量份数计,八氟异丁基甲基醚52~104份,3-叔丁基-4-羟基苯甲醚74~161份,3,5-二叔丁基-4-羟基苄基甲基醚21~66份,2-(E)-(3,5-二叔丁基-4-羟基亚苄基)环戊酮11~43份,1,3,5-三(3,5-二叔丁基-4-羟基苄基)异氰尿酸109~173份,乙基-3,5-二叔丁基-4-羟苄基磷酸酯钙盐189~237份,浓度为35ppm~68ppm的2-(苄基-叔-丁基氨基)-4’-羟基-3’-羟甲基苯乙酮二乙酸酯盐酸盐88~135份,磷酸[(3,5-双叔丁基-4-羟苯基)-甲基]单乙基酯钙盐94~164份,2-[3-[3,5-双叔丁基-4-羟基苯基]-丙酰基]肼-3,5-双叔丁基-4-羟基苯丙酸122~187份,交联剂75~106份,β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯19~55份,四[Β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯82~159份,N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺136~192份,2-[2,4-双(1,1-二甲基丙基)苯氧基]-N-[4-(2,2,3,3,4,4,4-七氟丁酰胺)-3-羟基苯基]己酰胺84~179份;In parts by weight, 52-104 parts of octafluoroisobutyl methyl ether, 74-161 parts of 3-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxybenzylmethyl 21-66 parts of ether, 11-43 parts of 2-(E)-(3,5-di-tert-butyl-4-hydroxybenzylidene) cyclopentanone, 1,3,5-tri(3,5-di 109-173 parts of tert-butyl-4-hydroxybenzyl) isocyanuric acid, 189-237 parts of ethyl-3,5-di-tert-butyl-4-hydroxybenzyl phosphate calcium salt, the concentration is 35ppm-68ppm 88-135 parts of 2-(benzyl-tert-butylamino)-4'-hydroxy-3'-hydroxymethylacetophenone diacetate hydrochloride, phosphoric acid [(3,5-bis-tert-butyl -4-hydroxyphenyl)-methyl]monoethyl ester calcium salt 94~164 parts, 2-[3-[3,5-bis-tert-butyl-4-hydroxyphenyl]-propionyl]hydrazine-3 , 122-187 parts of 5-di-tert-butyl-4-hydroxyphenylpropionic acid, 75-106 parts of cross-linking agent, 19 parts of methyl β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate ~55 parts, 82~159 parts of tetrakis[Β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester, N,N'-bis-(3-(3,5-di 136-192 parts of tert-butyl-4-hydroxyphenyl)propionyl)hexamethylenediamine, 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]-N-[4- (2,2,3,3,4,4,4-heptafluorobutyramide)-3-hydroxyphenyl]hexanamide 84 to 179 parts;
所述交联剂为3-(N,N-二甲氧羰基乙基)氨基乙酰苯胺、3-甲基-N,N-二乙酰氧乙基苯胺、N,N-二乙酰氧乙基苯胺中的任意一种;The crosslinking agent is 3-(N,N-dimethoxycarbonylethyl)aminoacetanilide, 3-methyl-N,N-diacetoxyethylaniline, N,N-diacetoxyethylaniline any of the
二、冷凝螺旋管9-1-2的制造过程,包含以下步骤:Two, the manufacturing process of the condensing spiral tube 9-1-2 comprises the following steps:
第1步:在反应釜中加入电导率为1.68μS/cm~5.54μS/cm的超纯水1566~2048份,启动反应釜内搅拌器,转速为112rpm~182rpm,启动加热泵,使反应釜内温度上升至73℃~113℃;依次加入八氟异丁基甲基醚、3-叔丁基-4-羟基苯甲醚、3,5-二叔丁基-4-羟基苄基甲基醚,搅拌至完全溶解,调节pH值为4.7~8.5,将搅拌器转速调至186rpm~263rpm,温度为105℃~167℃,酯化反应11~17小时;Step 1: Add 1566 to 2048 parts of ultrapure water with a conductivity of 1.68μS/cm to 5.54μS/cm into the reactor, start the stirrer in the reactor at a speed of 112rpm to 182rpm, start the heating pump, and make the reactor The internal temperature rises to 73 ° C ~ 113 ° C; sequentially add octafluoroisobutyl methyl ether, 3-tert-butyl-4-hydroxyanisole, 3,5-di-tert-butyl-4-hydroxybenzyl methyl ether, Stir until completely dissolved, adjust the pH value to 4.7-8.5, adjust the speed of the agitator to 186rpm-263rpm, the temperature is 105°C-167°C, and the esterification reaction takes 11-17 hours;
第2步:取2-(E)-(3,5-二叔丁基-4-羟基亚苄基)环戊酮、1,3,5-三(3,5-二叔丁基-4-羟基苄基)异氰尿酸进行粉碎,粉末粒径为1300~1900目;加入乙基-3,5-二叔丁基-4-羟苄基磷酸酯钙盐混合均匀,平铺于托盘内,平铺厚度为4mm~9mm,采用剂量为6.8kGy~14.7kGy、能量为16MeV~25MeV的α射线辐照130~160分钟,以及同等剂量的β射线辐照152~201分钟;Step 2: Take 2-(E)-(3,5-di-tert-butyl-4-hydroxybenzylidene)cyclopentanone, 1,3,5-tri(3,5-di-tert-butyl-4 -Hydroxybenzyl) isocyanuric acid is crushed, the powder particle size is 1300-1900 mesh; add ethyl-3,5-di-tert-butyl-4-hydroxybenzyl phosphate calcium salt and mix evenly, and spread it on the tray , with a tile thickness of 4 mm to 9 mm, irradiate with alpha rays with a dose of 6.8 kGy to 14.7 kGy and an energy of 16 MeV to 25 MeV for 130 to 160 minutes, and irradiate with the same dose of beta rays for 152 to 201 minutes;
第3步:经第2步处理的混合粉末溶于2-(苄基-叔-丁基氨基)-4’-羟基-3’-羟甲基苯乙酮二乙酸酯盐酸盐中,加入反应釜,搅拌器转速为229rpm~264rpm,温度为91℃~178℃,启动真空泵使反应釜的真空度达到-0.55MPa~2.61MPa,保持此状态反应7~14小时;泄压并通入氡气,使反应釜内压力为0.83MPa~2.28MPa,保温静置18~26小时;搅拌器转速提升至308rpm~366rpm,同时反应釜泄压至0MPa;依次加入磷酸[(3,5-双叔丁基-4-羟苯基)-甲基]单乙基酯钙盐、2-[3-[3,5-双叔丁基-4-羟基苯基]-丙酰基]肼-3,5-双叔丁基-4-羟基苯丙酸完全溶解后,加入交联剂搅拌混合,使得反应釜溶液的亲水亲油平衡值为3.8~7.7,保温静置12~20小时;Step 3: Dissolve the mixed powder treated in step 2 in 2-(benzyl-tert-butylamino)-4'-hydroxyl-3'-hydroxymethylacetophenone diacetate hydrochloride, Add to the reaction kettle, the stirrer speed is 229rpm~264rpm, the temperature is 91°C~178°C, start the vacuum pump to make the vacuum degree of the reaction kettle reach -0.55MPa~2.61MPa, keep this state for 7~14 hours; release the pressure and feed Radon gas, so that the pressure in the reactor is 0.83MPa ~ 2.28MPa, heat preservation and standing for 18 ~ 26 hours; the speed of the agitator is increased to 308rpm ~ 366rpm, and the reactor pressure is released to 0MPa at the same time; phosphoric acid [(3,5-bis tert-butyl-4-hydroxyphenyl)-methyl]monoethyl ester calcium salt, 2-[3-[3,5-bis-tert-butyl-4-hydroxyphenyl]-propionyl]hydrazine-3, After 5-bis-tert-butyl-4-hydroxyphenylpropionic acid is completely dissolved, add a crosslinking agent and stir to mix, so that the hydrophilic-lipophilic balance value of the reaction kettle solution is 3.8-7.7, and keep it for 12-20 hours;
第4步:在搅拌器转速为325rpm~377rpm时,依次加入β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯、四[Β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯、N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺和2-[2,4-双(1,1-二甲基丙基)苯氧基]-N-[4-(2,2,3,3,4,4,4-七氟丁酰胺)-3-羟基苯基]己酰胺,提升反应釜压力,使其达到2.4MPa~4.2MPa,温度为164℃~227℃,聚合反应21~33小时;反应完成后将反应釜内压力降至0MPa,降温至33℃~49℃,出料,入压模机即可制得冷凝螺旋管9-1-2。Step 4: Add methyl β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, tetrakis[Β-(3,5-di-tert- Butyl-4-hydroxyphenyl)propionate]pentaerythritol, N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl)hexanediamine and 2- [2,4-bis(1,1-dimethylpropyl)phenoxy]-N-[4-(2,2,3,3,4,4,4-heptafluorobutanamide)-3- Hydroxyphenyl] hexanamide, increase the pressure of the reactor to 2.4MPa ~ 4.2MPa, the temperature is 164°C ~ 227°C, the polymerization reaction is 21 ~ 33 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, and the temperature is lowered to 33°C to 49°C, discharge the material, put it into a compression molding machine to obtain the condensing spiral tube 9-1-2.
进一步的,本发明还公开了一种基于自动化控制的苗木熏蒸炉的工作方法,该方法包括以下几个步骤:Further, the present invention also discloses a working method of a seedling fumigation furnace based on automatic control, the method includes the following steps:
第1步:工作人员接通电源,按下控制系统10上的启动按钮,启动熏蒸器7,燃气通过输送管道进入熏蒸室9-4,熏蒸室9-4内产生的废气通过排烟箱9-3的过滤净化后,排出到空气中;Step 1: The staff turn on the power, press the start button on the control system 10, start the fumigator 7, the gas enters the fumigation chamber 9-4 through the delivery pipeline, and the exhaust gas generated in the fumigation chamber 9-4 passes through the smoke exhaust box 9 -3 After filtration and purification, it is discharged into the air;
第2步:熏蒸炉箱体9内的水在高温下汽化成水蒸气,进入到冷凝器9-1中的蒸汽管道9-1-1内,蒸汽管道9-1-1表面的冷凝螺旋管9-1-2将蒸汽管道9-1-1内的水蒸气液化成水,液化后的水通过出水管4进入到水箱6中;水箱6中剩余的水通过回水管5进入熏蒸炉箱体9内;Step 2: The water in the fumigation furnace box 9 is vaporized into water vapor at high temperature, and enters the steam pipe 9-1-1 in the condenser 9-1, and the condensing spiral tube on the surface of the steam pipe 9-1-1 9-1-2 The water vapor in the steam pipeline 9-1-1 is liquefied into water, and the liquefied water enters the water tank 6 through the outlet pipe 4; the remaining water in the water tank 6 enters the fumigation furnace box through the return pipe 5 within 9;
第3步:水蒸气在蒸汽管道9-1-1内液化过程中,温度检测器9-1-4对液化后的水的温度实时监测;当温度检测器9-1-4检测到液化后的水的温度低于80℃时,温度检测器9-1-4将反馈信号发送给控制系统10,控制系统10控制熏蒸器7提高燃气输送量;Step 3: During the liquefaction process of water vapor in the steam pipeline 9-1-1, the temperature detector 9-1-4 monitors the temperature of the liquefied water in real time; when the temperature detector 9-1-4 detects the liquefaction When the temperature of the water is lower than 80°C, the temperature detector 9-1-4 sends a feedback signal to the control system 10, and the control system 10 controls the fumigator 7 to increase the gas delivery;
第4步:蒸汽压力表1-3对熏蒸炉箱体9内的蒸汽压力实时监测,当蒸汽压力表1-3上的读数高于180MPa时,控制系统10打开排气管道1-1上的排气阀1-2,熏蒸炉箱体9内的蒸汽通过排气管道1-1排出;当蒸汽压力表1-3上的读数低于60MPa时,控制系统10关闭排气阀1-2;Step 4: The steam pressure gauge 1-3 monitors the steam pressure in the fumigation oven casing 9 in real time. When the reading on the steam pressure gauge 1-3 was higher than 180MPa, the control system 10 opened the exhaust pipe 1-1. Exhaust valve 1-2, the steam in the fumigation furnace casing 9 is discharged through the exhaust pipe 1-1; when the reading on the steam pressure gauge 1-3 is lower than 60MPa, the control system 10 closes the exhaust valve 1-2;
第5步:熏蒸炉箱体9内的水位感应器9-5、落水感应器9-2、漏水缓冲感应器9-1-3对熏蒸炉箱体9内的水位实时监测;当水位感应器9-5检测到熏蒸炉箱体9内的水高于水位感应器9-5的距离大于5cm时,水位感应器9-5将反馈信号发送给控制系统10,控制系统10控制排污管8打开;当水位感应器9-5检测到熏蒸炉箱体9内的水低于水位感应器9-5的距离大于8cm时,水位感应器9-5将反馈信号发送给控制系统10,控制系统10控制注水口3打开。Step 5: the water level sensor 9-5 in the fumigation furnace cabinet 9, the water fall sensor 9-2, and the leakage buffer sensor 9-1-3 monitor the water level in the fumigation furnace cabinet 9 in real time; when the water level sensor When 9-5 detects that the water in the fumigation furnace box 9 is greater than 5 cm from the water level sensor 9-5, the water level sensor 9-5 sends a feedback signal to the control system 10, and the control system 10 controls the sewage pipe 8 to open ; When the water level sensor 9-5 detects that the water in the fumigation furnace casing 9 is lower than the distance of the water level sensor 9-5 and is greater than 8cm, the water level sensor 9-5 sends a feedback signal to the control system 10, and the control system 10 The control water injection port 3 is opened.
本发明公开的一种基于自动化控制的苗木熏蒸炉,其优点在于:A seedling fumigation furnace based on automatic control disclosed by the present invention has the advantages of:
(1)该装置以燃气为原料,节能环保,熏蒸炉效率显著提高;(1) The device uses gas as raw material, which is energy-saving and environmentally friendly, and the efficiency of the fumigation furnace is significantly improved;
(2)该装置结构简单,采用自动化控制系统,智能高效;(2) The device has a simple structure, adopts an automatic control system, and is intelligent and efficient;
(3)该装置设置有水箱,熏蒸炉循环水量显著增加。(3) The device is provided with a water tank, and the circulating water volume of the fumigation furnace is significantly increased.
本发明所述的一种基于自动化控制的苗木熏蒸炉,该装置自动化程度高,以燃气为原理,节能环保,有效提高熏蒸炉效率。The seedling fumigation furnace based on automatic control described in the present invention has a high degree of automation, uses gas as the principle, is energy-saving and environment-friendly, and effectively improves the efficiency of the fumigation furnace.
附图说明Description of drawings
图1是本发明中所述的一种基于自动化控制的苗木熏蒸炉示意图。Fig. 1 is a schematic diagram of a seedling fumigation furnace based on automatic control described in the present invention.
图2是本发明中所述的排气装置结构示意图。Fig. 2 is a schematic structural diagram of the exhaust device described in the present invention.
图3是本发明中所述的熏蒸炉箱体结构示意图。Fig. 3 is a schematic diagram of the box structure of the fumigation furnace described in the present invention.
图4是本发明中所述的冷凝器结构示意图。Fig. 4 is a structural schematic diagram of the condenser described in the present invention.
图5是本发明中所述的冷凝螺旋管材料抗压强度随使用时间变化图。Fig. 5 is a diagram showing the variation of the compressive strength of the condensing coil material in the present invention as a function of service time.
以上图1~图4中,排气装置1,排气管道1-1,排气阀1-2,蒸汽压力表1-3,苗木预热器2,注水口3,出水管4,回水管5,水箱6,熏蒸器7,排污管8,熏蒸炉箱体9,冷凝器9-1,蒸汽管道9-1-1,冷凝螺旋管9-1-2,漏水缓冲感应器9-1-3,温度检测器9-1-4,落水感应器9-2,排烟箱9-3,熏蒸室9-4,水位感应器9-5,控制系统10。In the above figures 1 to 4, the exhaust device 1, the exhaust pipe 1-1, the exhaust valve 1-2, the steam pressure gauge 1-3, the seedling preheater 2, the water injection port 3, the water outlet pipe 4, and the return pipe 5. Water tank 6, fumigator 7, sewage pipe 8, fumigation furnace box 9, condenser 9-1, steam pipe 9-1-1, condensation spiral pipe 9-1-2, water leakage buffer sensor 9-1- 3. Temperature detector 9-1-4, water falling sensor 9-2, smoke exhaust box 9-3, fumigation chamber 9-4, water level sensor 9-5, control system 10.
具体实施方式detailed description
下面结合附图和实施例对本发明提供的一种基于自动化控制的苗木熏蒸炉进行进一步说明。A seedling fumigation furnace based on automatic control provided by the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,是本发明中所述的一种基于自动化控制的苗木熏蒸炉示意图。从图1中看出,包括:排气装置1,苗木预热器2,注水口3,出水管4,回水管5,水箱6,熏蒸器7,排污管8,熏蒸炉箱体9,控制系统10;所述熏蒸炉箱体9为矩形结构,其材质为高温耐压材料;所述排气装置1位于熏蒸炉箱体9上方,排气装置1与熏蒸炉箱体9贯通连接,排气装置1数量为2个;所述苗木预热器2设置于熏蒸炉箱体9上方一侧,苗木预热器2与熏蒸炉箱体9贯通连接;所述注水口3位于熏蒸炉箱体9侧壁上方;所述水箱6固定连接在熏蒸炉箱体9侧壁中部,水箱6与熏蒸炉箱体9通过出水管4和回水管5贯通连接;所述熏蒸器7设置于熏蒸炉箱体9侧壁底部,熏蒸器7通过管道与熏蒸炉箱体9贯通连接;所述排污管8贯通于熏蒸炉箱体9前壁底部;所述控制系统10位于熏蒸炉箱体9前方;As shown in Figure 1, it is a schematic diagram of a seedling fumigation furnace based on automatic control described in the present invention. As can be seen from Figure 1, it includes: exhaust device 1, nursery stock preheater 2, water injection port 3, water outlet pipe 4, water return pipe 5, water tank 6, fumigator 7, sewage pipe 8, fumigation furnace box 9, control System 10; the fumigation furnace box 9 has a rectangular structure, and its material is a high-temperature and pressure-resistant material; the exhaust device 1 is located above the fumigation furnace box 9, and the exhaust device 1 is connected through the fumigation furnace box 9. The number of gas devices 1 is 2; the seedling preheater 2 is arranged on the side above the fumigation furnace box 9, and the seedling preheater 2 is connected through the fumigation furnace box 9; the water injection port 3 is located in the fumigation furnace box 9 above the side wall; the water tank 6 is fixedly connected to the middle part of the side wall of the fumigation furnace box 9, and the water tank 6 and the fumigation furnace box 9 are connected through the outlet pipe 4 and the return pipe 5; the fumigator 7 is arranged on the fumigation furnace box At the bottom of the side wall of the body 9, the fumigator 7 is connected through the pipeline to the fumigation furnace box 9; the sewage pipe 8 is connected to the bottom of the front wall of the fumigation furnace box 9; the control system 10 is located in front of the fumigation furnace box 9;
所述苗木预热器2、熏蒸器7分别通过导线与控制系统10控制连接。The nursery stock preheater 2 and the fumigator 7 are respectively controlled and connected to the control system 10 through wires.
如图2所示,是本发明中所述的排气装置结构示意图。从图2或图1中看出,排气装置1包括:排气管道1-1,排气阀1-2,蒸汽压力表1-3;其中所述排气管道1-1外径在10cm~12cm之间,其壁厚为2cm~3cm;所述排气阀1-2位于排气管道1-1一端,排气阀1-2与排气管道1-1贯通连接;所述蒸汽压力表1-3位于排气阀1-2一侧,排气阀1-2与排气管道1-1贯通连接;As shown in FIG. 2 , it is a schematic structural diagram of the exhaust device described in the present invention. Find out from Fig. 2 or Fig. 1, exhaust device 1 comprises: exhaust pipeline 1-1, exhaust valve 1-2, steam pressure gauge 1-3; Wherein said exhaust pipeline 1-1 outer diameter is in 10cm Between ~12cm, its wall thickness is 2cm ~ 3cm; The exhaust valve 1-2 is located at one end of the exhaust pipeline 1-1, and the exhaust valve 1-2 is connected through the exhaust pipeline 1-1; the steam pressure Table 1-3 is located on the side of the exhaust valve 1-2, and the exhaust valve 1-2 is connected through the exhaust pipe 1-1;
所述排气阀1-2、蒸汽压力表1-3分别通过导线与控制系统10控制连接。The exhaust valve 1-2 and the steam pressure gauge 1-3 are respectively controlled and connected to the control system 10 through wires.
如图3所示,是本发明中所述的熏蒸炉箱体结构示意图。从图3或图1中看出,熏蒸炉箱体9包括:冷凝器9-1,落水感应器9-2,排烟箱9-3,熏蒸室9-4,水位感应器9-5;其中所述冷凝器9-1位于熏蒸炉箱体9内部上方,冷凝器9-1两端固定焊接在熏蒸炉箱体9内壁表面;所述熏蒸室9-4设置于熏蒸炉箱体9底部,熏蒸室9-4一端贯通连接有排烟箱9-3,所述排烟箱9-3底部通过排烟管道与熏蒸炉箱体9贯通连接;所述落水感应器9-2位于冷凝器9-1与熏蒸室9-4之间,落水感应器9-2表面附着有大量落水孔,所述落水孔数量不少于1000个;所述水位感应器9-5位于落水感应器9-2下方,水位感应器9-5与落水感应器9-2之间的距离在5cm~8cm之间,落水感应器(9-2)、水位感应器9-5通过导线与控制系统10控制连接。As shown in FIG. 3 , it is a schematic diagram of the structure of the fumigation furnace box described in the present invention. As can be seen from Fig. 3 or Fig. 1, the fumigation furnace casing 9 includes: a condenser 9-1, a water drop sensor 9-2, a smoke exhaust box 9-3, a fumigation chamber 9-4, and a water level sensor 9-5; Wherein the condenser 9-1 is located above the interior of the fumigation furnace box 9, and the two ends of the condenser 9-1 are fixedly welded on the inner wall surface of the fumigation furnace box 9; the fumigation chamber 9-4 is arranged at the bottom of the fumigation furnace box 9 , one end of the fumigation chamber 9-4 is connected with a smoke exhaust box 9-3, and the bottom of the smoke exhaust box 9-3 is connected with the fumigation furnace box 9 through a smoke exhaust pipe; the water falling sensor 9-2 is located in the condenser Between 9-1 and the fumigation chamber 9-4, a large number of water holes are attached to the surface of the water falling sensor 9-2, and the number of the water falling holes is not less than 1000; the water level sensor 9-5 is located at the water falling sensor 9- 2 below, the distance between the water level sensor 9-5 and the falling water sensor 9-2 is between 5cm~8cm, the falling water sensor (9-2) and the water level sensor 9-5 are controlled and connected with the control system 10 through wires .
如图4所示,是本发明中所述的冷凝器结构示意图。从图4或图1中看出,冷凝器9-1包括:蒸汽管道9-1-1,冷凝螺旋管9-1-2,漏水缓冲感应器9-1-3,温度检测器9-1-4;其中所述蒸汽管道9-1-1由耐高温材料制作而成,蒸汽管道9-1-1管径在4cm~6cm之间,蒸汽管道9-1-1数量为6~8根;所述冷凝螺旋管9-1-2呈螺旋状,冷凝螺旋管9-1-2嵌套在蒸汽管道9-1-1表面;所述漏水缓冲感应器9-1-3位于蒸汽管道9-1-1下方,漏水缓冲感应器9-1-3侧板固定焊接在熏蒸炉箱体9内壁表面,漏水缓冲感应器9-1-3表面附着有大量漏水孔,所述漏水孔直径为1cm~2cm;所述温度检测器9-1-4固定焊接在漏水缓冲感应器9-1-3侧板表面,温度检测器9-1-4通过导线与控制系统10控制连接。As shown in Fig. 4, it is a structural schematic diagram of the condenser described in the present invention. Find out from Fig. 4 or Fig. 1, condenser 9-1 comprises: steam pipe 9-1-1, condensing helical pipe 9-1-2, water leakage buffer sensor 9-1-3, temperature detector 9-1 -4; wherein the steam pipe 9-1-1 is made of high temperature resistant material, the diameter of the steam pipe 9-1-1 is between 4cm and 6cm, and the number of the steam pipe 9-1-1 is 6 to 8 ; The condensing spiral tube 9-1-2 is in a spiral shape, and the condensing spiral tube 9-1-2 is nested on the surface of the steam pipeline 9-1-1; the water leakage buffer sensor 9-1-3 is located in the steam pipeline 9 Below -1-1, the side plate of the water leakage buffer sensor 9-1-3 is fixedly welded on the inner wall surface of the fumigation furnace box body 9, and a large number of water leakage holes are attached to the surface of the water leakage buffer sensor 9-1-3, and the diameter of the water leakage hole is 1cm to 2cm; the temperature detector 9-1-4 is fixedly welded on the surface of the side plate of the leakage buffer sensor 9-1-3, and the temperature detector 9-1-4 is connected to the control system 10 through wires.
本发明所述的一种基于自动化控制的苗木熏蒸炉的工作过程是:A kind of working process of the seedling fumigation furnace based on automatic control of the present invention is:
第1步:工作人员接通电源,按下控制系统10上的启动按钮,启动熏蒸器7,燃气通过输送管道进入熏蒸室9-4,熏蒸室9-4内产生的废气通过排烟箱9-3的过滤净化后,排出到空气中;Step 1: The staff turn on the power, press the start button on the control system 10, start the fumigator 7, the gas enters the fumigation chamber 9-4 through the delivery pipeline, and the exhaust gas generated in the fumigation chamber 9-4 passes through the smoke exhaust box 9 -3 After filtration and purification, it is discharged into the air;
第2步:熏蒸炉箱体9内的水在高温下汽化成水蒸气,进入到冷凝器9-1中的蒸汽管道9-1-1内,蒸汽管道9-1-1表面的冷凝螺旋管9-1-2将蒸汽管道9-1-1内的水蒸气液化成水,液化后的水通过出水管4进入到水箱6中;水箱6中剩余的水通过回水管5进入熏蒸炉箱体9内;Step 2: The water in the fumigation furnace box 9 is vaporized into water vapor at high temperature, and enters the steam pipe 9-1-1 in the condenser 9-1, and the condensing spiral tube on the surface of the steam pipe 9-1-1 9-1-2 The water vapor in the steam pipeline 9-1-1 is liquefied into water, and the liquefied water enters the water tank 6 through the outlet pipe 4; the remaining water in the water tank 6 enters the fumigation furnace box through the return pipe 5 within 9;
第3步:水蒸气在蒸汽管道9-1-1内液化过程中,温度检测器9-1-4对液化后的水的温度实时监测;当温度检测器9-1-4检测到液化后的水的温度低于80℃时,温度检测器9-1-4将反馈信号发送给控制系统10,控制系统10控制熏蒸器7提高燃气输送量;Step 3: During the liquefaction process of water vapor in the steam pipeline 9-1-1, the temperature detector 9-1-4 monitors the temperature of the liquefied water in real time; when the temperature detector 9-1-4 detects the liquefaction When the temperature of the water is lower than 80°C, the temperature detector 9-1-4 sends a feedback signal to the control system 10, and the control system 10 controls the fumigator 7 to increase the gas delivery;
第4步:蒸汽压力表1-3对熏蒸炉箱体9内的蒸汽压力实时监测,当蒸汽压力表1-3上的读数高于180MPa时,控制系统10打开排气管道1-1上的排气阀1-2,熏蒸炉箱体9内的蒸汽通过排气管道1-1排出;当蒸汽压力表1-3上的读数低于60MPa时,控制系统10关闭排气阀1-2;Step 4: The steam pressure gauge 1-3 monitors the steam pressure in the fumigation oven casing 9 in real time. When the reading on the steam pressure gauge 1-3 was higher than 180MPa, the control system 10 opened the exhaust pipe 1-1. Exhaust valve 1-2, the steam in the fumigation furnace casing 9 is discharged through the exhaust pipe 1-1; when the reading on the steam pressure gauge 1-3 is lower than 60MPa, the control system 10 closes the exhaust valve 1-2;
第5步:熏蒸炉箱体9内的水位感应器9-5、落水感应器9-2、漏水缓冲感应器9-1-3对熏蒸炉箱体9内的水位实时监测;当水位感应器9-5检测到熏蒸炉箱体9内的水高于水位感应器9-5的距离大于5cm时,水位感应器9-5将反馈信号发送给控制系统10,控制系统10控制排污管8打开;当水位感应器9-5检测到熏蒸炉箱体9内的水低于水位感应器9-5的距离大于8cm时,水位感应器9-5将反馈信号发送给控制系统10,控制系统10控制注水口3打开。Step 5: the water level sensor 9-5 in the fumigation furnace cabinet 9, the water fall sensor 9-2, and the leakage buffer sensor 9-1-3 monitor the water level in the fumigation furnace cabinet 9 in real time; when the water level sensor When 9-5 detects that the water in the fumigation furnace box 9 is greater than 5 cm from the water level sensor 9-5, the water level sensor 9-5 sends a feedback signal to the control system 10, and the control system 10 controls the sewage pipe 8 to open ; When the water level sensor 9-5 detects that the water in the fumigation furnace casing 9 is lower than the distance of the water level sensor 9-5 and is greater than 8cm, the water level sensor 9-5 sends a feedback signal to the control system 10, and the control system 10 The control water injection port 3 is opened.
本发明所述的一种基于自动化控制的苗木熏蒸炉,该装置自动化程度高,以燃气为原理,节能环保,有效提高熏蒸炉效率。The seedling fumigation furnace based on automatic control described in the present invention has a high degree of automation, uses gas as the principle, is energy-saving and environment-friendly, and effectively improves the efficiency of the fumigation furnace.
以下是本发明所述冷凝螺旋管9-1-2的制造过程的实施例,实施例是为了进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。The following are examples of the manufacturing process of the condensing spiral tube 9-1-2 of the present invention. The examples are to further illustrate the content of the present invention, but should not be construed as limiting the present invention. Without departing from the spirit and essence of the present invention, the modifications and substitutions made to the methods, steps or conditions of the present invention all belong to the scope of the present invention.
若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
实施例1Example 1
按照以下步骤制造本发明所述冷凝螺旋管9-1-2,并按重量份数计:Manufacture the condensing spiral tube 9-1-2 of the present invention according to the following steps, and in parts by weight:
第1步:在反应釜中加入电导率为1.68μS/cm的超纯水1566份,启动反应釜内搅拌器,转速为112rpm,启动加热泵,使反应釜内温度上升至73℃;依次加入八氟异丁基甲基醚52份,3-叔丁基-4-羟基苯甲醚74份,3,5-二叔丁基-4-羟基苄基甲基醚21份,搅拌至完全溶解,调节pH值为4.7,将搅拌器转速调至186rpm,温度为105℃,酯化反应11小时;Step 1: Add 1566 parts of ultrapure water with a conductivity of 1.68μS/cm into the reactor, start the stirrer in the reactor at a speed of 112rpm, start the heating pump, and increase the temperature in the reactor to 73°C; add in order 52 parts of octafluoroisobutyl methyl ether, 74 parts of 3-tert-butyl-4-hydroxyanisole, 21 parts of 3,5-di-tert-butyl-4-hydroxybenzyl methyl ether, stir until completely dissolved, adjust The pH value is 4.7, the speed of the agitator is adjusted to 186rpm, the temperature is 105°C, and the esterification reaction is performed for 11 hours;
第2步:取2-(E)-(3,5-二叔丁基-4-羟基亚苄基)环戊酮11份,1,3,5-三(3,5-二叔丁基-4-羟基苄基)异氰尿酸109份进行粉碎,粉末粒径为1300目;加入乙基-3,5-二叔丁基-4-羟苄基磷酸酯钙盐189份混合均匀,平铺于托盘内,平铺厚度为4mm,采用剂量为6.8kGy、能量为16MeV的α射线辐照130分钟,以及同等剂量的β射线辐照152分钟;Step 2: Take 11 parts of 2-(E)-(3,5-di-tert-butyl-4-hydroxybenzylidene)cyclopentanone, 1,3,5-tri(3,5-di-tert-butyl 109 parts of -4-hydroxybenzyl) isocyanuric acid are pulverized, and the powder particle size is 1300 mesh; add 189 parts of ethyl-3,5-di-tert-butyl-4-hydroxybenzyl phosphate calcium salt and mix evenly, Lay in a tray with a tile thickness of 4mm, irradiate with α-rays with a dose of 6.8kGy and an energy of 16MeV for 130 minutes, and irradiate with the same dose of β-rays for 152 minutes;
第3步:经第2步处理的混合粉末溶于浓度为35ppm的2-(苄基-叔-丁基氨基)-4’-羟基-3’-羟甲基苯乙酮二乙酸酯盐酸盐88份中,加入反应釜,搅拌器转速为229rpm,温度为91℃,启动真空泵使反应釜的真空度达到-0.55MPa,保持此状态反应7小时;泄压并通入氡气,使反应釜内压力为0.83MPa,保温静置18小时;搅拌器转速提升至308rpm,同时反应釜泄压至0MPa;依次加入磷酸[(3,5-双叔丁基-4-羟苯基)-甲基]单乙基酯钙盐94份,2-[3-[3,5-双叔丁基-4-羟基苯基]-丙酰基]肼-3,5-双叔丁基-4-羟基苯丙酸122份完全溶解后,加入交联剂75份搅拌混合,使得反应釜溶液的亲水亲油平衡值为3.8,保温静置12小时;Step 3: The mixed powder treated in step 2 is dissolved in 2-(benzyl-tert-butylamino)-4'-hydroxy-3'-hydroxymethylacetophenone diacetate at a concentration of 35ppm Add 88 parts of hydrochloric acid to the reaction kettle, the stirrer speed is 229rpm, the temperature is 91°C, start the vacuum pump to make the vacuum degree of the reaction kettle reach -0.55MPa, keep this state for 7 hours; release the pressure and feed radon gas, so that The pressure inside the reactor was 0.83MPa, and the temperature was kept for 18 hours; the speed of the agitator was increased to 308rpm, and the pressure of the reactor was released to 0MPa at the same time; phosphoric acid [(3,5-bis-tert-butyl-4-hydroxyphenyl)- 94 parts of methyl]monoethyl ester calcium salt, 2-[3-[3,5-bis-tert-butyl-4-hydroxyphenyl]-propionyl]hydrazine-3,5-bis-tert-butyl-4- After 122 parts of hydroxyphenylpropionic acid were completely dissolved, 75 parts of cross-linking agent were added to stir and mix, so that the hydrophilic-lipophilic balance value of the reactor solution was 3.8, and the heat preservation was left to stand for 12 hours;
第4步:在搅拌器转速为325rpm时,依次加入β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯19份,四[Β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯82份,N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺136份,2-[2,4-双(1,1-二甲基丙基)苯氧基]-N-[4-(2,2,3,3,4,4,4-七氟丁酰胺)-3-羟基苯基]己酰胺84份,提升反应釜压力,使其达到2.4MPa,温度为164℃,聚合反应21小时;反应完成后将反应釜内压力降至0MPa,降温至33℃,出料,入压模机即可制得冷凝螺旋管9-1-2;Step 4: When the agitator rotates at 325rpm, add 19 parts of methyl β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, tetrakis[Β-(3,5-di-tert Butyl-4-hydroxyphenyl)propionic acid]pentaerythritol ester 82 parts, N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl)hexamethylenediamine 136 parts Parts, 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]-N-[4-(2,2,3,3,4,4,4-heptafluorobutanamide )-3-Hydroxyphenyl] caproamide 84 parts, increase the pressure of the reactor to make it reach 2.4MPa, the temperature is 164°C, and the polymerization reaction is 21 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, and the temperature is lowered to 33°C , discharge the material, and put it into the compression molding machine to obtain the condensing spiral tube 9-1-2;
所述交联剂为3-(N,N-二甲氧羰基乙基)氨基乙酰苯胺。The crosslinking agent is 3-(N,N-dimethoxycarbonylethyl)aminoacetanilide.
实施例2Example 2
按照以下步骤制造本发明所述冷凝螺旋管9-1-2,并按重量份数计:Manufacture the condensing spiral tube 9-1-2 of the present invention according to the following steps, and in parts by weight:
第1步:在反应釜中加入电导率为5.54μS/cm的超纯水2048份,启动反应釜内搅拌器,转速为182rpm,启动加热泵,使反应釜内温度上升至113℃;依次加入八氟异丁基甲基醚104份,3-叔丁基-4-羟基苯甲醚161份,3,5-二叔丁基-4-羟基苄基甲基醚66份,搅拌至完全溶解,调节pH值为8.5,将搅拌器转速调至263rpm,温度为167℃,酯化反应17小时;Step 1: Add 2048 parts of ultrapure water with a conductivity of 5.54μS/cm into the reactor, start the stirrer in the reactor at a speed of 182rpm, start the heating pump, and raise the temperature in the reactor to 113°C; add in sequence 104 parts of octafluoroisobutyl methyl ether, 161 parts of 3-tert-butyl-4-hydroxyanisole, 66 parts of 3,5-di-tert-butyl-4-hydroxybenzyl methyl ether, stir until completely dissolved, adjust The pH value is 8.5, the speed of the agitator is adjusted to 263rpm, the temperature is 167°C, and the esterification reaction is carried out for 17 hours;
第2步:取2-(E)-(3,5-二叔丁基-4-羟基亚苄基)环戊酮43份,1,3,5-三(3,5-二叔丁基-4-羟基苄基)异氰尿酸173份进行粉碎,粉末粒径为1900目;加入乙基-3,5-二叔丁基-4-羟苄基磷酸酯钙盐237份混合均匀,平铺于托盘内,平铺厚度为9mm,采用剂量为14.7kGy、能量为25MeV的α射线辐照160分钟,以及同等剂量的β射线辐照201分钟;Step 2: Take 43 parts of 2-(E)-(3,5-di-tert-butyl-4-hydroxybenzylidene) cyclopentanone, 1,3,5-tri(3,5-di-tert-butyl 173 parts of -4-hydroxybenzyl) isocyanuric acid were pulverized, and the powder particle size was 1900 mesh; 237 parts of ethyl-3,5-di-tert-butyl-4-hydroxybenzyl phosphate calcium salt were added and mixed evenly, Lay in a tray with a tile thickness of 9mm, irradiate with α-rays with a dose of 14.7kGy and an energy of 25MeV for 160 minutes, and irradiate with the same dose of β-rays for 201 minutes;
第3步:经第2步处理的混合粉末溶于浓度为68ppm的2-(苄基-叔-丁基氨基)-4’-羟基-3’-羟甲基苯乙酮二乙酸酯盐酸盐135份中,加入反应釜,搅拌器转速为264rpm,温度为178℃,启动真空泵使反应釜的真空度达到2.61MPa,保持此状态反应14小时;泄压并通入氡气,使反应釜内压力为2.28MPa,保温静置26小时;搅拌器转速提升至366rpm,同时反应釜泄压至0MPa;依次加入磷酸[(3,5-双叔丁基-4-羟苯基)-甲基]单乙基酯钙盐164份,2-[3-[3,5-双叔丁基-4-羟基苯基]-丙酰基]肼-3,5-双叔丁基-4-羟基苯丙酸187份完全溶解后,加入交联剂106份搅拌混合,使得反应釜溶液的亲水亲油平衡值为7.7,保温静置20小时;Step 3: The mixed powder treated in step 2 is dissolved in 2-(benzyl-tert-butylamino)-4'-hydroxy-3'-hydroxymethylacetophenone diacetate at a concentration of 68ppm Add 135 parts of hydrochloric acid to the reaction kettle, the stirrer speed is 264rpm, the temperature is 178°C, start the vacuum pump to make the vacuum degree of the reaction kettle reach 2.61MPa, keep this state for 14 hours; release the pressure and feed radon gas to make the reaction The pressure inside the kettle was 2.28MPa, and the temperature was kept for 26 hours; the speed of the agitator was increased to 366rpm, and the pressure of the reactor was released to 0MPa; phosphoric acid [(3,5-bis-tert-butyl-4-hydroxyphenyl)-methan 164 parts of monoethyl ester calcium salt, 2-[3-[3,5-bis-tert-butyl-4-hydroxyphenyl]-propionyl]hydrazine-3,5-bis-tert-butyl-4-hydroxy After 187 parts of phenylpropionic acid are completely dissolved, add 106 parts of cross-linking agent and stir and mix, so that the hydrophilic-lipophilic balance value of the reactor solution is 7.7, and keep the temperature for 20 hours;
第4步:在搅拌器转速为377rpm时,依次加入β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯55份,四[Β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯159份,N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺192份,2-[2,4-双(1,1-二甲基丙基)苯氧基]-N-[4-(2,2,3,3,4,4,4-七氟丁酰胺)-3-羟基苯基]己酰胺179份,提升反应釜压力,使其达到4.2MPa,温度为227℃,聚合反应33小时;反应完成后将反应釜内压力降至0MPa,降温至49℃,出料,入压模机即可制得冷凝螺旋管9-1-2;Step 4: When the stirring speed is 377rpm, add 55 parts of methyl β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, tetrakis[Β-(3,5-di-tert Butyl-4-hydroxyphenyl)propionic acid]pentaerythritol ester 159 parts, N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl)hexamethylenediamine 192 Parts, 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]-N-[4-(2,2,3,3,4,4,4-heptafluorobutanamide 179 parts of )-3-hydroxyphenyl]hexanamide, increase the pressure of the reactor to 4.2MPa, the temperature is 227°C, and the polymerization reaction is 33 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, and the temperature is lowered to 49°C , discharge the material, and put it into the compression molding machine to obtain the condensing spiral tube 9-1-2;
所述交联剂为3-甲基-N,N-二乙酰氧乙基苯胺。The crosslinking agent is 3-methyl-N,N-diacetoxyethylaniline.
实施例3Example 3
按照以下步骤制造本发明所述冷凝螺旋管9-1-2,并按重量份数计:Manufacture the condensing spiral tube 9-1-2 of the present invention according to the following steps, and in parts by weight:
第1步:在反应釜中加入电导率为3.24μS/cm的超纯水1810份,启动反应釜内搅拌器,转速为147rpm,启动加热泵,使反应釜内温度上升至93℃;依次加入八氟异丁基甲基醚77份,3-叔丁基-4-羟基苯甲醚119份,3,5-二叔丁基-4-羟基苄基甲基醚41份,搅拌至完全溶解,调节pH值为7.2,将搅拌器转速调至226rpm,温度为135℃,酯化反应14小时;Step 1: Add 1810 parts of ultrapure water with a conductivity of 3.24μS/cm into the reactor, start the stirrer in the reactor at a speed of 147rpm, start the heating pump, and raise the temperature in the reactor to 93°C; add in sequence 77 parts of octafluoroisobutyl methyl ether, 119 parts of 3-tert-butyl-4-hydroxyanisole, 41 parts of 3,5-di-tert-butyl-4-hydroxybenzyl methyl ether, stirred until completely dissolved, adjusted The pH value is 7.2, the stirrer speed is adjusted to 226rpm, the temperature is 135°C, and the esterification reaction is carried out for 14 hours;
第2步:取2-(E)-(3,5-二叔丁基-4-羟基亚苄基)环戊酮26份,1,3,5-三(3,5-二叔丁基-4-羟基苄基)异氰尿酸144份进行粉碎,粉末粒径为1600目;加入乙基-3,5-二叔丁基-4-羟苄基磷酸酯钙盐224份混合均匀,平铺于托盘内,平铺厚度为6mm,采用剂量为10.3kGy、能量为20MeV的α射线辐照145分钟,以及同等剂量的β射线辐照177分钟;Step 2: Take 26 parts of 2-(E)-(3,5-di-tert-butyl-4-hydroxybenzylidene) cyclopentanone, 1,3,5-tri(3,5-di-tert-butyl 144 parts of -4-hydroxybenzyl) isocyanuric acid were pulverized, and the powder particle size was 1600 mesh; 224 parts of ethyl-3,5-di-tert-butyl-4-hydroxybenzyl phosphate calcium salt were added and mixed evenly, Lay in a tray with a tile thickness of 6mm, irradiate with α-rays with a dose of 10.3kGy and an energy of 20MeV for 145 minutes, and irradiate with the same dose of β-rays for 177 minutes;
第3步:经第2步处理的混合粉末溶于浓度为50ppm的2-(苄基-叔-丁基氨基)-4’-羟基-3’-羟甲基苯乙酮二乙酸酯盐酸盐123份中,加入反应釜,搅拌器转速为249rpm,温度为131℃,启动真空泵使反应釜的真空度达到1.62MPa,保持此状态反应10小时;泄压并通入氡气,使反应釜内压力为1.58MPa,保温静置22小时;搅拌器转速提升至338rpm,同时反应釜泄压至0MPa;依次加入磷酸[(3,5-双叔丁基-4-羟苯基)-甲基]单乙基酯钙盐129份,2-[3-[3,5-双叔丁基-4-羟基苯基]-丙酰基]肼-3,5-双叔丁基-4-羟基苯丙酸152份完全溶解后,加入交联剂90份搅拌混合,使得反应釜溶液的亲水亲油平衡值为5.9,保温静置16小时;Step 3: The mixed powder treated in step 2 is dissolved in 2-(benzyl-tert-butylamino)-4'-hydroxy-3'-hydroxymethylacetophenone diacetate at a concentration of 50ppm Add 123 parts of hydrochloric acid into the reaction kettle, the stirrer speed is 249rpm, the temperature is 131°C, start the vacuum pump to make the vacuum degree of the reaction kettle reach 1.62MPa, keep this state for 10 hours of reaction; release the pressure and feed radon gas to make the reaction The pressure inside the kettle was 1.58MPa, and the temperature was kept for 22 hours; the speed of the agitator was increased to 338rpm, and the pressure of the reaction kettle was released to 0MPa; phosphoric acid [(3,5-bis-tert-butyl-4-hydroxyphenyl)-methyl 129 parts of monoethyl ester calcium salt, 2-[3-[3,5-bis-tert-butyl-4-hydroxyphenyl]-propionyl]hydrazine-3,5-bis-tert-butyl-4-hydroxy After 152 parts of phenylpropionic acid are completely dissolved, add 90 parts of cross-linking agent and stir and mix, so that the hydrophilic-lipophilic balance value of the reaction kettle solution is 5.9, and keep the temperature for 16 hours;
第4步:在搅拌器转速为350rpm时,依次加入β-(3,5-二叔丁基-4-羟基苯基)丙酸甲酯39份,四[Β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯117份,N,N’-双-(3-(3,5-二叔丁基-4-羟基苯基)丙酰基)己二胺166份,2-[2,4-双(1,1-二甲基丙基)苯氧基]-N-[4-(2,2,3,3,4,4,4-七氟丁酰胺)-3-羟基苯基]己酰胺131份,提升反应釜压力,使其达到3.5MPa,温度为184℃,聚合反应27小时;反应完成后将反应釜内压力降至0MPa,降温至41℃,出料,入压模机即可制得冷凝螺旋管9-1-2;Step 4: When the stirring speed is 350rpm, add 39 parts of methyl β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, tetrakis[Β-(3,5-di-tert Butyl-4-hydroxyphenyl)propionic acid]pentaerythritol ester 117 parts, N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl)hexamethylenediamine 166 Parts, 2-[2,4-bis(1,1-dimethylpropyl)phenoxy]-N-[4-(2,2,3,3,4,4,4-heptafluorobutanamide 131 parts of )-3-hydroxyphenyl]hexanamide, increase the pressure of the reactor to 3.5MPa, the temperature is 184°C, and the polymerization reaction is 27 hours; after the reaction is completed, the pressure in the reactor is reduced to 0MPa, and the temperature is lowered to 41°C , discharge the material, and put it into the compression molding machine to obtain the condensing spiral tube 9-1-2;
所述交联剂为N,N-二乙酰氧乙基苯胺。The crosslinking agent is N,N-diacetoxyethylaniline.
对照例Comparative example
对照例为市售某品牌的冷凝螺旋管。The control example is a commercially available condensing coil of a certain brand.
实施例4Example 4
将实施例1~3制备获得的冷凝螺旋管9-1-2和对照例所述的冷凝螺旋管进行使用效果对比。对二者耐高温度、冷却速率、耐氧化率、形变率进行统计,结果如表1所示。The condensing coil 9-1-2 prepared in Examples 1-3 was compared with the condensing coil described in the comparative example. The high temperature resistance, cooling rate, oxidation resistance rate and deformation rate of the two are counted, and the results are shown in Table 1.
从表1可见,本发明所述的冷凝螺旋管9-1-2,其耐高温度、冷却速率、耐氧化率、形变率等指标均优于现有技术生产的产品。It can be seen from Table 1 that the condensing spiral tube 9-1-2 of the present invention has higher temperature resistance, cooling rate, oxidation resistance rate, deformation rate and other indicators than the products produced in the prior art.
此外,如图5所示,是本发明所述的冷凝螺旋管9-1-2材料抗压强度随使用时间变化的统计。图中看出,实施例1~3所用冷凝螺旋管9-1-2,其材料抗压强度随使用时间变化程度大幅优于现有产品。In addition, as shown in FIG. 5 , it is the statistics of the compressive strength of the material of the condensation spiral tube 9-1-2 according to the present invention changing with the service time. It can be seen from the figure that the compressive strength of the material of the condensing spiral tube 9-1-2 used in Examples 1 to 3 varies with the time of use, which is much better than that of the existing products.
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CN2330928Y (en) * | 1997-11-25 | 1999-07-28 | 福建省古田县教学器材厂 | Multipurpose energy-saving normal pressure steam furnace |
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CN2903705Y (en) * | 2006-03-23 | 2007-05-23 | 张智云 | Steam generator |
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