CN106385988A - Thresher - Google Patents
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- CN106385988A CN106385988A CN201610476566.0A CN201610476566A CN106385988A CN 106385988 A CN106385988 A CN 106385988A CN 201610476566 A CN201610476566 A CN 201610476566A CN 106385988 A CN106385988 A CN 106385988A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F7/00—Threshing apparatus
- A01F7/02—Threshing apparatus with rotating tools
- A01F7/04—Threshing apparatus with rotating tools with axles transverse to the feeding direction
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/44—Grain cleaners; Grain separators
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Abstract
本发明提供一种脱粒机,包括第一辊组、第二辊组和第三辊组,在第一辊组与第二辊组之间设有筛网,筛网的下方设有第一出料斗;第二辊组与第三辊组之间设有旋转的脱粒辊和筛网,脱粒辊和筛网的下方设有第二出料斗;在第三辊组之后设有剪切机构。通过采用碾压与击打相结合的脱粒方式,脱粒效果好,尤其适用于小麦、稻谷和油菜的脱粒设置的剪切机构能够自动粉碎秸秆,实现多种功能,具有降低劳动强度,提高劳动效率的效果。本发明的结构紧凑,便于加工和生产,适于在山区使用。
The invention provides a threshing machine, comprising a first roller set, a second roller set and a third roller set, a screen is provided between the first roller set and the second roller set, and a first outlet is provided under the screen. A hopper; a rotating threshing roller and a screen are arranged between the second roller group and the third roller group, and a second discharge hopper is arranged under the threshing roller and the screen; a shearing mechanism is arranged behind the third roller group. By adopting the threshing method combined with rolling and beating, the threshing effect is good, especially suitable for threshing of wheat, rice and rapeseed. The shearing mechanism set can automatically crush straw, realize multiple functions, reduce labor intensity and improve labor efficiency. Effect. The structure of the invention is compact, convenient for processing and production, and suitable for use in mountainous areas.
Description
技术领域 technical field
本发明涉及一种农机,特别是一种适于山区具有多种功能的脱粒机。 The invention relates to an agricultural machine, in particular to a thresher with multiple functions suitable for mountainous areas.
背景技术 Background technique
一些地区,例如山区丘陵地区由于地势不平坦,农作物的处理不能使用大型收割机。使得农作物脱粒比较麻烦,有的地区甚至还在使用摔打或石碾的方式进行脱粒加工。 In some areas, such as mountainous and hilly areas, large harvesters cannot be used for crop processing due to uneven terrain. It makes the threshing of crops more troublesome, and some areas even use beating or stone grinding for threshing.
现有的脱粒机通常采用一个由电机驱动旋转的击打辊,通过高速旋转的击打辊击打农产品,例如稻谷的谷粒即与秸秆分离,存在的问题是劳动强度大,后期的秸秆处理较为麻烦。 Existing threshers usually use a beating roller driven by a motor to beat agricultural products through the high-speed rotating beating roller. For example, the grains of rice are separated from the straw. The problem is that the labor intensity is high, and the later straw processing More troublesome.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种脱粒机,能够提高脱粒效率,减少劳动强度,优选的方案中,还能实现风选和秸秆粉碎的功能,且结构简单,体型小巧,适于在山区使用。 The technical problem to be solved by the present invention is to provide a threshing machine, which can improve the threshing efficiency and reduce labor intensity. use.
为解决上述技术问题,本发明所采用的技术方案是:一种脱粒机,包括第一辊组、第二辊组和第三辊组,在第一辊组与第二辊组之间设有筛网,筛网的下方设有第一出料斗; In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a threshing machine, comprising a first roll set, a second roll set and a third roll set, between the first roll set and the second roll set screen, the bottom of the screen is provided with a first discharge hopper;
第二辊组与第三辊组之间设有旋转的脱粒辊和筛网,脱粒辊和筛网的下方设有第二出料斗; A rotating threshing roller and a screen are arranged between the second roller group and the third roller group, and a second discharge hopper is arranged below the threshing roller and the screen;
在第三辊组之后设有剪切机构。 A shearing mechanism is provided after the third roller set.
优选的方案中,在第一出料斗和第二出料斗的出口位置设有用于分选的风机。 In a preferred solution, a fan for sorting is provided at the outlets of the first hopper and the second hopper.
优选的方案中,所述的脱粒辊中,辊的外壁设有多个击打杆或击打板,脱粒辊的外围设有筛网。 In a preferred solution, in the threshing roller, the outer wall of the roller is provided with a plurality of beating rods or beating plates, and the periphery of the threshing roller is provided with a screen.
优选的方案中,所述的剪切机构中,切块位于第三辊组的后侧,在切块的后侧设有旋转的切刀辊,切刀辊的刀片与切块的边缘形成剪切配合。 In a preferred solution, in the shearing mechanism, the cutting block is located at the rear side of the third roller group, and a rotating cutter roller is arranged on the rear side of the cutting block, and the blade of the cutting knife roller and the edge of the cutting block form a shear. Cut fit.
优选的方案中,所述的切刀辊中,刀片通过杆件或板件与辊固定连接。 In a preferred solution, in the cutter roller, the blade is fixedly connected to the roller through a rod or a plate.
优选的方案中,所述的第一辊组、第二辊组和第三辊组中,至少下辊与第一驱动装置连接,并由第一驱动装置驱动旋转; In a preferred solution, among the first roller set, the second roller set and the third roller set, at least the lower roller is connected to the first driving device and driven to rotate by the first driving device;
脱粒辊和切刀辊与第二驱动装置连接,并由第二驱动装置驱动旋转; The threshing roller and the cutter roller are connected with the second driving device and driven to rotate by the second driving device;
脱粒辊和切刀辊的转速高于第一辊组、第二辊组和第三辊组的转速。 The rotational speeds of the threshing rolls and the cutter rolls are higher than those of the first roll set, the second roll set and the third roll set.
优选的方案中,第一辊组、第二辊组和第三辊组的下辊通过第二传动机构与第二电机连接; In a preferred solution, the lower rollers of the first roller set, the second roller set and the third roller set are connected to the second motor through the second transmission mechanism;
第一辊组、第二辊组和第三辊组的下辊上设有上辊,上辊的轴两端设有压簧,以使上辊与下辊之间的距离可变。 The upper rollers are arranged on the lower rollers of the first roller group, the second roller group and the third roller group, and compression springs are arranged at both ends of the shafts of the upper rollers, so that the distance between the upper rollers and the lower rollers is variable.
优选的方案中,下辊与上辊之间通过第四传动机构连接,上辊靠近两端的位置设有万向节。 In a preferred solution, the lower roller and the upper roller are connected through a fourth transmission mechanism, and universal joints are provided near both ends of the upper roller.
优选的方案中,脱粒辊和切刀辊中任一个的轴通过第一传动机构与第一电机连接; In a preferred solution, the shaft of any one of the threshing roller and the cutter roller is connected with the first motor through the first transmission mechanism;
脱粒辊与切刀辊之间通过第三传动机构连接。 The threshing roller and the cutter roller are connected through a third transmission mechanism.
优选的方案中,在第一辊组之前还设有进料斗,进料斗进口较宽,靠近第一辊组的出口较窄; In a preferred solution, a feed hopper is also provided before the first roller group, the inlet of the feed hopper is wider, and the outlet near the first roller group is narrower;
进料斗通过弹性元件支承在机架上,在进料斗上设有振动装置。 The feeding hopper is supported on the frame through elastic elements, and a vibrating device is arranged on the feeding hopper.
本发明提供的一种脱粒机,通过采用碾压与击打相结合的脱粒方式,脱粒效果好,尤其适用于小麦、稻谷和油菜的脱粒,在优选的方案中,能够自动将进料的农作物顺好,便于提高脱粒质量,能够进行风选,便于将谷物与杂物分离,设置的剪切机构能够自动粉碎秸秆,实现多种功能,具有降低劳动强度,提高劳动效率的效果。本发明的结构紧凑,便于加工和生产,适于在山区使用。 A thresher provided by the present invention adopts the threshing method combined with rolling and beating, and has a good threshing effect, and is especially suitable for threshing wheat, rice and rapeseed. It is easy to improve the quality of threshing, it can be selected by air, and it is convenient to separate the grain from the sundries. The shearing mechanism can automatically crush the straw, realize multiple functions, reduce labor intensity and improve labor efficiency. The structure of the invention is compact, convenient for processing and production, and suitable for use in mountainous areas.
附图说明 Description of drawings
下面结合附图和实施例对本发明作进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
图1为本发明的结构示意简图。 Fig. 1 is a schematic diagram of the structure of the present invention.
图2为本发明的中脱粒辊和切刀辊的驱动结构示意图。 Fig. 2 is a schematic diagram of the drive structure of the middle threshing roller and cutter roller of the present invention.
图3为本发明中各个辊组的驱动结构示意图。 Fig. 3 is a schematic diagram of the driving structure of each roller group in the present invention.
图4为本发明中辊组的连接结构示意图。 Fig. 4 is a schematic diagram of the connection structure of the roller group in the present invention.
图5为本发明的立体结构示意图。 Fig. 5 is a schematic diagram of the three-dimensional structure of the present invention.
图6为本发明中进料斗的结构示意图。 Fig. 6 is a schematic structural view of the feeding hopper in the present invention.
图中:第一辊组1,上辊101,下辊102,第二辊组2,第三辊组3,筛网4,风机5,第一出料斗6,切刀辊7,第二出料斗8,脱粒辊9,切块10,第一电机11,第一传动机构12,第二电机13,第二传动机构14,第三传动机构15,压簧16,第四传动机构17,万向节18,进料斗19,振动装置20。 In the figure: the first roller group 1, the upper roller 101, the lower roller 102, the second roller group 2, the third roller group 3, the screen 4, the fan 5, the first discharge hopper 6, the cutter roller 7, the second outlet Hopper 8, threshing roller 9, cutting block 10, first motor 11, first transmission mechanism 12, second motor 13, second transmission mechanism 14, third transmission mechanism 15, stage clip 16, fourth transmission mechanism 17, ten thousand Knuckle 18, feed hopper 19, vibration device 20.
具体实施方式 detailed description
本例中的前、后方位是以农作物的运行方向为准的,以图1为例,进料斗的方向为前方,即图中的左侧,而切刀辊所在的方向为后方,即图中的右侧。 The front and rear orientations in this example are based on the running direction of the crops. Taking Figure 1 as an example, the direction of the feed hopper is the front, that is, the left side in the figure, and the direction of the cutter roller is the rear, that is, right side of the figure.
如图1、5中,一种脱粒机,包括第一辊组1、第二辊组2和第三辊组3,第一辊组1、第二辊组2和第三辊组3以可旋转的方式安装在机架上,优选的是通过轴承支承在机架上。 As shown in Figures 1 and 5, a threshing machine includes a first roller set 1, a second roller set 2 and a third roller set 3, and the first roller set 1, the second roller set 2 and the third roller set 3 can be It is mounted on the frame in a rotating manner, and is preferably supported on the frame by bearings.
在第一辊组1与第二辊组2之间设有筛网4,筛网4为可更换的结构,分别对应稻谷、小麦和油菜等颗粒物,筛网4的下方设有第一出料斗6,用于收集落下的农作物颗粒; A screen 4 is provided between the first roller group 1 and the second roller group 2. The screen 4 is a replaceable structure, corresponding to grains such as rice, wheat and rapeseed respectively, and a first discharge hopper is provided below the screen 4. 6. Used to collect falling crop particles;
第二辊组2与第三辊组3之间设有旋转的脱粒辊9和筛网,脱粒辊9和筛网的下方设有第二出料斗8;旋转的脱粒辊9能够通过击打的方式提高脱粒的效果,配合二次碾压,基本完成脱粒操作。 Between the second roller group 2 and the third roller group 3, a rotating threshing roller 9 and a screen cloth are provided, and a second discharge hopper 8 is arranged below the threshing roller 9 and the screen cloth; The method improves the threshing effect, and cooperates with the secondary rolling to basically complete the threshing operation.
在第三辊组3之后设有剪切机构。由此结构,能够将脱粒后的秸秆粉碎,减少后继的处理工序。 After the third roller set 3 there is a shearing mechanism. With this structure, the threshed straw can be crushed, and subsequent processing steps can be reduced.
优选的方案如图1中,在第一出料斗6和第二出料斗8的出口位置设有用于分选的风机。图1中的结构为示意图,第一出料斗6和第二出料斗8的出口也可以被集合在一处,即共用一个出口,以节省风机,通过风机能够将农作物颗粒,例如稻谷、小麦和油菜籽与杂质进行初步分离,进一步降低劳动强度。 The preferred scheme is shown in Fig. 1 , where the outlets of the first hopper 6 and the second hopper 8 are provided with fans for sorting. The structure in Fig. 1 is a schematic diagram, and the outlets of the first discharge hopper 6 and the second discharge hopper 8 can also be collected in one place, that is, share one outlet, to save the fan, and the crop particles, such as rice, wheat and Rapeseed is initially separated from impurities to further reduce labor intensity.
优选的方案如图1、2中,所述的脱粒辊9中,辊的外壁设有多个击打杆或击打板,通过击打杆或击打板击打农作物,提高脱粒的效果,脱粒辊9的外围设有筛网。设置的筛网,将农作物限制在一个较小的空间内,以增加击打的次数,从而提高脱粒的效率和质量。 The preferred scheme is as shown in Fig. 1 and 2, in the described threshing roller 9, the outer wall of the roller is provided with a plurality of striking rods or striking plates, by striking the crops through the striking rods or striking plates, the effect of threshing is improved, The periphery of the threshing roller 9 is provided with a screen cloth. The set screen restricts the crops in a small space to increase the number of beatings, thereby improving the efficiency and quality of threshing.
优选的方案中,所述的剪切机构中,切块10位于第三辊组3的后侧,在切块10的后侧设有旋转的切刀辊7,切刀辊7的刀片与切块10的边缘形成剪切配合,优选的,刀片至切块10边缘的距离为1~3mm。 In a preferred scheme, in the shearing mechanism, the cutting block 10 is positioned at the rear side of the third roller group 3, and a rotating cutter roller 7 is arranged on the rear side of the cutting block 10, and the blades of the cutter roller 7 are in contact with the cutter. The edge of the block 10 forms a shear fit, preferably, the distance from the blade to the edge of the cutting block 10 is 1-3 mm.
优选的方案如图1、5中,所述的切刀辊7中,刀片通过杆件或板件与辊固定连接。由此结构,通过高速旋转的切刀辊7将从切块10上端出来的秸秆切碎。 The preferred solution is as shown in Figures 1 and 5, in the cutter roller 7, the blade is fixedly connected to the roller through a rod or a plate. With this structure, the stalks coming out from the top of the cutting block 10 are chopped by the cutter roller 7 rotating at a high speed.
优选的方案中,所述的第一辊组1、第二辊组2和第三辊组3中,至少下辊与第一驱动装置连接,并由第一驱动装置驱动旋转; In a preferred solution, in the first roller set 1, the second roller set 2 and the third roller set 3, at least the lower roller is connected to the first driving device and driven to rotate by the first driving device;
脱粒辊9和切刀辊7与第二驱动装置连接,并由第二驱动装置驱动旋转; The threshing roller 9 and the cutter roller 7 are connected with the second driving device and driven to rotate by the second driving device;
脱粒辊9和切刀辊7的转速高于第一辊组1、第二辊组2和第三辊组3的转速。由此结构,以降低进料的速度,而使击打和切碎的速度提高。 The rotational speeds of the threshing roll 9 and the cutter roll 7 are higher than those of the first roll set 1 , the second roll set 2 and the third roll set 3 . With this structure, the speed of feeding is reduced, and the speed of beating and chopping is increased.
优选的方案中,第二驱动装置还被用于驱动风机。以减少电机的数量。 In a preferred solution, the second driving device is also used to drive the fan. to reduce the number of motors.
优选的方案中,第一辊组1、第二辊组2和第三辊组3的下辊通过第二传动机构14与第二电机13连接;第二传动机构14本例中采用皮带传动机构,皮带传动机构与减速器连接,减速器与第二电机13连接。第一辊组1、第二辊组2和第三辊组3的转速在30~60转/分钟。 In the preferred scheme, the lower rollers of the first roller group 1, the second roller group 2 and the third roller group 3 are connected with the second motor 13 through the second transmission mechanism 14; the second transmission mechanism 14 adopts a belt transmission mechanism in this example , the belt transmission mechanism is connected with the speed reducer, and the speed reducer is connected with the second motor 13. The rotating speeds of the first roller group 1, the second roller group 2 and the third roller group 3 are 30-60 rpm.
第一辊组1、第二辊组2和第三辊组3的下辊上设有上辊,上辊的轴两端设有压簧16,以使上辊与下辊之间的距离可变。由此结构,以将进入的农作物压紧,并使上辊与下辊之间的距离能够随着农作物的厚度自适应的变化。 The lower rollers of the first roller group 1, the second roller group 2 and the third roller group 3 are provided with an upper roller, and the two ends of the shaft of the upper roller are provided with stage clips 16, so that the distance between the upper roller and the lower roller can be adjusted. Change. With this structure, the incoming crops are pressed, and the distance between the upper roller and the lower roller can be adaptively changed with the thickness of the crops.
优选的方案如图4中,下辊与上辊之间通过第四传动机构17连接,上辊靠近两端的位置设有万向节18。由此结构,下辊与上辊之间能够同时转动,从而便于进料。进一步优选的,第四传动机构17采用齿轮传动机构,而分别与下辊和上辊连接的齿轮的节圆直径不同,从而使下辊和上辊之间存在转速差,这种转速差在农作物的进料和碾压过程中还产生了揉搓的效果,进一步提高了脱粒的效率。设置的万向节18能够自适应上辊的上下窜动,而不会影响传动效果。 As shown in Figure 4, the preferred solution is that the lower roll and the upper roll are connected through a fourth transmission mechanism 17, and universal joints 18 are provided near both ends of the upper roll. With this structure, the lower roll and the upper roll can rotate simultaneously, thereby facilitating feeding. Further preferably, the fourth transmission mechanism 17 adopts a gear transmission mechanism, and the pitch circle diameters of the gears connected to the lower roller and the upper roller are different, so that there is a speed difference between the lower roller and the upper roller. The effect of kneading is also produced during the feeding and rolling process, which further improves the efficiency of threshing. The set universal joint 18 can adapt to the up and down movement of the upper roller without affecting the transmission effect.
优选的方案如图2中,脱粒辊9和切刀辊7中任一个的轴通过第一传动机构12与第一电机11连接;第一传动机构12采用皮带或链传动机构,脱粒辊9和切刀辊7的转速在500~800转/分钟。 Preferred scheme is as shown in Fig. 2, and the shaft of any one in the threshing roller 9 and the cutter roller 7 is connected with the first motor 11 through the first transmission mechanism 12; The first transmission mechanism 12 adopts a belt or chain transmission mechanism, and the threshing roller 9 and the The rotating speed of cutter roll 7 is at 500~800 rev/min.
脱粒辊9与切刀辊7之间通过第三传动机构15连接。第三传动机构15采用皮带或链传动机构。 The threshing roller 9 and the cutter roller 7 are connected through a third transmission mechanism 15 . The third transmission mechanism 15 adopts a belt or chain transmission mechanism.
优选的方案中,在第一辊组1之前还设有进料斗19,进料斗19进口较宽,靠近第一辊组1的出口较窄; In a preferred scheme, a feed hopper 19 is also provided before the first roller group 1, and the inlet of the feed hopper 19 is wider, and the outlet near the first roller group 1 is narrower;
进料斗19通过弹性元件支承在机架上,在进料斗19上设有振动装置20。由此结构,能够自动将进料的农作物顺好,使农作物基本成竖直的状态进入到第一辊组1,而非横着进入,以提高脱粒效果,降低劳动强度。 The feed hopper 19 is supported on the frame by elastic elements, and a vibration device 20 is arranged on the feed hopper 19 . With this structure, the fed crops can be automatically straightened, so that the crops enter the first roller set 1 in a vertical state, rather than horizontally, so as to improve the threshing effect and reduce labor intensity.
如图1~6中,在使用时,将农作物放置在进料斗19,在振动和进料斗19两侧挡板的作用下,在出口的位置被顺好,进入到第一辊组1的上辊101和下辊102之间,进行碾压和揉搓,使农作物颗粒与秸秆分离,农作物颗粒经过筛网4时从网眼中落下,秸秆则进入到第二辊组2再次碾压和揉搓,并在脱粒辊9的击打作用下,进一步将农作物颗粒与秸秆分离,秸秆经过筛网后进入到第三辊组3,在第三辊组3的后侧与切块10之间具有间隙,使农作物颗粒与秸秆再次分离,在切块10的位置,秸秆被切刀辊7切碎。农作物颗粒在第一出料斗6和第二出料斗8的出口经过风选后装袋。由此完成整个脱粒的过程。 As shown in Figures 1 to 6, when in use, the crops are placed in the feed hopper 19, and under the action of the vibration and the baffles on both sides of the feed hopper 19, they are smoothed at the exit and enter the first roller group 1 Between the upper roller 101 and the lower roller 102, rolling and kneading are carried out to separate the crop particles from the straw. When the crop particles pass through the screen 4, they fall from the mesh, and the straw enters the second roller group 2 for rolling and kneading again. , and under the impact of the threshing roller 9, the crop particles are further separated from the straw, and the straw enters the third roller group 3 after passing through the screen, and there is a gap between the rear side of the third roller group 3 and the cutting block 10 , the crop particles are separated from the stalk again, and the stalk is chopped by the cutter roller 7 at the position of the cutting block 10 . The crop particles are bagged after air separation at the outlets of the first hopper 6 and the second hopper 8 . This completes the entire threshing process.
上述的实施例仅为本发明的优选技术方案,而不应视为对于本发明的限制,本申请中的实施例及实施例中的特征在不冲突的情况下,可以相互任意组合。本发明的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本发明的保护范围之内。 The above-mentioned embodiments are only preferred technical solutions of the present invention, and should not be regarded as limitations on the present invention. The embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other if there is no conflict. The scope of protection of the present invention shall be the technical solution described in the claims, including equivalent replacements for the technical features in the technical solution described in the claims. That is, equivalent replacement and improvement within this range are also within the protection scope of the present invention.
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| CN110404609A (en) * | 2019-07-29 | 2019-11-05 | 河南工业大学 | Inclined dual-axis series flexible kinetic energy grain peeling machine |
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Application publication date: 20170215 Assignee: Hubei Tianxiaoqiao Agricultural Development Co.,Ltd. Assignor: CHINA THREE GORGES University Contract record no.: X2025980025513 Denomination of invention: Combine harvester Granted publication date: 20190503 License type: Common License Record date: 20250929 |