CN106378600B - A kind of automation equipment for Modularized lighting device - Google Patents
A kind of automation equipment for Modularized lighting device Download PDFInfo
- Publication number
- CN106378600B CN106378600B CN201610960051.8A CN201610960051A CN106378600B CN 106378600 B CN106378600 B CN 106378600B CN 201610960051 A CN201610960051 A CN 201610960051A CN 106378600 B CN106378600 B CN 106378600B
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- Prior art keywords
- machine
- robot
- mechanical arm
- lighting device
- material fetching
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/361—Removing material for deburring or mechanical trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Abstract
The present invention relates to a kind of automation equipments for Modularized lighting device, it is mainly used for the Automated assembly of LED projector lamp, make its process close mode, it belongs to field of LED illumination.The present invention includes material fetching mechanism, mark rubber-coated mechanism, lens arrangement mechanism, visual detector, waterproof test machine, heat dissipation machine, integral type ageing rack, lamps and lanterns test box and robot palletizer, material fetching mechanism, by being transmitted by delivery track between mark rubber-coated mechanism and lens arrangement mechanism, there is reclaimer robot on material fetching mechanism, visual detector is located on delivery track, waterproof test machine is located at the side of lens arrangement mechanism, robot palletizer includes mechanical arm, manipulator sucker and robot body, mechanical arm is on robot body, manipulator sucker is fixed on the lower part of mechanical arm.Structure of the invention is reasonable, and cost of labor is low, high in machining efficiency, securely and reliably, is suitable for Projecting Lamp assembly, mark, applies thermal conductive silicon and Manipulator Transportation.
Description
Technical field
The present invention relates to a kind of automation equipments, are set more particularly, to a kind of automation for Modularized lighting device
Standby, it is mainly used for the Automated assembly of LED projector lamp, makes its process close mode, it belongs to LED lighting areas.
Background technology
The operating mode of existing LED lamp processing staff intensity, and LED lamp processing all uses man-made assembly, people
Work is of high cost, and installation effectiveness is low, can not achieve Automated assembly.
Publication date is on 07 8th, 2015, in the Chinese patent of Publication No. 204459945U, is disclosed a kind of entitled
The utility model patent of " a kind of LED projector lamp simple in structure easily assembled ".The patent includes a lamp body, a handle, two axis
It holds and two bolts, by man-made assembly, increases cost, and not although the LED Projecting Lamps easy assembly simple in structure
It can realize Automated assembly, therefore it still has drawbacks described above.
Publication date is on 07 27th, 2016, in the Chinese patent of Publication No. 105805575A, discloses a kind of title
For the patent of invention of " a kind of LED projector lamp ".The patent includes lamp body, radiator, pcb board and limiting device, and radiator passes through
Clamp device is fixed together with limiting device and lamp body.Although the LED projector lamp is installed without carrying out screw twice, dress
Higher with efficiency, good heat dissipation effect is hardly damaged, but by man-made assembly, increases cost, and can not achieve automatic makeup
Match, therefore it still has drawbacks described above.
Therefore it provides a kind of cost of labor is low, it is high in machining efficiency, it can be achieved that automated production is filled for modular lighting
The automation equipment set, it appears particularly necessary.
Invention content
It is an object of the invention to overcome above-mentioned deficiency existing in the prior art, and offer is a kind of reasonable in design,
Cost of labor is low, high in machining efficiency, securely and reliably, is suitable for Projecting Lamp assembly, mark, the use for applying thermal conductive silicon and Manipulator Transportation
In the automation equipment of Modularized lighting device.
Technical solution is used by the present invention solves the above problems：The automation for being used for Modularized lighting device is set
It is standby, include material fetching mechanism, mark rubber-coated mechanism, lens arrangement mechanism and visual detector successively, the material fetching mechanism, mark apply
By being transmitted by delivery track between gluing mechanism and lens arrangement mechanism, reclaimer robot, vision are provided on material fetching mechanism
Detector is arranged on delivery track, it is characterised in that：Further include waterproof test machine, heat dissipation machine, integral type ageing rack, lamps and lanterns survey
Try case and robot palletizer, the waterproof test machine, heat dissipation machine, integral type ageing rack, lamps and lanterns test box and robot palletizer according to
Secondary to be connected, waterproof test machine is located at the side of lens arrangement mechanism, and heat dissipation machine is provided with fan electromotor and product tray frame, stacking
Robot includes mechanical arm, manipulator sucker and robot body, and mechanical arm is mounted on robot body, and manipulator sucker is solid
It is scheduled on the lower part of mechanical arm；Reasonable for structure, cost of labor is low, high in machining efficiency, safe and reliable, it can be achieved that automated production, full
Sufficient people's use demand.
Preferably, waterproof test machine of the present invention include pedestal, water tank, mounting plate, hydraulic cylinder, hydraulic pressure fixed plate and
Cylinder, the water tank are fixed on the base, and hydraulic pressure fixed plate is located on water tank, and hydraulic cylinder is mounted in hydraulic pressure fixed plate, installation
Plate is connected with hydraulic pressure fixed plate, and cylinder is fixed on a mounting board；For testing so that properties of product are more preferable.
Preferably, mark rubber-coated mechanism of the present invention include laser marking machine, sliding mechanical hand, Cam splitter and
Fixed frame, the laser marking machine, sliding mechanical hand and Cam splitter are installed on fixed frame.
Preferably, lens arrangement mechanism of the present invention includes upper lens mechanism, smoke purifier, chassis and multiple three
Axis filature, lens mechanism and multiple three axis filatures are each attached on chassis on this, and smoke purifier is arranged under chassis
Side.
Preferably, three axis filature of the present invention is two, this two three axis filatures are each attached on chassis.
Preferably, waterproof test machine of the present invention further includes feet, which is arranged in the lower part of pedestal；Avoid field
Ground damages.
Preferably, waterproof test machine of the present invention further includes protective plate, which is fixed on the base, and protects
Plate is located at the outside of water tank；It is safer.
Compared with prior art, the present invention haing the following advantages and effect：Reasonable in design, cost of labor is low, processing
It is efficient, securely and reliably, it is suitable for Projecting Lamp assembly, mark, applies thermal conductive silicon and Manipulator Transportation, it can be achieved that automated production.
Description of the drawings
Fig. 1 is the overall structure diagram of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of the material fetching mechanism of the embodiment of the present invention.
Fig. 3 is the structural schematic diagram of the mark rubber-coated mechanism of the embodiment of the present invention.
Fig. 4 is the structural schematic diagram of the lens arrangement mechanism of the embodiment of the present invention.
Fig. 5 is the structural schematic diagram of the waterproof test machine of the embodiment of the present invention.
Fig. 6 is the structural schematic diagram of the heat dissipation machine of the embodiment of the present invention.
Fig. 7 is the structural schematic diagram of the integral type ageing rack of the embodiment of the present invention.
Fig. 8 is the structural schematic diagram of the lamps and lanterns test box of the embodiment of the present invention.
Fig. 9 is the structural schematic diagram of the robot palletizer of the embodiment of the present invention.
In figure：Material fetching mechanism 1, mark rubber-coated mechanism 2, lens arrangement mechanism 3, waterproof test machine 4, radiate machine 5, integral type
Ageing rack 6, lamps and lanterns test box 7, robot palletizer 8, visual detector 9, delivery track 10, reclaimer robot 11, laser marking
Machine 21, sliding mechanical hand 22, Cam splitter 23, fixed frame 24, upper lens mechanism 31, smoke purifier 32, chassis 33, three axis
Filature 34, pedestal 41, water tank 42, mounting plate 43, hydraulic cylinder 44, hydraulic pressure fixed plate 45, cylinder 46, protective plate 47, feet 48,
Fan electromotor 51, product tray frame 52, mechanical arm 81, manipulator sucker 82, robot body 83.
Specific implementation mode
The present invention is described in further detail below in conjunction with the accompanying drawings and by embodiment, and following embodiment is to this hair
Bright explanation and the invention is not limited in following embodiments.
Embodiment.
Referring to Fig. 1 to Fig. 9, the present embodiment is used for the automation equipment of Modularized lighting device, includes material fetching mechanism successively
1, mark rubber-coated mechanism 2, lens arrangement mechanism 3 and visual detector 9, material fetching mechanism 1, mark rubber-coated mechanism 2 and lens arrangement
By being transmitted by delivery track 10 between mechanism 3, reclaimer robot 11 is provided on material fetching mechanism 1, visual detector 9 is arranged
On delivery track 10, waterproof test machine 4, heat dissipation machine 5, integral type ageing rack 6, lamps and lanterns test box 7 and robot palletizer 8 are successively
It is connected, waterproof test machine 4 is located at the side of lens arrangement mechanism 3, and heat dissipation machine 5 is provided with fan electromotor 51 and product tray frame
52, robot palletizer 8 includes mechanical arm 81, manipulator sucker 82 and robot body 83, and mechanical arm 81 is mounted on robot master
On body 83, manipulator sucker 82 is fixed on the lower part of mechanical arm 81.
Waterproof test machine 4 in the present embodiment includes pedestal 41, water tank 42, mounting plate 43, hydraulic cylinder 44, hydraulic pressure fixed plate
45 and cylinder 46, water tank 42 be fixed on pedestal 41, hydraulic pressure fixed plate 45 is located on water tank 42, and hydraulic cylinder 44 is solid mounted on hydraulic pressure
On fixed board 45, mounting plate 43 is connected with hydraulic pressure fixed plate 45, and cylinder 46 is fixed on mounting plate 43, and feet 48 is arranged in pedestal 41
Lower part, protective plate 47 is fixed on pedestal 41, and protective plate 47 is located at the outside of water tank 42.
Mark rubber-coated mechanism 2 in the present embodiment includes laser marking machine 21, sliding mechanical hand 22,23 and of Cam splitter
Fixed frame 24, the laser marking machine 21, sliding mechanical hand 22 and Cam splitter 23 are installed on fixed frame.
Lens arrangement mechanism 3 in the present embodiment includes upper lens mechanism 31, smoke purifier 32, chassis 33 and multiple three
Axis filature 34, lens mechanism 31 and multiple three axis filatures 34 are each attached to 33 on chassis on this, and smoke purifier 32 is arranged
In the lower section of chassis 33.
Three axis filatures 34 in the present embodiment are two, this two three axis filatures 34 are each attached on chassis 33.
The efficient laser marking machine 21 of utilization, three axis filatures 34 in the present embodiment, four axis dispensers are by process collection early period
In on turntable, it is synchronous to carry out mark, apply heat-conducting silicone grease, upper aluminum substrate, screw, mix upper lens mechanism 31 automatically and low
Position stacking machine.
The present embodiment automation equipment will averagely can arrive 4S per procedure, day production capacity reach 850, with calculating in 8 hours, people
7 people of work, original artificial day production capacity 380, artificial 13 people.
By taking a modularization Projecting Lamp as an example, in processing, from shell to finished product, required process：Feeding, laser are beaten
Mark applies heat-conducting silicone grease, upper aluminum substrate, screws, artificial bonding wire, light test, upper lens, screw and man-made assembly holder.
Manipulator carries out feeding, drives turntable to realize process circulation with stepper motor driving cam dispenser 23, completes
Laser marking such as applies thermal conductive silicon, screws on upper aluminum substrate and aluminum substrate at the processes, and lens feed mechanism completes lens feeding, and three
Axis filature 34 carries out lens and locks screw, and product package is arranged in pallet and is put in storage by low level stacking machine.
By above-mentioned elaboration, those skilled in the art can implement.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, the shape of parts and components is named
Claiming etc. can be different, described in this specification above content is only to structure of the invention example explanation.It is all according to
The equivalence changes or simple change done according to the structure, feature and principle described in inventional idea of the present invention, are included in this hair
In the protection domain of bright patent.Those skilled in the art can do described specific embodiment various
The modify or supplement or adopt similar mode of various kinds substitutes, and without departing from structure of the invention or surmounts present claims
Range defined in book, is within the scope of protection of the invention.
Claims (4)
1. a kind of automation equipment for Modularized lighting device includes material fetching mechanism, mark rubber-coated mechanism, lens dress successively
Fitting mechanism and visual detector, by passing through conveyor track between the material fetching mechanism, mark rubber-coated mechanism and lens arrangement mechanism
Road transmits, and reclaimer robot is provided on material fetching mechanism, and visual detector is arranged on delivery track, it is characterised in that：Also wrap
Include waterproof test machine, heat dissipation machine, integral type ageing rack, lamps and lanterns test box and robot palletizer, the waterproof test machine, heat dissipation
Machine, integral type ageing rack, lamps and lanterns test box and robot palletizer are sequentially connected, and waterproof test machine is located at the one of lens arrangement mechanism
Side, heat dissipation machine are provided with fan electromotor and product tray frame, and robot palletizer includes mechanical arm, manipulator sucker and robot master
Body, mechanical arm are mounted on robot body, and manipulator sucker is fixed on the lower part of mechanical arm；Waterproof test machine include pedestal,
Water tank, mounting plate, hydraulic cylinder, hydraulic pressure fixed plate and cylinder, the water tank are fixed on the base, and hydraulic pressure fixed plate is located at water tank
On, hydraulic cylinder is mounted in hydraulic pressure fixed plate, and mounting plate is connected with hydraulic pressure fixed plate, and cylinder is fixed on a mounting board；Mark applies
Gluing mechanism includes laser marking machine, sliding mechanical hand, Cam splitter and fixed frame, the laser marking machine, sliding mechanical hand and
Cam splitter is installed on fixed frame；Lens arrangement mechanism includes upper lens mechanism, smoke purifier, chassis and multiple three
Axis filature, lens mechanism and multiple three axis filatures are each attached on chassis on this, and smoke purifier is arranged under chassis
Side.
2. the automation equipment according to claim 1 for Modularized lighting device, it is characterised in that：The three axis spiral shell
Silk machine is two, this two three axis filatures are each attached on chassis.
3. the automation equipment according to claim 1 for Modularized lighting device, it is characterised in that：The waterproof is surveyed
Test-run a machine further includes feet, which is arranged in the lower part of pedestal.
4. the automation equipment according to claim 1 for Modularized lighting device, it is characterised in that：The waterproof is surveyed
Test-run a machine further includes protective plate, which is fixed on the base, and protective plate is located at the outside of water tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610960051.8A CN106378600B (en) | 2016-11-04 | 2016-11-04 | A kind of automation equipment for Modularized lighting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610960051.8A CN106378600B (en) | 2016-11-04 | 2016-11-04 | A kind of automation equipment for Modularized lighting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106378600A CN106378600A (en) | 2017-02-08 |
| CN106378600B true CN106378600B (en) | 2018-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610960051.8A Active CN106378600B (en) | 2016-11-04 | 2016-11-04 | A kind of automation equipment for Modularized lighting device |
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| CN108723763A (en) * | 2017-04-18 | 2018-11-02 | 广东迈智机器人科技有限公司 | A kind of LED ceiling lamp automatic assembly line |
| CN106975920B (en) * | 2017-04-24 | 2023-03-28 | 亚龙智能装备集团股份有限公司 | Industrial intelligent manufacturing system |
| CN107358883A (en) * | 2017-08-24 | 2017-11-17 | 厦门强力巨彩光电科技有限公司 | A kind of LED lamp panel automates fast cooling equipment |
| CN108188714B (en) * | 2018-01-29 | 2024-02-13 | 东莞市机圣自动化设备科技有限公司 | Automatic screw locking and laser coding machine |
| CN108857118B (en) * | 2018-06-15 | 2023-09-15 | 江苏英杰铝业有限公司 | Processing equipment of aluminum profile water-cooling radiator |
| CN109014811B (en) * | 2018-08-03 | 2023-07-25 | 旷泰科技(上海)有限公司 | Lamp strip erection equipment |
| CN109317953B (en) * | 2018-08-30 | 2020-03-27 | 安徽一路明光电科技有限公司 | Fixing device for automatic conveying and discharging of LED lamp caps |
| CN109202396B (en) * | 2018-08-30 | 2020-03-27 | 安徽一路明光电科技有限公司 | Automatic LED lamp holder automatic feed locking ejection of compact conveyor of induction type |
| CN109807616B (en) * | 2019-02-18 | 2020-10-16 | 安徽建筑大学 | Adjusting equipment for communication equipment with safety protection structure |
| CN112173735A (en) * | 2020-09-23 | 2021-01-05 | 袁梦 | Stacking device for thermal insulation material production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH066080A (en) * | 1992-06-19 | 1994-01-14 | Taiyo Yuden Co Ltd | Electronic part installation equipment |
| CN102121863B (en) * | 2010-12-10 | 2013-07-03 | 东莞勤上光电股份有限公司 | Lamp air tightness testing device |
| CN102896494B (en) * | 2012-11-07 | 2015-07-08 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
| CN103331607B (en) * | 2013-06-18 | 2016-04-13 | 杭州中为光电技术股份有限公司 | A kind of LEDbulb lamp automatic assembling and testing arrangement |
| CN205470011U (en) * | 2016-03-25 | 2016-08-17 | 云南昆船电子设备有限公司 | Robot snatchs form auxiliary material packing of loosing and puts |
| CN206277102U (en) * | 2016-11-04 | 2017-06-27 | 杭州罗莱迪思照明系统有限公司 | For the automation equipment of Modularized lighting device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic equipment for modular illumination device Effective date of registration: 20200304 Granted publication date: 20181002 Pledgee: China Minsheng Banking Corp Hangzhou branch Pledgor: Roleds Lighting System Co., Ltd. Registration number: Y2020330000075 |
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| CP03 | Change of name, title or address |
Address after: Room 502, building 6, No. 28, Xiangyuan Road, Gongshu District, Hangzhou City, Zhejiang Province Patentee after: Hangzhou roledith Technology Co., Ltd Address before: Hangzhou City, Zhejiang province 310011 Gongshu District Xiangyuan Road No. 28 (Lok Fu Newell Park) 6 Building 5 floor Patentee before: HANGZHOU ROLEDS LIGHTING SYSTEM Co.,Ltd. |
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Date of cancellation: 20211222 Granted publication date: 20181002 Pledgee: China Minsheng Banking Corp Hangzhou branch Pledgor: HANGZHOU ROLEDS LIGHTING SYSTEM Co.,Ltd. Registration number: Y2020330000075 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |