CN106378515B - Full-automatic outer diameter bonding machine - Google Patents
Full-automatic outer diameter bonding machine Download PDFInfo
- Publication number
- CN106378515B CN106378515B CN201610896303.5A CN201610896303A CN106378515B CN 106378515 B CN106378515 B CN 106378515B CN 201610896303 A CN201610896303 A CN 201610896303A CN 106378515 B CN106378515 B CN 106378515B
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- China
- Prior art keywords
- welding
- welding gun
- spindle box
- tailstock
- drive system
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Abstract
The invention discloses a kind of full-automatic outer diameter bonding machines, including main frame body, spindle box motor operation box, electronic control operating floor, welding machine, spindle box, welder system, microscopic system, tailstock mechanism, tailstock drive system, welding gun drive system, the electronic control operating floor is arranged in the side of main frame body, and the welding machine is arranged between electronic control operating floor and main frame body；One end far from welding machine in main frame body is arranged in the welding gun drive system, and welding gun drive system includes welding gun driving servo motor, and the top of the main frame body is equipped with workbench, spindle box motor operation box is connected on the workbench.The driving of welding gun of the present invention and the driving of main shaft observe welding torch position all by servo system control by microscopic system, control all actions by PLC, mobile accuracy is high, and the product quality of welding is made to greatly improve；Speed of welding is fast, and welding efficiency is high；It realizes that a people can nurse the target of several welding machines simultaneously, saves a large amount of human costs.
Description
Technical field
The present invention relates to outside diameter of bel welding technology field more particularly to a kind of full-automatic outer diameter bonding machines.
Background technology
Traditional outer diameter bonding machine realizes that more wave solderings of bellows connect by manually observing and adjusting welding torch position；Traditional welding machine
The shortcomings that be that welding is all manually observed and adjusted, the precision controlling of welding there is no guarantee that, the efficiency of welding is low, welding quality
It cannot be guaranteed that.
Invention content
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of full-automatic outer diameter welding proposed
Machine.
To achieve the goals above, present invention employs following technical solutions：
A kind of full-automatic outer diameter bonding machine, including main frame body, spindle box motor operation box, electronic control operating floor, welding machine, main shaft
Case, welder system, microscopic system, tailstock mechanism, tailstock drive system, welding gun drive system, the electronic control operating floor setting
In the side of main frame body, the welding machine is arranged between electronic control operating floor and main frame body；The welding gun drive system is arranged in master
The one end of frame body far from welding machine, welding gun drive system include welding gun driving servo motor, and the top of the main frame body is equipped with work
Platform, spindle box motor operation box is connected on the workbench, and the spindle box is arranged on the table top of workbench close to welding machine
Side, the spindle box motor operation box and spindle box be electrically connected, and the tailstock mechanism connects with the transmission of tailstock drive system
It connecing, the welding gun system is arranged between spindle box and tailstock mechanism, and the welding gun system is sequentially connected with welding gun drive system,
The side far from spindle box in welding gun system is arranged in the microscopic system, and is fixedly connected with welding gun system, the automatically controlled behaviour
Make platform respectively with welding machine, spindle box motor operation box, welding gun system, microscopic system, tailstock drive system, welding gun drive system
It is electrically connected.
Preferably, the tailstock drive system includes support base, lead screw, fixed seat, ball silk braid, block set, tailstock driving
Servo motor, servo deceleration machine, shaft coupling are equipped with fixing screws, the support base, fixation on the support base, fixed seat
The center of seat is equipped with through-hole, and the lead screw passes through the through-hole of support base, fixed seat to be connect with shaft coupling, the shaft coupling
It is connect with servo deceleration machine, the output axis connection of the servo deceleration machine and tailstock driving servo motor, the lead screw is equipped with
Matched block set, the block set are equipped with ball silk braid close to the side of support base, are equipped between the ball silk braid and block set
Spring washer, the block set are fixedly connected with tailstock mechanism.
Preferably, the electronic control operating floor be equipped with display screen, master control button and power supply indicator, the master control button and
Power supply indicator is arranged in the lower section of display screen, the display screen, master control button and power supply indicator respectively with electronic control operating floor
Electrical connection.
Preferably, the spindle box motor operation box includes box body and multiple control handles for being arranged at the top of box body.
Preferably, the microscopic system includes pedestal, adjustment seat, adjusts extension bar, connector, adjusts cross bar, connection
Seat holds axis, digit microscope, reinforcing rib tightly, is fixed with adjusting upright bar on the pedestal, adjusting is cased in the adjusting upright bar
Seat, the adjustment seat are connect with the one end for adjusting extension bar, and the other end for adjusting extension bar is horizontal with adjusting by connector
One end of bar connects, and the other end for adjusting cross bar is equipped with connecting seat, and the digit microscope is by holding axis and connecting seat tightly
The lower end of connection, the pedestal is equipped with reinforcing rib, and the pedestal is fixedly connected by screw with welding gun system.
In the present invention, the driving of welding gun and the driving of main shaft are observed by microscopic system and are welded all by servo system control
Rifle position is set, and all actions are controlled by PLC, and the movement of such welding gun drives by servo motor, set after program can once by
Outer diameter bellows-welding is completed；The movement of welding gun is driven by servo motor, and mobile accuracy is high, and the product quality of welding is made substantially to carry
It is high；It using Full-automatic welding, is observed by microscopic system, is acted by program setting, manually need not observed and adjust
Welding gun process, speed of welding is fast, and welding efficiency is high；It realizes that a people can nurse the target of several welding machines simultaneously, saves a large amount of people
Power cost.
Description of the drawings
Fig. 1 is a kind of dimensional structure diagram of full-automatic outer diameter bonding machine proposed by the present invention；
Fig. 2 is a kind of front view of full-automatic outer diameter bonding machine proposed by the present invention；
Fig. 3 is a kind of vertical view of full-automatic outer diameter bonding machine proposed by the present invention；
Fig. 4 is the structural schematic diagram of tailstock drive system；
Fig. 5 is the structural schematic diagram of microscopic system.
In figure：1 spindle box, 2 welding gun systems, 3 microscopic systems, 301 pedestals, 302 adjustment seats, 303 adjust extension bars,
304 connectors, 305 adjusting cross bars, 306 connecting seats, 307 holding axis, 308 digit microscopes, 309 reinforcing ribs, 310, which are adjusted, stands
Bar, 4 tailstock mechanisms, 5 tailstock drive systems, 6 welding gun drive systems, 7 main frame bodies, 8 spindle box motor operation boxes, 9 welding machines, 10 electricity
Control operation console, 11 workbench, 12 sliding rails, 501 support bases, 502 lead screws, 503 fixed seats, 504 ball silk braids, 505 block sets, 506
Tailstock drives servo motor, 507 servo deceleration machines, 508 shaft couplings, 509 spring washers.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-3, a kind of full-automatic outer diameter bonding machine, including main frame body 7, spindle box motor operation box 8, electric control operation
Platform 10, welding machine 9, spindle box 1, welder system, microscopic system 3, tailstock mechanism 4, tailstock drive system 5, welding gun drive system
6, the model argon arc welding machine TW-100it of welding machine 9, electronic control operating floor 10 are arranged in the side of main frame body 7, and welding machine 9 is arranged in electricity
It controls between operation console 10 and main frame body 7；Welding gun drive system 6 is arranged in the one end of main frame body 7 far from welding machine 9, welding gun driving system
System 7 includes that welding gun drives servo motor, the top of main frame body 7 to be equipped with workbench 11, spindle box motor is connected on workbench 11
Operating case 8, spindle box 1 are arranged on the table top of workbench 11 close to the side of welding machine 9, spindle box motor operation box 8 and main shaft
Case 1 is electrically connected, and tailstock mechanism 4 is sequentially connected with tailstock drive system 5, and welding gun system 2 is arranged in spindle box 1 and tailstock mechanism
Between 4, welding gun system 2 is sequentially connected with welding gun drive system 6, and microscopic system 3 is arranged in welding gun system 2 far from spindle box 1
Side, and be fixedly connected with welding gun system 2, electronic control operating floor 10 respectively with welding machine 9, spindle box motor operation box 8, welding gun system
System 2, microscopic system 3, tailstock drive system 5, welding gun drive system 2 are electrically connected, electronic control operating floor controller model：It applies resistance to
Moral TM200C16U, spindle box motor operation box controller model：Schneider LXM26B02LD3A.
With reference to Fig. 4, tailstock drive system 5 includes support base 501, lead screw 502, fixed seat 503, ball silk braid 504, block set
505, tailstock driving servo motor 506, servo deceleration machine 507, shaft coupling 508, the wherein model of tailstock driving servo motor 506
For Schneider BCH2HF0733CF5C servo motors, big 80ZDWF10-750 servo decelerations in the model of servo deceleration machine 507
Machine, the model CM2-55-15-20 plum blossom yielding couplings of shaft coupling are equipped with fixed spiral shell on support base 501, fixed seat 503
Nail, support base 501, fixed seat 503 center be equipped with through-hole, lead screw 502 pass through support base 501, fixed seat 503 it is logical
Hole is connect with shaft coupling 508, and shaft coupling 508 is connect with servo deceleration machine 507, servo deceleration machine 507 and tailstock driving servo electricity
The output axis connection of machine 506, lead screw 502 are equipped with matched block set 505, and block set 505 is equipped with close to the side of support base 501
Ball silk braid 504 is equipped with spring washer 509 between ball silk braid 504 and block set 505, block set 505 is fixed with tailstock mechanism 4 to be connected
Connect, support base 501, fixed seat 503 through-hole in be equipped with rolling bearing.
Electronic control operating floor 10 is equipped with display screen, master control button and power supply indicator, and master control button and power supply indicator are set
It sets in the lower section of display screen, display screen, master control button and power supply indicator are electrically connected with electronic control operating floor 10 respectively, spindle box electricity
Machine operating case 8 includes box body and the multiple control handles being arranged at the top of box body, and control handle includes emergency stop, stopping, rotating forward/stop
Only/invert, hold out against/stop/unclamping, rising/stopping/decline, advance/stopping/retrogressing knob.
With reference to Fig. 5, microscopic system 3 includes pedestal 301, adjustment seat 302, adjusts extension bar 303, connector 304, adjusts
Cross bar 305, holds axis 307, digit microscope 308, reinforcing rib 309, the wherein model of digit microscope 308 tightly at connecting seat 306
SGO-200HRX is fixed on pedestal 301 and adjusts upright bar 310, adjusts and is cased with adjustment seat 302 in upright bar 310, adjustment seat 302 with
One end connection for adjusting extension bar 303, can adjust the up and down and back and forth direction for adjusting extension bar 303, adjusts the another of extension bar 303
One end is connect by connector 304 with the one end for adjusting cross bar 305, is adjusted cross bar 305 and front and back can be rotated by connector 304,
The other end for adjusting cross bar 305 is equipped with connecting seat 306, and digit microscope 308 is connect by holding axis 307 tightly with connecting seat 306, bottom
The lower end of seat 301 is equipped with reinforcing rib 309, and pedestal 301 is fixedly connected by screw with welding gun system 2, and microscope range of observation is big,
It can effectively check the defect occurred in welding.
Outer diameter bellows-welding work when, piece-holder is fixed by spindle box 1, tailstock mechanism 4, the driving of welding gun and
The driving of main shaft observes welding torch position all by servo system control by microscopic system 3, controls all actions by PLC, in this way
The movement of welding gun is driven by servo motor, can once be completed outer diameter bellows-welding after setting program；The movement of welding gun
It is driven by servo motor, mobile accuracy is high, and the product quality of welding is made to greatly improve；Using Full-automatic welding, by program setting
Action, manually need not observe and adjust welding gun process, and speed of welding is fast, and welding efficiency is high；Realize that a people can nurse simultaneously
The target of several welding machines saves a large amount of human costs.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of full-automatic outer diameter bonding machine, it is characterised in that：Including main frame body, spindle box motor operation box, electronic control operating floor,
Welding machine, spindle box, welder system, microscopic system, tailstock mechanism, tailstock drive system, welding gun system, welding gun drive system,
The electronic control operating floor is arranged in the side of main frame body, and the welding machine is arranged between electronic control operating floor and main frame body；The weldering
One end far from welding machine in main frame body is arranged in rifle drive system, and welding gun drive system includes welding gun driving servo motor, the master
The top of frame body is equipped with workbench, and spindle box motor operation box is connected on the workbench, and the spindle box setting is working
Be electrically connected close to the side of welding machine, the spindle box motor operation box and spindle box on the table top of platform, the tailstock mechanism with
Tailstock drive system is sequentially connected, and the welding gun system is arranged between spindle box and tailstock mechanism, the welding gun system and weldering
Rifle drive system is sequentially connected, and the side far from spindle box in welding gun system, and and welding gun system is arranged in the microscopic system
It is fixedly connected, the electronic control operating floor drives with welding machine, spindle box motor operation box, welding gun system, microscopic system, tailstock respectively
Dynamic system, welding gun drive system are electrically connected.
2. a kind of full-automatic outer diameter bonding machine according to claim 1, it is characterised in that：The tailstock drive system includes
Support base, lead screw, fixed seat, ball silk braid, block set, tailstock driving servo motor, servo deceleration machine, shaft coupling, the support
Seat is equipped with fixing screws in fixed seat, the support base, fixed seat center be equipped with through-hole, the lead screw passes through
Support base, fixed seat through-hole connect with shaft coupling, the shaft coupling is connect with servo deceleration machine, the servo deceleration machine and tail
Seat driving servo motor output axis connection, the lead screw be equipped with matched block set, the block set close to support base one
Side is equipped with ball silk braid, and spring washer is equipped between the ball silk braid and block set, and the block set is fixedly connected with tailstock mechanism.
3. a kind of full-automatic outer diameter bonding machine according to claim 1, it is characterised in that：The electronic control operating floor is equipped with
Display screen, master control button and power supply indicator, the master control button and power supply indicator are arranged in the lower section of display screen, described aobvious
Display screen, master control button and power supply indicator are electrically connected with electronic control operating floor respectively.
4. a kind of full-automatic outer diameter bonding machine according to claim 1, it is characterised in that：The spindle box motor operation box
Including box body and the multiple control handles being arranged at the top of box body.
5. a kind of full-automatic outer diameter bonding machine according to claim 1, it is characterised in that：The microscopic system includes bottom
Seat, adjustment seat adjust extension bar, connector, adjust cross bar, connecting seat, hold axis, digit microscope, reinforcing rib, the pedestal tightly
On be fixed with adjusting upright bar, be cased with adjustment seat in the adjusting upright bar, the adjustment seat is connect with the one end for adjusting extension bar, institute
The other end for stating adjusting extension bar is connect by connector with the one end for adjusting cross bar, and the other end for adjusting cross bar, which is equipped with, to be connected
Joint chair, the digit microscope are connect by holding axis tightly with connecting seat, and the lower end of the pedestal is equipped with reinforcing rib, and the pedestal is logical
Screw is crossed to be fixedly connected with welding gun system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896303.5A CN106378515B (en) | 2016-10-13 | 2016-10-13 | Full-automatic outer diameter bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610896303.5A CN106378515B (en) | 2016-10-13 | 2016-10-13 | Full-automatic outer diameter bonding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106378515A CN106378515A (en) | 2017-02-08 |
| CN106378515B true CN106378515B (en) | 2018-08-17 |
Family
ID=57937264
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610896303.5A Active CN106378515B (en) | 2016-10-13 | 2016-10-13 | Full-automatic outer diameter bonding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN106378515B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107899632A (en) * | 2017-12-13 | 2018-04-13 | 山东吉威医疗制品有限公司 | A kind of foley's tube examines mobile platform |
| CN109317880A (en) * | 2018-11-28 | 2019-02-12 | 杭州弘晟智能科技有限公司 | A kind of robot device for bellows-welding |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3895789A (en) * | 1972-08-18 | 1975-07-22 | Mero Ag | Rotatable quick-acting axial pressure absorbing chuck for a circular welding machine |
| CN102275032A (en) * | 2010-06-12 | 2011-12-14 | 盐城意斯特机械制造有限公司 | Program control sidesway oil cylinder circumferential seam welding machine |
| CN102909457A (en) * | 2012-09-26 | 2013-02-06 | 安徽维德精密机电设备有限公司 | Precision welding machine |
| CN103567669A (en) * | 2012-08-06 | 2014-02-12 | 沈浩 | Gantry type programmable control girth welding machine |
| CN105014193A (en) * | 2015-08-13 | 2015-11-04 | 上海大松瓦楞辊有限公司 | Special circular seam hardfacing machine |
| CN205074693U (en) * | 2015-09-21 | 2016-03-09 | 安徽威迈光机电科技有限公司 | External diameter welding all -in -one in horizontal |
| CN206169459U (en) * | 2016-10-13 | 2017-05-17 | 安徽威迈光机电科技有限公司 | Full -automatic external diameter welding machine |
-
2016
- 2016-10-13 CN CN201610896303.5A patent/CN106378515B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3895789A (en) * | 1972-08-18 | 1975-07-22 | Mero Ag | Rotatable quick-acting axial pressure absorbing chuck for a circular welding machine |
| CN102275032A (en) * | 2010-06-12 | 2011-12-14 | 盐城意斯特机械制造有限公司 | Program control sidesway oil cylinder circumferential seam welding machine |
| CN103567669A (en) * | 2012-08-06 | 2014-02-12 | 沈浩 | Gantry type programmable control girth welding machine |
| CN102909457A (en) * | 2012-09-26 | 2013-02-06 | 安徽维德精密机电设备有限公司 | Precision welding machine |
| CN105014193A (en) * | 2015-08-13 | 2015-11-04 | 上海大松瓦楞辊有限公司 | Special circular seam hardfacing machine |
| CN205074693U (en) * | 2015-09-21 | 2016-03-09 | 安徽威迈光机电科技有限公司 | External diameter welding all -in -one in horizontal |
| CN206169459U (en) * | 2016-10-13 | 2017-05-17 | 安徽威迈光机电科技有限公司 | Full -automatic external diameter welding machine |
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| Publication number | Publication date |
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| CN106378515A (en) | 2017-02-08 |
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