CN106377125B - A kind of intelligent environmental balances the production method of Rachael blanket - Google Patents

A kind of intelligent environmental balances the production method of Rachael blanket Download PDF

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Publication number
CN106377125B
CN106377125B CN201610734915.4A CN201610734915A CN106377125B CN 106377125 B CN106377125 B CN 106377125B CN 201610734915 A CN201610734915 A CN 201610734915A CN 106377125 B CN106377125 B CN 106377125B
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intelligent environmental
rachael blanket
finished product
balance
concentration
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CN106377125A (en
Inventor
陈玉霜
厉巽巽
鲍进跃
刘荣道
郑其明
陈金霞
俞宏斌
韩彬
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Zhejiang Truelove Blanket Industry Technology Co Ltd
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Zhejiang Truelove Blanket Industry Technology Co Ltd
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
    • D01F2/08—Composition of the spinning solution or the bath
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02—Pile fabrics or articles having similar surface features
    • D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B9/00—Solvent-treatment of textile materials
    • D06B9/04—Successively applying two or more different solvent-based treating materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
    • D06M11/55—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur trioxide; with sulfuric acid or thiosulfuric acid or their salts
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
    • D06M11/55—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur trioxide; with sulfuric acid or thiosulfuric acid or their salts
    • D06M11/56—Sulfates or thiosulfates other than of elements of Groups 3 or 13 of the Periodic System
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/12—Aldehydes; Ketones
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/46—Compounds containing quaternary nitrogen atoms
    • D06M13/463—Compounds containing quaternary nitrogen atoms derived from monoamines
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    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03—Polysaccharides or derivatives thereof
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    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
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    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53—Polyethers
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    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
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    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
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    • D06P5/04—After-treatment with organic compounds
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    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
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    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
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    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

The present invention relates to woollen blanket preparation field, the production method that a kind of intelligent environmental balances Rachael blanket is disclosed, including：1）, weaving：To plush yarn and wire gauze priority warping, weave, cut open suede, intelligent environmental balance Rachael blanket semi-finished product are made；2）, prefinishing：Fabric is shaped, bristle, hot light, clot；3）, dyeing and finishing：By textile dyeing, then to its reduction cleaning, then neutralized through peracetic acid solution, wash out cylinder, drying, steaming and color fixing, flexible smooth processing, finally dried again；4）, Final finishing：Fabric drying sizing, positive hot light, front bristle, front are scalded cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, again sizing, front scald cut, the back side is boiling hot cuts, cuts suture；5）, product inspection, packaging and storage.The present invention can automatically adjust that human body skin is wet, thermal balance, realize intelligence and automatically adjust the function of the humiture of human body micro climate.

Description

A kind of intelligent environmental balances the production method of Rachael blanket
Technical field
The production method of Rachael blanket is balanced the present invention relates to woollen blanket preparation field, more particularly to a kind of intelligent environmental.
Background technology
The warming blanket products in winter, it is most of at present be all by increase the grammes per square metre of fabric, thickness, lint length, Or obtain preferable warmth retention property with the processing of the materials such as acrylic fibers, wool, but this method is while make product warmth retention property increase, Cost, gas permeability reduction are also increased, and during use, the sweat gas of human body volatilization is difficult to drain in time, is collected at outside woollen blanket Layer, causes to form the globule, gas permeability reduction, comfortableness is also reduced, and influence is used next time.Human body is in sleeping process, and skin is thin Born of the same parents are not carrying out respiration all the time, can also discharge certain sweat gas, the condition being really comfortable on is overcover and people The micro climate formed between body skin, should be warming, breathes freely again, and the moisture that above all human body is produced can effectively drain, Application on human skin is not felt vexed, could really realize comfortable.The many tencels risen in the market, such as heat generating fiber, Doughnut etc. is also only to consider by the thermal balance between blanket and human body microenvironment.Or more common cross special-shaped of in the market It is the wet balance for considering human body microenvironment Deng fiber, takes into account the damp and hot dynamic equilibrium factor of human body without systematic Go.
It is well known that common non-functional type clothes, quilt and the woollen blanket of human body dress, itself are only a kind of fibrous material Aggregate, without the function of occurring heat, only during it is taken by human body dress, by completely cut off human body with it is extraneous Heat exchange form（Convection current, conduction and radiation）, so as to realize the warming of human body.And the product of electric blanket principle is by electricity Heat energy can be converted into and realize warming, far infrared product is stimulated circulation by promoting human skin's resonance cell Form realize heat generating and retention, though the warmth retention property of these products is good, another factor to human body comfort is not accounted for, It is exactly humidity.Human body only while heat is obtained, keeps the balance of humidity of skin, optimal comfortableness is only, if single Consider heating, without considering the uncomfortable state of skin that is wet vexed or drying, human body still feels uncomfortable.
The content of the invention
In order to solve the above-mentioned technical problem, the invention provides the producer that a kind of intelligent environmental balances Rachael blanket Method.The intelligent environmental of the present invention balances Rachael blanket and is used as lint with viscous fine blending using Porel hydrophilics modified polyester fiber Yarn raw material, using polyester drawn yarns as wire gauze raw material, by La Sheer warp knit equipment, by plush yarn tissue, inlaid thread tissue and chaining Tissue, which be woven into after industrial analysis, can automatically adjust that human body skin is wet, thermally equilibrated woollen blanket.When humans during winter months are covered with this production During product, the vaporous sweat that absorbable human body is distributed is converted into liquid sweat, and release heat feeds back to human body, realizes intelligence and automatically adjusts The function of the humiture of human body micro climate.In addition, according to fibrous material and combining specific weaving, woollen blanket has fine hair It is submissive, stand upright, elastic good, the good advantage of fabric skin-friendly.
The present invention concrete technical scheme be：A kind of intelligent environmental balances the production method of Rachael blanket, with Porel parents Water type modified polyester fiber and modified viscous fibre 4-6 in mass ratio:6-4 blending as plush yarn raw material, using polyester drawn yarns as Wire gauze raw material, comprises the following steps：
1）, weaving：Warping is successively carried out to plush yarn and wire gauze on tricot machine, weaves, cut open suede, intelligent environmental is made and puts down Weigh Rachael blanket semi-finished product.
2）, prefinishing：By the intelligent environmental balance Rachael blanket semi-finished product shaped, bristle, hot light, clot.
3）, dyeing and finishing：Intelligent environmental balance Rachael blanket semi-finished product after prefinishing are positioned in dyeing liquor and contaminated Intelligent environmental balance Rachael blanket semi-finished product after dyeing are then carried out reduction cleaning, reduction is clear by color with reduction cleaning liquid Successively neutralize, wash out after cylinder, drying, steaming and color fixing, steaming and color fixing using flexible smooth agent to intelligence through peracetic acid solution after washing Energy wet-heat durability Rachael blanket semi-finished product carry out flexible smooth processing, finally dry again.
4）, Final finishing：Drying and shaping, front are carried out successively to the intelligent environmental balance Rachael blanket semi-finished product after dyeing and finishing Hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, again sizing, front is boiling hot cuts, carries on the back Face, which is scalded, cuts, cuts suture, produces intelligent environmental balance Rachael blanket finished product.
5）, product inspection, packaging and storage.
The inventive method, with reference to the performance of HDR5DPLM30 raschel machines, is designed according to the characteristics of fibrous raw material Meet the upper machine tissue of its characteristic.Prefinishing technique is formulated according to fibrous raw material performance；To cut open the grey cloth after suede first carry out it is pre- Sizing and hot light processing, make the carpet surface fine hair crimpness before dyeing reduce, pieces dissipate pine be conducive to dyeing, soft treatment and rear whole Reason processing.
The present invention glues fine blending as Rachael blanket plush yarn from Porel hydrophilics modified polyester fiber with modified,
Porel fibers and viscous fibre itself will not generate heat in a static condition, but in specific use environment, due to viscous fibre Moisture can be absorbed rapidly, and vaporous water is changed into aqueous water, discharge the principle of heat in liquefaction process using water, and Aqueous water can be guided and evaporate into air rapidly by Porel fibers, so that human body feels dry and comfortable comfortable.Heat is brought to human body While amount, the balance of a humidity is kept, optimal hot wet migration is reached.Therefore, the present invention with can heat generating and retention, thoroughly Gas, the Porel hydrophilics modified polyester fiber of absorbing fast-drying are with gluing fine blending as plush yarn raw material, using polyester drawn yarns as ground Yarn raw material, by La Sheer warp knit equipment, is woven into after plush yarn tissue, inlaid thread tissue and pillar stitch are carried out into industrial analysis It can automatically adjust that human body skin is wet, thermally equilibrated woollen blanket.When humans during winter months are covered with this product, it is vaporous that absorbable human body is distributed Sweat is converted into liquid sweat, and release heat feeds back to human body, realizes intelligence and automatically adjusts the function of the humiture of human body micro climate.
In terms of technology：By Porel fibers and viscous fine blending, not only make the moisture absorption of product, heating, rapid-curing cutback, it is ventilative, The function such as light gives full play to, while also reducing production cost.While reaching the woollen blanket warmth retention property such as acrylic fibers, wool, with more Good comfortableness and high performance-price ratio.
In addition, by raw material institutional framework reasonable in design, ingenious combination chaining, latitude substrate cloth raw material, by warp knit The research and development of the key technologies such as weaving, prefinishing, printing and dyeing and Final finishing production, so as to improve the quality of product and add Value, makes woollen blanket the features such as keeping soft, fine and smooth, smooth.
Preferably, step 1）Described in tricot machine be HDR5DPLM30 type raschel machines, braiding speed be 420r/ Min, L1 and L5 sley bar use inlaid thread filling inlaid thread, and L2 uses inlaid thread filling chaining with L4 sley bars, and L3 wool yarns sley bar is used through flat Braiding, form of entrying is completely to wear.
Preferably, step 2）During sizing, intelligent environmental is balanced into Rachael blanket semi-finished product, and immersion is handled at room temperature In liquid, treatment fluid is warming up to 50 DEG C with 2 DEG C/min speed, is then incubated 45min, and room temperature is cooled to 3 DEG C/min speed Intelligent environmental is balanced Rachael blanket semi-finished product and taken out afterwards and contains following material in washing, treatment fluid：Sodium metasilicate 0.2g/L, member Bright powder 2g/L, alumina silicate 0.22g/L, chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
Preferably, before dyeing and finishing is carried out, balancing Rachael blanket semi-finished product to the intelligent environmental after prefinishing and carrying out in advance Processing：Intelligent environmental balance Rachael blanket semi-finished product submergence is subjected to impregnation process in ethanol, wherein intelligent environmental is balanced The mass ratio of Rachael blanket semi-finished product and ethanol is 1:(2-4), dip time is 20-40min.
Because fiber surface has one layer of oil film, therefore in dyeing, due to the barrier of oil film, dyestuff not easily penetrate into Fibrous inside, causes Color poor.And carry out impregnation process in ethanol to fabric before dyeing, part oil can be dissolved Film, makes its thickness thinning, is easy to dyestuff penetration to enter fibrous inside, increases color fastness.But need control dip time and second Alcohol consumption, it is to avoid oil film excessive dissolution and cause fibre-fibre friction, the glossiness and smoothness of final influence fiber surface.
Preferably, in step 3）During dyeing, dyed from high-temperature and high pressure dyeing process：Prepare and dye easily at normal temperatures Liquid, the pH of the dye liquor is controlled in 5.6-6.8；Then intelligent environmental balance Rachael blanket semi-finished product are immersed in dye liquor, It is 1 that intelligent environmental, which balances Rachael blanket semi-finished product and the mass ratio of dye liquor,:10；Then heat temperature raising is carried out to dye liquor：First Dye liquor is warming up to 90 DEG C with 1.5 DEG C/min speed, dye liquor is then warming up to 125-135 DEG C with 1 DEG C/min speed, most Fixation 60min afterwards；Palanilp nonionic dyes are used in wherein contaminating during dark product；Mibct is used when contaminating light-coloured prods Keton polyester dispersion dyestuffs.
In the present invention, according to fiber morphosis, aggregated structure, physical and mechanical properties, to the quick of chemical agent The performances such as perception, fibrillation formulate suitable dyeing and finishing technology.Porel fibers are a kind of polyester-based fibers, and molten point is relatively low, intolerant to height Temperature, it is especially sensitive to alkali, it is easy to hydrolysis damage；In acid bath, obvious hydrolysis damage can also occur for fiber, in order to ensure Affinity, dye-uptake, dyeing speed and the level-dyeing property of Porel fiber La Er woollen blankets, have selected low temperature, alkali-free, low sour dyeing Processing conditions；When dark in dye, from PalanilP nonionic dyes；When contaminating light-coloured prods, from Mibct keton polyester Disperse dyes, are dyed by SYC-300 high-temperature pressure dyeings, can reduce environmental pollution.
Preferably, step 3）Described in reduction cleaning liquid include 1.5-2.5g/L synthesis detergent, 1.0-1.5g/L Tea Saponin, 10-15g/L seawood meals and 1.0-2.0g/L sodium alginate and water, bath raio 1:25,50-55 DEG C of temperature, cleaning Time 25-35min；During dye dark color product, the reduction cleaning liquid also includes 1-2g/L sodium carbonate, 2g/L sodium hydrosulfite, 5- 10g/L Tea Polyphenols and 0.3-0.5g/L nano titanium oxide；The concentration of acetum used is 0.5wt% after reduction cleaning； When flexible smooth is handled, fabric is carried out with flexible smooth agent to arrange 2-3 seconds；The flexible smooth agent includes lecithin, put down Lubrication prescription, Tween-80 and water, wherein the weight of the lecithin is the 2.5-3% of water weight, the weight of smooth agent is the 1.5- of water weight 2%, the weight of tween is the 0.5-1% of water weight.
In the present invention, because Porel fibers are not alkaline-resisting, using low-temperature neutral bath processing when at softness, in reduction cleaning During soft treatment, after cleaning fluid is cleaned, intelligent environmental is balanced Rachael blanket has soft smooth, gloss beautiful, It is in order that it protects woollen blanket in carpeted surface one tunic of formation, with anti-oxidation work(that seawood meal is added in reduction cleaning liquid Energy；Tea Saponin is a kind of nonionic surface active agent, therefore, it is possible to be used as cleaning agent, while Tea Saponin and commonly clear Lotion is compared, and is had preferable stability in the water environment of various hardness, can be given full play to the surface-active of its own.This Outer Tea Saponin also has certain color protection blast to fiber, increases the effect of color fastness, after Woollen blanket printing fixation, can be lifted Its outward appearance vividness.Dye adds Na when dark3CO3And sodium hydrosulfite, more effectively remove the loose colour of fiber surface；Add Tea Polyphenols Then it is to improve the anti-oxidation function and anti-microbial property of woollen blanket with nano titanium oxide.
Lecithin is oily matter, with good lubricant effect, can be absorbed by fiber, so as to lift the toughness of fiber And feel so that the fine hair of woollen blanket has good anti-pressure ability.In addition lecithin is harmless to the body, is green material.Tell Temperature has good emulsification, while can also increase the solubility of lecithin.
Preferably, the lecithin passes through modification：Lecithin is mixed with concentration for 50-60wt% lactic acid solution Uniform rear heating stirring is closed, wherein the mass ratio of the lecithin and lactic acid solution is 100:(4-6), heating-up temperature is 70-80 DEG C, heat time 40-60min；It is the lecithin 20-25%'s to be gradually added into quality to reaction solution during heating stirring Concentration is 30wt% hydrogen peroxide solution；Sodium hydroxide solution is added dropwise to neutrality to reaction solution after heating stirring terminates, it is last true Hydroxylating modified lecithin is made after drying in sky.
The mobility of common lecithin is poor, and viscosity is higher, is unfavorable for being absorbed and in fiber surface film forming by fiber, The mobility of modified lecithin is therefore greatly increased, and is easier to be absorbed and in fiber surface film forming by fiber.
Preferably, step 4）In Final finishing, drying and shaping uses FIR4 drying and setting machines, and inverse hair enters machine, patent door width 158-162cm, 110-120 DEG C of temperature, sizing speed 17-20m/min；Bristle uses MB211E type double roller brushing machines, speed 3- 4m/min, machine, bristle gauge 2.5mm are entered along hair；Hot light uses the secondary boiling hot shearing machine of SME473H type list rollers, hot light temperature 120-130 DEG C, speed 7-10m/min；Scald to cut and shearing machine is scalded using MB322E types high-speed and high-efficiency, Rachael blanket front is balanced to intelligent environmental Scald and cut, 120-130 DEG C of temperature, speed 8-10m/min；Fluffing uses ME331E raising machines, and house is drawn to intelligent environmental balance Your woollen blanket reverse side is fluffed, speed 8-10m/min.
Preferably, the preparation method of the Porel hydrophilics modified polyester fiber is as follows：Polyester slice is passed through into melting Spinning-drawing machine and hollow spinneret plate carry out spinning, and the polyester fiber with hollow tubular structure and capillary cavity, the polyester is made The voidage of fiber is 16-20%；Polyester fiber is impregnated into 20-40min in concentration is 8-12wt% poly-vinyl alcohol solution, gathered The molecular weight of vinyl alcohol is 120000-140000；It is 5wt% to then take out in glutaraldehyde concentration, and acetate concentration is 2wt%, sulfuric acid Concentration is 1wt%, and concentration of alcohol is 10wt% crosslinking aqueous solution dipping 20-40min, is finally incubated 1-3h at 50-60 DEG C, makes Obtain Porel hydrophilic modified polyester fibers.
The Porel hydrophilic modified polyester fibers of the present invention have hollow tubular structure and numerous capillary cavitys, not only There is heat-insulated, warming, light weight, and make it have outstanding wet guilding, moisture can be evaporate into air, so that Reach the effect of rapid-curing cutback.And impregnate fiber in poly-vinyl alcohol solution, make fiber surface that there is hydrophilic radical, so as to glue The aqueous water formed on fibre is siphoned away rapidly, thus carry out it is follow-up lead it is wet.In addition, the grafting rate of the polyvinyl alcohol of the present invention exists 10% or so, it can also now assign fiber good compliance.
Preferably, the preparation method that fibre is glued in the modification is as follows：Take bamboo powder and be added to the concentration of its 8-12 times of quality For in 8-12wt% sodium hydroxide solution, after being uniformly dispersed, heating under reduced pressure is to 110-130 DEG C, and 6-8h is discongested in insulation；After discongesting Bamboo powder is filtrated to get, then bamboo powder is added to the concentration of its 8-12 times of quality in 70-80wt% ethanol solution, to be heated to 80- 3-5h is incubated after 90 DEG C, is filtered again, insoluble matter is added water and is beaten, mashing to slurry beating degree is 14-16 ° of SR, Then defibrination is carried out, defibrination to slurry beating degree is 18-22 ° of SR, is eluted with water after mashing and cellulose is obtained after vacuum distillation； In the ionic liquid that cellulose is added to its 18-22 times of quality, cellulose solution is obtained；By cellulose solution -18 DEG C to - Freezed 1-2 days in a low temperature of 22 DEG C, then take out frost thing, thawed with flowing water, cellulose aquagel is made, then use absolute ethyl alcohol Solvent displacement is carried out, then after vacuum drying and grinding, cellulose aerogels particle is made；By cellulose aerogels Grain, acrylic acid, polyethylene glycol, ammonium persulfate and water 1-3 in mass ratio:1:1:0.02:15-25 is mixed, and is heated after stirring To 50-60 DEG C, insulated and stirred reaction 4-6h is cooled to room temperature after reaction, obtains viscous liquid；By above-mentioned viscous liquid with Viscous fibre spinning solution 6-8 in mass ratio:92-94 is well mixed, and modified viscous fibre then is made using wet spinning.
In the viscous fine preparation process of modification of the present invention, cellulose, cellulolytic activity prepared by the above method are first prepared Height, easily crosslinking.Cellulose is made after cellulose aerogels particle, then it is anti-with acrylic acid, polyethylene glycol, ammonium persulfate and water The viscous liquid with outstanding moisture pick-up properties should be made.Modified viscous fibre is finally mixed to prepare with viscous fine spinning solution, due to fiber The internal cellulose aerogels containing bigger serface and pore passage structure, with outstanding moisture absorption and desorption property, good permeability it is excellent Point.And because cellulose aerogels and viscose glue raw material belong to homologous material, its compatibility, spinnability are more preferable.
It is compared with the prior art, the beneficial effects of the invention are as follows：Wet thermal insulation, viscous fine high suction are led with reference to Porel fiber height It is moist, the absorption heating being combined and humidity adjusting function, and during human body use, vaporous water is changed into aqueous water, While discharging heat, aqueous water is guided and evaporate into air, so that human body feels dry and comfortable comfortable.Heat is brought to human body While amount, the balance of a humidity is kept, optimal hot wet migration is reached.In addition, according to fibrous material and combining special Fixed weaving, woollen blanket has that fine hair is submissive, stood upright, elastic good, the good advantage of fabric skin-friendly.
Embodiment
With reference to embodiment, the invention will be further described.
Embodiment 1
A kind of intelligent environmental balances the production method of Rachael blanket, with Porel hydrophilics modified polyester fiber and modification Viscous fibre in mass ratio 5:5 blending, using polyester drawn yarns as wire gauze raw material, comprise the following steps as plush yarn raw material：
1）, weaving：Warping is successively carried out to plush yarn and wire gauze on tricot machine, weaves, cut open suede, intelligent environmental is made and puts down Weigh Rachael blanket semi-finished product.Wherein described tricot machine is HDR5DPLM30 type raschel machines, and braiding speed is 420r/ Min, L1 and L5 sley bar use inlaid thread filling inlaid thread, and L2 uses inlaid thread filling chaining with L4 sley bars, and L3 wool yarns sley bar is used through flat Braiding, form of entrying is completely to wear.
2）, prefinishing：By the intelligent environmental balance Rachael blanket semi-finished product shaped, bristle, hot light, clot. During sizing, intelligent environmental balance Rachael blanket semi-finished product are immersed in treatment fluid at room temperature, treatment fluid is with 2 DEG C/min speed Rate is warming up to 50 DEG C, is then incubated 45min, is cooled to 3 DEG C/min speed after room temperature intelligent environmental balancing La Sheermao Blanket semi-finished product, which take out, contains following material in washing, treatment fluid：Sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, Chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
3）, dyeing and finishing：Intelligent environmental balance Rachael blanket semi-finished product after prefinishing are positioned in dyeing liquor and contaminated Intelligent environmental balance Rachael blanket semi-finished product after dyeing are then carried out reduction cleaning, reduction is clear by color with reduction cleaning liquid Successively neutralize, wash out after cylinder, drying, steaming and color fixing, steaming and color fixing using flexible smooth agent to intelligence through peracetic acid solution after washing Energy wet-heat durability Rachael blanket semi-finished product carry out flexible smooth processing, finally dry again.
In dyeing, dyed from high-temperature and high pressure dyeing process：Dye liquor, the pH controls of the dye liquor are prepared at normal temperatures System is 6.2 or so；Then intelligent environmental balance Rachael blanket semi-finished product are immersed in dye liquor, intelligent environmental balance La Sheer The mass ratio of woollen blanket semi-finished product and dye liquor is 1:10；Then heat temperature raising is carried out to dye liquor：First by dye liquor with 1.5 DEG C/min's Speed is warming up to 90 DEG C, and dye liquor then is warming up into 130 DEG C, last fixation 60min with 1 DEG C/min speed；It is deep in wherein contaminating Palanilp nonionic dyes are used during color product；Mibct keton polyester dispersion dyestuffs are used when contaminating light-coloured prods.
The reduction cleaning liquid include 2g/L synthesis detergent, 1.25g/L Tea Saponin, 12.5g/L seawood meals with 1.5g/L sodium alginate and water, bath raio 1:25,52 DEG C of temperature, scavenging period 30min；During dye dark color product, the reduction is clear The washing lotion also sodium carbonate including 1.5g/L, 2g/L sodium hydrosulfite, 7.5g/L Tea Polyphenols and 0.4g/L nano titanium oxide.
The concentration of acetum used is 0.5wt% after reduction cleaning.
When flexible smooth is handled, fabric is carried out with flexible smooth agent to arrange 2-3 seconds；The flexible smooth agent includes ovum Phosphatide, smooth agent, Tween-80 and water, wherein the weight of the lecithin is the 2.75% of water weight, the weight of smooth agent is water weight 1.75%, the weight of tween is the 0.75% of water weight.
4）, Final finishing：Drying and shaping, front are carried out successively to the intelligent environmental balance Rachael blanket semi-finished product after dyeing and finishing Hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, again sizing, front is boiling hot cuts, carries on the back Face, which is scalded, cuts, cuts suture, produces intelligent environmental balance Rachael blanket finished product.Wherein, drying and shaping uses FIR4 drying and shapings Machine, inverse hair enters machine, patent door width 158-162cm, 115 DEG C of temperature, sizing speed 18m/min；Bristle uses MB211E type double rollers Brushing machine, speed 3.5m/min enters machine, bristle gauge 2.5mm along hair；Hot light uses the secondary boiling hot shearing machine of SME473H type list rollers, scalds 125 DEG C of light temperature, speed 8m/min；Scald to cut and shearing machine is scalded using MB322E types high-speed and high-efficiency, La Sheermao is balanced to intelligent environmental Blanket front scald and cut, 125 DEG C of temperature, speed 9m/min；Fluffing uses ME331E raising machines, and La Sheer is balanced to intelligent environmental Woollen blanket reverse side is fluffed, speed 9m/min.
5）, product inspection, packaging and storage.
In the present embodiment, the preparation method of the Porel hydrophilics modified polyester fiber is as follows：Polyester slice is passed through Melt spinning machine and hollow spinneret plate carry out spinning, and the polyester fiber with hollow tubular structure and capillary cavity is made, described The voidage of polyester fiber is 18%；Polyester fiber is impregnated into 30min, polyethylene in concentration is 10wt% poly-vinyl alcohol solution The molecular weight of alcohol is 130000；It is 5wt% to then take out in glutaraldehyde concentration, and acetate concentration is 2wt%, and sulfuric acid concentration is 1wt%, Concentration of alcohol is 10wt% crosslinking aqueous solution dipping 30min, is finally incubated 2h at 55 DEG C, and Porel hydrophilics are made and are modified and gather Ester fiber.
In the present embodiment, the viscous fine preparation method of the modification is as follows：Take bamboo powder and be added to the dense of its 10 times of quality Spend in the sodium hydroxide solution for 10wt%, after being uniformly dispersed, heating under reduced pressure is to 120 DEG C, and 7h is discongested in insulation；Filtered after discongesting The concentration of its 10 times of quality is added to in 75wt% ethanol solution, 4h is incubated after being heated to 85 DEG C to bamboo powder, then by bamboo powder, Filtered again, insoluble matter is added water and is beaten, mashing to slurry beating degree is 15 ° of SR, then carries out defibrination, defibrination is extremely Slurry beating degree is 20 ° of SR, is eluted with water after mashing and cellulose is obtained after vacuum distillation；Cellulose is added to its 20 times of matter In the ionic liquid of amount, cellulose solution is obtained；Cellulose solution is freezed 1.5 days in a low temperature of -20 DEG C, ice is then taken out Freeze thing, thawed with flowing water, cellulose aquagel is made, then carries out solvent displacement with absolute ethyl alcohol, then by vacuum drying with After grinding, cellulose aerogels particle is made；Cellulose aerogels particle, acrylic acid, polyethylene glycol, ammonium persulfate and water are pressed Mass ratio 2:1:1:0.02:20 mixing, are heated to 55 DEG C, insulated and stirred reaction 5h is cooled to room temperature after reaction after stirring, Obtain viscous liquid；By above-mentioned viscous liquid and viscous fine spinning solution in mass ratio 7:93 are well mixed, then using wet method Modified viscous fibre is made in spinning.
Embodiment 2
A kind of intelligent environmental balances the production method of Rachael blanket, with Porel hydrophilics modified polyester fiber and modification Viscous fibre in mass ratio 4:6 blending, using polyester drawn yarns as wire gauze raw material, comprise the following steps as plush yarn raw material：
1）, weaving：Warping is successively carried out to plush yarn and wire gauze on tricot machine, weaves, cut open suede, intelligent environmental is made and puts down Weigh Rachael blanket semi-finished product.Wherein described tricot machine is HDR5DPLM30 type raschel machines, and braiding speed is 420r/ Min, L1 and L5 sley bar use inlaid thread filling inlaid thread, and L2 uses inlaid thread filling chaining with L4 sley bars, and L3 wool yarns sley bar is used through flat Braiding, form of entrying is completely to wear.
2）, prefinishing：By the intelligent environmental balance Rachael blanket semi-finished product shaped, bristle, hot light, clot. During sizing, intelligent environmental balance Rachael blanket semi-finished product are immersed in treatment fluid at room temperature, treatment fluid is with 2 DEG C/min speed Rate is warming up to 50 DEG C, is then incubated 45min, is cooled to 3 DEG C/min speed after room temperature intelligent environmental balancing La Sheermao Blanket semi-finished product, which take out, contains following material in washing, treatment fluid：Sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, Chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
3）, dyeing and finishing：Before dyeing and finishing is carried out, the intelligent environmental balance Rachael blanket semi-finished product after prefinishing are located in advance Reason：Intelligent environmental balance Rachael blanket semi-finished product submergence is subjected to impregnation process in ethanol, wherein intelligent environmental balance is drawn The mass ratio of She Er woollen blankets semi-finished product and ethanol is 1:3, dip time is 30min.
Pretreated intelligent environmental balance Rachael blanket semi-finished product are positioned in dyeing liquor and dyed, are then used Reduction cleaning liquid balances Rachael blanket semi-finished product to the intelligent environmental after dyeing and passed through after reduction cleaning, reduction cleaning after elder generation Peracetic acid solution is neutralized, washed out after cylinder, drying, steaming and color fixing, steaming and color fixing using flexible smooth agent to intelligent environmental balance Rachael blanket semi-finished product carry out flexible smooth processing, finally dry again.
In dyeing, dyed from high-temperature and high pressure dyeing process：Dye liquor, the pH controls of the dye liquor are prepared at normal temperatures System is 6.8；Then intelligent environmental balance Rachael blanket semi-finished product are immersed in dye liquor, intelligent environmental balance Rachael blanket The mass ratio of semi-finished product and dye liquor is 1:10；Then heat temperature raising is carried out to dye liquor：First by dye liquor with 1.5 DEG C/min speed 90 DEG C are warming up to, dye liquor is then warming up to 130 DEG C, last fixation 60min with 1 DEG C/min speed；Dark production in wherein contaminating Palanilp nonionic dyes are used during product；Mibct keton polyester dispersion dyestuffs are used when contaminating light-coloured prods.
The reduction cleaning liquid include 2g/L synthesis detergent, 1.25g/L Tea Saponin, 12.5g/L seawood meals with 1.5g/L sodium alginate and water, bath raio 1:25,52 DEG C of temperature, scavenging period 30min；During dye dark color product, the reduction is clear The washing lotion also sodium carbonate including 1.5g/L, 2g/L sodium hydrosulfite, 7.5g/L Tea Polyphenols and 0.4g/L nano titanium oxide.
The concentration of acetum used is 0.5wt% after reduction cleaning.
When flexible smooth is handled, fabric is carried out with flexible smooth agent to arrange 2-3 seconds；The flexible smooth agent includes ovum Phosphatide, smooth agent, Tween-80 and water, wherein the weight of the lecithin is the 2.8% of water weight, the weight of smooth agent is water weight 1.8%, the weight of tween is the 0.7% of water weight.
Wherein described lecithin passes through modification：After lecithin is well mixed with concentration for 55wt% lactic acid solution Heating stirring, wherein the mass ratio of the lecithin and lactic acid solution is 100:5, heating-up temperature is 75 DEG C, heat time 50min；It is the double of 30wt% to be gradually added into the concentration that quality is the lecithin 22.5% to reaction solution during heating stirring The oxygen aqueous solution；Sodium hydroxide solution is added dropwise to neutrality to reaction solution after heating stirring terminates, hydroxyl is made after being finally dried in vacuo Base modified lecithin.
4）, Final finishing：Drying and shaping, front are carried out successively to the intelligent environmental balance Rachael blanket semi-finished product after dyeing and finishing Hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, again sizing, front is boiling hot cuts, carries on the back Face, which is scalded, cuts, cuts suture, produces intelligent environmental balance Rachael blanket finished product.Wherein, drying and shaping uses FIR4 drying and shapings Machine, inverse hair enters machine, patent door width 158-162cm, 115 DEG C of temperature, sizing speed 19m/min；Bristle uses MB211E type double rollers Brushing machine, speed 3.5m/min enters machine, bristle gauge 2.5mm along hair；Hot light uses the secondary boiling hot shearing machine of SME473H type list rollers, scalds 125 DEG C of light temperature, speed 8m/min；Scald to cut and shearing machine is scalded using MB322E types high-speed and high-efficiency, La Sheermao is balanced to intelligent environmental Blanket front scald and cut, 125 DEG C of temperature, speed 9m/min；Fluffing uses ME331E raising machines, and La Sheer is balanced to intelligent environmental Woollen blanket reverse side is fluffed, speed 9m/min.
5）, product inspection, packaging and storage.
In the present embodiment, the preparation method of the Porel hydrophilics modified polyester fiber is as follows：Polyester slice is passed through Melt spinning machine and hollow spinneret plate carry out spinning, and the polyester fiber with hollow tubular structure and capillary cavity is made, described The voidage of polyester fiber is 16%；Polyester fiber is impregnated into 20min, polyethylene in concentration is 8wt% poly-vinyl alcohol solution The molecular weight of alcohol is 120000；It is 5wt% to then take out in glutaraldehyde concentration, and acetate concentration is 2wt%, and sulfuric acid concentration is 1wt%, Concentration of alcohol is 10wt% crosslinking aqueous solution dipping 20min, is finally incubated 3h at 50 DEG C, and Porel hydrophilics are made and are modified and gather Ester fiber.
In the present embodiment, the viscous fine preparation method of the modification is as follows：Take bamboo powder and be added to the concentration of its 8 times of quality For in 12wt% sodium hydroxide solution, after being uniformly dispersed, heating under reduced pressure is to 110 DEG C, and 8h is discongested in insulation；It is filtrated to get after discongesting Bamboo powder, then bamboo powder is added to the concentration of its 8 times of quality in 80wt% ethanol solution, to be heated to being incubated 5h after 80 DEG C, again Filtered, insoluble matter is added water and is beaten, mashing to slurry beating degree is 14 ° of SR, then carries out defibrination, defibrination to slurry Beating degree is 18 ° of SR, is eluted with water after mashing and cellulose is obtained after vacuum distillation；Cellulose is added to its 18 times of quality In ionic liquid, cellulose solution is obtained；Cellulose solution is freezed 2 days in a low temperature of -18 DEG C, frost thing is then taken out, Thawed with flowing water, cellulose aquagel is made, then solvent displacement is carried out with absolute ethyl alcohol, then by vacuum drying and grinding Afterwards, cellulose aerogels particle is made；Cellulose aerogels particle, acrylic acid, polyethylene glycol, ammonium persulfate and water are pressed into quality Than 1:1:1:0.02:15 mixing, are heated to 50 DEG C, insulated and stirred reaction 6h is cooled to room temperature after reaction, obtained after stirring Viscous liquid；By above-mentioned viscous liquid and viscous fine spinning solution in mass ratio 6:94 are well mixed, then using wet spinning Modified viscous fibre is made.
Embodiment 3
A kind of intelligent environmental balances the production method of Rachael blanket, with Porel hydrophilics modified polyester fiber and modification Viscous fibre in mass ratio 6:4 blending, using polyester drawn yarns as wire gauze raw material, comprise the following steps as plush yarn raw material：
1）, weaving：Warping is successively carried out to plush yarn and wire gauze on tricot machine, weaves, cut open suede, intelligent environmental is made and puts down Weigh Rachael blanket semi-finished product.Wherein described tricot machine is HDR5DPLM30 type raschel machines, and braiding speed is 420r/ Min, L1 and L5 sley bar use inlaid thread filling inlaid thread, and L2 uses inlaid thread filling chaining with L4 sley bars, and L3 wool yarns sley bar is used through flat Braiding, form of entrying is completely to wear.
2）, prefinishing：By the intelligent environmental balance Rachael blanket semi-finished product shaped, bristle, hot light, clot. During sizing, intelligent environmental balance Rachael blanket semi-finished product are immersed in treatment fluid at room temperature, treatment fluid is with 2 DEG C/min speed Rate is warming up to 50 DEG C, is then incubated 45min, is cooled to 3 DEG C/min speed after room temperature intelligent environmental balancing La Sheermao Blanket semi-finished product, which take out, contains following material in washing, treatment fluid：Sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, Chitin 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
3）, dyeing and finishing：Before dyeing and finishing is carried out, the intelligent environmental balance Rachael blanket semi-finished product after prefinishing are located in advance Reason：Intelligent environmental balance Rachael blanket semi-finished product submergence is subjected to impregnation process in ethanol, wherein intelligent environmental balance is drawn The mass ratio of She Er woollen blankets semi-finished product and ethanol is 1:2, dip time is 40min.
Pretreated intelligent environmental balance Rachael blanket semi-finished product are positioned in dyeing liquor and dyed, are then used Reduction cleaning liquid balances Rachael blanket semi-finished product to the intelligent environmental after dyeing and passed through after reduction cleaning, reduction cleaning after elder generation Peracetic acid solution is neutralized, washed out after cylinder, drying, steaming and color fixing, steaming and color fixing using flexible smooth agent to intelligent environmental balance Rachael blanket semi-finished product carry out flexible smooth processing, finally dry again.
In dyeing, dyed from high-temperature and high pressure dyeing process：Dye liquor, the pH controls of the dye liquor are prepared at normal temperatures System is 5.6 or so；Then intelligent environmental balance Rachael blanket semi-finished product are immersed in dye liquor, intelligent environmental balance La Sheer The mass ratio of woollen blanket semi-finished product and dye liquor is 1:10；Then heat temperature raising is carried out to dye liquor：First by dye liquor with 1.5 DEG C/min's Speed is warming up to 90 DEG C, and dye liquor then is warming up into 125 DEG C, last fixation 60min with 1 DEG C/min speed；It is deep in wherein contaminating Palanilp nonionic dyes are used during color product；Mibct keton polyester dispersion dyestuffs are used when contaminating light-coloured prods.
The reduction cleaning liquid include 1.5g/L synthesis detergent, 1.0g/L Tea Saponin, 10g/L seawood meals with 1.0g/L sodium alginate and water, bath raio 1:25, temperature 50 C, scavenging period 35min；During dye dark color product, the reduction is clear The washing lotion also sodium carbonate including 1g/L, 2g/L sodium hydrosulfite, 5g/L Tea Polyphenols and 0.3g/L nano titanium oxide.
The concentration of acetum used is 0.5wt% after reduction cleaning.
When flexible smooth is handled, fabric is carried out with flexible smooth agent to arrange 2-3 seconds；The flexible smooth agent includes ovum Phosphatide, smooth agent, Tween-80 and water, wherein the weight of the lecithin is the 2.5% of water weight, the weight of smooth agent is water weight 1.5%, the weight of tween is the 0.5% of water weight.
Wherein described lecithin passes through modification：After lecithin is well mixed with concentration for 50wt% lactic acid solution Heating stirring, wherein the mass ratio of the lecithin and lactic acid solution is 100:4, heating-up temperature is 70 DEG C, heat time 60min；During heating stirring the dioxygen that concentration that quality is the lecithin 20% is 30wt% is gradually added into reaction solution The aqueous solution；Sodium hydroxide solution is added dropwise to neutrality to reaction solution after heating stirring terminates, hydroxyl is made after being finally dried in vacuo Change modified lecithin.
4）, Final finishing：Drying and shaping, front are carried out successively to the intelligent environmental balance Rachael blanket semi-finished product after dyeing and finishing Hot light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, again sizing, front is boiling hot cuts, carries on the back Face, which is scalded, cuts, cuts suture, produces intelligent environmental balance Rachael blanket finished product.Wherein, drying and shaping uses FIR4 drying and shapings Machine, inverse hair enters machine, patent door width 158-162cm, 110 DEG C of temperature, sizing speed 17m/min；Bristle uses MB211E type double rollers Brushing machine, speed 3m/min enters machine, bristle gauge 2.5mm along hair；Hot light uses the secondary boiling hot shearing machine of SME473H type list rollers, hot light 120 DEG C of temperature, speed 7m/min；Scald to cut and shearing machine is scalded using MB322E types high-speed and high-efficiency, Rachael blanket is balanced to intelligent environmental Front scald and cut, 120 DEG C of temperature, speed 8m/min；Fluffing uses ME331E raising machines, and La Sheermao is balanced to intelligent environmental Blanket reverse side is fluffed, speed 8m/min.
5）, product inspection, packaging and storage.
In the present embodiment, the preparation method of the Porel hydrophilics modified polyester fiber is as follows：Polyester slice is passed through Melt spinning machine and hollow spinneret plate carry out spinning, and the polyester fiber with hollow tubular structure and capillary cavity is made, described The voidage of polyester fiber is 20%；Polyester fiber is impregnated into 40min, polyethylene in concentration is 12wt% poly-vinyl alcohol solution The molecular weight of alcohol is 140000；It is 5wt% to then take out in glutaraldehyde concentration, and acetate concentration is 2wt%, and sulfuric acid concentration is 1wt%, Concentration of alcohol is 10wt% crosslinking aqueous solution dipping 40min, is finally incubated 1h at 60 DEG C, and Porel hydrophilics are made and are modified and gather Ester fiber.
In the present embodiment, the viscous fine preparation method of the modification is as follows：Take bamboo powder and be added to the dense of its 12 times of quality Spend in the sodium hydroxide solution for 8wt%, after being uniformly dispersed, heating under reduced pressure is to 130 DEG C, and 6h is discongested in insulation；It is filtrated to get after discongesting Bamboo powder, then bamboo powder is added to the concentration of its 12 times of quality in 70wt% ethanol solution, to be heated to being incubated 3h after 90 DEG C, then It is secondary to be filtered, insoluble matter is added water and is beaten, mashing to slurry beating degree is 16 ° of SR, defibrination, defibrination to slurry is then carried out It is 22 ° of SR to expect beating degree, is eluted with water after mashing and cellulose is obtained after vacuum distillation；Cellulose is added to its 22 times of quality Ionic liquid in, obtain cellulose solution；Cellulose solution is freezed 1 day in a low temperature of -22 DEG C, frost is then taken out Thing, is thawed with flowing water, and cellulose aquagel is made, then carries out solvent displacement with absolute ethyl alcohol, then by being dried in vacuo and grinding After mill, cellulose aerogels particle is made；Cellulose aerogels particle, acrylic acid, polyethylene glycol, ammonium persulfate and water are pressed into matter Amount compares 3:1:1:0.02:25 mixing, are heated to 60 DEG C, insulated and stirred reaction 4h is cooled to room temperature after reaction, obtained after stirring To viscous liquid；By above-mentioned viscous liquid and viscous fine spinning solution in mass ratio 8:92 are well mixed, then using Wet-spinning Modified viscous fibre is made in silk.
Originally be the obtained woollen blanket of invention the key technical indexes it is as follows：
（1）Moisture absorption heating heating value：Highest heating value >=4.0 DEG C；30min averagely heating value >=2.5 DEG C；
（2）Capillary effect：Measure wicking height >=100mm/30min；
（3）Vapor transfer rate >=6000g/（m2×d）；
（4）Wash size changing rate >=-4%；
（5）Washing color fastness：>=4 grades of discoloration, staining >=3 grade；
（6）Colour fasteness to dry cleaning：>=4 grades, staining >=3-4 grades of discoloration；
（7）Colour fastness to rubbing：Unlubricated friction >=4 grade, it is wet to rub >=3 grades.
Raw materials used in the present invention, equipment, is the conventional raw material, equipment of this area unless otherwise noted；In the present invention Method therefor, is the conventional method of this area unless otherwise noted.
It is described above, only it is presently preferred embodiments of the present invention, not the present invention is imposed any restrictions, it is every according to the present invention Any simple modification, change and equivalent transformation that technical spirit is made to above example, still fall within the technology of the present invention side The protection domain of case.

Claims (9)

1. a kind of intelligent environmental balances the production method of Rachael blanket, it is characterised in that fine with Porel hydrophilics modified poly ester Dimension and modified viscous fibre 4-6 in mass ratio:6-4 blending is as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, including such as Lower step：
1）, weaving：Warping is successively carried out to plush yarn and wire gauze on tricot machine, weaves, cut open suede, intelligent environmental balance is made and draws She Er woollen blanket semi-finished product；
2）, prefinishing：By the intelligent environmental balance Rachael blanket semi-finished product shaped, bristle, hot light, clot；
3）, dyeing and finishing：Intelligent environmental balance Rachael blanket semi-finished product after prefinishing are positioned in dyeing liquor and dyed, are connect And the intelligent environmental balance Rachael blanket semi-finished product after dyeing are carried out after reduction cleaning, reduction cleaning first with reduction cleaning liquid Neutralize, washed out after cylinder, drying, steaming and color fixing, steaming and color fixing using flexible smooth agent to intelligent environmental by peracetic acid solution Balance Rachael blanket semi-finished product and carry out flexible smooth processing, finally dry again；
4）, Final finishing：Drying and shaping, front are carried out successively to the intelligent environmental balance Rachael blanket semi-finished product after dyeing and finishing to scald Light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, again sizing, front it is boiling hot cut, the back side Scald and cut, cut suture, produce intelligent environmental balance Rachael blanket finished product；
5）, product inspection, packaging and storage；
Wherein, the preparation method of the Porel hydrophilics modified polyester fiber is as follows：By polyester slice by melt spinning machine and Hollow spinneret plate carries out spinning, and the polyester fiber with hollow tubular structure and capillary cavity, the sky of the polyester fiber is made Gap rate is 16-20%；Polyester fiber is impregnated into 20-40min in concentration is 8-12wt% poly-vinyl alcohol solution, polyvinyl alcohol Molecular weight is 120000-140000；It is 5wt% to then take out in glutaraldehyde concentration, and acetate concentration is 2wt%, and sulfuric acid concentration is 1wt%, concentration of alcohol is 10wt% crosslinking aqueous solution dipping 20-40min, is finally incubated 1-3h at 50-60 DEG C, is made Porel hydrophilic modified polyester fibers.
2. intelligent environmental as claimed in claim 1 balances the production method of Rachael blanket, it is characterised in that step 1）Middle institute Tricot machine is stated for HDR5DPLM30 type raschel machines, braiding speed is that 420r/min, L1 and L5 sley bar use inlaid thread filling Inlaid thread, L2 uses inlaid thread filling chaining with L4 sley bars, and L3 wool yarns sley bar through flat sennit using knitting, and form of entrying is completely to wear.
3. intelligent environmental as claimed in claim 1 balances the production method of Rachael blanket, it is characterised in that step 2）Sizing When, intelligent environmental balance Rachael blanket semi-finished product are immersed in treatment fluid at room temperature, treatment fluid is with 2 DEG C/min speed liter Then temperature is incubated 45min to 50 DEG C, is cooled to intelligent environmental balance Rachael blanket half with 3 DEG C/min speed after room temperature Finished product, which takes out, contains following material in washing, treatment fluid：Sodium metasilicate 0.2g/L, glauber salt 2g/L, alumina silicate 0.22g/L, crust Plain 1.5g/L and bleeding agent 0.5g/L, bath raio 1:20.
4. intelligent environmental as claimed in claim 1 balances the production method of Rachael blanket, it is characterised in that carrying out dyeing and finishing Before, the intelligent environmental balance Rachael blanket semi-finished product after prefinishing are pre-processed：Intelligent environmental is balanced into La Sheermao The submergence of blanket semi-finished product carries out the quality of impregnation process, wherein intelligent environmental balance Rachael blanket semi-finished product and ethanol in ethanol Than for 1:(2-4), dip time is 20-40min.
5. intelligent environmental as claimed in claim 1 balances the production method of Rachael blanket, it is characterised in that in step 3）In Dyeing when, dyed from high-temperature and high pressure dyeing process：Dye liquor is prepared at normal temperatures, and the pH of the dye liquor is controlled in 5.6- 6.8；Then intelligent environmental balance Rachael blanket semi-finished product are immersed in dye liquor, intelligent environmental balance Rachael blanket half into The mass ratio of product and dye liquor is 1:10；Then heat temperature raising is carried out to dye liquor：Dye liquor is heated up with 1.5 DEG C/min speed first To 90 DEG C, dye liquor is then warming up to 125-135 DEG C, last fixation 60min with 1 DEG C/min speed；Dark production in wherein contaminating Palanilp nonionic dyes are used during product；Mibct keton polyester dispersion dyestuffs are used when contaminating light-coloured prods.
6. intelligent environmental as claimed in claim 1 balances the production method of Rachael blanket, it is characterised in that step 3）Middle institute State synthesis detergent of the reduction cleaning liquid including 1.5-2.5g/L, 1.0-1.5g/L Tea Saponin, 10-15g/L seawood meals and 1.0 - 2.0g/L sodium alginate and water, bath raio 1:25,50-55 DEG C of temperature, scavenging period 25-35min；It is described during dye dark color product Reduction cleaning the liquid also sodium carbonate including 1-2g/L, 2g/L sodium hydrosulfite, 5-10g/L Tea Polyphenols and 0.3-0.5g/L nanometer Titanium dioxide；The concentration of acetum used is 0.5wt% after reduction cleaning；When flexible smooth is handled, with flexible smooth agent pair Fabric arrange 2-3 seconds；The flexible smooth agent includes lecithin, smooth agent, Tween-80 and water, wherein the lecithin Weight be water weight 2.5-3%, the weight of smooth agent is the 1.5-2% of water weight, and the weight of tween is the 0.5-1% of water weight.
7. intelligent environmental as claimed in claim 6 balances the production method of Rachael blanket, it is characterised in that the lecithin By modification：Heating stirring after lecithin is well mixed with concentration for 50-60wt% lactic acid solution, wherein the ovum The mass ratio of phosphatide and lactic acid solution is 100:(4-6), heating-up temperature is 70-80 DEG C, heat time 40-60min；Stirred in heating During mixing the hydrogen peroxide solution that concentration that quality is the lecithin 20-25% is 30wt% is gradually added into reaction solution；Adding Thermal agitation terminates backward reaction solution and sodium hydroxide solution is added dropwise to neutrality, and hydroxylating, which is made, after being finally dried in vacuo is modified lecithin Fat.
8. intelligent environmental as claimed in claim 1 balances the production method of Rachael blanket, it is characterised in that step 4）It is whole afterwards In reason, drying and shaping uses FIR4 drying and setting machines, and inverse hair enters machine, patent door width 158-162cm, 110-120 DEG C of temperature, sizing Speed 17-20m/min；Bristle uses MB211E type double roller brushing machines, and speed 3-4m/min enters machine, bristle gauge along hair 2.5mm；Hot light uses the secondary boiling hot shearing machine of SME473H type list rollers, 120-130 DEG C of hot light temperature, speed 7-10m/min；Scald to cut and adopt Shearing machine is scalded with MB322E types high-speed and high-efficiency, intelligent environmental balance Rachael blanket front scald and cut, 120-130 DEG C of temperature, Speed 8-10m/min；Fluffing uses ME331E raising machines, and intelligent environmental balance Rachael blanket reverse side is fluffed, speed 8-10m/min。
9. the intelligent environmental as described in claim 1-8 is any balances the production method of Rachael blanket, it is characterised in that described The modified preparation method for gluing fibre is as follows：Take bamboo powder and molten for 8-12wt% sodium hydroxide added to the concentration of its 8-12 times of quality In liquid, after being uniformly dispersed, heating under reduced pressure is to 110-130 DEG C, and 6-8h is discongested in insulation；It is filtrated to get bamboo powder after discongesting, then by bamboo powder Added to its 8-12 times of quality concentration for 70-80wt% ethanol solution in, be heated to after 80-90 DEG C being incubated 3-5h, enter again Row filtering, is added water to insoluble matter and is beaten, and mashing to slurry beating degree is 14-16 ° of SR, then carries out defibrination, and defibrination is extremely starched It is 18-22 ° of SR to expect beating degree, is eluted with water after mashing and cellulose is obtained after vacuum distillation；Cellulose is added to its 18-22 In the ionic liquid of times quality, cellulose solution is obtained；Cellulose solution is freezed into 1-2 in a low temperature of -18 DEG C to -22 DEG C My god, frost thing is then taken out, is thawed with flowing water, cellulose aquagel is made, then solvent displacement, Ran Houjing are carried out with absolute ethyl alcohol Cross after vacuum drying and grinding, cellulose aerogels particle is made；By cellulose aerogels particle, acrylic acid, polyethylene glycol, mistake Ammonium sulfate and water 1-3 in mass ratio:1:1:0.02:15-25 is mixed, and 50-60 DEG C, insulated and stirred reaction are heated to after stirring Room temperature is cooled to after 4-6h, reaction, viscous liquid is obtained；By above-mentioned viscous liquid and viscous fine spinning solution 6-8 in mass ratio: 92-94 is well mixed, and modified viscous fibre then is made using wet spinning.
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Denomination of invention: A production method of intelligent heat moisture balance Raschel Blanket

Effective date of registration: 20201210

Granted publication date: 20170815

Pledgee: Industrial and Commercial Bank of China Limited Yiwu Branch

Pledgor: ZHEJIANG TRUELOVE CARPET INDUSTRY SCIENCE & TECHNOLOGY Co.,Ltd.

Registration number: Y2020330001166