CN106368674A - Engineering machine and pore-forming load monitoring system and method thereof - Google Patents

Engineering machine and pore-forming load monitoring system and method thereof Download PDF

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Publication number
CN106368674A
CN106368674A CN201610801285.8A CN201610801285A CN106368674A CN 106368674 A CN106368674 A CN 106368674A CN 201610801285 A CN201610801285 A CN 201610801285A CN 106368674 A CN106368674 A CN 106368674A
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depth
drawstring
information
pore
current
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CN106368674B (en
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何欢
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Shanghai Zoomlion Piling Machinery Co Ltd
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Shanghai Zoomlion Piling Machinery Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)

Abstract

The invention relates to an engineering machine and a pore-forming load monitoring system and method thereof. The pore-forming load monitoring system comprises a controller, a depth measurer, a weight measuring sensor and a man-machine interaction module. The controller is used for obtaining the weight G of a drill stem drill tool assembly according to a stay wire load measured by the weight measuring sensor, obtaining the maximum lifting force F provided by a current winch according to stay wire winding-on-winding-drum information input by the man-machine interaction module, obtaining the excavation depth specific gravity pn of the present time according to the stay wire lowering depth measured by the depth measurer and the lifting-up load measured by the weight measuring sensor, monitoring the current excavation depth Dn in real time according to information measured by the depth measurer, judging whether the current excavation depth Dn reaches a limit value or not according to the maximum lifting force F provided by the current winch, the weight G of the drill stem drill tool assembly, and the excavation depth specific gravity pn-1 of the prior time, and controlling the engineering machine to stop excavating when the current excavation depth Dn reaches the limit value.

Description

Engineering machinery and its pore-forming load monitoring system and method
Technical field
The present invention relates to engineering machinery field, especially with regard to a kind of engineering machinery and its pore-forming load monitoring system and side Method.
Background technology
The construction purpose of rotary drilling rig is exactly to get the vertical deep hole of major diameter in earth's surface.Equipment is all located in general In heavy duty operating mode.
During the use of rotary drilling rig, client often occurs and changes equipment because of self-demand private, for example, pass through to increase mast Bar height or the drilling tool using the big depth of major diameter, are sounded the night watches deep or bigger hole with the equipment of ting model, this is more to rotary drilling rig Dynamical system cause very big loss, also have very serious construction safety hidden danger simultaneously because with the propulsion of headwork, The density excavating thing would generally increase with the increase of depth of pore forming, therefore can cause to excavate being continuously increased of thing weight, when Increase to the pulling force being then likely to result on steel wire rope during certain degree to be not enough to lift drill rod boring tool assembly, thus leading to drilling rod Drilling tool is stranded in the hole or falls to situation about cannot take out in hole.
For above-mentioned situation, there is presently no a set of effective monitor in real time construction load in industry, to ensure that equipment exists The monitoring system of construction in normal tolerance band.
Content of the invention
In view of this, present invention aim at providing a kind of engineering machinery and its pore-forming load monitoring system and method.
For reaching above-mentioned advantage, the present invention provides a kind of pore-forming load monitoring system of engineering machinery, described engineering machinery Including elevator, drawstring, drill rod boring tool assembly, described drill rod boring tool assembly is connected with elevator by drawstring, described pore-forming load prison Control system includes controller, depth measurer, load cell and human-computer interaction module, described depth measurer, check weighing sensing Device and human-computer interaction module are connected with described controller signals, and described depth measurer is used for measuring the decentralization depth of drawstring, institute State load cell for the load measuring on drawstring, described human-computer interaction module is used for accepting winding letter on reel for the drawstring Breath input;Described controller is for according to drawstring, the winding information on reel obtains the maximum lift that current elevator can provide Power f, obtains as secondary excavation object depth degree proportion p according to the information that depth measurer and load cell recordn, surveyed according to depth Current excavating depth d of information real-time monitoring that measuring device recordsn, and can provide with reference to current elevator maximum hoist capacity f, brill Bar drill tool weight g of assembly and the excavation object depth degree proportion p of last timen-1Judge current excavating depth dnWhether reach pole Limit value, and in current excavating depth dnEngineering machinery is controlled to stop excavating when reaching the limit values.
According to one embodiment of present invention, the letter that weight g of described drill rod boring tool assembly records according to load cell Cease and/or obtained by the information that described human-computer interaction module inputs.
According to one embodiment of present invention, the formula that the maximum hoist capacity f that calculating current elevator can provide adopts is m =f* (r+ (2m-1) * r), the moment of torsion that in formula, m can provide for hoist motor, r is reel radius, and r is drawstring radius, and m is to draw The number of plies that rope is wound around on reel.
According to one embodiment of present invention, excavate object depth degree proportion pnIt is when secondary excavation thing weight wnDig with when secondary Pick depth dnRatio, calculate when time excavation object depth degree proportion pnThe formula of Shi Caiyong is pn=(t-g)/(hn-hn-1), formula Middle t is the tension force on drawstring, and it is calculated by the information that load cell records, hnExcavate at this for depth measurer During the depth recording in real time, hn-1For the last depth capacity excavated.
According to one embodiment of present invention, judge current excavating depth dnThe judgement whether reaching the limit values employing is patrolled Collecting is f > (g+pn-1*dn) * i, in formula, i is the previously given safety coefficient of system.
According to one embodiment of present invention, the operation that described engineering machinery stops adopting when excavating is: stops volume simultaneously Raise decentralization valve, oil cylinder pressurizing valve and float trap.
For reaching above-mentioned advantage, the present invention provides a kind of engineering machinery, and it includes elevator, drawstring, drill rod boring tool assembly, institute State drill rod boring tool assembly to be connected with elevator by drawstring, the also above-mentioned pore-forming load monitoring system of described engineering machinery.
For reaching above-mentioned advantage, the present invention provides a kind of pore-forming load monitoring method of engineering machinery, comprising: obtain boring Bar drill has weight g of assembly;Obtain the maximum hoist capacity that current elevator can provide using winding information on reel for the drawstring f;The information that the information being recorded using depth measurer and load cell are recorded obtain when time excavation object depth degree proportion pn;Real When monitor current excavating depth dn, and can provide with reference to current elevator maximum hoist capacity f, the weight of drill rod boring tool assembly The excavation object depth degree proportion p of g and last timen-1Judge current excavating depth dnWhether reach the limit values, if current excavation Depth dnReach the limit values and then at once stop excavation action.
According to one embodiment of present invention, weight g of drill rod boring tool assembly is recorded using load cell information and/ Or the information being inputted by human-computer interaction module obtains.
According to one embodiment of present invention, using drawstring, the winding information on reel obtains current elevator and can provide The step of maximum hoist capacity include: the number of stories m that input drawstring is wound around on reel;The hoist motor that coupling system prestores can The moment of torsion m, reel radius r and the drawstring radius r that there is provided calculate the maximum hoist capacity f that current elevator can provide.
According to one embodiment of present invention, the information that the information being recorded using depth measurer and load cell are recorded Obtain including when the step of secondary excavation object depth degree proportion: the real-time decentralization of the information monitoring drawstring recording using depth measurer Depth hn, and combine last excavating depth hn-1Obtain when secondary excavating depth dn;The information being recorded using load cell Obtain when secondary excavation thing weight wn
In conjunction with when secondary excavation thing weight wnWith excavating depth d that ought be secondarynObtain as secondary excavation object depth degree proportion pn, when Secondary excavation object depth degree proportion pnIt is when secondary excavation thing weight wnWith excavating depth d that ought be secondarynRatio.
According to one embodiment of present invention, judge current excavating depth dnWhether reach the limit values the judgement being to adopt Logic is: f > (g+pn-1*dn) * i, wherein i is safety coefficient.
In sum, the present invention passes through the current excavating depth of implementing monitoring, and judges current digging with reference to correlation values Whether pick depth reaches the limit values, and controls engineering machinery to stop excavating when current excavating depth reaches the limit values, thus can To fully ensure that equipment construction in the safe bearing load that design allows, reduce the experience to manipulator and observational ability requires.
Brief description
Fig. 1 is the schematic diagram of engineering machinery in one embodiment of the invention.
Fig. 2 is the schematic diagram of pore-forming load monitoring system in one embodiment of the invention.
Fig. 3 is the control logic schematic diagram of pore-forming load monitoring method in one embodiment of the invention.
Specific embodiment
For further illustrating that the present invention is to reach technological means and effect that predetermined goal of the invention is taken, below in conjunction with Accompanying drawing and preferred embodiment, to the specific embodiment of the present invention, structure, feature and its effect, after describing in detail such as.
Firstly the need of explanation, the engineering machinery of the present invention can be rotary drilling rig, subterranean continuous wall hydraulic grab etc. There is the periodic feeding depending on work head and withdraw the engineering mechanical device carrying out driving and deslagging.The present embodiment is to revolve Dig and the engineering machinery of the present invention is illustrated as a example rig.As shown in Figures 1 and 2, the engineering machinery of the present invention includes elevator 1st, drawstring 2, frame 3, drill rod boring tool assembly 4 and operation control portion 5.Wherein, drill rod boring tool assembly 4 is installed in frame 3, its bottom Portion is connected with unit head 6, can carry out pore-forming operation by the driving of unit head 6.Drawstring 2 is steel wire rope in the present embodiment, It is wound on the reel of elevator 1, and its end bypass set by frame 3 top pulley after top with drill rod boring tool assembly 4 It is connected, can be lifted or lowering drill pipes drilling tool assembly 4 by above carrying or transferring drawstring 2.Operation control portion 5 is indoor located at driving, It is easy to operator the oil cylinder of elevator 1, unit head 6 pressurization etc. to be controlled, thus being controlled to pore-forming operation.
The pore-forming load monitoring system of the present invention includes controller 7, load cell 8, depth measurer 9 and man-machine interaction Module 10.Controller 7 is connected with operation control portion 5, load cell 8, depth measurer 9 and human-computer interaction module 10 signal, It is easy to controller 7 Real-time Collection operation control portion 5, the information of load cell 8, depth measurer 9 and human-computer interaction module 10. Load cell 8 is the bearing pin pressure transducer in frame 3 top pulley in the present embodiment, and it is used for measuring pulley pin Pressure on axle is simultaneously passed along controller 7, is obtained negative on drawstring 2 according to the conversion pressure on pulley pin shaft by controller 7 Carry.Depth measurer 9 is the encoder on elevator 1 in the present embodiment, and it is used for measuring the decentralization depth of drawstring 2 (i.e. The decentralization depth of drilling tool) and it is passed along controller 7.Operation control portion 5 and human-computer interaction module 10 are indoor located at driving, operation Control unit 5 be provided with elevator above carry, elevator decentralization, oil cylinder pressurization etc. operation button and/or action bars, for controlling drawstring 2 Above carry or transfer and the pressurization of unit head 6 oil cylinder or pressure release etc., and corresponding signal is passed to controller 7.Man-machine interaction Module 10 includes display screen and information input keyboard etc., and it is used for accepting information input, the information of display input or engineering machinery Operational factor etc..
Controller 7 is used for the information recording according to load cell 8 or the information of human-computer interaction module 10 input is bored Bar drill has weight g of assembly 4, obtains, according to winding information on reel for the drawstring 2, the maximum lift that current elevator 1 can provide Power f, obtains as secondary excavation object depth degree proportion p according to the information that depth measurer 9 and load cell 8 recordn, according to depth Current excavating depth d of information real-time monitoring that measuring device 9 recordsn, and the maximum hoist capacity that can provide with reference to current elevator 1 The excavation object depth degree proportion p of f, weight g of drill rod boring tool assembly 4 and last timen-1Judge current excavating depth dnWhether reach To ultimate value, and in current excavating depth dnEngineering machinery is controlled to stop excavating when reaching the limit values.
Specifically, controller 7 is when installing drill rod boring tool assembly 4 and drill rod boring tool assembly 4 is in hanging resting state It is calculated weight g of drill rod boring tool assembly 4 according to the information that load cell 8 records.Weight g of drill rod boring tool assembly 4 can To be obtained using the following two kinds mode: the first is after first time assembles drill rod boring tool assembly 4, so that elevator 1 drawstring 2 is in Vacant state, after waiting system stability, calculates drill rod boring tool assembly 4 using the information that load cell 8 records according to setting formula Weight g, and be saved to system.Another kind be using human-computer interaction module 10 input each section drilling rod weight and/or Drilling rod model, obtains gross weight g of whole drilling rod according to input informationgIf (drilling rod is standard drill pipe, is prestored using system Information can immediately know weight g of whole drilling rodgIf drilling rod is not standard drill pipe, need to input the weight of each section drilling rod Amount, obtains weight g of whole drilling rod further according to each weight sum saving drilling rodg);Then assemble drill rod boring tool in first time Assembly 4 and drill rod boring tool assembly 4 is in the information recording during hanging resting state according to load cell 8, is calculated drawstring 2 On tension force t0, and according to gj=t0-ggIt is calculated weight g of drilling toolj;Finally again by gross weight g of whole drilling rodgAnd drilling tool Weight gjIt is added, obtain weight g of drill rod boring tool assembly 4.
According to drawstring 2, the winding information on reel obtains the maximum hoist capacity f that current elevator 1 can provide to controller 7 The formula of Shi Caiyong is m=f*l=f* (r+ (2m-1) * r), the moment of torsion that in formula, m can provide for main winch motor, and l is master file Raise the arm of force of motor, r is reel radius, r is drawstring 2 radius, and m, r and r are for system prestored information or by man-machine interaction mould Block 10 pre-enters, the number of plies that m is wound around on reel for drawstring 2, and it passes through human-computer interaction module 10 according to on-site actual situations Select suitable opportunity input.The number of plies that drawstring 2 is wound around on reel can change the torque arm length of main winch motor, thus affecting To the maximum hoist capacity that can provide.When drawstring 2 is wound around one layer on reel, the arm of force l=r+r of main winch motor, when drawing When rope 2 is wound around two-layer on reel, l=r+3r, in the case that the moment of torsion m that hoist motor can provide is certain, if drawstring 2 exists The number of plies being wound around on reel is fewer, then the maximum hoist capacity f that elevator 1 can provide is bigger.
Controller 7 excavates object depth degree proportion according to what the information that depth measurer 9 and load cell 8 record obtained when secondary pnIt is when secondary excavation thing weight wnWith excavating depth d that ought be secondarynRatio wn/dn, calculate as secondary excavation object depth degree proportion pn The formula of Shi Caiyong is pn=wn/dn=(t-g)/(hn-hn-1) or (t- (gj+gg))/(hn-hn-1), in formula, t is current drawstring 2 On tension force, it is calculated by the information that load cell 8 records, hnFor depth measurer 9 in this mining process The depth recording in real time, this depth is continually changing in mining process, when this depth stops change, then shows that this excavates knot Bundle, terminates the maximum d obtaining during this excavationnValue is this final depth excavated, hn-1Deep for the last maximum excavated Degree.Thing weight change w is excavated in controller 7 moment monitoring in mining processn=t-g or t- (gj+gg), and combine surveyed by depth The feeding depth d of each excavation that the information conversion that measuring device 9 records obtainsn, convert and excavated object depth degree proportion p in real timen= wn/dn(pnUnit is ton/rice), terminate the p obtaining during this excavationnValue is the p of this excavationnValue.
Controller 7 is judged current excavating depth d when excavating every timenThe judgement adopting when whether reaching the limit values Logic is f > (g+pn-1*dn) * i or (gj+gg+pn-1*dn) * i, in formula, i is the previously given safety coefficient of system, g, gj、ggFor Definite value, pn-1This excavation is also definite value, therefore, only need to judge d in each excavationnWhether value meets the requirements.If Current excavating depth dnUndesirable, i.e. current excavating depth dnReach the limit values, then engineering machine is controlled by controller 7 Tool stops excavating at once.The operation that controller 7 adopts when at once stopping excavation action is: stops elevator decentralization valve 11 simultaneously, floats Dynamic valve 12 and oil cylinder pressurizing valve 13.
As shown in figure 3, the pore-forming load monitoring method of the present invention includes:
Step s1: obtain weight g of drill rod boring tool assembly 4;
Wherein, weight g of drill rod boring tool assembly 4 be assemble drill rod boring tool assembly 4 and drill rod boring tool assembly 4 be in outstanding The information of the information being recorded according to load cell 8 during empty resting state and/or human-computer interaction module 10 input obtains.Drilling rod bores Weight g of tool assembly 4 can be obtained by the following two kinds mode: the first is after first time assembles drill rod boring tool assembly 4, Elevator 1 drawstring 2 is made to be in vacant state, after waiting system stability, the information that records using load cell 8 is according to setting formula meter Calculate weight g of drill rod boring tool assembly 4, and be saved to system.Another kind is to input each section using human-computer interaction module 10 The weight of drilling rod and/or drilling rod model, obtain gross weight g of whole drilling rod according to input informationg(if drilling rod is standard drill pipe, Weight g of whole drilling rod is then can immediately know using the information that system prestoresgIf drilling rod is not standard drill pipe, need defeated Enter the weight of each section drilling rod, obtain weight g of whole drilling rod further according to each weight sum saving drilling rodg);Then Once assemble drill rod boring tool assembly 4 and drill rod boring tool assembly 4 is in and is recorded according to load cell 8 during hanging resting state Information, is calculated the tension force t on drawstring 20, and according to gj=t0-ggIt is calculated weight g of drilling toolj;Finally will entirely bore again Gross weight g of bargWeight g with drilling tooljIt is added, obtain weight g of drill rod boring tool assembly 4.
Step s2: obtain the maximum hoist capacity f that current elevator 1 can provide using winding information on reel for the drawstring 2;
This step specifically includes: the number of stories m that input drawstring 2 is wound around on reel;The elevator 1 motor energy that coupling system prestores Enough moment of torsion m providing, reel radius r and drawstring 2 radius r calculate the maximum hoist capacity f that current elevator 1 can provide.Calculate The formula adopting during the maximum hoist capacity f that current elevator 1 can provide is m=f*l=f* (r+ (2m-1) * r), based on l in formula The arm of force of elevator 1 motor, r is reel radius, and r is drawstring 2 radius, the number of plies that m is wound around on reel for drawstring 2, and m, r and r are System prestored information or pre-entered by human-computer interaction module 10, the number of plies that m is wound around on reel for drawstring 2, it passes through Human-computer interaction module 10 selects suitable opportunity input according to on-site actual situations.The moment of torsion m mono- that can provide in elevator 1 motor In the case of fixed, if the number of plies that drawstring 2 is wound around on reel is fewer, the maximum hoist capacity f that elevator 1 can provide is bigger.
Step s3: the information that the information being recorded using depth measurer 9 and load cell 8 are recorded obtain when time excavation Object depth degree proportion pn
This step specifically includes: real-time decentralization depth h of the information monitoring drawstring 2 being recorded using depth measurer 9n, and In conjunction with last excavating depth hn-1Obtain when secondary excavating depth dn(dn=hn-hn-1);Recorded using load cell 8 Information obtains when secondary excavation thing weight wn(wn=t-g or t- (gj+gg));In conjunction with when secondary excavation thing weight wnDig with when secondary Pick depth dnObtain as secondary excavation object depth degree proportion pn(pn=wn/dn).
As secondary excavation object depth degree proportion pnIt is when secondary excavation thing weight wnWith excavating depth d that ought be secondarynRatio, meter Calculate as secondary excavation object depth degree proportion pnThe formula of Shi Caiyong is pn=wn/dn=(t-g)/(hn-hn-1) or (t- (gj+gg))/ (hn-hn-1), in formula, t is the tension force on current drawstring 2, and it is calculated by the information that load cell 8 records, hnFor depth The depth recording in real time in this mining process for the measuring device 9, this depth is continually changing in mining process, when this depth is stopped Only change, then show that this excavation terminates, terminate the maximum d obtaining during this excavationnValue is this final depth excavated, hn-1For the last depth capacity excavated.Thing weight change w is excavated in controller 7 moment monitoring in mining processn=t-g or t-(gj+gg), and combine the feeding depth d of each excavation that the information conversion being recorded by depth measurer 9 obtainsn, conversion obtains Excavate object depth degree proportion p in real timen=wn/dn、(pnUnit is ton/rice), terminate the p obtaining during this excavationnValue is this The p excavatingnValue.
Step s4: current excavating depth d of real-time monitoringn, and can provide with reference to current elevator 1 maximum hoist capacity f, The excavation object depth degree proportion p of weight g of drill rod boring tool assembly 4 and last timen-1Judge current excavating depth dnWhether reach Ultimate value, if current excavating depth dnReach the limit values and then at once stop excavation action.
Judge current excavating depth dnThe decision logic whether reach the limit values is to adopt is: f > (g+pn-1*dn) * i, its Middle i is the previously given safety coefficient of system, g, gj、ggFor definite value, pn-1This excavation is also definite value, therefore, each D only need to be judged during excavationnWhether value meets the requirements.If current excavating depth dnUndesirable, that is, current excavation is deep Degree dnReach the limit values, then control engineering machinery at once to stop excavating by controller 7.When controller 7 stops excavation action at once Using operation be: stop elevator decentralization valve 11, float trap 12 and oil cylinder pressurizing valve 13 simultaneously.
In sum, the invention provides a set of pore-forming load monitoring system gearing to actual circumstances and pore-forming load monitoring side Method, it passes through the current excavating depth of implementing monitoring, and judges whether current excavating depth reaches capacity with reference to correlation values Value, and control engineering machinery to stop excavating, such that it is able to fully ensure that equipment setting when current excavating depth reaches the limit values Construction in the safe bearing load that meter allows, reduces the experience to manipulator and observational ability requires;And, the present invention will be last Excavate object depth degree proportion as the judgement bar judging whether the excavating depth recording in real time in this mining process reaches the limit values Part, enters row iteration in the way of closest to practical situation, makes judged result more accurate.
The above, be only presently preferred embodiments of the present invention, not the present invention is made with any pro forma restriction, though So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any is familiar with this professional technology people Member, in the range of without departing from technical solution of the present invention, when the technology contents of available the disclosure above make a little change or modification For the Equivalent embodiments of equivalent variations, as long as being without departing from technical solution of the present invention content, according to the technical spirit pair of the present invention Any simple modification, equivalent variations and modification that above example is made, all still fall within the range of technical solution of the present invention.

Claims (12)

1. the pore-forming load monitoring system of a kind of engineering machinery, described engineering machinery includes elevator, drawstring, drill rod boring tool assembly, Described drill rod boring tool assembly be connected with elevator by drawstring it is characterised in that: described pore-forming load monitoring system include controller, Depth measurer, load cell and human-computer interaction module, described depth measurer, load cell and human-computer interaction module with Described controller signals connect, and described depth measurer is used for measuring the decentralization depth of drawstring, and described load cell is used for surveying Load on amount drawstring, described human-computer interaction module is used for accepting winding information input on reel for the drawstring;Described controller Obtain the maximum hoist capacity f that current elevator can provide for the winding information on reel according to drawstring, according to depth survey The information that device and load cell record obtain when time excavation object depth degree proportion pn, real according to the information that depth measurer records When monitor current excavating depth dn, and can provide with reference to current elevator maximum hoist capacity f, the weight of drill rod boring tool assembly The excavation object depth degree proportion p of g and last timen-1Judge current excavating depth dnWhether reach the limit values, and dig in current Pick depth dnEngineering machinery is controlled to stop excavating when reaching the limit values.
2. pore-forming load monitoring system as claimed in claim 1 it is characterised in that: the weight g root of described drill rod boring tool assembly The information that records according to load cell and/or obtained by the information that described human-computer interaction module inputs.
3. pore-forming load monitoring system as claimed in claim 1 it is characterised in that: the maximum that can provide of current elevator is provided The formula that lifting force f adopts is m=f* (r+ (2m-1) * r), the moment of torsion that in formula, m can provide for hoist motor, and r is reel half Footpath, r is drawstring radius, the number of plies that m is wound around on reel for drawstring.
4. pore-forming load monitoring system as claimed in claim 1 it is characterised in that: excavate object depth degree proportion pnIt is when secondary digs Pick thing weight wnWith excavating depth d that ought be secondarynRatio, calculate when time excavation object depth degree proportion pnThe formula of Shi Caiyong is pn =(t-g)/(hn-hn-1), in formula, t is the tension force on drawstring, and it is calculated by the information that load cell records, hnFor depth The degree depth recording in real time in this mining process for the measuring device, hn-1For the last depth capacity excavated.
5. pore-forming load monitoring system as claimed in claim 1 it is characterised in that: judge current excavating depth dnWhether reach It is f > (g+p to the decision logic that ultimate value adoptsn-1*dn) * i, in formula, i is the previously given safety coefficient of system.
6. pore-forming load monitoring system as claimed in claim 1 it is characterised in that: described engineering machinery adopts when stopping excavating Operation be: stop elevator decentralization valve, oil cylinder pressurizing valve and float trap simultaneously.
7. a kind of engineering machinery, including elevator, drawstring, drill rod boring tool assembly, described drill rod boring tool assembly passes through drawstring and elevator Be connected it is characterised in that: described engineering machinery also includes the pore-forming load monitoring system as any one of right 1 to 6.
8. a kind of engineering machinery pore-forming load monitoring method it is characterised in that: comprising:
Obtain weight g of drill rod boring tool assembly;
Obtain the maximum hoist capacity f that current elevator can provide using winding information on reel for the drawstring;
The information that the information being recorded using depth measurer and load cell are recorded obtain when time excavation object depth degree proportion pn
Current excavating depth d of real-time monitoringn, and can provide with reference to current elevator maximum hoist capacity f, drill rod boring tool assembly Weight g and the excavation object depth degree proportion p of last timen-1Judge current excavating depth dnWhether reach the limit values, if currently Excavating depth dnReach the limit values and then at once stop excavation action.
9. pore-forming load monitoring method as claimed in claim 8 it is characterised in that: weight g of drill rod boring tool assembly is using surveying The information that re-transmission sensor records and/or the information being inputted by human-computer interaction module obtain.
10. pore-forming load monitoring method as claimed in claim 8 it is characterised in that: using drawstring on reel winding letter The step that breath obtains the maximum hoist capacity that current elevator can provide includes:
The number of stories m that input drawstring is wound around on reel;
Moment of torsion m, reel radius r and drawstring radius r that the hoist motor that coupling system prestores can provide calculate current elevator The maximum hoist capacity f that can provide.
11. pore-forming load monitoring methods as claimed in claim 8 it is characterised in that: the information being recorded using depth measurer Obtain including when the step of secondary excavation object depth degree proportion with the information that load cell records:
Real-time decentralization depth h of the information monitoring drawstring being recorded using depth measurern, and combine last excavating depth hn-1 Obtain when secondary excavating depth dn
Obtained when secondary excavation thing weight w using the information that load cell recordsn
In conjunction with when secondary excavation thing weight wnWith excavating depth d that ought be secondarynObtain as secondary excavation object depth degree proportion pn, when secondary Excavate object depth degree proportion pnIt is when secondary excavation thing weight wnWith excavating depth d that ought be secondarynRatio.
12. pore-forming load monitoring methods as claimed in claim 8 it is characterised in that:
Judge current excavating depth dnThe decision logic whether reach the limit values is to adopt is: f > (g+pn-1*dn) * i, wherein i For safety coefficient.
CN201610801285.8A 2016-09-05 2016-09-05 Engineering machinery and its pore-forming load monitoring system and method Active CN106368674B (en)

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