CN106359681A - Intelligent electrothermal type high-temperature hot-air fixation tea making combined unit - Google Patents
Intelligent electrothermal type high-temperature hot-air fixation tea making combined unit Download PDFInfo
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- CN106359681A CN106359681A CN201610944831.3A CN201610944831A CN106359681A CN 106359681 A CN106359681 A CN 106359681A CN 201610944831 A CN201610944831 A CN 201610944831A CN 106359681 A CN106359681 A CN 106359681A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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Abstract
The invention discloses an intelligent electrothermal type high-temperature hot-air fixation tea making combined unit. The unit comprises two feeding machines, two fixation tea making machines, a high-temperature hot-air furnace, a conveyor, a discharging machine and an electric control cabinet; fresh leaves enter the unit from the high ends of inclined U-shaped pot units of the fixation tea making machines, do reciprocating motion in the width direction of the inclined faces along with the U-shaped pot units and slowly flow to the low ends of the U-shaped pot units; the high-temperature hot-air furnace feeds high-temperature hot air into a hot air distributor through a hot air connecting pipe, the hot air is uniformly fed into the U-shaped pot units in the vertical direction through the hot air distributor to serve as a main hot source for fixation tea making of the fresh leaves, and meanwhile electric heaters at the pot bottoms work, so that the temperature of fixation tea making regions keeps constant; semi-finished tea leaf products obtained after fixation enter the conveyor, are conveyed to the discharging machine, flow out of a discharging port of the discharging machine and enter the next processing procedure. According to the intelligent electrothermal type high-temperature hot-air fixation tea making combined unit, the energy-saving coal burning hot-air furnace is taken as a main hot source, little electric energy is consumed, and therefore the intelligent electrothermal type high-temperature hot-air fixation tea making combined unit is particularly suitable for being used by large-scale tea processing enterprises.
Description
Technical field
The invention belongs to Tea manufacture apparatus field, specifically, it is related to a kind of high-temperature hot-air intelligent electric-heating formula and completes
Tea making Unit erriger.
Background technology
The quality of Folium Camelliae sinensis rises certainly in color, shape, and domestic tea green-keeping operating type mainly has roller fixation, steaming at present
Hopping mad green grass or young crops, microwave deactivation of enzyme etc., this is several plus formula side can quickly thoroughly complete in general, and Tea color is emerald green, but all exists
Significantly defect.During especially extensive tea making produces, this several big key element should be improved, realize automatization's work(of equipment again
Can, it is tea making industry and a tea machine industry difficult problem to be cracked.
Content of the invention
Present invention is primarily targeted at being directed to the problems referred to above, there is provided a kind of high-temperature hot-air intelligent electric-heating formula completes tea making
Unit erriger.
A kind of high-temperature hot-air intelligent electric-heating formula completes tea making Unit erriger, completes tea processing machine including two feeders 1, Liang Tai
2nd, high temperature hot-blast furnace 3, electrical control cubicles 4, conveyer 5, discharging machine 6 and hot blast connecting tube 7；The described two parallel cloth of tea processing machine 2 that complete
It is placed in the central authorities of Factory Building, and is provided with operating walk way between Liang Tai, their front end is respectively equipped with a feeder 1, they
Left side is provided with a high temperature hot-blast furnace 3, and their right side is provided with electrical control cubicles 4, and their rear end shares a conveyer 5,
The exit of described conveyer 5 is provided with a discharging machine 6；The warm-air pipe of described two tea processing machine 2 tops that complete is by hot blast even
Adapter 7 is connected with the hot-blast outlet of air stove 3.
The described tea processing machine 2 that completes is high-temperature hot-air intelligent electric-heating vexed stir-fry formula structure, and is provided with u-shaped pot group, described u-shaped pot group
For low skewed of the high other end in one end along its length, it is provided with hot-air distributor above it, is sent into by high temperature hot-blast furnace 3
High-temperature hot-air is as the main heating source completing；It is provided with electric boiling plate heating below its u-shaped pot group, as the auxiliary heat completing
Source, electric boiling plate, according to hot blast situation of change, carries out intelligent heating compensation it is ensured that the interval temperature of enzyme deactivating and strip sorting keeps constant.
Using anthracite as fuel, furnace roof is provided with pressure fan and air-introduced machine, the indoor high-temperature flue gas of burning to high temperature hot-blast furnace 3
Sent by stovepipe after being suctioned out through heat-exchanging chamber by air-introduced machine；Cold wind feeding heat-exchanging chamber is heated into high warm by pressure fan
Wind sends into the hot-air distributor above described pot group.
During use, open high temperature hot-blast furnace 3, produce do tea complete needs point temperatures high-temperature hot-air；Open automatically controlled
The switch of electric boiling plate on cabinet 4, the described u-shaped pot group the bottom of a pan is heated to required operating temperature value automatically；Open the motor of u-shaped pot group
Switch and adjust variable frequency switch, make u-shaped pot group return multiple oscillating motion according to set speed；Treat that in electrical control cubicles 4, temperature shows
When showing that the temperature shown by table reaches setting value, start the production that feeds intake；Fresh leaf enters, from feeder 1 outlet, the u-shaped pot group of inclination
High-end, reciprocating along described inclined plane width with u-shaped pot group, fresh leaf is lentamente to the low side stream of u-shaped pot group
Dynamic, complete fresh leaves de-enzyming operation；Semi-finished product Folium Camelliae sinensis after completing enter in conveyer 5, and conveyer 5 motor works, before delivery chute
After vibrate, uniformly scatter tea bar, slowly wriggles forward, and is transported on discharging machine 6, and discharging machine 6 motor works, and conveyer belt is by tea
Bar is flowed out by the discharging opening of discharging machine 6, enters lower one manufacturing procedure.
The technical scheme limiting further is as follows:
Described feeder 1 include discharging opening 11, feeder frame 12, the first motor 13, speed-regulating switch 14, haul adhesive tape 15,
One drive system 16, hopper 17 and pusher dog 18.Described feeder frame 12 is provided with the haul adhesive tape with ground in an oblique angle
15, and described oblique angle can adjust；Described hopper 17 is located at below haul adhesive tape 15, and described first motor 13 is located at feeder
The middle part of frame 12, it drives the first drive system 16 and drives haul adhesive tape 15 to move；Described pusher dog 18 is by the first motor 13
Driving rotates, and described rotary motion makes fresh leaf be delivered up by quantitative and even；Described speed-regulating switch 14 is located at upper
The side of material machine frame 12, it has the speed-regulating function to the first motor 13.
The described tea processing machine 2 that completes includes tea processing machine frame 21, distribution box 22, electric boiling plate 23, u-shaped pot group 24, roller group
Part 25, hot-air distributor 26 and warm-air pipe 27.Described tea processing machine frame 21 is cuboid framework structure, and four corners below is provided with four
Supporting leg, front leg strut is furnished with rotating axle pin, and rear support leg is provided with the screw mechanism at adjustable u-shaped pot angle of inclination.Upper plane is along length
Direction is the inclined plane of right low left high, and the two ends of described inclined plane length direction are respectively equipped with one group of roll wheel assembly 25, every group of roller
Assembly 25 is equipped with two rollers, and this two rollers are respectively arranged on the both sides of described inclined plane width.Described u-shaped pot group 24
It is provided with two groups of slide bars, every group of slide bar correspondence is connected on one group of roll wheel assembly 25；The side of described tea machine frame 21 is provided with transmission
System, described drive system is provided with mair motor and eccentric mechanism, and described mair motor drives eccentric mechanism and drives u-shaped pot group
24 is reciprocating along described inclined plane width.Described electric boiling plate 23 is located at the lower section of u-shaped pot group 24；In u-shaped pot group
24 and electric boiling plate 23 before and after between be provided with two temperature sense probes, it is delivered to the temperature data of sensing in electrical control cubicles 4
Microcomputer temp. control instrument, the data that the intelligent power controller in switch cubicle is passed back according to probe, the operation interval to u-shaped pot groove
Carry out precise control.The top of described u-shaped pot group 24 is provided with two hot-air distributors 26, is connected by a warm-air pipe 27, it two
The outlet of individual hot-air distributor 26 is close and points to u-shaped pot group 24 surface；During use, high-temperature hot-air is sent by hot blast connecting tube 27
Enter hot-air distributor 26, hot blast is equably sent into by u-shaped pot group 24 by hot-air distributor 26, and hot blast entry angle and u-shaped pot
Angle of inclination is consistent.The lower section of the side located at the tea processing machine 2 that completes for the described distribution box 22, it is provided with scram button and and electrical control cubicles
The interface of 4 associations.
Described high temperature hot-blast furnace 3 include pressure fan 31, air-introduced machine 32, furnace shell 33, bellows 34, chimney 35, air-out interface 36,
Temperature sensor 37 and fire door 38.
Described furnace shell 33 is rectangular box body structure, and lower end is provided with six supporting legs, and is provided with front side board, left plate, right side
Plate, back side panel, top board and base plate, described fire door 39 is on the downside of front side board；The front side of top board connects pressure fan 31, after top board
Side connects air-introduced machine 32, and the exit of described air-introduced machine 32 is provided with chimney 35.Be provided with combustor in described fire door 38, combustor by
Fire grate, refractory brick and ash pond composition, described ash pond is located at below fire grate；Described bellows 34 inside furnace shell 33,
It is divided into anterior bellows and rear portion bellows two parts；Above combustor, anterior bellows set up upper, middle and lower three separately to anterior bellows
As hot switching path, rear portion bellows are sequentially provided with level Four heat-exchanging chamber to the stainless steel tube of layer arrangement from back to front, and each heat is handed over
Change 20 seamless steel pipes of room transverse horizontal interlaced arrangement as hot switching path.Described air-out interface 36 is located at a left side for furnace shell 33
Side plate top, and the hot switching path high-temperature hot-air outlet insertion with anterior bellows, the epipleural of described air-out interface 36 connects
Jointing temp sensor 37；Described air-introduced machine 32 is frequency conversion fan.
During use, the high-temperature flue gas of the indoor generation of burning pass through and lead to outside the stainless steel tube of switch room, the pipe of seamless steel pipe
Road, is then suctioned out by air-introduced machine 32, enters peripheral hardware fume pipe by chimney 35 and is transported to precalculated position.Pressure fan 31 sends into environment
Air sequentially enters the inner chamber of the seamless steel pipe of heat-exchanging chamber, stainless steel tube, is heated high-temperature hot-air by multistage heat-exchanging chamber
To 300 ° of more than c, send subsequently into air-out interface 36.
Described conveyer 5 includes conveyer frame 51, conveyer belt 52, bullet prop up piece 53, the second drive system 54 and the second electricity
Machine 55；Described conveyer frame 51 is the double-layer structure up and down being arranged in parallel, and is provided with two rows uniform between the upper and lower
Bullet props up piece 53, and often row is provided with five bullets and props up piece 53, and described bullet props up the existing supporting role of piece 53, has the work allowing upper strata have vibration again
With；The lower floor of one end of described conveyer frame 51 is provided with the second drive system 54 and the second motor 55, described conveyer belt 52 in
Ringwise structure in conveyer frame two-layer about 51, and driven by the second drive system 54.
Described discharging machine 6 includes discharging machine frame 61, speed-regulating switch 62, single-phase reducing motor 63, dehumidifying fan 64, transport
Band the 65, the 3rd drive system 66 and discharging opening 67.Described discharging machine frame 61 is provided with single-phase reducing motor 63 and the 3rd transmission
System 66；Described conveyer belt 65 ringwise structure, its leading portion be one section of horizontal feed, interlude be tilt upward defeated
Send, back segment is horizontal feed, described interruption is provided with across the dehumidifying fan 64 above conveyer belt, sets at the ending of described back segment
There is discharging opening 67；The side of described discharging frame 61 is provided with speed-regulating switch 62.
Described hot blast connecting tube 7 includes pipe joint 71, house steward 72, elbow 73, tee T 74, is in charge of 75 and thermometer 76；
One end of described house steward 72 connects pipe joint 71, the entrance of other end connecting bend 73, and described house steward 72 closes on the one of elbow 73
End connects thermometer 76；The import of the outlet of described elbow 73 and tee T 74 connects, two outlets point of described tee T 74
Not Lian Jie one be in charge of 75；The inner hole section of described house steward 72 amasss the twice of the interior sky sectional area being to be in charge of 75.
It is provided with feeder 1, the tea processing machine 2 that completes, the electricity of high temperature hot-blast furnace 3, conveyer 5 and discharging machine 6 in described electrical control cubicles 4
Machine starts and X button；It is provided with converter and the variable frequency adjustment button of the air-introduced machine of high temperature hot-blast furnace 3；It is provided with for completing
The electric boiling plate of tea processing machine 2 carries out the three-phase intelligent power controller of Based Intelligent Control it is ensured that the working area temperature difference of the tea processing machine 2 that completes
Change controls in ± 1 DEG C, reaches thermostatically controlled requirement；It is provided with three pieces of digital temperature indicators, show high warm respectively
The temperature of exit high-temperature hot-air of wind furnace 3 and Liang Tai complete tea processing machine 2 u-shaped pot group below temperature；It is provided with main power to open
Close.
The effective technology effect of the present invention is:
(1) with energy-saving coal hot air furnace as main heating source, fuel consumption is few, and energy cost is low；Easily operated and save labour force,
Human cost reduces.
(2) because the reasonable disposition of thermal source makes into tea output capacity and quality product rate has large increase, yield can improve 20% with
On.
(3) minimizing due to using to electric energy, expands market range, improves scale and benefit.
(4) full unit automated intelligent controls it is ensured that the technology stability of tea making process is so that the tea quality of output is permanent
Fixed, class is high, is especially suitable for extensive Tea Processing enterprise.
Brief description
Fig. 1 is general structure schematic diagram of the present invention.
Fig. 2 is feeder structural representation of the present invention.
Fig. 3 is high-temperature hot-air energy intelligent electric-heating green-keeping machine structural representation of the present invention.
Fig. 4 is high temperature hot-blast furnace structural representation of the present invention.
Fig. 5 is conveyor construction schematic diagram of the present invention.
Fig. 6 is discharging machine structural representation of the present invention.
Fig. 7 is hot blast connecting tube schematic diagram of the present invention.
In figure sequence number:
Feeder 1, the tea processing machine 2 that completes, high temperature hot-blast furnace 3, electrical control cubicles 4, conveyer 5, discharging machine 6, hot blast connecting tube 7；
Discharging opening 11, feeder frame 12, the first motor 13, speed-regulating switch 14, haul adhesive tape 15, the first drive system 16, under
Hopper 17, pusher dog 18；
Tea processing machine frame 21, distribution box 22, electric boiling plate 23, u-shaped pot group 24, roll wheel assembly 25, hot-air distributor 26, warm-air pipe
27；
Pressure fan 31, air-introduced machine 32, furnace shell 33, bellows 34, chimney 35, air-out interface 36, temperature sensor 37, fire door 38；
Conveyer frame 51, conveyer belt 52, bullet prop up piece 53, the second drive system 54, the second motor 55；
Discharging machine frame 61, speed-regulating switch 62, single-phase reducing motor 63, dehumidifying fan 64, conveyer belt 65, the 3rd drive system
66th, discharging opening 67；
Pipe joint 71, house steward 72, elbow 73, tee T 74, it is in charge of 75, thermometer 76.
Specific embodiment
Below in conjunction with the accompanying drawings, by embodiment, the present invention is further described.
Embodiment
Referring to Fig. 1, a kind of high-temperature hot-air intelligent electric-heating formula completes tea making Unit erriger, kills including two feeders 1, Liang Tai
Blue or green tea processing machine 2, high temperature hot-blast furnace 3, electrical control cubicles 4, conveyer 5, discharging machine 6 and hot blast connecting tube 7.Described two tea processing machines that complete
2 are arranged in parallel in the central authorities of Factory Building, and are provided with operating walk way between Liang Tai, and their front end is respectively equipped with a feeder 1,
Their left side is provided with a high temperature hot-blast furnace 3, and their right side is provided with electrical control cubicles 4, their rear end share one defeated
Send machine 5, the exit of described conveyer 5 is provided with a discharging machine 6；The top warm-air pipe of described two tea processing machines 2 that complete passes through
Hot blast connecting tube 7 is connected with the hot-blast outlet of air stove 3.
It is provided with feeder 1, the tea processing machine 2 that completes, the electricity of high temperature hot-blast furnace 3, conveyer 5 and discharging machine 6 in described electrical control cubicles 4
Machine starts and X button；It is provided with converter and the variable frequency adjustment button of the air-introduced machine of high temperature hot-blast furnace 3；It is provided with for completing
The electric boiling plate of tea processing machine 2 carries out the three-phase intelligent power controller of Based Intelligent Control it is ensured that the working area temperature difference of the tea processing machine 2 that completes
Change controls in ± 1 DEG C, reaches thermostatically controlled requirement；It is provided with three pieces of digital temperature indicators, show high warm respectively
The temperature of exit high-temperature hot-air of wind furnace 3 and Liang Tai complete tea processing machine 2 u-shaped pot group below temperature；It is provided with main power to open
Close.
Referring to Fig. 2, described feeder 1 includes discharging opening 11, feeder frame 12, the first motor 13, speed-regulating switch 14, fortune
Material adhesive tape 15, the first drive system 16, hopper 17 and pusher dog 18.It is in an oblique angle that described feeder frame 12 is provided with ground
Haul adhesive tape 15, and described oblique angle can adjust；Described hopper 17 is located at below haul adhesive tape 15, described first motor 13
Located at the middle part of feeder frame 12, it drives the first drive system 16 and drives haul adhesive tape 15 to move；Described pusher dog 18 by
First motor 13 drives and rotates, and described rotary motion makes fresh leaf be delivered up by quantitative and even, prevents fresh leaf from becoming
Group or balling.
Located at the side of feeder frame 12, it has the speed-regulating function to the first motor 13 to described speed-regulating switch 14.Described
One motor 13 is single-phase reducing motor, and rated power is 0.25kw.
Referring to Fig. 3, the described tea processing machine 2 that completes includes tea processing machine frame 21, distribution box 22, electric boiling plate 23, u-shaped pot group
24th, roll wheel assembly 25, hot-air distributor 26 and warm-air pipe 27.Described tea processing machine frame 21 is cuboid framework structure, lower section four
Angle is provided with four supporting legs, and front leg strut is furnished with rotating axle pin, and rear support leg is provided with the screw mechanism at adjustable u-shaped pot angle of inclination.On
Plane is the inclined plane of right low left high along its length, and the two ends of described inclined plane length direction are respectively equipped with one group of roll wheel assembly
25, every group of roll wheel assembly 25 is equipped with two rollers, and this two rollers are respectively arranged on the both sides of described inclined plane width.Institute
State u-shaped pot group 24 and be provided with two groups of slide bars, every group of slide bar correspondence is connected on one group of roll wheel assembly 25；The side of described tea machine frame 21
Face is provided with drive system, and described drive system is provided with mair motor and eccentric mechanism, and described mair motor drives eccentric mechanism simultaneously
Drive u-shaped pot group 24 reciprocating along described inclined plane width.Described mair motor is three phase electric machine, and rated power is
1.5kw.Described electric boiling plate 23 is located at the lower section of u-shaped pot group 24；It is provided with two between before and after u-shaped pot group 24 and electric boiling plate 23
Individual temperature sense probe, it is delivered to the temperature data of sensing the microcomputer temp. control instrument in electrical control cubicles 4, the intelligence in switch cubicle
The data that power controller is passed back according to probe, carries out precise control to the operation interval of u-shaped pot groove.Described u-shaped pot group 24
Top is provided with two hot-air distributors 26, is connected by a warm-air pipe 27, and the outlet of two hot-air distributor 26 is close and refers to
To u-shaped pot group 24 surface；During use, high-temperature hot-air sends into hot-air distributor 26 by hot blast connecting tube 27, by hot-air distributor
Hot blast is equably sent into u-shaped pot group 24 by 26, and hot blast entry angle is consistent with u-shaped pot angle of inclination.Described distribution box 22 sets
In the lower section of the side of the tea processing machine 2 that completes, it is provided with scram button and the interface associating with electrical control cubicles 4.
Referring to Fig. 4, described high temperature hot-blast furnace 3 includes pressure fan 31, air-introduced machine 32, furnace shell 33, bellows 34, chimney 35, goes out
Wind interface 36, temperature sensor 37 and fire door 38.
Described furnace shell 33 is rectangular box body structure, and lower end is provided with six supporting legs, and is provided with front side board, left plate, right side
Plate, back side panel, top board and base plate, described fire door 39 is on the downside of front side board.The front side of top board connects pressure fan 31, after top board
Side connects air-introduced machine 32, and the exit of described air-introduced machine 32 is provided with chimney 35.Be provided with combustor in described fire door 38, combustor by
Fire grate, refractory brick and ash pond composition, described ash pond is located at below fire grate；Described bellows 34 inside furnace shell 33,
It is divided into anterior bellows and rear portion bellows two parts；Above combustor, anterior bellows set up upper, middle and lower three separately to anterior bellows
As hot switching path, rear portion bellows are sequentially provided with level Four heat-exchanging chamber to the stainless steel tube of layer arrangement from back to front, and each heat is handed over
Change 20 seamless steel pipes of room transverse horizontal interlaced arrangement as hot switching path.Described air-out interface 36 is located at a left side for furnace shell 33
Side plate top, and the hot switching path high-temperature hot-air outlet insertion with anterior bellows, the epipleural of described air-out interface 36 connects
Jointing temp sensor 37.The specified blast of described pressure fan 31 is 400～2200 pa, and nominal air delivery is 800～4800 m3/ h,
The rated power of three phase electric machine used is 4.0kw.Described air-introduced machine 32 is its specified blast of frequency conversion fan is 400～1400
Pa, its nominal air delivery is 600～3300 m3/ h, the rated power of three phase electric machine used is 2.2kw, by variable frequency adjustment wind
Machine rotating speed, changing blast and the air quantity of blower fan, controlling the temperature in combustor 41, thus regulating and controlling the temperature of high-temperature hot-air.
Burning interior is put into appropriate anthracite and is lighted, and the high-temperature flue gas of the indoor generation of burning pass through switch room
Stainless steel tube, the pipe outer passage of seamless steel pipe, are then suctioned out by air-introduced machine 32, enter the conveying of peripheral hardware fume pipe by chimney 35
To precalculated position.Pressure fan 31 sends into the inner chamber that surrounding air sequentially enters the seamless steel pipe of heat-exchanging chamber, stainless steel tube, passes through
High-temperature hot-air is heated to 300 ° of more than c by multistage heat-exchanging chamber, sends subsequently into air-out interface 36.
Referring to Fig. 5, described conveyer 5 includes conveyer frame 51, conveyer belt 52, bullet prop up piece 53, the second drive system 54
With the second motor 55.Described conveyer frame 51 is the double-layer structure up and down being arranged in parallel, and is provided with two between the upper and lower
Arrange uniform bullet and prop up piece 53, often row is provided with five bullets and props up piece 53, and described bullet props up the existing supporting role of piece 53, allows upper strata have again and quivers
Dynamic effect；The lower floor of one end of described conveyer frame 51 is provided with the second drive system 54 and the second motor 55, described conveying
Band 52 ringwise structure in conveyer frame two-layer about 51, and driven by the second drive system 54.Described second motor 55
For three phase electric machine, rated power is 0.75kw.
Referring to Fig. 6, described discharging machine 6 includes discharging machine frame 61, speed-regulating switch 62, single-phase reducing motor 63, dehumidifying wind
Fan 64, conveyer belt 65, the 3rd drive system 66, discharging opening 67.Described discharging machine frame 61 is provided with single-phase reducing motor 63 He
3rd drive system 66；Described conveyer belt 65 ringwise structure, its leading portion is one section of horizontal feed, and interlude is to be tilted towards
On conveying, back segment be horizontal feed, described interruption is provided with across the dehumidifying fan 64 above conveyer belt, described back segment
It is provided with discharging opening 67 at ending；The side of described discharging frame 61 is provided with speed-regulating switch 62.The volume of described single-phase reducing motor 63
Determining power is 250w, and the rated power of the motor of described dehumidifying fan 64 is 0.4kw.
Referring to Fig. 7, described hot blast connecting tube 7 includes pipe joint 71, house steward 72, elbow 73, tee T 74, is in charge of 75 and temperature
Degree table 76；One end of described house steward 72 connects pipe joint 71, the entrance of other end connecting bend 73, and described house steward 72 closes on elbow
73 one end connects thermometer 76；The import of the outlet of described elbow 73 and tee T 74 connects, two of described tee T 74
Outlet connects one respectively and is in charge of 75；The inner hole section of described house steward 72 amasss the twice of the interior sky sectional area being to be in charge of 75.
During use, open high temperature hot-blast furnace 3, produce do tea complete needs point temperatures high-temperature hot-air；Open automatically controlled
The switch of electric boiling plate on cabinet 4, the described u-shaped pot group the bottom of a pan is heated to required operating temperature value automatically；Open the motor of u-shaped pot group
Switch and adjust variable frequency switch, make u-shaped pot group return multiple oscillating motion according to set speed；Treat that in electrical control cubicles 4, temperature shows
When showing that the temperature shown by table reaches setting value, start the production that feeds intake；Fresh leaf enters, from feeder 1 outlet, the u-shaped pot group of inclination
High-end, reciprocating along described inclined plane width with u-shaped pot group, fresh leaf is lentamente to the low side stream of u-shaped pot group
Dynamic, complete fresh leaves de-enzyming operation；Semi-finished product Folium Camelliae sinensis after completing enter in conveyer 5, and conveyer 5 motor works, before delivery chute
After vibrate, uniformly scatter tea bar, slowly wriggles forward, and is transported on discharging machine 6, and discharging machine 6 motor works, and conveyer belt is by tea
Bar is flowed out by the discharging opening of discharging machine 6, enters lower one manufacturing procedure.
Above content not makees any pro forma restriction to the structure of the present invention, shape.Every skill according to the present invention
Any simple modification, equivalent variations and modification that art is substantially made to above example, all still fall within technical solution of the present invention
In the range of.
Claims (8)
1. a kind of high-temperature hot-air intelligent electric-heating formula complete tea making Unit erriger it is characterised in that: the described tea making Unit erriger that completes
Including two feeders (1), two tea processing machines that complete (2), high temperature hot-blast furnace (3), electrical control cubicles (4), conveyer (5), discharging machines
And hot blast connecting tube (7) (6)；Described two tea processing machines that complete (2) are arranged in parallel in the central authorities of Factory Building, and are provided between Liang Tai
Operating walk way, their front end is respectively equipped with a feeder (1), and their left side is provided with a high temperature hot-blast furnace (3), they
Right side be provided with an electrical control cubicles (4), their rear end shares a conveyer (5), and the exit of described conveyer (5) is provided with
One discharging machine (6)；Warm-air pipe above described two tea processing machines that complete (2) passes through hot blast connecting tube (7) and air stove (3)
Hot-blast outlet connects；
The described tea processing machine that completes (2) is high-temperature hot-air intelligent electric-heating vexed stir-fry formula structure, and is provided with u-shaped pot group, and described u-shaped pot group is
Low skewed of the high other end in one end, is provided with hot-air distributor above it along its length, is sent into by high temperature hot-blast furnace (3)
High-temperature hot-air is as the main heating source completing；It is provided with electric boiling plate heating below its u-shaped pot group, as the auxiliary heat completing
Source, electric boiling plate, according to hot blast situation of change, carries out intelligent heating compensation it is ensured that the interval temperature of enzyme deactivating and strip sorting keeps constant；
Using anthracite as fuel, furnace roof is provided with pressure fan and air-introduced machine to high temperature hot-blast furnace (3), and the indoor high-temperature flue gas of burning are worn
Cross after heat-exchanging chamber is suctioned out by air-introduced machine and sent by stovepipe；Cold wind feeding heat-exchanging chamber is heated into high-temperature hot-air by pressure fan
Send into the hot-air distributor above described pot group；
During use, open high temperature hot-blast furnace (3), produce do tea complete needs point temperatures high-temperature hot-air；Open electrical control cubicles
(4) switch of upper electric boiling plate, the bottom of a pan of described u-shaped pot group is heated to required operating temperature value automatically；Open the electricity of u-shaped pot group
Machine switchs and adjusts variable frequency switch, makes u-shaped pot group return multiple oscillating motion according to set speed；Treat the upper temperature of electrical control cubicles (4)
When temperature shown by degree display table reaches setting value, start the production that feeds intake；Fresh leaf enters, from feeder (1) outlet, the u of inclination
Type pot group high-end, reciprocating along described inclined plane width with u-shaped pot group, fresh leaf is lentamente to u-shaped pot group
Low side flows, and completes fresh leaves de-enzyming operation；Semi-finished product Folium Camelliae sinensis after completing enter in conveyer (5), conveyer (5) motor work
Make, vibrate before and after delivery chute, uniformly scatter tea bar, slowly wriggles forward, tea bar is transported on discharging machine (6), discharging machine (6)
Motor works, and tea bar is flowed out by conveyer belt by the discharging opening of discharging machine (6), enters lower one manufacturing procedure.
2. a kind of high-temperature hot-air intelligent electric-heating formula according to claim 1 complete tea making Unit erriger it is characterised in that: institute
State feeder (1) and include discharging opening (11), feeder frame (12), the first motor (13), speed-regulating switch (14), haul adhesive tape
(15), the first drive system (16), hopper (17) and pusher dog (18)；It is in one that described feeder frame (12) is provided with ground
The haul adhesive tape (15) at oblique angle, and described oblique angle can adjust；Described hopper (17) is located at below haul adhesive tape (15), described
Located at the middle part of feeder frame (12), it drives drive system (16) and drives haul adhesive tape (15) to transport first motor (13)
Dynamic；Described pusher dog (18) is driven by the first motor (13) and rotates, and described rotary motion makes fresh leaf by quantitative and even ground
It is delivered up；Located at the side of feeder frame (12), it has the speed governing to the first motor (13) to described speed-regulating switch (14)
Function.
3. according to a kind of high-temperature hot-air intelligent electric-heating formula described in claim 1 complete tea making Unit erriger it is characterised in that: described
The tea processing machine (2) that completes includes tea processing machine frame (21), distribution box (22), electric boiling plate (23), u-shaped pot group (24), roll wheel assembly
(25), hot-air distributor (26) and warm-air pipe (27)；Described tea processing machine frame (21) is cuboid framework structure, and four corners below sets
There are four supporting legs, front leg strut is furnished with rotating axle pin, rear support leg is provided with the screw mechanism at adjustable u-shaped pot angle of inclination；Upper plane
Along its length be right low left high inclined plane, the two ends of described inclined plane length direction respectively equipped with one group of roll wheel assembly (25),
Every group of roll wheel assembly (25) is equipped with two rollers, and this two rollers are respectively arranged on the both sides of described inclined plane width；Institute
State u-shaped pot group (24) and be provided with two groups of slide bars, every group of slide bar correspondence is connected on one group of roll wheel assembly (25)；Described tea machine frame
(21) side is provided with drive system, and described drive system is provided with mair motor and eccentric mechanism, and described mair motor drives eccentric
Wheel mechanism simultaneously drives u-shaped pot group (24) reciprocating along described inclined plane width；Described electric boiling plate (23) is located at u-shaped
The lower section of pot group (24)；It is provided with two temperature sense probes, it is sense between before and after u-shaped pot group (24) and electric boiling plate (23)
The temperature data answered is delivered to the microcomputer temp. control instrument in electrical control cubicles (4), and the intelligent power controller in switch cubicle is according to probe
The data passed back, carries out precise control to the operation interval of u-shaped pot groove；The top of described u-shaped pot group (24) is provided with two hot blasts
Allotter (26), is connected by a warm-air pipe (27), and the outlet of two hot-air distributor (26) is close and points to u-shaped pot group
(24) surface；During use, high-temperature hot-air sends into hot-air distributor (26) by hot blast connecting tube (27), by hot-air distributor (26)
Hot blast is equably sent into u-shaped pot group (24), and hot blast entry angle is consistent with u-shaped pot angle of inclination；Described distribution box (22)
Located at the lower section of the side of the tea processing machine that completes (2), it is provided with scram button and the interface associating with electrical control cubicles (4).
4. according to a kind of high-temperature hot-air intelligent electric-heating formula described in claim 1 complete tea making Unit erriger it is characterised in that: described
High temperature hot-blast furnace (3) includes pressure fan (31), air-introduced machine (32), furnace shell (33), bellows (34), chimney (35), air-out interface
(36), temperature sensor (37) and fire door (38)；
Described furnace shell (33) is rectangular box body structure, and lower end is provided with six supporting legs, and be provided with front side board, left plate, right plate,
Back side panel, top board and base plate, described fire door (39) is on the downside of front side board；The front side of top board connects pressure fan (31), top board
Rear side connects air-introduced machine (32), and the exit of described air-introduced machine (32) is provided with chimney (35)；It is provided with burning in described fire door (38)
Room, combustor is made up of fire grate, refractory brick and ash pond, and described ash pond is located at below fire grate；Described bellows (34) set
Internal in furnace shell (33), it is divided into anterior bellows and rear portion bellows two parts；Anterior bellows above combustor, anterior bellows
As hot switching path, rear portion bellows are sequentially provided with level Four heat and hand over the stainless steel tube setting up upper, middle and lower-ranking arrangement separately from back to front
Change room, each 20 seamless steel pipe of heat-exchanging chamber transverse horizontal interlaced arrangement is as hot switching path；Described air-out interface
(36) located at the left plate top of furnace shell (33), and and anterior bellows the outlet insertion of hot switching path high-temperature hot-air, described go out
Temperature sensor (37) is connected on the epipleural of wind interface (36)；Described air-introduced machine (32) is frequency conversion fan；
During use, the high-temperature flue gas of the indoor generation of burning pass through the stainless steel tube of switch room, the pipe outer passage of seamless steel pipe, so
Suctioned out by air-introduced machine (32) afterwards, peripheral hardware fume pipe is entered by chimney (35) and is transported to precalculated position；Pressure fan (31) sends into ring
Border air sequentially enters the inner chamber of the seamless steel pipe of heat-exchanging chamber, stainless steel tube, by multistage heat-exchanging chamber by high-temperature hot-air plus
Heat, to 300 ° of more than c, is sent subsequently into air-out interface (36).
5. according to a kind of high-temperature hot-air intelligent electric-heating formula described in claim 1 complete tea making Unit erriger it is characterised in that: described
Conveyer (5) inclusion conveyer frame (51), conveyer belt (52), bullet prop up piece (53), the second drive system (54) and the second motor
(55)；Described conveyer frame (51) is the double-layer structure up and down being arranged in parallel, and is provided with two rows uniform between the upper and lower
Bullet prop up piece (53), often row is provided with five bullets and props up piece (53), and described bullet props up the existing supporting role of piece (53), allows upper strata have again and quivers
Dynamic effect；The lower floor of one end of described conveyer frame (51) is provided with the second drive system (54) and the second motor (55), institute
State conveyer belt (52) ringwise structure in conveyer frame (51) up and down two-layer, and driven by the second drive system (54).
6. according to a kind of high-temperature hot-air intelligent electric-heating formula described in claim 1 complete tea making Unit erriger it is characterised in that: described
Discharging machine (6) includes discharging machine frame (61), speed-regulating switch (62), single-phase reducing motor (63), dehumidifying fan (64), conveyer belt
(65), the 3rd drive system (66) and discharging opening (67)；Described discharging machine frame (61) be provided with single-phase reducing motor (63) and
3rd drive system (66)；Described conveyer belt (65) ringwise structure, its leading portion is one section of horizontal feed, and interlude is to incline
Obliquely conveying, back segment be horizontal feed, described interruption is provided with across the dehumidifying fan (64) above conveyer belt, described
It is provided with discharging opening (67) at the ending of back segment；The side of described discharging frame (61) is provided with speed-regulating switch (62).
7. according to a kind of high-temperature hot-air intelligent electric-heating formula described in claim 1 complete tea making Unit erriger it is characterised in that: described
Hot blast connecting tube (7) includes pipe joint (71), house steward (72), elbow (73), tee T (74), is in charge of (75) and thermometer
(76)；One end of described house steward (72) connects pipe joint (71), the entrance of other end connecting bend (73), and described house steward (72) is faced
One end of nearly elbow (73) connects thermometer (76)；The import of the outlet of described elbow (73) and tee T (74) connects, described
Two outlets of tee T (74) connect one respectively and are in charge of (75)；The inner hole section of described house steward (72) amasss is in charge of (75)
The twice of interior sky sectional area.
8. according to a kind of high-temperature hot-air intelligent electric-heating formula described in claim 1 complete tea making Unit erriger it is characterised in that: described
It is provided with feeder (1), the tea processing machine that completes (2), the electricity of high temperature hot-blast furnace (3), conveyer (5) and discharging machine (6) in electrical control cubicles (4)
Machine starts and X button；It is provided with the converter of air-introduced machine and the variable frequency adjustment button of high temperature hot-blast furnace (3)；It is provided with for killing
The electric boiling plate of blue or green tea processing machine (2) carries out the three-phase intelligent power controller of Based Intelligent Control it is ensured that the work of the tea processing machine that completes (2)
Area's difference variation controls in ± 1 DEG C, reaches thermostatically controlled requirement；It is provided with three pieces of digital temperature indicators, show respectively
The temperature of exit high-temperature hot-air of high temperature hot-blast furnace (3) and Liang Tai complete tea processing machine (2) u-shaped pot group below temperature；If
There is total power switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610944831.3A CN106359681A (en) | 2016-11-02 | 2016-11-02 | Intelligent electrothermal type high-temperature hot-air fixation tea making combined unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610944831.3A CN106359681A (en) | 2016-11-02 | 2016-11-02 | Intelligent electrothermal type high-temperature hot-air fixation tea making combined unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106359681A true CN106359681A (en) | 2017-02-01 |
Family
ID=57894325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610944831.3A Withdrawn CN106359681A (en) | 2016-11-02 | 2016-11-02 | Intelligent electrothermal type high-temperature hot-air fixation tea making combined unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106359681A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109122952A (en) * | 2018-10-19 | 2019-01-04 | 吕文浩 | A kind of interior hot air type tea water-removing machine of processing of farm products |
| CN113598238A (en) * | 2021-07-21 | 2021-11-05 | 岳西县同发机械有限公司 | Pitching discharging type small tea water-removing machine with automatic weighing function |
| CN114145365A (en) * | 2021-12-27 | 2022-03-08 | 岳西海富生态农业发展有限公司 | A method for processing tea leaves in a drum for a long time |
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| CN204207014U (en) * | 2014-09-26 | 2015-03-18 | 岳西县长城机械有限公司 | There is the tealeaves continuous de-enzyming carding machine of hot blast generating mechanism |
| CN205169902U (en) * | 2015-10-13 | 2016-04-20 | 长沙沩山炎羽茶业有限公司 | But automatic feeding's tea wrap is quick -witted |
| CN105883293A (en) * | 2014-09-11 | 2016-08-24 | 刘良华 | A device for cooling and conveying tea leaves after tea leaf de-enzyming |
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| WO2002071855A1 (en) * | 2001-01-25 | 2002-09-19 | Ananda Sarath Ranaweera | Enzime inactivator for green tea processing |
| CN1401255A (en) * | 2001-08-09 | 2003-03-12 | 程玉明 | Tea steaming apparatus |
| CN201731623U (en) * | 2010-05-04 | 2011-02-02 | 潍坊市润捷轻工环保科技有限公司 | Hot air furnace |
| CN101897363A (en) * | 2010-06-24 | 2010-12-01 | 浙江绿峰机械有限公司 | Air-returning decompressing high temperature hot blast stove capable of dedusting and removing smoke with calandria |
| CN105883293A (en) * | 2014-09-11 | 2016-08-24 | 刘良华 | A device for cooling and conveying tea leaves after tea leaf de-enzyming |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109122952A (en) * | 2018-10-19 | 2019-01-04 | 吕文浩 | A kind of interior hot air type tea water-removing machine of processing of farm products |
| CN113598238A (en) * | 2021-07-21 | 2021-11-05 | 岳西县同发机械有限公司 | Pitching discharging type small tea water-removing machine with automatic weighing function |
| CN113598238B (en) * | 2021-07-21 | 2024-04-12 | 岳西县同发机械有限公司 | Pitching discharging type small tea fixation machine with automatic weighing function |
| CN114145365A (en) * | 2021-12-27 | 2022-03-08 | 岳西海富生态农业发展有限公司 | A method for processing tea leaves in a drum for a long time |
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