CN106358576B - Grazing Brassica napus stalk chopper for combine harvester - Google Patents
Grazing Brassica napus stalk chopper for combine harvester Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
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Abstract
本发明公开了一种用于联合收割机的饲用油菜茎秆切碎装置,包括安装在脱粒室内的切碎刀轴、多套等间距设置在切碎刀轴上的动刀组合和覆盖在筛网上的挡料滚板,所述切碎刀轴一端设有供与动力相连的链轮,所述挡料滚板一侧壁上设有多把分别与多套动刀组合相配合的定刀片。将本发明的装置与联合收割机脱粒室内原有的谷物脱粒装置进行更换,即将该装置安装在联合收割机的脱粒室内,就可使用联合收割机收割及切碎饲用油菜,并且,这种与谷物脱粒装置的更换可交替进行,进而可实现谷物联合收获作业与饲用油菜茎秆切碎作业的交替进行。由于该装置设计合理,结构简单,因此,该装置不仅拆卸装配非常方便,而且加工制作成本低,还可提高联合收割机的利用率。
The invention discloses a feed rape stalk chopping device for a combine harvester, which comprises a chopping knife shaft installed in a threshing chamber, multiple sets of moving knife combinations arranged on the chopping knife shaft at equal intervals, and covering The material blocking roller on the screen, one end of the chopping knife shaft is provided with a sprocket connected to the power, and the side wall of the material blocking roller is provided with a plurality of fixed blades that are respectively matched with multiple sets of moving knives. . The device of the present invention is replaced with the original grain threshing device in the threshing chamber of the combine harvester, that is, the device is installed in the threshing chamber of the combine harvester, and the combine harvester can be used to harvest and chop forage rapeseed, and this The replacement of the grain threshing device can be carried out alternately, thereby realizing the alternate operation of combined grain harvesting and forage rape stalk chopping. Because the device has a reasonable design and a simple structure, the device is not only very convenient to disassemble and assemble, but also has low processing and manufacturing costs, and can also improve the utilization rate of the combine harvester.
Description
技术领域technical field
本发明属于农业机械的配套装置,具体涉及一种用于联合收割机的饲用油菜茎秆切碎装置。The invention belongs to a supporting device of agricultural machinery, and in particular relates to a feed rape stalk chopping device used for a combine harvester.
背景技术Background technique
油菜是我国的主要油料作物,其种植面积和总产量均居世界首位。油菜不仅仅是重要的油料作物,由于其生长快速、营养体产量高,其植株还可以用作青绿饲料、绿肥和青贮等。长江流域是我国冬季油菜作物的主产区,种植饲料油菜不仅有效拓宽了油菜的利用范围,更有利于缓解长江流域冬春季节草食牲畜缺乏青饲料的问题。目前没有专用的饲用油菜收获机,大多采用玉米等青饲料收获机收割及切碎饲用油菜。由于饲用油菜的植株含水量高,而青饲料收获机的排料口较小,田间作业时青饲料收获机的排料口极易被堵塞,因此,这种青饲料收获机不适用于机械化收割及切碎饲用油菜。联合收割机虽然是一种多功能多用途农机,并且被广泛用于收割及切碎各种农作物及植物,但由于其没有设置专门针对饲用油菜茎秆的切碎装置,因此,尚不能用于收割及切碎饲用油菜。Rapeseed is the main oil crop in my country, and its planting area and total output both rank first in the world. Rapeseed is not only an important oil crop, but its plants can also be used as green fodder, green manure and silage due to its fast growth and high vegetative yield. The Yangtze River Basin is the main production area of winter rape crops in my country. Planting forage rape not only effectively broadens the utilization range of rapeseed, but also helps to alleviate the problem of lack of green fodder for herbivorous livestock in winter and spring in the Yangtze River Basin. There is no special forage rapeseed harvester at present, and green forage harvesters such as corn are used to harvest and chop forage rapeseed mostly. Due to the high water content of the forage rapeseed and the small discharge port of the green forage harvester, the discharge port of the green forage harvester is easily blocked during field operations. Therefore, this green forage harvester is not suitable for mechanized harvesting and cutting. Rapeseed for feeding. Although the combine harvester is a multi-functional and multi-purpose agricultural machine, and is widely used for harvesting and chopping various crops and plants, it cannot be used because it does not have a chopping device specially for forage rape stalks. Rapeseed is used for harvesting and chopping.
发明内容Contents of the invention
本发明的目的是针对上述技术的不足,提供一种用于联合收割机的饲用油菜茎秆切碎装置,该装置能方便的安装在联合收割机上并一次性完成对饲用油菜的收割及切碎作业,实现机械化操作。The purpose of the present invention is to address the deficiencies of the above-mentioned technologies, and to provide a forage rape stalk chopping device for combine harvesters, which can be easily installed on the combine harvester and complete the harvesting and cutting of forage rape stalks at one time. Shredding operation, to achieve mechanized operation.
为实现上述目的,本发明所设计的用于联合收割机的饲用油菜茎秆切碎装置,包括安装在脱粒室内的切碎刀轴、多套等间距设置在切碎刀轴上的动刀组合和覆盖在筛网上的挡料滚板,所述切碎刀轴一端设有供与动力相连的链轮,所述挡料滚板一侧壁上设有多把分别与多套动刀组合相配合的定刀片。In order to achieve the above-mentioned purpose, the forage rape stalk chopping device for the combine harvester designed by the present invention includes a chopping knife shaft installed in the threshing chamber, and multiple sets of moving knives arranged on the chopping knife shaft at equal intervals. Combining and covering the blocking roller plate on the screen, one end of the chopping knife shaft is provided with a sprocket connected to the power, and the side wall of the blocking roller plate is provided with a plurality of moving knives respectively combined with multiple sets of moving knives. Matching fixed blade.
进一步地,每套所述动刀组合包括均套装在切碎刀轴上的圆刀盘和支座,以及两组以圆刀盘圆心为中心对称设置在圆刀盘上的动刀片组,所述圆刀盘通过螺栓与支座相连,所述支座与切碎刀轴焊接,相邻圆刀盘上的动刀片组呈交错布置;每组所述动刀片组包括两片对称设置在圆刀盘两侧的动刀片。Further, each set of the movable knife combination includes a circular cutter head and a support that are both set on the chopping knife shaft, and two sets of movable blades that are symmetrically arranged on the circular cutter head with the center of the circular cutter head as the center. The circular cutter head is connected to the support by bolts, and the support is welded to the chopping knife shaft, and the movable blade groups on the adjacent circular cutter heads are arranged in a staggered manner; each group of the movable blade groups consists of two symmetrically arranged Moving blades on both sides of the cutter head.
进一步地,所述切碎刀轴的另一端设有圆端盘,所述圆端盘与相邻圆刀盘之间设有若干根正对排料口的支撑杆,每根所述支撑杆上均等间距设置有若干根排料杆,若干根所述支撑杆以切碎刀轴为中心沿圆周均匀布置。Further, the other end of the chopping knife shaft is provided with a round end disc, and several support rods facing the discharge opening are arranged between the round end disc and the adjacent round cutter disc, each of the support rods Several discharge rods are arranged at equal intervals on the top, and several support rods are evenly arranged along the circumference with the chopping knife shaft as the center.
进一步地,每片所述动刀片与圆刀盘之间衬有垫块。Further, spacers are lined between each movable blade and the circular cutter head.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、将本发明的装置与联合收割机脱粒室内原有的谷物脱粒装置进行更换,即将该装置安装在联合收割机的脱粒室内,就可使用联合收割机收割及切碎饲用油菜,并且,这种与谷物脱粒装置的更换可交替进行,进而可实现谷物联合收获作业与饲用油菜茎秆切碎作业的交替进行。由于该装置设计合理,结构简单,因此,该装置不仅拆卸装配非常方便,而且加工制作成本低,还可提高联合收割机的利用率。1. The device of the present invention is replaced with the original grain threshing device in the threshing chamber of the combine harvester, that is, the device is installed in the threshing chamber of the combine harvester, and the combine harvester can be used to harvest and chop forage rapeseed, and, This replacement with the grain threshing device can be carried out alternately, and then the combined operation of grain harvesting and the cutting operation of forage rape stalks can be realized alternately. Because the device has a reasonable design and a simple structure, the device is not only very convenient to disassemble and assemble, but also has low processing and manufacturing costs, and can also improve the utilization rate of the combine harvester.
2、饲用油菜茎秆在进入本发明的装置后,高速旋转的动刀片配合定刀片将饲用油菜茎秆切碎,切碎后的饲用油菜茎秆经过均布在支撑杆上的排料杆从脱粒室排料口排出,可一次性完成对饲用油菜的切割、输送及粉碎,不仅可实现饲用油菜茎秆收割及切碎的机械化作业,并且可大大降低人工收获作业的劳动强度。2. After the forage rape stalks enter the device of the present invention, the high-speed rotating movable blade cooperates with the fixed blade to chop the forage rape stalks, and the chopped forage rape stalks pass through the rows evenly distributed on the support bars. The material rod is discharged from the discharge port of the threshing chamber, which can complete the cutting, conveying and crushing of forage rape at one time, not only can realize the mechanized operation of harvesting and chopping of forage rape stalks, but also can greatly reduce the labor of manual harvesting operations strength.
附图说明Description of drawings
图1为本发明用于联合收割机的饲用油菜茎秆切碎装置的结构暨安装示意图;Fig. 1 is the structure and installation schematic diagram of the forage rape stalk chopping device for combine harvester of the present invention;
图2为切碎刀轴的结构示意图;Fig. 2 is the structural representation of chopping knife shaft;
图3为动刀组合的结构暨装配示意图;Fig. 3 is the structure and assembly diagram of moving knife combination;
图4为动刀片组在切碎刀轴上呈双螺旋排列布置位置示意图。Fig. 4 is a schematic diagram of the position of the movable blade group arranged in a double helix on the chopping knife shaft.
图中:脱粒室1、筛网1a、排料口1b、进料口1c、主轴轴承1d、切碎刀轴2、动刀组合3、圆刀盘3a、支座3b、动刀片组3c、动刀片3c1、垫块3d、挡料滚板4、侧壁4a、链轮5、定刀片6、圆端盘7、支撑杆8、排料杆9。In the figure: threshing chamber 1, screen 1a, discharge port 1b, feed port 1c, main shaft bearing 1d, chopping knife shaft 2, moving knife assembly 3, circular cutter disc 3a, support 3b, moving blade group 3c, Moving blade 3c1, cushion block 3d, material retaining roller plate 4, side wall 4a, sprocket wheel 5, fixed blade 6, round end plate 7, support rod 8, discharge rod 9.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明的用于联合收割机的饲用油菜茎秆切碎装置安装在联合收割机的脱粒室1内,脱粒室1包括设在内侧的筛网1a、设在两侧的排料口1b和进料口1c、设在两端的主轴轴承1d。本实施例的饲用油菜茎秆切碎装置包括安装在联合收割机脱粒室1内的切碎刀轴2、多套等间距设置在切碎刀轴2上的动刀组合3和覆盖在筛网1a上的挡料滚板4,切碎刀轴2一端设有供与动力相连的链轮5,挡料滚板4一侧壁4a上设有多把分别与多套动刀组合3相配合的定刀片6。As shown in Fig. 1, the forage rape stalk chopping device for the combine harvester of the present invention is installed in the threshing chamber 1 of the combine harvester. The discharge port 1b and the feed port 1c, and the spindle bearing 1d at both ends. The forage rape stalk chopping device of this embodiment includes a chopping knife shaft 2 installed in the threshing chamber 1 of the combine harvester, multiple sets of moving knife combinations 3 arranged on the chopping knife shaft 2 at equal intervals, and a sieve covering The retaining roller plate 4 on the net 1a is provided with a sprocket 5 connected to power at one end of the chopping knife shaft 2, and a plurality of movable knife combinations 3 are provided on the side wall 4a of the retaining roller plate 4 to cooperate with multiple sets of moving knife combinations 3 respectively. fixed blade 6.
结合图2、图3所示,动刀组合3包括均套装在切碎刀轴2上的多个圆刀盘3a(优选为6~8个)和支座3b,以及两组以圆刀盘3a圆心为中心对称设置在圆刀盘3a上的动刀片组3c,圆刀盘3a通过螺栓与支座3b相连,支座3c与切碎刀轴2焊接固定,相邻圆刀盘3a之间的间距为120~160mm(优选为140mm),相邻圆刀盘3a上的动刀片组3c呈交错布置,使所有动刀片组3c在切碎刀轴2上呈如图4所示的双螺旋排列,以便将切碎的饲用油菜茎秆向外螺旋输送。每组动刀片组3c包括两片对称设置在圆刀盘3a两侧的动刀片3c1,为了增加两片动刀片3c1之间的间距,每片动刀片3c1与圆刀盘3a之间衬有垫块3d,垫块3d的尺寸均为50×30×20mm。此外,定刀片6的把数与圆刀盘3a的数量相同,即每个圆刀盘3a对应设置有一把定刀片6,使得呈双螺旋分布的动刀片3c1与设置在侧壁4a上的定刀片6相配合切断饲用油菜茎秆。As shown in Fig. 2 and Fig. 3, the movable knife assembly 3 includes a plurality of circular cutter heads 3a (preferably 6 to 8) and supports 3b all set on the chopping knife shaft 2, and two groups of circular cutter heads The center of the 3a circle is the moving blade group 3c symmetrically arranged on the circular cutter head 3a. The circular cutter head 3a is connected to the support 3b through bolts, and the support 3c is welded and fixed to the chopping knife shaft 2. The distance between the blades is 120-160mm (preferably 140mm), and the moving blade groups 3c on the adjacent circular cutter heads 3a are arranged in a staggered manner, so that all the moving blade groups 3c are in a double helix as shown in Figure 4 on the chopping knife shaft 2. Arranged so that the chopped forage rape stalks are spirally conveyed outward. Each group of moving blade groups 3c includes two moving blades 3c1 symmetrically arranged on both sides of the circular cutter head 3a. The size of block 3d and cushion block 3d are both 50×30×20mm. In addition, the number of fixed blades 6 is the same as that of the circular cutter head 3a, that is, each circular cutter head 3a is correspondingly provided with a fixed blade 6, so that the movable blades 3c1 in double helical distribution and the fixed blades arranged on the side wall 4a The blades 6 cooperate to cut off the forage rape stalk.
再如图1、图2所示,切碎刀轴2的另一端设有圆端盘7,圆端盘7与相邻圆刀盘3a之间设有若干根正对排料口1b的支撑杆8,每根支撑杆8的两端分别焊合在圆端盘7和相邻圆刀盘3a上,并且每根支撑杆8上等间距设置有若干根排料杆9。本实施例中支撑杆8和排料杆9均优选为三根,由于受排料口1b宽度的限制,排料杆9之间的间距为110~130mm(优选为120mm)。As shown in Figure 1 and Figure 2, the other end of the chopping knife shaft 2 is provided with a round end disc 7, and several supports facing the discharge port 1b are provided between the round end disc 7 and the adjacent round cutter disc 3a. Rods 8, the two ends of each support rod 8 are respectively welded on the round end disk 7 and the adjacent circular cutter head 3a, and each support rod 8 is provided with several discharge rods 9 at equal intervals. In this embodiment, there are preferably three support rods 8 and discharge rods 9, and the distance between the discharge rods 9 is 110-130 mm (preferably 120 mm) due to the limitation of the width of the discharge port 1b.
安装时,将切碎刀轴2的两端固定在主轴轴承1d内,调整覆盖在筛网1a上的挡料滚板4至完全遮盖住筛网1a的所有筛孔,以防止物料从筛网1a的筛孔漏出。通过更换脱离室中的谷物脱粒装置可实现谷物联合收获作业与饲用油菜茎秆切碎作业的交替更换。When installing, fix the two ends of the chopping knife shaft 2 in the main shaft bearing 1d, and adjust the retaining roller plate 4 covering the screen 1a to completely cover all the screen holes of the screen 1a, so as to prevent the material from passing through the screen. The mesh of 1a leaks out. By replacing the grain threshing device in the detachment chamber, the alternate replacement of combined grain harvesting operation and forage rape stalk chopping operation can be realized.
本发明饲用油菜茎秆切碎装置的动力由联合收割机的发动机主轴通过链传动,通过链轮5依次带动切碎刀轴2、圆刀盘3a及动刀片3c1高速旋转,饲用油菜茎秆通过进料口1c进入脱粒室1后,高速旋转的动刀片3c1配合定刀片6将饲用油菜茎秆切碎,切碎后的饲用油菜茎秆经过均布在支撑杆8上的排料杆9从排料口1b排出,转运物料车将从排料口1b排出的碎茎秆收集转运,用于鲜喂或作为青贮饲料的原料。The power of the rapeseed stalk chopping device for forage of the present invention is driven by the main shaft of the engine of the combine harvester through a chain, and the chopping knife shaft 2, the circular cutter head 3a and the movable blade 3c1 are driven to rotate at a high speed through the sprocket 5 in turn, and the rapeseed stalk for forage is rotated at a high speed. After the stalks enter the threshing chamber 1 through the feed port 1c, the high-speed rotating movable blade 3c1 cooperates with the fixed blade 6 to chop the forage rape stalks, and the chopped forage rape stalks pass through the rows evenly distributed on the support rods 8. The material rod 9 is discharged from the discharge port 1b, and the transfer material vehicle collects and transfers the crushed stalks discharged from the discharge port 1b for fresh feeding or as raw material for silage.
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CN205961837U (en) * | 2016-08-23 | 2017-02-22 | 华中农业大学 | A raise with rape stem stalk comminution device for combine |
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Inventor after: Liao Qingxi Inventor after: Wang Hua Inventor after: Lan Zhengyang Inventor after: Jiang Yajun Inventor after: Liao Yitao Inventor after: Ding Youchun Inventor after: Shu Caixia Inventor after: Qin Chuan Inventor after: Wan Xingyu Inventor after: Li Haitong Inventor after: Zhang Zhao Inventor before: Liao Qingxi Inventor before: Wang Hua Inventor before: Lan Zhengyang Inventor before: Ding Youchun Inventor before: Shu Caixia Inventor before: Liao Yitao Inventor before: Jiang Yajun Inventor before: Qin Chuan Inventor before: Wan Xingyu Inventor before: Li Haitong Inventor before: Zhang Zhao |
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