CN106351585A - Hole collapse and shrinkage prevention bidirectional spiral extrusion and expansion drilling tool and construction technology thereof - Google Patents
Hole collapse and shrinkage prevention bidirectional spiral extrusion and expansion drilling tool and construction technology thereof Download PDFInfo
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- CN106351585A CN106351585A CN201610969609.9A CN201610969609A CN106351585A CN 106351585 A CN106351585 A CN 106351585A CN 201610969609 A CN201610969609 A CN 201610969609A CN 106351585 A CN106351585 A CN 106351585A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/44—Bits with helical conveying portion, e.g. screw type bits; Augers with leading portion or with detachable parts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/66—Mould-pipes or other moulds
- E02D5/68—Mould-pipes or other moulds for making bulkheads or elements thereof
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/10—Wear protectors; Centralising devices, e.g. stabilisers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/24—Guiding or centralising devices for drilling rods or pipes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0038—Production methods using an auger, i.e. continuous flight type
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Abstract
本发明公开了一种防塌孔和缩径的双向螺旋挤扩钻具及其施工工艺,钻杆底端连接有双向螺旋挤扩钻头,顶端设有连接件,钻杆外设有钢护筒,钢护筒与钻杆之间通过法兰盘相连接,钻杆外壁上设有对中支架,对钢护筒起稳定支撑作用。本发明技术可行、构造简单、经济实用,利用该种钻具施工螺旋挤土灌注桩,钢护筒随钻头同步下降或提升,能及时对挤扩完成后、浆材压灌前的桩孔侧壁进行刚性护壁,防止塌孔和缩径现象的发生,提高螺旋挤土灌注桩的成桩质量,适用于包括粉砂、软粘土等各种复杂地层。
The invention discloses a two-way helical extruding and expanding drilling tool for anti-collapse holes and diameter reduction and its construction technology. The bottom end of the drill pipe is connected with a two-way helical extruding and expanding drill bit, the top is provided with a connecting piece, and the drill pipe is provided with a steel casing , The steel casing and the drill pipe are connected by a flange, and a centering bracket is provided on the outer wall of the drill pipe to stabilize the steel casing. The invention is technically feasible, simple in structure, economical and practical. Using this kind of drilling tool to construct the spiral squeezed soil grouting pile, the steel casing is lowered or lifted synchronously with the drill bit, and the side of the pile hole after the extrusion and expansion is completed and before the slurry material is pressed and poured can be timely repaired. Rigid retaining walls are used to prevent hole collapse and diameter shrinkage, and improve the pile quality of spiral squeezed soil piles. It is suitable for various complex strata including silt and soft clay.
Description
技术领域technical field
本发明涉及一种应用于桩基工程领域的防塌孔和缩径的双向螺旋挤扩钻具及其施工工艺。The invention relates to a two-way helical extruding and expanding drilling tool for anti-slump holes and diameter reduction used in the field of pile foundation engineering and its construction technology.
背景技术Background technique
在桩基工程领域中,根据成桩对地层的影响一般将桩分为非挤土桩、部分挤土桩以及完全挤土桩三类。由于非挤土桩(如钻孔桩、冲孔桩、CFA桩等)在技术、环保、成本等方面存在诸多问题,桩基工程界一直致力于开发一种承载力高、施工环境污染少、经济效益好的新型挤土型桩。近年来中国京冶工程技术有限公司研发成功了一种完全挤土型螺旋挤土灌注桩,施工时特殊设计的螺旋挤扩钻头/钻具将原有桩孔中的土体挤到桩孔侧壁中而基本不排出地面,改善了桩周土的物理、力学性质,提高了桩基承载力,同时整个施工过程中无污染、无振动、低噪音。目前其代表性专利如下:In the field of pile foundation engineering, according to the influence of pile formation on the stratum, piles are generally divided into three categories: non-squeezed soil piles, partial soil-squeezed piles and fully-soil-squeezed piles. Because there are many problems in technology, environmental protection and cost of non-squeeze piles (such as bored piles, punched piles, CFA piles, etc.), the pile foundation engineering circle has been committed to developing a kind of pile with high bearing capacity, less pollution to the construction environment, A new type of soil-squeezing pile with good economic benefits. In recent years, China Jingye Engineering Technology Co., Ltd. has successfully developed a completely soil-squeezing spiral soil-squeezing cast-in-place pile. During construction, the specially designed spiral extrusion drill bit/drilling tool squeezes the soil in the original pile hole to the side of the pile hole. The wall does not discharge the ground, which improves the physical and mechanical properties of the soil around the pile, and increases the bearing capacity of the pile foundation. At the same time, there is no pollution, no vibration, and low noise during the entire construction process. At present, its representative patents are as follows:
申请号200710063983.3的“双向螺旋挤扩桩施工方法及双向螺旋封闭挤扩钻头”发明专利Application No. 200710063983.3 "Construction method of two-way spiral extruded pile and two-way spiral closed extruded drill bit" invention patent
申请号201010172621.X的“可调式多级螺旋挤扩钻具”发明专利Application No. 201010172621.X "Adjustable Multi-stage Helical Extrusion Expansion Drilling Tool" Invention Patent
申请号201010177548.5的“可调控挤土量的双向螺旋挤扩钻头”发明专利Application No. 201010177548.5 "Bidirectional Helical Squeeze Expansion Drill Bit with Controllable Squeeze Volume" Invention Patent
申请号201020169448.3的“可加长的双向螺旋挤扩钻头”实用新型专利Application No. 201020169448.3 utility model patent for "extendable two-way helical extrusion drill bit"
然而,使用上述钻头/钻具在某些特殊地层,如在粉砂或高含水率软粘土地层中施工时,或者当成桩深度较深时,桩孔挤扩完成后、压灌浆材前的桩孔侧壁易发生塌孔或缩径,造成桩身夹泥、桩底沉渣过厚等问题,降低成桩质量。However, when using the above-mentioned drill bits/drilling tools in some special formations, such as silt or high water content soft clay formations, or when the pile depth is relatively deep, after the pile hole is squeezed and expanded, the pile before the grouting material is pressed The side wall of the hole is prone to hole collapse or diameter shrinkage, which will cause problems such as mud inclusion in the pile body and excessive sediment at the bottom of the pile, which will reduce the quality of the pile.
发明内容Contents of the invention
本发明的目的是克服现有技术的不足,以一种技术可行、构造简单、经济实用的方式提供一种能有效防止螺旋挤土灌注桩施工过程中防塌孔和缩径的双向螺旋挤扩钻具及其施工工艺。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a two-way spiral extrusion and expansion that can effectively prevent the anti-collapse hole and diameter reduction during the construction of the spiral extrusion soil grouting pile in a technically feasible, simple in structure, economical and practical manner. Drilling tools and their construction techniques.
本发明采用的技术方案为:一种防塌孔和缩径的双向螺旋挤扩钻具,包括中空钻杆、双向螺旋挤扩钻头、连接件、钢护筒和对中支架;The technical solution adopted in the present invention is: a bi-directional helical extruded expansion drilling tool for anti-collapse and diameter reduction, including a hollow drill pipe, a bi-directional helical extruded and expanded drill bit, connectors, a steel casing and a centering bracket;
所述中空钻杆的底端连接有双向螺旋挤扩钻头,中空钻杆的顶端设有连接件,中空钻杆的外围设有钢护筒,所述连接件附近中空钻杆的外壁上焊接一圈法兰盘一,所述钢护筒顶端外壁上焊接一圈法兰盘二,所述法兰盘一与法兰盘二相适配,并通过螺栓连接成一个整体;所述中空钻杆的外壁上焊接有若干对中支架,对中支架位于法兰盘一和法兰盘二的下方。The bottom end of the hollow drill pipe is connected with a two-way helical extruding drill bit, the top of the hollow drill pipe is provided with a connecting piece, the periphery of the hollow drill pipe is provided with a steel casing, and the outer wall of the hollow drill pipe near the connecting piece is welded with a A ring of flange 1, a ring of flange 2 is welded on the outer wall of the top of the steel casing, and the flange 1 and flange 2 are matched and connected into a whole by bolts; the hollow drill pipe Several centering brackets are welded on the outer wall of the outer wall, and the centering brackets are located under the first flange and the second flange.
作为优选,所述钢护筒材质采用Q235钢,钢护筒设置的长度为:从中空钻杆外壁法兰盘一延伸至双向螺旋挤扩钻头的顶端;钢护筒的壁厚在5~10mm之间。As a preference, the material of the steel casing is Q235 steel, and the length of the steel casing is: extending from the outer wall flange of the hollow drill pipe to the top of the bidirectional helical extruding drill bit; the wall thickness of the steel casing is 5-10mm between.
作为优选,所述对中支架的外径略小于钢护筒的内径,所述钢护筒的内径等于双向螺旋挤扩钻头的最大外径。Preferably, the outer diameter of the centering bracket is slightly smaller than the inner diameter of the steel casing, and the inner diameter of the steel casing is equal to the maximum outer diameter of the bidirectional helical expansion drill bit.
作为优选,所述钢护筒底端管壁制成刃脚。Preferably, the pipe wall at the bottom end of the steel casing is made into a blade foot.
使用上述钻具实施螺旋挤土灌注桩的施工工艺,包括以下步骤:The construction technology of using the above-mentioned drilling tool to implement the spiral squeezed soil grouting pile includes the following steps:
1)将安装有防塌孔和缩径的双向螺旋挤扩钻具的桩工钻机按照桩孔放线位置就位,准备好混凝土泵和需要的桩材。桩材为混凝土浆材或水泥粉煤灰碎石浆材和钢筋笼。1) Put the piling drilling rig equipped with anti-collapse holes and bi-directional helical extruding and expanding drilling tools with reduced diameters in place according to the setting-out position of the pile holes, and prepare the concrete pump and the required pile materials. The pile material is concrete slurry material or cement fly ash crushed stone slurry material and steel cage.
2)启动桩工钻机施加右旋的扭矩和竖向压力,利用双向螺旋挤扩钻头进行下旋挤扩成孔,此过程中,钢护筒随中空钻头同步下降,并能及时对挤扩完成后的上部桩孔侧壁进行护壁,防止塌孔和缩径,下旋挤扩成孔过程直至钻头达到设计孔深为止。2) Start the piling drilling rig to apply right-handed torque and vertical pressure, and use the two-way helical extrusion drill bit to perform down-rotation extrusion to form holes. During this process, the steel casing descends synchronously with the hollow drill bit, and the extrusion can be completed in time. Finally, the side wall of the upper pile hole is protected to prevent hole collapse and diameter reduction, and the hole is expanded by rotary extrusion until the drill bit reaches the designed hole depth.
3)当第一步下旋挤扩成孔完成后,启动桩工钻机施加右旋方向的扭矩和向上的轴向提拉力,使双向螺旋挤扩钻头向上运动并再次旋转挤扩桩孔,在此过程中,启动注浆泵,经中空钻杆的中空通道向桩孔中压灌浆材,通过浆材压力挤扩,使已完成浆材压灌的桩孔直径符合设计要求,未压灌浆材的桩孔段在钢护筒的护壁下也不会发生塌孔和缩径,第二步上旋挤扩灌浆过程持续到中空钻头被提升至地表。3) After the first step of rotary extrusion and expansion is completed, start the pile drilling rig to apply right-handed torque and upward axial pulling force, so that the two-way helical extrusion and expansion drill bit moves upward and rotates to expand the pile hole again. During this process, start the grouting pump, press the grouting material to the pile hole through the hollow channel of the hollow drill pipe, squeeze and expand the grouting material pressure, so that the diameter of the pile hole that has been grouted and grouted meets the design requirements, and the unpressed grouting material The pile hole section will not collapse and shrink under the retaining wall of the steel casing. In the second step, the rotary extrusion and expansion grouting process continues until the hollow drill bit is lifted to the surface.
4)根据设计要求,按照公知的方法在桩孔浆材中插入准备好的钢筋笼,至此形成了圆柱形的螺旋挤土灌注桩。4) According to the design requirements, according to the known method, insert the prepared reinforcement cage into the grout material of the pile hole, so far the cylindrical spiral squeezed soil grouting pile is formed.
本发明的有益效果:1)通过在钻杆外增设钢护筒,下钻和提钻时钢护筒连同双向螺旋挤扩钻头一起下降和提升,实现了对挤扩完成后、压灌浆材前桩孔壁的刚性护壁功能,防止了粉砂和软粘土地层中塌孔和缩径现象的出现。2)通过在钻杆外壁上增设对中支架,钢护筒套在钻杆上后,对钢护筒有支撑、稳定作用,下钻和提钻时钢护筒不会左右摆动扰动桩孔侧壁土体,且桩孔有着更高的垂直度。3)把钢护筒底端管壁制成尖利的刃脚,钢护筒随钻头下降时可以降低下沉阻力,同时可以切削粘附在桩孔壁上的土块或石块,使桩孔壁更加平整。Beneficial effects of the present invention: 1) By adding a steel casing outside the drill pipe, the steel casing is lowered and lifted together with the two-way helical extrusion and expansion drill bit when the drill is run in and lifted, so that after the extrusion and expansion are completed, before pressing the grouting material, the steel casing is lowered and lifted. The rigid retaining wall function of the pile hole wall prevents hole collapse and diameter shrinkage in silt and soft clay strata. 2) By adding a centering bracket on the outer wall of the drill pipe, the steel casing has a supporting and stabilizing effect on the steel casing after the steel casing is placed on the drill pipe, and the steel casing will not swing left and right to disturb the side of the pile hole during drilling and lifting wall soil, and the pile hole has a higher verticality. 3) The pipe wall at the bottom end of the steel casing is made into a sharp blade foot. When the steel casing descends with the drill bit, the sinking resistance can be reduced, and at the same time, the soil or stones adhering to the wall of the pile hole can be cut to make the pile hole The walls are smoother.
附图说明Description of drawings
图1为本发明一种防塌孔和缩径的双向螺旋挤扩钻具结构示意图;Fig. 1 is a kind of anti-collapse hole of the present invention and the two-way helical extruded expanding drilling tool structure schematic diagram of reducing diameter;
图2为本发明一种防塌孔和缩径的双向螺旋挤扩钻具的钢护筒与钻杆连接示意图;Fig. 2 is a schematic diagram of the connection between the steel casing and the drill rod of a two-way helical extruded and expanded drilling tool for anti-collapse holes and reduced diameters of the present invention;
图3为本发明一种防塌孔和缩径的双向螺旋挤扩钻具的钢护筒底端管壁刃脚示意图。Fig. 3 is a schematic diagram of the steel casing bottom pipe wall edge foot of a bidirectional helical extruded and expanded drilling tool for anti-collapse holes and diameter reduction in the present invention.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1-3所示,一种防塌孔和缩径的双向螺旋挤扩钻具,包括中空钻杆1、双向螺旋挤扩钻头2、连接件3、钢护筒4和对中支架8;As shown in Figure 1-3, a bi-directional helical expansion drilling tool with anti-collapse hole and reduced diameter includes hollow drill pipe 1, bi-directional helical expansion drill bit 2, connector 3, steel casing 4 and centering bracket 8 ;
所述中空钻杆1的底端连接有双向螺旋挤扩钻头2,中空钻杆1的顶端设有连接件3,中空钻杆1的外围设有钢护筒4,所述连接件3附近中空钻杆1的外壁上焊接一圈法兰盘一5,所述钢护筒4顶端外壁上焊接一圈法兰盘二6,所述法兰盘一5与法兰盘二6相适配,并通过螺栓7连接成一个整体;所述中空钻杆1的外壁上焊接有若干对中支架8,对中支架8位于法兰盘一5和法兰盘二6的下方。The bottom end of the hollow drill pipe 1 is connected with a two-way helical extruding drill bit 2, the top of the hollow drill pipe 1 is provided with a connecting piece 3, the periphery of the hollow drill pipe 1 is provided with a steel casing 4, and the vicinity of the connecting piece 3 is hollow. A ring of flange 1 5 is welded on the outer wall of the drill pipe 1, and a ring of flange 2 6 is welded on the outer wall of the top end of the steel casing 4, and the flange 1 5 is matched with the flange 2 6, It is connected as a whole by bolts 7; several centering brackets 8 are welded on the outer wall of the hollow drill pipe 1, and the centering brackets 8 are located under the first flange 5 and the second flange 6.
所述钢护筒4材质采用Q235钢,钢护筒4设置的长度为:从中空钻杆1外壁法兰盘一5延伸至双向螺旋挤扩钻头2的顶端;钢护筒4的壁厚在5~10mm之间。所述对中支架8的外径略小于钢护筒4的内径,所述钢护筒4的内径等于双向螺旋挤扩钻头2的最大外径。所述钢护筒4底端管壁制成刃脚。The material of the steel casing 4 is Q235 steel, and the length of the steel casing 4 is: extending from the outer wall flange-5 of the hollow drill rod 1 to the top of the two-way helical extruding and expanding drill bit 2; the wall thickness of the steel casing 4 is at Between 5 and 10mm. The outer diameter of the centering bracket 8 is slightly smaller than the inner diameter of the steel casing 4 , and the inner diameter of the steel casing 4 is equal to the maximum outer diameter of the two-way helical expansion drill bit 2 . Described steel casing 4 bottom end tube walls are made blade foot.
使用本发明实施螺旋挤土灌注桩的施工工艺,包括以下步骤:Using the present invention to implement the construction technology of spiral squeezed soil grouting pile, comprises the following steps:
1)将安装有防塌孔和缩径的双向螺旋挤扩钻具的桩工钻机按照桩孔放线位置就位,准备好混凝土泵和需要的桩材。桩材为混凝土浆材或水泥粉煤灰碎石浆材和钢筋笼。1) Put the piling drilling rig equipped with anti-collapse holes and bi-directional helical extruding and expanding drilling tools with reduced diameters in place according to the setting-out position of the pile holes, and prepare the concrete pump and the required pile materials. The pile material is concrete slurry material or cement fly ash crushed stone slurry material and steel cage.
2)启动桩工钻机施加右旋的扭矩和竖向压力,利用双向螺旋挤扩钻头进行下旋挤扩成孔,此过程中,钢护筒随中空钻头同步下降,并能及时对挤扩完成后的上部桩孔侧壁进行护壁,防止塌孔和缩径,下旋挤扩成孔过程直至钻头达到设计孔深为止。2) Start the piling drilling rig to apply right-handed torque and vertical pressure, and use the two-way helical extrusion drill bit to perform down-rotation extrusion to form holes. During this process, the steel casing descends synchronously with the hollow drill bit, and the extrusion can be completed in time. Finally, the side wall of the upper pile hole is protected to prevent hole collapse and diameter reduction, and the hole is expanded by rotary extrusion until the drill bit reaches the designed hole depth.
3)当第一步下旋挤扩成孔完成后,启动桩工钻机施加右旋方向的扭矩和向上的轴向提拉力,使双向螺旋挤扩钻头向上运动并再次旋转挤扩桩孔,在此过程中,启动注浆泵,经中空钻杆的中空通道向桩孔中压灌浆材,通过浆材压力挤扩,使已完成浆材压灌的桩孔直径符合设计要求,未压灌浆材的桩孔段在钢护筒的护壁下也不会发生塌孔和缩径,第二步上旋挤扩灌浆过程持续到中空钻头被提升至地表。3) After the first step of rotary extrusion and expansion is completed, start the pile drilling rig to apply right-handed torque and upward axial pulling force, so that the two-way helical extrusion and expansion drill bit moves upward and rotates to expand the pile hole again. During this process, start the grouting pump, press the grouting material to the pile hole through the hollow channel of the hollow drill pipe, squeeze and expand the grouting material pressure, so that the diameter of the pile hole that has been grouted and grouted meets the design requirements, and the unpressed grouting material The pile hole section will not collapse and shrink under the retaining wall of the steel casing. In the second step, the rotary extrusion and expansion grouting process continues until the hollow drill bit is lifted to the surface.
4)根据设计要求,按照公知的方法在桩孔浆材中插入准备好的钢筋笼,至此形成了圆柱形的螺旋挤土灌注桩。4) According to the design requirements, according to the known method, insert the prepared reinforcement cage into the grout material of the pile hole, so far the cylindrical spiral squeezed soil grouting pile is formed.
应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.
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| CN108360978A (en) * | 2018-02-08 | 2018-08-03 | 中国京冶工程技术有限公司 | A kind of short spiral extrusion soil filling pile combined type construction method and assembly type drilling tool |
| CN110984850A (en) * | 2019-12-23 | 2020-04-10 | 周振珊 | Surrounding type compacted synchronous drilling equipment special for mine |
| CN112196493A (en) * | 2020-09-14 | 2021-01-08 | 中国电建市政建设集团有限公司 | Improved well completion process method suitable for water-saturated thick-layer fine sand layer |
| CN113089652A (en) * | 2021-02-23 | 2021-07-09 | 中铁十九局集团第三工程有限公司 | Occlusive pile construction method and reinforced structure |
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| CN115341544A (en) * | 2022-08-31 | 2022-11-15 | 湖北固邦岩创科技有限公司 | Detachable spiral press-in piece, tubular pile torsion press-in device and construction method |
| CN116291217A (en) * | 2023-04-19 | 2023-06-23 | 中国十七冶集团有限公司 | A construction method for light well point dewatering and hole formation in quicksand formation |
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