CN106351049B - An easy-to-clean graded pulping equipment for papermaking - Google Patents
An easy-to-clean graded pulping equipment for papermaking Download PDFInfo
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- CN106351049B CN106351049B CN201611018890.4A CN201611018890A CN106351049B CN 106351049 B CN106351049 B CN 106351049B CN 201611018890 A CN201611018890 A CN 201611018890A CN 106351049 B CN106351049 B CN 106351049B
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- pulping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/32—Defibrating by other means of waste paper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/345—Pulpers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
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Abstract
Description
技术领域technical field
本发明涉及一种造纸业处理设备,具体是一种便于清洗的造纸用分级碎浆设备。The invention relates to a processing equipment in the papermaking industry, in particular to a graded pulping equipment for papermaking which is easy to clean.
背景技术Background technique
碎浆机是再生纸的制浆过程中的一个重要设备,主要用于碎解浆板、废旧书本、废旧纸箱等。现有一种碎浆机,其在碎浆过程中,浆料被刀片甩出会粘附在碎浆机筒内壁上,使得废渣不能被及时清理,还需要人工进行清理,降低了碎浆机的工作效率,且一个碎浆刀片的粉碎效果不好,工作效率又被降低。The pulper is an important equipment in the pulping process of recycled paper, mainly used for crushing pulp boards, waste books, waste cartons, etc. There is an existing pulper, in which during the pulping process, the pulp is thrown out by the blade and will adhere to the inner wall of the pulper barrel, so that the waste residue cannot be cleaned up in time, and it needs to be cleaned manually, which reduces the cost of the pulper. work efficiency, and the crushing effect of a pulper blade is not good, and work efficiency is reduced again.
发明内容Contents of the invention
本发明的目的在于提供一种便于清洗的造纸用分级碎浆设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide an easy-to-clean graded pulping equipment for papermaking, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种便于清洗的造纸用分级碎浆设备,包括罐体和上盖;所述罐体设置成空心圆柱体,内部通过隔板分隔成打散腔和碎浆腔,顶部开口处设置有上盖;所述隔板上均布有若干落料孔;所述上盖上设置有进料管和清洗与驱动装置;所述进料管设置在上盖左侧;所述清洗与驱动装置设置在上盖中部,且清洗与驱动装置由传动盒、旋转电机和进水管组成;所述传动盒与上盖固定,且传动盒内部设置有第一齿轮和第二齿轮;所述第一齿轮与旋转电机的主轴固定连接;所述旋转电机固定在传动盒上表面;所述第二齿轮与第一齿轮相互啮合,且第二齿轮顶部与进水管活动连接,底部与打散转轴的一端固定连接;所述进水管与传动盒固定连接,且进水管上设置有加压泵;所述打散腔中设置有打散装置;所述打散装置由打散转轴、旋转刀片和定刀片组成;所述打散转轴内部设置有流道,表面均布有若干喷水孔;打散转轴上固定有旋转刀片;所述旋转刀片在打散转轴上设置有两层,每层设置有两片,且两片旋转刀片设置在同一直线上;两层旋转刀片之间设置有定刀片;所述定刀片固定在罐体内壁上;所述碎浆腔中设置有碎浆装置;所述碎浆装置由碎浆电机、碎浆转轴、第一螺旋搅拌带、第二螺旋搅拌带和刮料板组成;所述碎浆电机通过减速器与碎浆装置连接,且碎浆电机和减速器固定在罐体底面;所述碎浆转轴与第一螺旋搅拌带和第二螺旋搅拌带连接;所述第一螺旋搅拌带和第二螺旋搅拌带相互交叉螺旋设置,且第一螺旋搅拌带和第二螺旋搅拌带表面均布有若干碎浆刀;罐体底部侧壁上设置有排料管,底面设置有支架。A graded pulping equipment for papermaking that is easy to clean, including a tank body and an upper cover; the tank body is set as a hollow cylinder, and the interior is divided into a breaking chamber and a pulping chamber by a partition, and an upper cover is arranged at the top opening ; There are a number of blanking holes evenly distributed on the partition; the upper cover is provided with a feeding pipe and a cleaning and driving device; the feeding pipe is arranged on the left side of the upper cover; the cleaning and driving device is arranged on The middle part of the upper cover, and the cleaning and driving device is composed of a transmission box, a rotating motor and a water inlet pipe; the transmission box is fixed to the upper cover, and a first gear and a second gear are arranged inside the transmission box; the first gear and the rotation The main shaft of the motor is fixedly connected; the rotating motor is fixed on the upper surface of the transmission box; the second gear meshes with the first gear, and the top of the second gear is movably connected to the water inlet pipe, and the bottom is fixedly connected to one end of the dispersing shaft; The water inlet pipe is fixedly connected with the transmission box, and a pressurized pump is arranged on the water inlet pipe; a dispersing device is arranged in the dispersing chamber; the dispersing device is composed of a dispersing shaft, a rotating blade and a fixed blade; A flow channel is arranged inside the dispersing shaft, and a number of water spray holes are evenly distributed on the surface; a rotating blade is fixed on the dispersing shaft; the rotating blade is provided with two layers on the dispersing shaft, and each layer is provided with two pieces, and The two rotating blades are arranged on the same straight line; a fixed blade is arranged between the two layers of rotating blades; the fixed blade is fixed on the inner wall of the tank; a pulping device is arranged in the pulping chamber; Composed of a pulping motor, a pulping shaft, a first spiral stirring belt, a second spiral stirring belt and a scraper; the pulping motor is connected to the pulping device through a reducer, and the pulping motor and the reducer are fixed on the tank Bottom surface; the pulping shaft is connected with the first spiral stirring belt and the second spiral stirring belt; the first spiral stirring belt and the second spiral stirring belt are mutually crossed and spirally arranged, and the first spiral stirring belt and the second spiral stirring belt A number of pulping knives are evenly distributed on the surface of the belt; a discharge pipe is arranged on the side wall of the bottom of the tank body, and a bracket is arranged on the bottom surface.
作为本发明进一步的方案:所述上盖通过螺栓和螺母的相互旋合与罐体固定连接,且上盖和罐体均由不锈钢制成。As a further solution of the present invention: the upper cover is fixedly connected with the tank body through mutual screwing of bolts and nuts, and both the upper cover and the tank body are made of stainless steel.
作为本发明进一步的方案:所述刮料板设置成矩形框,顶部与底部和碎浆转轴固定。As a further solution of the present invention: the scraper is arranged as a rectangular frame, and the top and bottom are fixed to the pulping shaft.
作为本发明再进一步的方案:所述支架设置成T型,且支架底部设置有防滑橡胶。As a further solution of the present invention: the bracket is arranged in a T-shape, and the bottom of the bracket is provided with anti-slip rubber.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过旋转刀片和定刀片的相对转动,对大块的纸浆进行打散处理,便于提高下一步的碎浆质量;通过清洗与驱动装置的设置,利用加压泵对进水管引入的清水进行加压,加压后的清水从打散转轴表面均布的喷水孔中喷出,利于提高清洗质量和清洗速度,加快工作效率;通过碎浆电机驱动碎浆转轴旋转,碎浆转轴带动第一螺旋搅拌带和第二螺旋搅拌带旋转,对打散后的纸浆进行搅拌,并通过第一螺旋搅拌带和第二螺旋搅拌带表面均布的碎浆刀对纸浆进行碎浆处理,有利于提高碎浆的质量,提高处理后纸浆的粉碎程度;刮料板的设置,在排料时将黏附在罐体内壁上的浆液刮下,便于完全排料;通过两级处理的方式,保证了浆料的质量。Through the relative rotation of the rotary blade and the fixed blade, the present invention breaks up the large pieces of pulp, which facilitates the improvement of pulping quality in the next step; through the setting of the cleaning and driving device, the clear water introduced by the water inlet pipe is processed by the pressurized pump. Pressurized, the pressurized clean water is sprayed from the spray holes evenly distributed on the surface of the dispersing shaft, which is beneficial to improve the cleaning quality and cleaning speed, and speed up the work efficiency; the pulping shaft is driven by the pulping motor to rotate, and the pulping shaft drives the first The first spiral stirring belt and the second spiral stirring belt rotate to stir the dispersed pulp, and the pulping process is performed on the pulp through the uniformly distributed pulping knives on the surface of the first spiral stirring belt and the second spiral stirring belt, which is beneficial to Improve the quality of the pulp and improve the crushing degree of the treated pulp; the setting of the scraper scrapes off the slurry adhering to the inner wall of the tank during discharge, which is convenient for complete discharge; through the two-stage treatment method, it ensures Quality of slurry.
附图说明Description of drawings
图1为便于清洗的造纸用分级碎浆设备的结构示意图。Figure 1 is a schematic structural view of a paper-making graded pulping equipment that is easy to clean.
图2为便于清洗的造纸用分级碎浆设备中打散装置的结构示意图。Fig. 2 is a structural schematic diagram of a disintegrating device in a graded pulping equipment for papermaking that is easy to clean.
图3为便于清洗的造纸用分级碎浆设备中清洗与驱动装置的结构示意图。Fig. 3 is a structural schematic diagram of a cleaning and driving device in a graded pulping equipment for papermaking that is easy to clean.
图4为便于清洗的造纸用分级碎浆设备中碎浆装置的结构示意图。Fig. 4 is a schematic structural view of a pulping device in a graded pulping device for papermaking that is easy to clean.
图中:1-进料管,2-清洗与驱动装置,3-上盖,4-螺母,5-螺栓,6-打散装置,7-罐体,8-碎浆装置,9-支架,10-排料管,11-碎浆腔,12-双面轴承,13-隔板,14-打散腔,15-旋转刀片,16-落料孔,17-打散转轴,18-定刀片,19-进水管,20-旋转电机,21-传动盒,22-第一齿轮,23-流道,24-喷水孔,25-第二齿轮,26-加压泵,27-刮料框,28-第一螺旋搅拌带,29-碎浆刀,30-减速器,31-碎浆电机,32-第二螺旋搅拌带,33-碎浆转轴。In the figure: 1-feeding pipe, 2-cleaning and driving device, 3-top cover, 4-nut, 5-bolt, 6-breaking device, 7-tank, 8-pulper device, 9-bracket, 10-discharging pipe, 11-pulper chamber, 12-double-sided bearing, 13-baffle, 14-breaking chamber, 15-rotary blade, 16-feeding hole, 17-breaking shaft, 18-fixed blade , 19-water inlet pipe, 20-rotating motor, 21-transmission box, 22-first gear, 23-runner, 24-spray hole, 25-second gear, 26-boosting pump, 27-scraping frame , 28-the first spiral stirring belt, 29-pulper knife, 30-reducer, 31-pulper motor, 32-second spiral stirring belt, 33-pulper shaft.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-4,一种便于清洗的造纸用分级碎浆设备,包括罐体7和上盖3;所述罐体7设置成空心圆柱体,内部通过隔板13分隔成打散腔14和碎浆腔11,顶部开口处设置有上盖3;所述隔板13上均布有若干落料孔16;所述上盖3通过螺栓5和螺母4的相互旋合与罐体7固定连接,且上盖3和罐体7均由不锈钢制成;上盖3上设置有进料管1和清洗与驱动装置2;所述进料管1设置在上盖3左侧,用于加入待处理的物料;所述清洗与驱动装置2设置在上盖3中部,且清洗与驱动装置2由传动盒21、旋转电机20和进水管19组成;所述传动盒21与上盖3固定,且传动盒21内部设置有第一齿轮22和第二齿轮25;所述第一齿轮22与旋转电机20的主轴固定连接;所述旋转电机20固定在传动盒21上表面,用于提供旋转动力;所述第二齿轮25与第一齿轮22相互啮合,且第二齿轮25顶部与进水管19活动连接,底部与打散转轴17的一端固定连接;所述进水管19与传动盒21固定连接,且进水管19上设置有加压泵26;所述打散腔14中设置有打散装置6;所述打散装置6由打散转轴17、旋转刀片15和定刀片18组成;所述打散转轴17内部设置有流道23,表面均布有若干喷水孔24;打散转轴17上固定有旋转刀片15;所述旋转刀片15在打散转轴17上设置有两层,每层设置有两片,且两片旋转刀片15设置在同一直线上;两层旋转刀片15之间设置有定刀片18;所述定刀片18固定在罐体7内壁上;通过旋转刀片15和定刀片18的相对转动,对大块的纸浆进行打散处理,便于提高下一步的碎浆质量;通过清洗与驱动装置2的设置,利用加压泵26对进水管19引入的清水进行加压,加压后的清水从打散转轴17表面均布的喷水孔24中喷出,利于提高清洗质量和清洗速度,加快工作效率;所述碎浆腔11中设置有碎浆装置8;所述碎浆装置8由碎浆电机31、碎浆转轴33、第一螺旋搅拌带28、第二螺旋搅拌带32和刮料板27组成;所述碎浆电机31通过减速器30与碎浆装置33连接,且碎浆电机31和减速器30固定在罐体7底面;所述碎浆转轴33与第一螺旋搅拌带28和第二螺旋搅拌带32连接;所述第一螺旋搅拌带28和第二螺旋搅拌带32相互交叉螺旋设置,且第一螺旋搅拌带28和第二螺旋搅拌带32表面均布有若干碎浆刀29;所述刮料板27设置成矩形框,顶部与底部和碎浆转轴33固定;通过碎浆电机31驱动碎浆转轴33旋转,碎浆转轴33带动第一螺旋搅拌带28和第二螺旋搅拌带32旋转,对打散后的纸浆进行搅拌,并通过第一螺旋搅拌带28和第二螺旋搅拌带32表面均布的碎浆刀29对纸浆进行碎浆处理,有利于提高碎浆的质量,提高处理后纸浆的粉碎程度;刮料板27的设置,在排料时将黏附在罐体7内壁上的浆液刮下,便于完全排料;罐体7底部侧壁上设置有排料管,底面设置有支架9;所述支架9设置成T型,且支架9底部设置有防滑橡胶。Please refer to Figures 1-4, a paper-making graded pulping equipment that is easy to clean, including a tank body 7 and an upper cover 3; And the pulp chamber 11, the top opening is provided with an upper cover 3; a number of blanking holes 16 are evenly distributed on the partition plate 13; the upper cover 3 is fixed to the tank body 7 by the mutual rotation of the bolt 5 and the nut 4 connected, and the upper cover 3 and the tank body 7 are made of stainless steel; the upper cover 3 is provided with a feed pipe 1 and a cleaning and driving device 2; the feed pipe 1 is arranged on the left side of the upper cover 3 for adding The material to be processed; the cleaning and driving device 2 is arranged in the middle of the upper cover 3, and the cleaning and driving device 2 is composed of a transmission box 21, a rotating motor 20 and a water inlet pipe 19; the transmission box 21 is fixed to the upper cover 3, And the transmission box 21 is provided with a first gear 22 and a second gear 25 inside; the first gear 22 is fixedly connected with the main shaft of the rotary motor 20; the rotary motor 20 is fixed on the upper surface of the transmission box 21 for providing rotational power The second gear 25 is meshed with the first gear 22, and the top of the second gear 25 is movably connected with the water inlet pipe 19, and the bottom is fixedly connected with one end of the dispersing rotating shaft 17; the water inlet pipe 19 is fixedly connected with the transmission box 21 , and a booster pump 26 is provided on the water inlet pipe 19; a dispersing device 6 is provided in the dispersing chamber 14; the dispersing device 6 is composed of a dispersing rotating shaft 17, a rotary blade 15 and a fixed blade 18; The inside of the rotating shaft 17 is provided with a runner 23, and the surface is evenly distributed with some spray holes 24; the rotating shaft 17 is fixed with a rotary blade 15; the rotating blade 15 is provided with two layers on the rotating shaft 17, each There are two pieces, and the two rotating blades 15 are arranged on the same straight line; a fixed blade 18 is arranged between the two layers of rotating blades 15; the fixed blade 18 is fixed on the inner wall of the tank body 7; The relative rotation of 18 breaks up the large pieces of pulp, which is convenient to improve the pulping quality in the next step; through the setting of the cleaning and driving device 2, the clear water introduced by the water inlet pipe 19 is pressurized by the booster pump 26, and the pressure is increased. The clear water after pressing is ejected from the water spray holes 24 evenly distributed on the surface of the rotating shaft 17, which is beneficial to improving the cleaning quality and cleaning speed, and speeding up the work efficiency; the crushing chamber 11 is provided with a pulping device 8; The pulping device 8 is composed of a pulping motor 31, a pulping shaft 33, a first spiral stirring belt 28, a second spiral stirring belt 32 and a scraper 27; the pulping motor 31 is connected with the pulping device 33 through a reducer 30 , and the pulping motor 31 and the reducer 30 are fixed on the bottom surface of the tank body 7; the pulping shaft 33 is connected with the first spiral stirring belt 28 and the second spiral stirring belt 32; the first spiral stirring belt 28 and the second The helical stirring belts 32 are arranged in a cross-helical manner, and the surfaces of the first helical agitating belt 28 and the second helical agitating belt 32 are evenly distributed with a number of pulping knives 29; The rotating shaft 33 is fixed; the pulping rotating shaft 33 is driven to rotate by the pulping motor 31, and the pulping rotating shaft 33 drives the first A helical stirring belt 28 and a second helical agitating belt 32 rotate to stir the pulp after breaking up, and the pulp is crushed by the pulping knives 29 evenly distributed on the surface of the first helical agitating belt 28 and the second helical agitating belt 32 Pulp treatment is conducive to improving the quality of the pulp and improving the crushing degree of the treated pulp; the setting of the scraper plate 27 scrapes off the slurry adhering to the inner wall of the tank body 7 during discharge, which is convenient for complete discharge; the tank body 7. A discharge pipe is arranged on the side wall of the bottom, and a bracket 9 is arranged on the bottom surface;
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
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Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711350248.0A CN108043796B (en) | 2016-11-19 | 2016-11-19 | An easy-to-clean classification and pulping equipment for papermaking |
| CN201611018890.4A CN106351049B (en) | 2016-11-19 | 2016-11-19 | An easy-to-clean graded pulping equipment for papermaking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611018890.4A CN106351049B (en) | 2016-11-19 | 2016-11-19 | An easy-to-clean graded pulping equipment for papermaking |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711350248.0A Division CN108043796B (en) | 2016-11-19 | 2016-11-19 | An easy-to-clean classification and pulping equipment for papermaking |
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| Publication Number | Publication Date |
|---|---|
| CN106351049A CN106351049A (en) | 2017-01-25 |
| CN106351049B true CN106351049B (en) | 2018-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611018890.4A Active CN106351049B (en) | 2016-11-19 | 2016-11-19 | An easy-to-clean graded pulping equipment for papermaking |
| CN201711350248.0A Active CN108043796B (en) | 2016-11-19 | 2016-11-19 | An easy-to-clean classification and pulping equipment for papermaking |
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| EP4516991A1 (en) * | 2023-08-31 | 2025-03-05 | Seiko Epson Corporation | Crushed piece supply device and fiber structure manufacturing apparatus |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108043796A (en) | 2018-05-18 |
| CN106351049A (en) | 2017-01-25 |
| CN108043796B (en) | 2020-12-15 |
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