A kind of shaftless octagonal rolling cage assembly of de-oiling receipts oil screen bits
Technical field
The present invention relates to a kind of de-oilings to receive the shaftless octagonal rolling cage assembly of oil screen bits.
Background technique
Fastener or handware in the process of production and processing, need to lead to preceding road technique into the oil of its surface attachment and bits slag
Remove it is clean, or before plating, before heat treatment, before blasting treatment to its surface de-oiling and screening slag, it is right after heat treatment
Its surface de-oiling slagging-off, and fastener or handware are mostly polymorphic structure, cause the removing of its surface and oil contaminant more troublesome.Mesh
Preceding master's de-oiling mode to be used is that " centrifugal " gets rid of oil process, " net belt type " drags oil process, " chemical solvent " de-oiling method, " ultrasonic wave "
De-oiling method.Wherein, the defect of " centrifugal " de-oiling method are as follows: de-oiling is not thorough (the especially blind place position of product), causes in product
Outer there are more retention attaching oils, especially generate in winter more;The defect of " net belt type " de-oiling method are as follows: degreasing process produces
Product, which do not stir, causes de-oiling to be not thorough (especially to the blind place position of product and by gear product);The defect of " chemical solvent " de-oiling method
Are as follows: grease cannot be collected, and water loss is big and generates serious sewage, and the consumption object added in degreasing process makes cost into one
Step increases;The defect of " ultrasonic wave " de-oiling method are as follows: grease cannot be collected, and water consumption is big and generates serious sewage, cannot continuously transport
Make (easy to cross cause thermal damage electric appliance, electricity consumption is big).Therefore, the removing fastener or handware surface grease of a kind of high-efficiency environment friendly are needed
Problem above is solved with the device of dirt.
Summary of the invention
In order to compensate for the shortcomings of the prior art, the present invention provides a kind of designs rationally, effectively removes surface of material grease
It is separated from sewage with dirt and by grease and dirt, the shaftless octagonal rolling cage assembly of the de-oiling of high-efficiency environment friendly receipts oil screen bits,
Solve problems of the prior art.
The present invention is achieved through the following technical solutions:
A kind of shaftless octagonal rolling cage assembly of de-oiling receipts oil screen bits, including de-oiling mechanism and and set on the one of de-oiling mechanism side
Greasy dirt collecting mechanism, the de-oiling mechanism include the water tank of open-top setting, and a braced frame is equipped in water tank, is being propped up
The top of support frame frame is equipped with a rolling cage assembly being arranged diagonally downward to material conveying direction, is equipped on the inside of rolling cage assembly
Circulating water flushing mechanism is equipped with the rolling cage driving mechanism of a driving rolling cage assembly rotation in the top side of water tank.
The rolling cage assembly includes a columnar octagonal rolling cage, is equipped with spiral baffle on the inner sidewall of octagonal rolling cage,
The both ends of the octagonal rolling cage pass through a rotational support mechanism supports in the top both ends of braced frame, the octagonal rolling cage respectively
For split-type design, it is welded by two seperated rolling cages, the baffle screw pitch and the ratio of baffle height of the spiral baffle are
3:2.
The greasy dirt collecting mechanism includes the greasy dirt collecting box set on water tank side, and dirt is equipped in greasy dirt collecting box
One end of interrupter and Grease Collection mechanism, the greasy dirt collecting box is interconnected by a sewage inlet port and water tank,
The other end of greasy dirt collecting box is equipped with a treated water outlet;The circulating water flushing mechanism include through octagonal rolling cage feed end and
The high-pressure water pipe of discharge end setting, is uniformly provided with porous injector head in high-pressure water pipe, and the high-pressure water pipe is set to octagonal rolling cage
Inside upper part and both ends pass through the top both ends that water pipe support frame is set up in braced frame respectively;The treated water outlet passes through
Pipeline is interconnected after booster pump with the water inlet end of high-pressure water pipe, and one is equipped in greasy dirt collecting box and is connected with external water source
Water level automatic replenishing valve.
A feedboard, lower one end are equipped with equipped with a reclaiming plate in illiciumverum rolling higher one end of cage, are led on reclaiming plate
Axes of rotation skew is crossed equipped with a commutation fork shift, a heating water tank is equipped in the side of greasy dirt collecting mechanism, is equipped in heating water tank
One heating tube.
It is equipped with a water-spilling mechanism in the other side of water tank, the water-spilling mechanism includes the spilling water of abutting water tank side wall setting
Case is equipped with a spilling water notch on the water tank side wall close to overflow tank, exports in the bottom of overflow tank equipped with a spilling water.
A board chain hoisting machine is equipped in water tank, water tank is stretched out in the outlet end of board chain hoisting machine.
The rotational support mechanism includes two roller disks being sheathed on the outside of octagonal rolling cage both ends, in corresponding octagonal rolling cage two
Two sides are respectively equipped with a roller mount at the top of the braced frame at end, and an idler wheel, the roller disk rotation branch are equipped in roller mount
It supports on idler wheel.
The dirt interrupter include be sequentially arranged in along water flow direction of travel level-one dirt on the inside of greasy dirt collecting box every
It disembarks structure and second level dirt interrupter, the level-one dirt interrupter includes being vertically arranged perpendicular to water flow direction of travel
Several the first dirt baffles are equipped with one second dirt baffle, first dirt between two first adjacent dirt baffles
The left and right sides of baffle and bottom margin collect box inner wall with greasy dirt and are connected, and the first dirt baffle top is received lower than greasy dirt
The setting of header side wall top, the second dirt baffle top are higher than the first dirt baffle top, the second dirt baffle bottom end lower than the
The setting of one dirt baffle top, the second level dirt interrupter includes several being vertically arranged perpendicular to water flow direction of travel
Third dirt baffle is equipped with one the 4th dirt baffle between two adjacent third dirt baffles, the third dirt baffle
Lower part is respectively equipped with dirt baffle water stream channel, and the top of the 4th dirt baffle is higher than dirt baffle water stream channel.
The Grease Collection mechanism includes the receipts oil roller that several are set at the top of greasy dirt collecting box, in the oily roller of each receipts
Side be equipped with a Grease Collection bucket, equipped with one to Grease Collection bucket between each Grease Collection bucket and the oily roller of corresponding receipts
The oil scraping plate that direction is arranged diagonally downward, one end of the oil scraping plate are fixed on Grease Collection bucket, and the other end is rolled against oil is received
The upper surface of cylinder, each roll shaft for receiving oily roller pass through a transmission belt and are connected with the output shaft of a drum drive motor.
The rolling cage driving mechanism includes the toothed disc for being sheathed on outside in the middle part of octagonal rolling cage, the toothed disc and both ends
Roller disk be connected by several pull rods along octagonal rolling cage even circumferential distribution, pass through pinion stand at the top of braced frame
One transmission gear being meshed with toothed disc is installed, the transmission gear is connected by a gear shaft with a gear wheel, the tooth
The output shaft for the rolling cage driving motor that wheel is set at the top of braced frame by chain with one is connected.
The beneficial effects of the present invention are: the shaftless octagonal rolling cage assembly of oil screen bits is received in the de-oiling, make the material entered in rolling cage
Between generate rolling rubbing, and under the impact of high pressure water, after being detached from dirt and grease from material, then pass through dirt isolation
Mechanism and Grease Collection mechanism separate dirt and grease from sewage, reuse after making sewage purification, reach and are saving
The purpose of material is cleaned under water, environmental protection condition.Secondly, the shaftless octagonal rolling cage assembly of oil screen bits is received in the de-oiling, de-oiling, furfur slag are same
Shi Jinhang, to the effective de-oiling of surface of material and blind area, de-oiling rate can reach 95% or more, and heating water temperature injection may be selected,
Soil removal rate is further increased, the water level in greasy dirt collecting box automatically controls and overflow, clean and tidy safety.Again, which receives
The shaftless octagonal rolling cage assembly of oil screen bits, collects grease using physical method, does not use chemical reagent, the oil of grease is constant.
The shaftless octagonal rolling cage assembly of oil screen bits is received in the de-oiling, is suitable for fastener and handware because of preceding road technique attaching oil
De-oiling and screening slag, plating before de-oiling and screening slag, heat treatment before de-oiling and screening slag and heat treatment after de-oiling remove the gred, tightly
De-oiling before firmware and handware blasting treatment.
Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the overlooking structure diagram of Fig. 1;
Fig. 3 is the left view structural representation of Fig. 1;
Fig. 4 is the schematic perspective view of Fig. 1;
Fig. 5 is the structural schematic diagram of water tank, greasy dirt collecting box and heating water tank part in the present invention;
Fig. 6 is the structural schematic diagram of octagonal rolling cage part in the present invention;
Fig. 7 is the structural schematic diagram of middle gear disk and transmission gear part of the present invention.
In figure: 1, water tank, 2, braced frame, 3, octagonal rolling cage, 4, spiral baffle, 5, greasy dirt collecting box, 6, sewage entrance
Mouthful, 7, treated water outlet, 8, high-pressure water pipe, 9, porous injector head, 10, water pipe support frame, 11, booster pump, 12, water level mends automatically
To valve, 13, heating water tank, 14, heating tube, 15, overflow tank, 16, spilling water notch, 17, spilling water outlet, 18, board chain hoisting machine,
19, roller disk, 20, roller mount, 21, idler wheel, the 22, first dirt baffle, the 23, second dirt baffle, 24, third dirt baffle,
25, the 4th dirt baffle, 26, dirt baffle water stream channel, 27, the oily roller of receipts, 28, Grease Collection bucket, 29, oil scraping plate, 30, rolling
Cylinder driving motor, 31, toothed disc, 32, pull rod, 33, transmission gear, 34, gear wheel, 35, rolling cage driving motor, 36, feedboard,
37, reclaiming plate, 38, commutation fork shift, 39, pinion stand, 40, gear shaft.
Specific embodiment
In order to clarify the technical characteristics of the invention, below by specific embodiment, and its attached drawing is combined, to this hair
It is bright to be described in detail.
As shown in Fig. 1-Fig. 7, which receives the shaftless octagonal rolling cage assembly of oil screen bits, including de-oiling mechanism and and sets
A greasy dirt collecting mechanism in de-oiling mechanism side, the de-oiling mechanism includes the water tank 1 of open-top setting, in water tank 1
It is inside equipped with a braced frame 2, is equipped with a rolling cage combination being arranged diagonally downward to material conveying direction at the top of braced frame 2
Body is equipped with circulating water flushing mechanism on the inside of rolling cage assembly, is equipped with a driving rolling cage assembly in the top side of water tank 1 and turns
Dynamic rolling cage driving mechanism.
The rolling cage assembly includes a columnar octagonal rolling cage 3, is equipped with spiral baffle on the inner sidewall of octagonal rolling cage 3
4, the both ends of the octagonal rolling cage pass through a rotational support mechanism supports in the top both ends of braced frame, the octagonal rolling respectively
Cage 3 is split-type design, is welded by two seperated rolling cages, the baffle screw pitch and baffle height ratio of the spiral baffle 4
For 3:2.Baffle screw pitch is advisable with baffle height ratio with 3:2, with product size variation in direct ratio, should be considered simultaneously in practice
The outer diameter and length dimension of illiciumverum rolling cage, to reach the rate of output of needs.
The greasy dirt collecting mechanism includes the greasy dirt collecting box 5 set on 1 side of water tank, is equipped in greasy dirt collecting box 5
One end of dirt interrupter and Grease Collection mechanism, the greasy dirt collecting box 5 is mutually interconnected by a sewage inlet port 6 with water tank
It is logical, a treated water outlet 7 is equipped in the other end of greasy dirt collecting box 5;The circulating water flushing mechanism includes through octagonal rolling cage 3
The high-pressure water pipe 8 of feed end and discharge end setting, is uniformly provided with porous injector head 9, the high-pressure water pipe 8 in high-pressure water pipe 8
Set on the octagonal inside upper part for rolling cage 3 and both ends pass through the top both ends that water pipe support frame frame 10 is set to braced frame 2 respectively;Institute
It states treated water outlet 7 and is interconnected after booster pump 11 with the water inlet end of high-pressure water pipe 8 by pipeline, in greasy dirt collecting box 5
The water level automatic replenishing valve 12 being connected equipped with one with external water source.
It is equipped with a heating water tank 13 in the side of greasy dirt collecting mechanism, a heating tube 14 is equipped in heating water tank 13.
It is equipped with a water-spilling mechanism in the other side of water tank 1, the water-spilling mechanism includes overflowing for 1 side wall of abutting water tank setting
Water tank 15 is equipped with a spilling water notch 16 on 1 side wall of water tank close to overflow tank 15, is equipped with a spilling water in the bottom of overflow tank 15
Outlet 17.When the water level in water tank 1 is higher, can from spilling water notch 16 flow into overflow tank 15 in, not will cause a large amount of water from
Four side walls of water tank 1 overflow outward, cause pollution in wide area ground.
Illiciumverum rolling higher one end of cage 3 is equipped with a feedboard 36, lower one end is equipped with a reclaiming plate 37, in reclaiming plate
A commutation fork shift 38 is equipped with by axes of rotation skew on 37, is equipped with a board chain hoisting machine 18, the outlet of board chain hoisting machine 18 in water tank 1
Water tank 1 is stretched out at end.In use, tube for feed is placed in the lower section two sides in reclaiming plate 37 respectively, material is adjusted by commutation fork shift 38
It discharges from the side of reclaiming plate 37, after the tube for feed of the side fills material, commutation fork shift 38 is allocated to the other side, makes material
It is fallen into tube for feed from the other side of reclaiming plate 37, it is not necessary to machine is shut down, it is time saving and energy saving.
The rotational support mechanism includes two roller disks 19 being sheathed on the outside of octagonal rolling 3 both ends of cage, in corresponding octagonal rolling
The 2 top two sides of braced frame at 3 both ends of cage are respectively equipped with a roller mount 20, and an idler wheel 21 is equipped in roller mount 20, described
19 rotational support of roller disk is on idler wheel 21.
The dirt interrupter include be sequentially arranged in along water flow direction of travel the level-one dirt of the inside of greasy dirt collecting box 5 every
It disembarks structure and second level dirt interrupter, the level-one dirt interrupter includes being vertically arranged perpendicular to water flow direction of travel
Several the first dirt baffles 22, are equipped with one second dirt baffle 23 between two first adjacent dirt baffles 22, and described the
The left and right sides of one dirt baffle 22 and bottom margin are connected with 5 inner sidewall of greasy dirt collecting box, and the first dirt baffle 22 pushes up
End is arranged lower than 5 side wall top of greasy dirt collecting box, and 23 top of the second dirt baffle is higher than 22 top of the first dirt baffle, the second dirt
23 bottom end of object baffle is arranged lower than 22 top of the first dirt baffle, and the second level dirt interrupter includes advancing perpendicular to water flow
Several third dirt baffles 24 that direction is vertically arranged are equipped with one the 4th dirt between two adjacent third dirt baffles 24
The lower part of baffle 25, the third dirt baffle 24 is respectively equipped with dirt baffle water stream channel 26, the top of the 4th dirt baffle 25
End is higher than dirt baffle water stream channel 26.
The Grease Collection mechanism includes the receipts oil roller 27 that several are set to 5 top of greasy dirt collecting box, in each receipts oil
The side of roller 27 is equipped with a Grease Collection bucket 28, is equipped with one between each Grease Collection bucket 28 and the oily roller 27 of corresponding receipts
Grease Collection bucket 28 is fixed in the oil scraping plate 29 being arranged diagonally downward to 28 direction of Grease Collection bucket, one end of the oil scraping plate 29
On, the other end is against the upper surface for receiving oily roller 27, and each roll shaft for receiving oily roller 27 passes through a transmission belt and a roller drives
The output shaft of dynamic motor 30 is connected.
The rolling cage driving mechanism includes the toothed disc 31 for being sheathed on octagonal 3 middle part outside of rolling cage, the toothed disc 31
It is connected with the roller disk 19 at both ends by several pull rods 32 along octagonal rolling 3 even circumferential of cage distribution, on the top of braced frame 2
Portion is equipped with a transmission gear 33 being meshed with toothed disc 31 by pinion stand 39, and the transmission gear 32 passes through a gear shaft
40 are connected with a gear wheel 34, and the gear wheel 33 is set to the defeated of the rolling cage driving motor 35 at the top of braced frame 2 by chain with one
Shaft is connected.
In use, material is delivered into octagonal rolling cage 3 by feedboard 36, after rolling cage driving motor 35 starts, band
Dynamic octagonal rolling cage 3 rotates, the just rubbing of constantly rolling with the rotation of octagonal rolling cage 3 of such material, and porous in high-pressure water pipe 8
Under the impact for the high pressure water that injector head 9 ejects, it is detached from the grease carried on material and dirt from material.Material is cleaning
While, in the case where the rotation of octagonal rolling 3 inside spin baffle 4 of cage drives, it is transported to discharge end from the feed end of octagonal rolling cage 3,
It is exported from reclaiming plate 37.
The sewage for carrying grease and dirt enters in water tank 1, enters greasy dirt collecting box from the sewage inlet port 6 on water tank 1
5, in greasy dirt collecting box 5, sewage successively passes through dirt interrupter and Grease Collection mechanism, by sewage suspended matter and
Oil stain removing is clean, re-uses sewage purification, specific steps are as follows:
The grease of sewage surface is adhered to the surface for receiving oily roller 27, by Grease Collection while receiving oily roller 27 and rotating
Oil scraping plate 29 on bucket 28 is hung lower and is collected;Moreover, sewage is when by level-one dirt interrupter, sewage is successively from outside
First dirt baffle, 22 top, the bottom of the second dirt baffle 23, inside the top of the first dirt baffle 22 flow to second level backward
Dirt interrupter.Into after second level dirt interrupter, successively from the dirt baffle water stream channel on third dirt baffle 24
25, the top of the 4th dirt baffle 26, flow to warm water backward in the dirt baffle water stream channel 25 on third dirt baffle 24
In case 13, after the heating tube 14 in heated water tank 13 heats, the cleaning of a new round is carried out through being pumped by high-pressure water pipe 8.
Sewage swims in the dirt on surface by the second dirt baffle 23 after level-one dirt interrupter and second level dirt interrupter
It is blocked with third dirt baffle 24, clean water is kept off from the dirt on 22 top level-one third dirt baffle 24 of the first dirt baffle
The continuous forward fold force feed of plate water stream channel 25 realizes the separation of floating material and water flow.
Place is not described in detail by the present invention, is the well-known technique of those skilled in the art of the present technique.Finally, it is stated that the above reality
It applies example to be only used to illustrate the technical scheme of the present invention and not to limit it, although having carried out specifically the present invention referring to preferred embodiment
It is bright, those skilled in the art should understand that, can with modification or equivalent replacement of the technical solution of the present invention are made, and
The objective and range for not departing from technical solution of the present invention, are intended to be within the scope of the claims of the invention.