Construction elevator safety intelligence control system
Technical Field
The invention belongs to the technical field of management, and particularly relates to a safety intelligent control system for a construction elevator.
Background
The management technology is a generic term of a management method and a management means. Management problems exist for any social activity, and the complexity of the social activity determines the generality and adaptability of the management technology. With the rapid development of the internet technology, the management technology is also greatly improved.
Along with the improvement of the mechanization degree of the construction site, the use of the construction elevator of the construction site is more and more popular. However, because the construction site management is extensive, and the general culture level of workers in the construction site is not high, the safety awareness is not strong, so that the safety accidents in the construction site are endless, and serious economic losses are caused to enterprises and families.
In addition, construction elevators on a plurality of construction sites are leased, the maintenance conditions of the elevators are poor, and various potential safety hazards, such as broken falling protectors, fault limiters and the like, exist in the installation of some elevators. These problems are difficult to detect at ordinary times, but once they are expressed, they are often a big accident of machine destruction and human death.
Moreover, construction periods of construction sites are often tense, and in order to accelerate project progress, the limitation on the use of the elevator can be released by part of construction units, so that the phenomena of excessive personnel, overload and non-professional operation of the elevator can be easily caused.
The safety of the building is threatened, and meanwhile, the personal safety of other people on the construction site is also harmed.
It can be known that the safety and intelligence of construction elevators have become bottlenecks that restrict the safe construction of construction sites.
At present, the problems existing in the use of the construction elevator are summarized according to the actual use condition of the construction elevator on the construction site as follows:
1. the construction elevator is not strong in use management force, and violation phenomena such as overload, mixed loading of people and goods and the like occur.
2. The construction elevator is mostly leased equipment, and the operating mode is relatively poor, and a lot of elevator maintenance is not timely enough, and partial mechanical part and electronic parts damage seriously, have great potential safety hazard.
3. The intelligent degree of the construction elevator is not high, the self-checking capability of the equipment is poor, and in addition, the elevator is not checked and maintained by professional personnel on a construction site, so that the hidden trouble of the elevator in the use process cannot be discovered and solved in time.
Therefore, the problems can be effectively solved only by establishing a safety intelligent control system of the construction hoist and improving the intelligent level of the construction hoist.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, the present invention provides a safety intelligent control system for a construction elevator, which is used for solving many problems existing in the use process of the existing construction elevator.
In order to achieve the above objects and other related objects, the present invention provides a construction elevator safety intelligent control system, which includes an information acquisition display system, an operating system, a communication system, an execution system, and a data storage system; wherein,
the information acquisition and display system is based on a single chip microcomputer and/or a PLC and acquires and displays information required by the safety intelligent control system of the construction elevator through a sensor and/or a monitor;
the communication system is used for data transmission among the information acquisition and display system, the operating system, the execution system and the data storage system;
the data storage system is used for storing basic information, real-time running state information, driver information and maintenance records of the construction elevator;
the operating system is used for receiving the information acquired by the information acquisition and display system, and controlling the execution system to complete control actions or controlling the information acquisition and display system to display the information after internal judgment processing of the system;
and the execution system is used for executing the control command to complete the control action.
Preferably, the information acquisition display system comprises an information acquisition display unit and a communication network; the information acquisition unit comprises standard festival information acquisition equipment, cargo weight acquisition equipment, number acquisition equipment, speed reducer work information acquisition equipment, weather information acquisition equipment and display equipment; the standard knot information acquisition equipment is used for acquiring the inclination angle information of the standard knot of the elevator; the cargo weight acquisition equipment is used for acquiring the weight of the lifting cargo of the lifting cage of the elevator; the number collecting equipment is used for collecting the number of people lifted in the lifting cage of the elevator; the speed reducer working information acquisition equipment is used for acquiring voltage and current information of the running of the speed reducer so as to judge the running state of the speed reducer; the weather information acquisition equipment is used for acquiring wind speed, rain and snow and PM2.5 information data of the day; the display equipment is used for displaying the current operation condition of the elevator, and comprises driver information, the operation condition of a speed reducer, the weight of goods in the cage, the number of people in the cage and current weather information; the communication network is a part of the communication system and is used for transmitting the information acquired by the information acquisition and display unit to the operating system.
Preferably, the standard knot information acquisition equipment is distributed on a standard knot at the topmost end of the elevator equipment, and acquires attitude angle data of the standard knot to calculate inclination angle information of the elevator standard knot; in order to ensure the accuracy of the data, the data is subjected to a filtering algorithm and a fault-tolerant algorithm to remove error data, and the data can be in a uniform format: and uploading the collection time + the inclination angle data + the check value to the control system.
Preferably, the filtering algorithm is a self-adaptive filtering algorithm, the self-adaptive filtering algorithm can establish an attitude model of the construction hoist according to attitude information acquired by the standard section information acquisition equipment, and correct attitude angle information data acquired by the information acquisition and display system in real time, and meanwhile, the attitude model can also optimize and correct the model according to the variation trend of the acquired data; the formula of the adaptive filtering algorithm comprises:
a.Cover_T=(Cover_T+Accer_T)β+ m the formula predicts the deviation of data, wherein β and m are empirical parameters, β takes the value of 1-1.5, and m takes the value of 0-0.15;
the formula is used for calculating the difference value between newly acquired data and extrapolated data and judging the stability of the data;
c.R=R/[(Cover_T+n)α+p]the formula is used for calculating errors caused by working environment, wherein α, n and p are empirical parameters, wherein the value of α is 0.9-1.2, generally 1, the value of n is 0.00001-0.0006, the value of p is 0-0.03, and the three parameters are related to the reinforcing degree of a standard knot, the height of a standard knot structure, the service life of an elevator and the aging degree;
d.data_chg=(data_chg+R*mar)1+λ+ q updating the data obtained by deduction according to the obtained data, and optimizing the measurement model; wherein, the value of lambda is between 0 and 0.125, the value of q is between 0.001 and 0.003, which is an empirical parameter.
Preferably, the construction elevator safety intelligent control system according to claim 2, wherein: the speed reducer work information acquisition equipment judges whether the running of the speed reducer equipment is normal or not by acquiring the voltage and the current at two ends of the speed reducer in real time and combining the weight of the cargo weight acquisition equipment:
firstly, calculating the real-time total power of a speed reducer, wherein the calculation formula of the real-time total power is P ═ UI, U is the working voltage of the speed reducer, and I is the working current of the speed reducer;
secondly, calculating the useful power of the elevator equipment, wherein the useful power of the elevator equipment is P1=v*[mg(1+α)β+q]Wherein m is the weight g measured by the cargo weight acquisition equipment, the gravity acceleration is generally 9.8N/kg, V is the hoisting/landing speed of the cage α, β and q are empirical parameters related to the weight of the cargo/people in the cage, the aging degree of the elevator and the hoisting speed of the cage, α is between 0 and 0.1, β is between 0.95 and 1.1, and q is between 0 and 137;
finally, according to p and p1The ratio value of (1) is used to determine the running state of the reducer<p/p1<1.03, the equipment is considered to run normally; if 1.03 < p/p1If the loss is less than 1.2, the elevator equipment is considered to have too large loss and needs to be overhauled, and the detection result can be informed to an elevator driver through the information acquisition and display system.
Preferably, the data transmitted by the communication system includes status class data, setting class data and alarm class data; the communication system transmits data according to the priority of the information data, the communication system can automatically screen and sequence the priority of the data to be transmitted, and the data are transmitted in sequence from high to low according to the priority; the priority is alarm data, setting data and state data from high to low in sequence; the communication protocol of the communication system comprises a common communication protocol and a standby communication protocol, and when the communication system judges that the common communication protocol cannot normally communicate, the communication system automatically starts the standby communication protocol.
Preferably, the method for determining whether the communication protocol is in normal communication includes both timeliness and accuracy, including:
A. secondary transmission of communication senderThe time interval from the data to the data reply received by the communication receiver is not more than T0;
B. The number of entries of incomplete data and error data received by a communication receiver in a self-checking period T is not more than n;
and if the condition B occurs once or the condition A occurs m times continuously in two continuous self-test periods T, the communication protocol is considered to have a fault.
Preferably, the execution system comprises a voice alarm prompt system, a lifter start-stop system and an emergency treatment system; the voice alarm prompting system is used for performing voice prompt alarm when the operating system judges that the equipment is in fault or overloaded; the elevator starting and stopping system is used for allowing the elevator to work when judging that the information of the elevator driver is correct, and automatically stopping the elevator when judging that the information of the elevator driver is wrong and the elevator is overloaded and oversteered; the emergency treatment system is used for carrying out emergency treatment after the elevator has an extreme abnormal condition, so that the safety of personnel is ensured.
Preferably, said T05 × (1+ (kL/100)); wherein L refers to a length of the cable if the communication sender and the communication receiver use a wired communication manner; if the communication sender and the communication receiver use a wireless communication mode, L refers to a straight-line distance between the communication sender and the communication receiver; k is an empirical value, and for wired communication, the k value is related to the cable material and the cable length and ranges from 0.8 to 1.2; for wireless communication, the k value is related to the surrounding electromagnetic field environment, temperature and humidity, and the value range is 0.9-1.4; the n is 60 XT (1-m)ηAnd b, wherein T is a self-checking period, m is an empirical value and is related to a communication mode, the number of communication senders, a communication distance and an external environment, η is an empirical value, the value of which is related to the value of m, b is an empirical value, the value of which is related to the value of T, T is 15-20min, m is an empirical value, and m is 1-5.
Preferably, the execution system comprises a voice alarm prompt system, a lifter start-stop system and an emergency treatment system; the voice alarm prompting system is used for performing voice prompt alarm when the operating system judges that the equipment is in fault or overloaded; the elevator starting and stopping system is used for controlling the starting and stopping of the construction elevator; the emergency treatment system is used for carrying out emergency treatment after the elevator has an extreme abnormal condition, so that the safety of personnel is ensured.
As described above, the intelligent water supply management system and method of the present invention have the following advantages:
the construction elevator safety intelligent control system can realize intelligent management and real-time fault early warning of the construction elevator, and improve the intelligent and informatization level of the construction elevator in use.
The using management force of the construction elevator is improved, and violation phenomena such as overload, mixed loading of people and goods and the like are avoided.
The state of the elevator is checked in real time, a driver is reminded of maintenance in time, and the safety of the construction elevator is guaranteed.
The intelligent degree of the construction elevator is improved, the self-checking capability of the equipment is improved, and maintenance personnel are assisted to check and maintain the elevator.
Drawings
Fig. 1 is a schematic view of the safety intelligent control system of the construction hoist according to the present invention.
Fig. 2 is a flowchart illustrating the operation of the speed reducer operation state detection device according to the present invention.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
Specifically, the information acquisition and display unit comprises a weight sensor pin shaft for measuring weight; the ultrahigh frequency card reader and the ultrahigh frequency card are used for measuring the number of people; a three-dimensional geomagnetic angle measuring instrument for measuring the inclination angle of the standard section of the elevator; the touch display screen and the alarm lamp are used for displaying information; the comprehensive weather station is used for measuring weather information and consists of a temperature and humidity sensor, a PM2.5 sensor and a rain and snow sensor; the current sensor and the voltage sensor are used for measuring the working state of the speed reducer; a touch display screen and an alarm lamp for displaying information. The weight sensor pin shaft is inserted into a pin hole of the fixed elevator cage, and the elevator cage is fixedly connected to the elevator main body through the weight sensor pin shaft; the ultrahigh frequency card reader is arranged at the top of the cage, and the ultrahigh frequency card is distributed to each worker on the construction site and can be fixed on the safety helmet of the worker; the three-dimensional geomagnetic angle measuring instrument is vertically arranged on a standard knot at the topmost end of the elevator equipment, acquires data of gravity acceleration and magnetic induction intensity on an induction shaft by using an ADXL345 three-dimensional geomagnetic chip, and calculates pitch angle and roll angle information of the current standard knot through a three-dimensional attitude algorithm so as to judge whether the angle of the elevator standard knot is normal or not; the outer side of a lifting cage of a lifting machine of an installation platform of the comprehensive weather station; the speed reducer working state detection equipment is directly arranged in a speed reducer working circuit and directly collects the working voltage and current of the speed reducer; the touch display screen and the alarm lamp are installed at the driving position of a driver inside the cage. All detection equipment can be independently communicated with a control system, and in order to ensure the accuracy of data, the communication formats of the data after error removal through a filtering algorithm and a fault-tolerant algorithm are unified: collecting time, collecting information and checking value. Wherein the check algorithm may use CRC16 check algorithm to ensure the correctness of the data.
Specifically, in order to ensure that the elevator is operated by a specially-assigned person, the control system identifies and determines the identity of the current driver in a plurality of ways, including: a driver card identification system, a fingerprint identification system, a face scanning identification system and the like. The driver card identification system comprises a driver card identification device and a driver card, wherein the driver card stores the identity card information of a driver, the driver inserts the card into the driver card identification device before the driver starts the elevator, and the driver card identification device reads the identity card information stored in the driver card and compares the identity card information with the driver identity information stored in the control system to determine that the driver does not have the authority to operate the elevator; in addition, the driver can also scan the fingerprint through a fingerprint recognition system or recognize the face information through a face recognition device to judge whether the driver has the driving authority. If no driving authority is detected, the control system cuts off the power supply of the elevator through the execution system. The execution system comprises one or more of a relay, an electric valve and an electronic switch, and the relay is generally used.
The relay can be connected into a power distribution cabinet in the elevator cage and used for cutting off the power supply of the elevator. The control system is an embedded system and can use an ARM series embedded chip.
The control system is communicated with all the information acquisition units, calculates a check value after receiving information sent by any information acquisition unit connected with the control system, compares the check value with the received check value, considers that the received information is correct if the check value is the same, and considers that the information is wrong if the check value is different, and discards no data.
The communication network between the information acquisition unit and the control system is a part of the communication system, and the communication system is an open communication network and is compatible with various communication protocols. The communication protocol is one or more of ModBus, MBUS, IIC and SPI protocols. The control system and each information acquisition display unit use a special communication interface, so that the information acquisition units can be conveniently replaced.
After the elevator is installed, the safety intelligent control system of the construction elevator needs to be set by special workers to set operation parameters, including maximum load capacity, maximum number of people, speed reducer limit power, standard section inclination angle limit threshold and identity information of an elevator operator. The lift is in the use, and control system can gather the foretell all information of analysis in real time, makes the judgement to the running condition of lift, and when the circumstances such as overload, people and goods mixing load appear, control system can cut off the lift power through actuating system's relay, and the touch display screen and the warning lamp through information acquisition display system indicate the driver to alleviate the number of people in goods weight or the cage simultaneously, eliminate the potential safety hazard. When the control system detects that the inclination angle of the standard knot exceeds the set range, the control system immediately and comprehensively checks the operation of the elevator, and after the reasons of error of the measurement data of the inclination angle measurement module (small change of repeated measurement values), inappropriate jerking and jerking operation of a driver (small change of measurement values at intervals) and the like are sequentially eliminated, the system judges that the structure of the standard knot of the elevator has a problem. On one hand, the control system can cut off the power supply of the elevator through a relay of the disconnection execution system, and meanwhile, the control system alarms, reminds of maintenance through a touch display screen and an alarm lamp of the information acquisition display system.
Specifically, the detailed work flow of the speed reducer working state detection equipment in the construction elevator safety intelligent control system is as follows:
firstly, calculating the real-time total power of a speed reducer, wherein the calculation formula of the real-time total power is P ═ UI, U is the working voltage of the speed reducer, and I is the working current of the speed reducer; and the working voltage and the working current are obtained by real-time detection of a voltage sensor and a current sensor of the speed reducer working state detection equipment.
Secondly, calculating the useful power of the elevator equipment, wherein the useful power of the elevator equipment is P1=v*[mg(1+α)β+q]Wherein m is the weight measured by the cargo weight collecting equipment and collected by a weight pin shaft, g is the gravity acceleration, the value is generally 9.8N/kg, V is the lifting/falling speed α, β and q of the cage are empirical parameters and are related to the weight of the cargo/people in the cage, the aging degree of the elevator and the lifting speed of the cage, α is between 0 and 0.1, and β is the value0.95-1.1, and the value of q is 0-137;
finally, according to p and p1The ratio value of (1) is used to determine the running state of the reducer<p/p1<1.03, the equipment is considered to run normally; if 1.03 < p/p1If the loss is less than 1.2, the elevator equipment is considered to have too large loss and needs to be overhauled, and the detection result can be informed to an elevator driver through the information acquisition and display system.
A data storage system in the construction elevator safety intelligent control system stores construction elevator basic information, real-time state information, driver information, maintenance records and other information and weather threshold value information in a classified manner, wherein the construction elevator basic information can not be modified; the driver information can be manually added, modified and deleted, and can be input, modified and deleted through a touch display screen of the information acquisition and display unit; the maintenance records can be manually added; the real-time state information can be automatically covered, and when the state information data is excessive and the storage capacity is insufficient, the system can automatically cover the earliest state information at one time; the weather threshold information comprises wind speed threshold information and PM2.5 threshold information, the control system can compare weather information data acquired by the comprehensive weather station in the information acquisition and display system with the threshold information, and if the weather information data exceeds the threshold, the alarm system can give an alarm to remind a driver of safety. The data storage system is provided with an external interface, generally a USB interface, and a user can copy all information of the construction elevator out at one time by using a USB flash disk.
At 0 point every day after the elevator is powered on or each time, the control system can check all the components of the elevator, if a certain component of the elevator is about to reach the life age or the maintenance time limit, generally, the time is one month away from the life age/maintenance time limit, the control system can give an alarm to a driver every 1 day through a touch display screen of the information acquisition and display system, and remind the driver to inform maintenance personnel to arrange a replacement/maintenance plan as soon as possible. Meanwhile, the control system will also start to inquire whether the information stored in the storage system by the component to be replaced is updated at 23 o' clock every day, and if so, the extension of the control system will not give an alarm any more.
When the maintenance personnel complete replacement or maintenance of the elevator components, the maintenance information can be updated through the touch display screen of the information acquisition and display system. The records include maintenance/repair time, replacement/repair parts information, wherein the parts information includes life age, material, etc. The maintenance record data can be stored in the data storage system in real time after the editing is finished and the data is confirmed to be correct, meanwhile, the extension of the control system can also update the part use information data, for example, one part is replaced, the theoretical service life is 10 years, the service life of the part information data stored in the data storage system can be cleared, and the service life is reset to 10 years.
The intelligent safety control system of the construction elevator can also collect weather information of the same day in real time, if the wind speed of the same day is high, the weather of rain and snow and PM2.5 exceed the standard, the control system can also use a touch display screen and an alarm lamp of the information collection display system, and the voice alarm prompt system in the alarm system reminds a driver to take certain measures to pay attention to safety.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.