CN106337849A - TRT machine static-blade direct-drive electro-hydraulic servo control system - Google Patents
TRT machine static-blade direct-drive electro-hydraulic servo control system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/02—Servomotor systems with program control derived from a store or timing device; Control devices therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
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Abstract
本发明公开了一种TRT机组静叶直驱式电液伺服控制系统,属于电液伺服技术领域,包括有静叶执行机构、直驱式电液伺服机构、第一电磁切断阀和第二电磁切断阀,静叶执行机构由液压缸一、液压缸二和静叶角度调整机构组成,直驱式电液伺服机构由伺服电机和双向定量泵组成。本发明不仅满足了TRT机组静叶正常运行时静叶执行机构的精准伺服控制要求,解决了传统电液伺服控制系统效率低、能耗高、故障点多、操作维护复杂等问题,同时在不影响系统控制精度和响应特性的前提下,能够大大降低TRT机组静叶伺服控制装置成本,简化控制方案,提高TRT机组静叶伺服控制的安全可靠性。本发明适用于各类TRT机组静叶伺服系统的控制。
The invention discloses a stationary vane direct-drive electro-hydraulic servo control system of a TRT unit, which belongs to the technical field of electro-hydraulic servo and includes a stationary vane actuator, a direct-drive electro-hydraulic servo mechanism, a first electromagnetic cut-off valve and a second electromagnetic servo control system. The cut-off valve and the stationary vane actuator are composed of hydraulic cylinder 1, hydraulic cylinder 2 and stationary vane angle adjustment mechanism, and the direct-drive electro-hydraulic servo mechanism is composed of a servo motor and a bidirectional quantitative pump. The invention not only satisfies the precise servo control requirements of the stationary vane actuator during the normal operation of the stationary vanes of the TRT unit, but also solves the problems of the traditional electro-hydraulic servo control system, such as low efficiency, high energy consumption, many fault points, and complicated operation and maintenance. Under the premise of affecting the control accuracy and response characteristics of the system, it can greatly reduce the cost of the stator blade servo control device of the TRT unit, simplify the control scheme, and improve the safety and reliability of the stator blade servo control of the TRT unit. The invention is applicable to the control of the servo system of the stationary blades of various TRT units.
Description
技术领域technical field
本发明属于电液伺服技术领域,具体涉及一种TRT机组静叶直驱式电液伺服控制系统。The invention belongs to the technical field of electro-hydraulic servo, and in particular relates to a direct-drive electro-hydraulic servo control system for stationary blades of a TRT unit.
背景技术Background technique
TRT机组是高炉冶炼的重大节能装备,TRT机组的长期稳定运行不仅能降低钢铁企业的生产成本,节能降耗,减少环境污染,而且有着更为可观的经济效益和社会效益。静叶调节装置是TRT机组的重要执行机构,其控制性能的优劣及系统稳定性对TRT机组的安全高效运行起着至关重要的作用。随着工业控制技术的快速发展,对TRT机组的静叶控制装置的性能要求不断提高。电液伺服系统由于具有响应快、控制精度高、稳定性好、易于自动控制等特点,被广泛应用于TRT机组的静叶执行机构的控制。传统电液伺服系统采用液压泵站提供动力源,通过电液伺服阀对静叶执行机构进行伺服控制。该阀控系统由于存在节流损失和溢流损失等,其突出缺点是效率低,能耗高;同时由于使用了伺服阀和液压泵站,对系统的油液清洁度要求高,故障点多,维护操作水平相应提高。随着微电子技术和交流变频调速技术的迅速发展,加之伺服电动机材料、结构及控制理论有了突破性的进展,伺服电动机的响应特性和控制精度得到了极大地提高,出现了一种新型的伺服驱动方式,即直驱式电液伺服系统。TRT unit is a major energy-saving equipment for blast furnace smelting. The long-term stable operation of TRT unit can not only reduce the production cost of iron and steel enterprises, save energy and reduce consumption, reduce environmental pollution, but also have more considerable economic and social benefits. The stator blade adjustment device is an important executive mechanism of the TRT unit, and its control performance and system stability play a vital role in the safe and efficient operation of the TRT unit. With the rapid development of industrial control technology, the performance requirements for the vane control device of TRT units are constantly increasing. The electro-hydraulic servo system is widely used in the control of the stationary vane actuator of the TRT unit due to its characteristics of fast response, high control precision, good stability, and easy automatic control. The traditional electro-hydraulic servo system uses a hydraulic pump station to provide the power source, and performs servo control on the vane actuator through the electro-hydraulic servo valve. Due to the throttling loss and overflow loss of the valve control system, its outstanding disadvantages are low efficiency and high energy consumption; at the same time, due to the use of servo valves and hydraulic pump stations, the system has high requirements for oil cleanliness and many failure points , and the level of maintenance operations has increased accordingly. With the rapid development of microelectronics technology and AC variable frequency speed regulation technology, coupled with breakthroughs in servo motor materials, structure and control theory, the response characteristics and control accuracy of servo motors have been greatly improved, and a new type of servo motor has emerged. The servo drive method is the direct drive electro-hydraulic servo system.
直驱式电液伺服系统采用伺服电机驱动双向定量泵,通过改变伺服电机的转速和旋向来改变双向泵的输出流量和方向,通过控制伺服电机的扭矩来控制系统压力,从而实现执行机构的换向、调速、调压三大功能。由于这三种功能直接由伺服电机控制,不需要液压泵站、伺服阀、减压阀和中间配管等,从而消除了传统电液伺服系统常见的卡阀故障,大大降低了系统对油液清洁度的要求,减少了能耗和故障点。因此与传统电液伺服系统相比,直驱式电液伺服系统具有节能环保、节约投资、长寿命、高可靠性和维护操作简单等优点。The direct-drive electro-hydraulic servo system uses a servo motor to drive a two-way quantitative pump. The output flow and direction of the two-way pump are changed by changing the speed and direction of the servo motor, and the system pressure is controlled by controlling the torque of the servo motor, so as to realize the replacement of the actuator. direction, speed regulation and pressure regulation. Since these three functions are directly controlled by the servo motor, there is no need for hydraulic pump stations, servo valves, pressure reducing valves, and intermediate piping, etc., thereby eliminating the common valve stuck faults of traditional electro-hydraulic servo systems and greatly reducing the system’s need for oil cleaning. Accurate requirements, reducing energy consumption and failure points. Therefore, compared with the traditional electro-hydraulic servo system, the direct-drive electro-hydraulic servo system has the advantages of energy saving, environmental protection, investment saving, long life, high reliability and simple maintenance and operation.
发明内容Contents of the invention
本发明的目的是针对TRT机组静叶传统电液伺服控制装置的不足,提供一种直驱式电液伺服控制系统,不仅满足了TRT机组静叶正常运行时执行机构液压缸的精准伺服控制要求,解决了传统电液伺服控制系统效率低、能耗高、故障点多和操作维护复杂等问题,同时在不影响系统控制精度和响应特性的前提下,能够大大降低TRT机组静叶伺服控制装置成本,简化控制方案,提高TRT机组静叶伺服控制的安全可靠性。本发明适用于各类TRT机组静叶伺服系统的控制。The purpose of the present invention is to provide a direct-drive electro-hydraulic servo control system for the deficiencies of the traditional electro-hydraulic servo control device for the stationary vane of the TRT unit, which not only meets the precise servo control requirements of the hydraulic cylinder of the actuator when the stationary vane of the TRT unit is in normal operation , which solves the problems of low efficiency, high energy consumption, many fault points and complex operation and maintenance of the traditional electro-hydraulic servo control system, and can greatly reduce the servo control device of the stator blade of the TRT unit without affecting the control accuracy and response characteristics of the system. Reduce costs, simplify the control scheme, and improve the safety and reliability of the servo control of the stator blades of the TRT unit. The invention is applicable to the control of the servo system of the stationary blades of various TRT units.
本发明提供的技术方案为:一种TRT机组静叶直驱式电液伺服控制系统,包括有静叶执行机构、直驱式电液伺服机构、第一电磁切断阀和第二电磁切断阀,静叶执行机构由液压缸一、液压缸二和静叶角度调整机构组成,直驱式电液伺服机构由伺服电机和双向定量泵组成,伺服电机连接于双向定量泵,其正转带动双向定量泵A油口供油,B油口回油,其反转带动双向定量泵B油口供油,A油口回油;双向定量泵A油口经由第一电磁切断阀与液压缸一、液压缸二的无杆腔共同连接,B油口经由第二电磁切断阀与液压缸一、液压缸二的有杆腔共同连接;第一电磁切断阀、第二电磁切断阀在得电状态下使得油路导通,可实现液压缸一、液压缸二的位置闭环运动控制,其在失电状态下使得油路切断,可实现静叶角度调整机构的当前位置停位控制。The technical solution provided by the present invention is: a stationary vane direct-drive electro-hydraulic servo control system of a TRT unit, including a stationary vane actuator, a direct-drive electro-hydraulic servo mechanism, a first electromagnetic shut-off valve and a second electromagnetic shut-off valve, The stationary vane actuator is composed of hydraulic cylinder 1, hydraulic cylinder 2 and stationary vane angle adjustment mechanism. The direct-drive electro-hydraulic servo mechanism is composed of a servo motor and a bidirectional quantitative pump. The servo motor is connected to the bidirectional quantitative pump, and its forward rotation drives the bidirectional quantitative pump. Oil is supplied from oil port A of the pump, and oil is returned from oil port B, and its reversal drives oil supply to oil port B of the two-way quantitative pump, and oil return from oil port A; the oil port of the two-way quantitative pump is connected to the hydraulic cylinder through the first electromagnetic cut-off valve. The rodless cavity of cylinder 2 is connected together, and the B oil port is connected with the rod cavity of hydraulic cylinder 1 and hydraulic cylinder 2 through the second electromagnetic shut-off valve; the first electromagnetic shut-off valve and the second electromagnetic shut-off valve make The conduction of the oil circuit can realize the closed-loop motion control of the position of hydraulic cylinder 1 and hydraulic cylinder 2, and it can cut off the oil circuit in the state of power failure, which can realize the current position stop control of the vane angle adjustment mechanism.
为更好的实现本方案,能够向静叶执行机构两个液压缸的无杆腔补油和可限制逆流和消除静叶执行机构两个液压缸的有杆腔油路的压力波动,特设置呈下述结构:还包括有液控阀、单向阀和蓄能器,蓄能器与双向定量泵的A油口通过液控阀连接,与双向定量泵的B油口通过单向阀连接,还与双向定量泵的第三油口直接连接。In order to better realize this scheme, it is possible to supply oil to the rodless cavity of the two hydraulic cylinders of the stationary vane actuator and to limit the reverse flow and eliminate the pressure fluctuation of the rod cavity oil circuit of the two hydraulic cylinders of the stationary vane actuator. It has the following structure: it also includes a hydraulic control valve, a one-way valve and an accumulator, the accumulator is connected to the A port of the bidirectional quantitative pump through a hydraulic control valve, and connected to the B port of the bidirectional quantitative pump through a one-way valve , also directly connected with the third oil port of the two-way quantitative pump.
为更好的实现本方案,能够防止静叶执行机构两液压缸的两腔超压,特设置呈下述结构:还包括有第一安全阀、第二安全阀,蓄能器与液压缸一、液压缸二的无杆腔均通过第一安全阀连接,与液压缸一、液压缸二的有杆腔均通过第二安全阀连接。In order to better realize this solution, it is possible to prevent the overpressure of the two chambers of the two hydraulic cylinders of the stationary vane actuator. The rodless chambers of hydraulic cylinder two are connected through the first safety valve, and the rod chambers of hydraulic cylinder one and hydraulic cylinder two are connected through the second safety valve.
为更好的实现本方案,能够监控蓄能器的工作压力,特设置呈下述结构:还包括有第一压力传感器,第一压力传感器在蓄能器油路上布置。In order to better realize this solution, the working pressure of the accumulator can be monitored, and the special configuration is as follows: a first pressure sensor is also included, and the first pressure sensor is arranged on the oil circuit of the accumulator.
为更好的实现本方案,能够辅助TRT机组检修,特设置呈下述结构:还包括有第三电磁切断阀,液压缸一、液压缸二的有杆腔和无杆腔均通过第三电磁切断阀连接,第三电磁切断阀在得电状态下,可实现静叶角度调整机构的当前位置调整,其在失电状态下,可实现液压缸一、液压缸二的有杆腔和无杆腔之间的连接切断。In order to better realize this project and assist the maintenance of the TRT unit, the special configuration is as follows: it also includes a third electromagnetic cut-off valve, and the rod chamber and rodless chamber of hydraulic cylinder 1 and hydraulic cylinder 2 pass through the third electromagnetic valve. The cut-off valve is connected, and the third electromagnetic cut-off valve can realize the current position adjustment of the vane angle adjustment mechanism when the third electromagnetic cut-off valve is in the energized state. The connection between the cavities is severed.
为更好的实现本方案,能够监控静叶执行机构两液压缸的两腔各油路的工作压力,特设置呈下述结构:还包括有第二压力传感器和第三压力传感器,第二压力传感器在液压缸一、液压缸二的无杆腔油路上布置,第三压力传感器在液压缸一、液压缸二的有杆腔油路上布置。In order to better realize this solution, it is possible to monitor the working pressures of the two cavities and the oil passages of the two hydraulic cylinders of the vane actuator. The sensors are arranged on the rodless cavity oil circuits of hydraulic cylinder one and hydraulic cylinder two, and the third pressure sensor is arranged on the rod cavity oil circuits of hydraulic cylinder one and hydraulic cylinder two.
为更好的实现本方案,能够监控静叶执行机构液压缸的位移量,特设置呈下述结构:还包括有位移传感器,位移传感器在液压缸一或液压缸二上设置。In order to better realize this solution, the displacement of the hydraulic cylinder of the stationary vane actuator can be monitored, and the special configuration is as follows: a displacement sensor is also included, and the displacement sensor is set on the first hydraulic cylinder or the second hydraulic cylinder.
通过上述方案,本发明采用伺服电机驱动双向定量泵对非对称液压缸进行双腔控制。双向定量泵的A油口同时接静叶执行机构两个液压缸的无杆腔,B油口同时接静叶执行机构两个液压缸的有杆腔,从而通过伺服电机的控制实现静叶执行机构液压缸两腔的压力和流量的控制;静叶执行机构其中一只液压缸上装有位移传感器,静叶执行机构液压缸的两腔油路上装有压力传感器,位移传感器和压力传感器信号均接入控制器,通过控制器输出控制指令给伺服电机驱动器,伺服电机驱动器按照指令驱动伺服电机运转,从而控制伺服电机连接的双向泵的流量输出,最终实现静叶执行机构液压缸位置和出力的快速、精确控制,从而控制静叶角度调整机构达到TRT机组所需的静叶开度。Through the above solution, the present invention adopts the servo motor to drive the bidirectional quantitative pump to control the double chamber of the asymmetrical hydraulic cylinder. The A oil port of the two-way quantitative pump is connected to the rodless chamber of the two hydraulic cylinders of the stationary vane actuator at the same time, and the B oil port is connected to the rod chamber of the two hydraulic cylinders of the stationary vane actuator at the same time, so that the stationary vane is implemented through the control of the servo motor. The pressure and flow control of the two chambers of the hydraulic cylinder of the mechanism; a displacement sensor is installed on one of the hydraulic cylinders of the stationary vane actuator, and a pressure sensor is installed on the two-chamber oil circuit of the hydraulic cylinder of the stationary vane actuator, and the signals of the displacement sensor and the pressure sensor are connected. The controller outputs control instructions to the servo motor driver, and the servo motor driver drives the servo motor to run according to the instructions, thereby controlling the flow output of the bidirectional pump connected to the servo motor, and finally realizing the fast position and output of the hydraulic cylinder of the vane actuator. , Precise control, so as to control the vane angle adjustment mechanism to achieve the vane opening required by the TRT unit.
与现有技术相比,本发明的有益技术效果是:Compared with the prior art, the beneficial technical effect of the present invention is:
1、本发明采用伺服电机驱动双向泵实现静叶执行机构液压缸的运动控制,解决了静叶执行机构传统电液伺服控制系统效率低、能耗高、油液清洁度要求高、卡阀机率大和操作维护复杂等问题,同时在不影响系统控制精度和响应特性的前提下,能够大大降低TRT机组静叶伺服控制装置成本,简化控制方案,提高TRT机组静叶伺服控制的安全可靠性;1. The present invention uses a servo motor to drive a two-way pump to realize the motion control of the hydraulic cylinder of the stationary vane actuator, which solves the problem of low efficiency, high energy consumption, high oil cleanliness requirements, and the probability of valve stuck in the traditional electro-hydraulic servo control system of the stationary vane actuator. It can greatly reduce the cost of the stator blade servo control device of the TRT unit, simplify the control scheme, and improve the safety and reliability of the stator blade servo control of the TRT unit without affecting the control accuracy and response characteristics of the system;
2、本发明采用蓄能器连接液压缸两腔,既解决了液压缸运动过程中的压力波动问题,同时也解决了非对称液压缸流量不平衡问题,为TRT机组静叶执行机构的精准伺服控制提供了有利条件;2. The present invention uses an accumulator to connect the two chambers of the hydraulic cylinder, which not only solves the problem of pressure fluctuations during the movement of the hydraulic cylinder, but also solves the problem of unbalanced flow of the asymmetrical hydraulic cylinder. Control provides advantages;
3、本发明采用电磁切断阀将静叶执行机构液压缸的两腔连通,实现静叶执行机构液压缸检修状态下的位置调整。3. The present invention uses an electromagnetic cut-off valve to connect the two cavities of the hydraulic cylinder of the stationary vane actuator, so as to realize the position adjustment of the hydraulic cylinder of the stationary vane actuator in the maintenance state.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the investigation and research below, or can be obtained from It is taught in the practice of the present invention. The objects and other advantages of the invention may be realized and attained by the following specification.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为本发明TRT机组静叶直驱式电液伺服控制系统的结构示意图;Fig. 1 is the structure schematic diagram of the direct-drive electro-hydraulic servo control system of the TRT set vane of the present invention;
附图标记:1—伺服电机,2—双向定量泵,3—液控阀,4—单向阀,5—第一压力传感器,6—蓄能器,7—第一安全阀,8—第二安全阀,9—第一电磁切断阀,10—第二电磁切断阀,11—第三电磁切断阀,12—第二压力传感器,13—第三压力传感器,14—位移传感器,15.1—液压缸一,15.2—液压缸二,15.3—静叶角度调整机构,16—TRT机组PLC,17—控制器,18—驱动器。Reference signs: 1—servo motor, 2—two-way quantitative pump, 3—hydraulic control valve, 4—one-way valve, 5—first pressure sensor, 6—accumulator, 7—first safety valve, 8—first Two safety valves, 9—the first electromagnetic shut-off valve, 10—the second electromagnetic shut-off valve, 11—the third electromagnetic shut-off valve, 12—the second pressure sensor, 13—the third pressure sensor, 14—displacement sensor, 15.1—hydraulic pressure Cylinder 1, 15.2—hydraulic cylinder 2, 15.3—stator blade angle adjustment mechanism, 16—TRT unit PLC, 17—controller, 18—driver.
具体实施方式detailed description
以下将结合附图,对本发明的优选实施例进行详细的描述;应当理解,优选实施例仅为了说明本发明,而不是为了限制本发明的保护范围。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings; it should be understood that the preferred embodiments are only for illustrating the present invention, rather than limiting the protection scope of the present invention.
如附图1所示,本实施例中的一种TRT机组静叶直驱式电液伺服控制系统,包括伺服电机1、双向定量泵2、液控阀3、单向阀4,第一压力传感器5、蓄能器6、第一安全阀7、第二安全阀8、第一电磁切断阀9、第二电磁切断阀10、第三电磁切断阀11、第二压力传感器12、第三压力传感器13、位移传感器14、液压缸一15.1、液压缸二15.2、静叶角度调整机构15.3、TRT机组PLC16、控制器17、驱动器18。其中液压缸一15.1、液压缸二15.2、静叶角度调整机构15.3组成静叶执行机构。伺服电机1连接双向定量泵2,伺服电机1的正转带动双向定量泵2A油口供油,B油口回油;伺服电机1的反转带动双向定量泵2的B油口供油,A油口回油。双向定量泵2的A油口经过第一电磁切断阀9与静叶执行机构液压缸一15.1和液压缸二15.2的无杆腔连接,双向定量泵2的B油口经过第二电磁切断阀10与静叶执行机构液压缸一15.1、液压缸二15.2的有杆腔连接,在正常状态下得电使得油路导通,可实现液压缸一15.1、液压缸二15.2的位置闭环运动控制,在失电状态下锁定静叶角度调整机构15.3到当前位置,可以实现静叶角度调整机构15.3的停位功能,故障状态下保持静叶当前开度;蓄能器6通过液控阀3与双向定量泵2的A油口连通,通过单向阀4与双向定量泵2的B油口连通,同时还直接与双向定量泵2的第三个油口连通;液控阀3实现从蓄能器6向静叶执行机构液压缸一15.1和液压缸二15.2的无杆腔的补油功能,单向阀4用于连通蓄能器6与静叶执行机构液压缸一15.1和液压缸二15.2的有杆腔油路,可限制逆流和消除该油路的压力波动;第一安全阀7和第二安全阀8分别设置在静叶执行机构液压缸的两腔,防止液压缸的两腔超压;第三电磁切断阀11连接静叶执行机构的液压缸两腔,正常工作状态下第三电磁切断阀11处于失电状态,用于切断静叶执行机构的液压缸两腔之间的连接;当第三电磁切断阀11得电时连通静叶执行机构的液压缸两腔,用于TRT机组检修状态下静叶角度调整机构15.3的位置调整;蓄能器6和静叶执行机构液压缸的两腔分别设置有第一压力传感器5、第二压力传感器12、第三压力传感器13,实时监控压力变化;静叶执行机构的一只液压缸上设置有位移传感器14;第一压力传感器5、第二压力传感器12、第三压力传感器13、位移传感器14、第一电磁切断阀9、第二电磁切断阀10、第三电磁切断阀11的信号输出或输入端与控制器17连通;控制器17接收TRT机组PLC16的控制指令并将静叶执行机构的相关状态信号反馈给TRT机组PLC16,控制器17根据TRT机组PLC16的控制指令同时结合静叶执行机构的位移传感器14的位置反馈信号,经内部控制算法进行计算后,将驱动指令输出至驱动器18;驱动器18的驱动指令输出至伺服电机1,伺服电机1驱动双向定量泵2输出压力油控制静叶执行机构的液压缸按指令要求进行相应动作。As shown in Figure 1, a TRT unit static vane direct-drive electro-hydraulic servo control system in this embodiment includes a servo motor 1, a bidirectional quantitative pump 2, a hydraulic control valve 3, a one-way valve 4, and a first pressure Sensor 5, accumulator 6, first safety valve 7, second safety valve 8, first electromagnetic shut-off valve 9, second electromagnetic shut-off valve 10, third electromagnetic shut-off valve 11, second pressure sensor 12, third pressure Sensor 13, displacement sensor 14, hydraulic cylinder one 15.1, hydraulic cylinder two 15.2, vane angle adjustment mechanism 15.3, TRT unit PLC16, controller 17, driver 18. Among them, the first hydraulic cylinder 15.1, the second hydraulic cylinder 15.2, and the vane angle adjustment mechanism 15.3 form the stationary vane actuator. Servo motor 1 is connected to two-way quantitative pump 2, and the forward rotation of servo motor 1 drives the two-way quantitative pump 2A oil port to supply oil, and B oil port returns oil; the reverse rotation of servo motor 1 drives the B oil port of two-way quantitative pump 2 to supply oil, A The oil port returns oil. The oil port A of the two-way quantitative pump 2 is connected to the rodless cavity of the first hydraulic cylinder 15.1 and the second hydraulic cylinder 15.2 of the stationary vane actuator through the first electromagnetic cut-off valve 9, and the B oil port of the two-way quantitative pump 2 passes through the second electromagnetic cut-off valve 10 It is connected with the rod cavity of hydraulic cylinder 1 15.1 and hydraulic cylinder 2 15.2 of the stationary vane actuator. Under normal conditions, it is energized to make the oil circuit conduction, which can realize the position closed-loop motion control of hydraulic cylinder 1 15.1 and hydraulic cylinder 2 15.2. Locking the vane angle adjustment mechanism 15.3 to the current position in the power-off state can realize the stop function of the vane angle adjustment mechanism 15.3, and maintain the current opening of the vane in the fault state; the accumulator 6 communicates with the two-way quantitative The port A of the pump 2 is connected to the oil port B of the two-way quantitative pump 2 through the check valve 4, and is also directly connected to the third oil port of the two-way quantitative pump 2; Supplementing oil to the rodless cavity of hydraulic cylinder 1 15.1 and hydraulic cylinder 2 15.2 of the stationary vane actuator. The rod cavity oil circuit can limit the reverse flow and eliminate the pressure fluctuation of the oil circuit; the first safety valve 7 and the second safety valve 8 are respectively installed in the two chambers of the hydraulic cylinder of the vane actuator to prevent the two chambers of the hydraulic cylinder from overpressure; The third electromagnetic cut-off valve 11 is connected to the two cavities of the hydraulic cylinder of the vane actuator. Under normal working conditions, the third electromagnetic cut-off valve 11 is in a de-energized state, and is used to cut off the connection between the two cavities of the hydraulic cylinder of the vane actuator; When the third electromagnetic cut-off valve 11 is powered on, it is connected to the two chambers of the hydraulic cylinder of the vane actuator, and is used for position adjustment of the vane angle adjustment mechanism 15.3 in the maintenance state of the TRT unit; the two chambers of the accumulator 6 and the hydraulic cylinder of the vane actuator The first pressure sensor 5, the second pressure sensor 12, and the third pressure sensor 13 are respectively installed in the cavity to monitor the pressure change in real time; a displacement sensor 14 is installed on a hydraulic cylinder of the vane actuator; the first pressure sensor 5, the second pressure sensor The signal output or input end of two pressure sensors 12, the third pressure sensor 13, displacement sensor 14, the first electromagnetic shut-off valve 9, the second electromagnetic shut-off valve 10, and the third electromagnetic shut-off valve 11 are communicated with the controller 17; the controller 17 Receive the control command from the TRT unit PLC16 and feed back the relevant status signals of the stator blade actuator to the TRT unit PLC16. The controller 17 combines the position feedback signal of the displacement sensor 14 of the stator blade actuator according to the control command of the TRT unit PLC16, through the internal After the control algorithm is calculated, the drive command is output to the driver 18; the drive command of the driver 18 is output to the servo motor 1, and the servo motor 1 drives the bidirectional quantitative pump 2 to output pressure oil to control the hydraulic cylinder of the vane actuator to perform corresponding actions according to the command requirements .
具体的,通过如下几种操作模式来辅助理解本发明的工作原理:Specifically, the following operation modes are used to assist in understanding the working principle of the present invention:
一、在TRT机组正常运行状态下,静叶执行机构开度增大时对应液压缸活塞杆伸出动作过程:1. In the normal operation state of the TRT unit, when the opening of the vane actuator increases, the corresponding hydraulic cylinder piston rod extends:
控制器接收TRT机组PLC的控制指令,经计算后发出位移伸出指令给驱动器,驱动器驱动伺服电机正向旋转,伺服电机驱动双向定量泵A油口供油、B油口回油,第三电磁切断阀失电切断静叶执行机构的液压缸两腔之间的油路;第一电磁切断阀得电导通,双向定量泵A油口压力油进入静叶执行机构的液压缸一和液压缸二的无杆腔;同时第二电磁切断阀得电导通,静叶执行机构液压缸一和液压缸二的有杆腔压力油流回双向定量泵B油口,由于静叶执行机构液压缸一和液压缸二的两腔流量不对称,蓄能器经液控阀补偿两腔流量差;此时液压缸无杆腔产生的力大于有杆腔产生的力,当两腔力的差值大于负载时,静叶执行机构液压缸一和液压缸二的活塞杆同时伸出;液压缸上的位移传感器实时检测活塞杆的伸出位移并发送至控制器;控制器将位移传感器的反馈指令与TRT机组PLC的控制指令进行比较,其差值通过算法修正再输出指令至驱动器,从而实现静叶执行机构液压缸一和液压缸二的位置闭环控制,精确到达预期伸出位置,保证TRT机组所需的静叶开度。The controller receives the control command from the PLC of the TRT unit, and after calculation, sends out a displacement extension command to the driver. The driver drives the servo motor to rotate in the forward direction, and the servo motor drives the two-way quantitative pump to supply oil at oil port A and return oil at port B. The cut-off valve cuts off the oil circuit between the two chambers of the hydraulic cylinder of the stationary vane actuator; the first electromagnetic shut-off valve is powered on, and the pressure oil at the port A of the two-way quantitative pump enters the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator. At the same time, the second electromagnetic cut-off valve is electrically connected, and the pressure oil in the rod chamber of the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator flows back to the B oil port of the bidirectional quantitative pump. The flow of the two chambers of hydraulic cylinder 2 is asymmetrical, and the accumulator compensates the flow difference between the two chambers through the hydraulic control valve; at this time, the force generated by the rodless chamber of the hydraulic cylinder is greater than the force generated by the rod chamber. When the difference between the two chambers is greater than the load , the piston rods of hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator extend out at the same time; the displacement sensor on the hydraulic cylinder detects the displacement of the piston rod in real time and sends it to the controller; the controller combines the feedback command of the displacement sensor with the TRT The control command of the unit PLC is compared, and the difference is corrected by an algorithm and then output to the driver, so as to realize the closed-loop control of the position of the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator, and accurately reach the expected extension position to ensure the TRT unit. The opening of the static leaf.
二、在TRT机组正常运行状态下,静叶执行机构开度减小时对应液压缸活塞杆缩回动作过程:2. Under the normal operation state of the TRT unit, when the opening of the stator vane actuator decreases, the corresponding hydraulic cylinder piston rod retracts:
控制器接收TRT机组PLC的控制指令,经计算后发出位移缩回指令给驱动器,驱动器驱动伺服电机反向旋转,伺服电机驱动双向定量泵B油口供油、A油口回油,第三电磁切断阀失电切断静叶执行机构液压缸一和液压缸二两腔之间的油路;第二电磁切断阀得电导通,双向定量泵B油口压力油进入静叶执行机构液压缸一和液压缸二的有杆腔;同时第一电磁切断阀得电导通,静叶执行机构液压缸一和液压缸二的无杆腔压力油流回双向定量泵A油口,由于静叶执行机构液压缸一和液压缸二的两腔流量不对称,在双向定量泵B油口压力油的作用下,液控阀导通,静叶执行机构液压缸一和液压缸二的无杆腔多余的压力油经液控阀流回蓄能器;此时液压缸一和液压缸二的有杆腔产生的力大于无杆腔产生的力,当两腔力的差值大于负载时,静叶执行机构液压缸一和液压缸二的活塞杆同时缩回;液压缸上的位移传感器实时检测活塞杆的缩回位移并发送至控制器;控制器将位移传感器的反馈指令与TRT机组PLC的控制指令进行比较,其差值通过算法修正再输出指令至驱动器,从而实现静叶执行机构液压缸一和液压缸二的位置闭环控制,精确到达预期缩回位置,保证TRT机组所需的静叶开度。The controller receives the control command from the PLC of the TRT unit, and after calculation, sends a displacement retraction command to the driver. The driver drives the servo motor to rotate in reverse, and the servo motor drives the two-way quantitative pump to supply oil at B port and return oil at A port. The cut-off valve cuts off the oil circuit between the hydraulic cylinder 1 and the hydraulic cylinder 2 of the stationary vane actuator when the power is off; the second electromagnetic shut-off valve is powered on, and the pressure oil at the port B of the bidirectional quantitative pump enters the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator. The rod chamber of hydraulic cylinder two; at the same time, the first electromagnetic cut-off valve is electrically connected, and the pressure oil in the rodless chamber of hydraulic cylinder one and hydraulic cylinder two of the stationary vane actuator flows back to the A port of the two-way quantitative pump, due to the hydraulic pressure of the stationary vane actuator The two-chamber flow of cylinder 1 and hydraulic cylinder 2 is asymmetrical. Under the action of the pressure oil at port B of the bidirectional quantitative pump, the hydraulic control valve conducts, and the excess pressure in the rodless chamber of hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator The oil flows back to the accumulator through the hydraulic control valve; at this time, the force generated by the rod chambers of hydraulic cylinder 1 and hydraulic cylinder 2 is greater than the force generated by the rodless chamber. When the difference between the two chamber forces is greater than the load, the stationary vane actuator The piston rods of hydraulic cylinder 1 and hydraulic cylinder 2 retract at the same time; the displacement sensor on the hydraulic cylinder detects the retraction displacement of the piston rod in real time and sends it to the controller; the controller communicates the feedback command of the displacement sensor with the control command of the PLC of the TRT unit Compared, the difference is corrected by the algorithm and then output to the driver, so as to realize the closed-loop control of the position of the hydraulic cylinder 1 and hydraulic cylinder 2 of the stator actuator, accurately reach the expected retracted position, and ensure the stator blade opening required by the TRT unit.
三、在TRT机组故障状态下,静叶执行机构需保持当前开度,此时液压缸一和液压缸二活塞杆动作过程:3. In the fault state of the TRT unit, the actuator of the stationary vane needs to maintain the current opening. At this time, the action process of the piston rods of hydraulic cylinder 1 and hydraulic cylinder 2:
控制器接收TRT机组PLC的停机指令,给驱动器发送停机指令停止伺服电机旋转,双向定量泵保持当前位置,第一电磁切断阀、第二电磁切断阀和第三电磁切断阀同时失电,切断静叶执行机构液压缸一和液压缸二的两腔之间及液压缸两腔与双向定量泵A、B油口之间的油路,静叶执行机构液压缸一和液压缸二保持当前位置,从而实现静叶执行机构在故障状态下保持当前静叶开度的功能。The controller receives the stop command from the PLC of the TRT unit, sends a stop command to the driver to stop the rotation of the servo motor, the two-way quantitative pump maintains the current position, and the first electromagnetic shut-off valve, the second electromagnetic shut-off valve and the third electromagnetic shut-off valve lose power at the same time, and the static electricity is cut off. The hydraulic cylinder 1 and hydraulic cylinder 2 of the vane actuator and the oil circuit between the two chambers of the hydraulic cylinder and the ports A and B of the bidirectional quantitative pump. The hydraulic cylinder 1 and hydraulic cylinder 2 of the vane actuator maintain the current position. In this way, the function of the stator vane actuator to maintain the current stator vane opening in a fault state is realized.
四、在TRT机组检修状态下,静叶执行机构液压缸一和液压缸二的活塞杆位置调整动作过程:4. In the maintenance state of the TRT unit, the position adjustment process of the piston rods of the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator:
控制器接收TRT机组PLC的控制指令,确认TRT机组静叶执行机构可进入检修状态,控制器发送停机指令至伺服驱动器停止伺服电机旋转,同时控制第一电磁切断阀和第二电磁切断阀失电,切断静叶执行机构液压缸一和液压缸二两腔与双向定量泵A、B油口之间的油路,控制第三电磁切断阀得电导通静叶执行机构液压缸一和液压缸二两腔之间的油路,此时静叶执行机构液压缸一和液压缸二可在一个较小的外力作用下实现液压缸的自由伸出或缩回动作,用于检修人员调整液压缸的位置或静叶开度。The controller receives the control command from the PLC of the TRT unit, and confirms that the stator blade actuator of the TRT unit can enter the maintenance state. The controller sends a shutdown command to the servo driver to stop the rotation of the servo motor, and at the same time controls the first electromagnetic shut-off valve and the second electromagnetic shut-off valve to lose power. , cut off the oil circuit between the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator and the oil ports A and B of the two-way quantitative pump, and control the third electromagnetic cut-off valve to conduct electricity to the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator The oil passage between the two cavities. At this time, the hydraulic cylinder 1 and the hydraulic cylinder 2 of the stationary vane actuator can realize the free extension or retraction of the hydraulic cylinder under a small external force, which is used for maintenance personnel to adjust the hydraulic cylinder. position or vane opening.
五、静叶执行机构液压缸一和液压缸二的安全保护过程:5. The safety protection process of hydraulic cylinder 1 and hydraulic cylinder 2 of stationary vane actuator:
第一压力传感器实时检测蓄能器的压力值,当蓄能器的压力值低于控制器的设定值时,发送报警信号至TRT机组PLC,通知检修人员对蓄能器进行检修;第一安全阀设定静叶执行机构液压缸一和液压缸二的无杆腔最高工作压力,当无杆腔工作压力高于第一安全阀的设定压力时,无杆腔的压力油通过第一安全阀溢流至蓄能器;第二安全阀设定静叶执行机构液压缸一和液压缸二的有杆腔最高工作压力,当有杆腔工作压力高于第二安全阀的设定压力时,有杆腔的压力油通过第二安全阀溢流至蓄能器;当静叶执行机构液压缸一和液压缸二的两腔压力都未超过安全阀的设定压力时,控制器接受TRT机组PLC的出力指令限值,同时计算静叶执行机构液压缸一和液压缸二两腔的第二压力传感器、第三压力传感器实时检测的压力值,如果计算得到的活塞杆出力小于出力指令限值,控制器发出伸出或缩回位移指令给驱动器,驱动器驱动伺服电机正向或反向旋转,根据上文所述的液压缸伸出或缩回动作过程实现静叶执行机构液压缸一和液压缸二的位置闭环控制,精确到达预期位置,保证TRT机组所需的静叶开度;如果计算得到的活塞杆出力大于出力指令限值,控制器发出转矩控制指令给驱动器,通过驱动器控制伺服电机的扭矩来控制双向定量泵A油口或B油口压力,直至计算得到的活塞杆出力小于TRT机组PLC的出力指令限值;从而实现静叶执行机构的安全保护,确保TRT机组稳定运行。The first pressure sensor detects the pressure value of the accumulator in real time. When the pressure value of the accumulator is lower than the set value of the controller, an alarm signal is sent to the PLC of the TRT unit to notify the maintenance personnel to overhaul the accumulator; the first The safety valve sets the maximum working pressure of the rodless cavity of hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator. When the working pressure of the rodless cavity is higher than the set pressure of the first safety valve, the pressure oil in the rodless cavity passes through the first The safety valve overflows to the accumulator; the second safety valve sets the maximum working pressure of the rod cavity of the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator, when the working pressure of the rod cavity is higher than the set pressure of the second safety valve , the pressure oil in the rod cavity overflows to the accumulator through the second safety valve; when the pressure in both chambers of hydraulic cylinder 1 and hydraulic cylinder 2 of the vane actuator does not exceed the set pressure of the safety valve, the controller accepts The limit value of the output command of the TRT unit PLC, and calculate the real-time pressure values detected by the second pressure sensor and the third pressure sensor of the hydraulic cylinder 1 and hydraulic cylinder 2 of the stationary vane actuator. If the calculated piston rod output is less than the output command Limit value, the controller sends an extension or retraction displacement command to the driver, and the driver drives the servo motor to rotate in the forward or reverse direction. The position closed-loop control of hydraulic cylinder 2 can accurately reach the expected position and ensure the opening of the stator vane required by the TRT unit; if the calculated piston rod output is greater than the output command limit, the controller sends a torque control command to the driver, through the driver Control the torque of the servo motor to control the pressure of the port A or port B of the two-way quantitative pump until the calculated piston rod output is less than the output command limit of the TRT unit PLC; thus realizing the safety protection of the stator actuator and ensuring the stability of the TRT unit run.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should be included in the scope of the claims of the present invention.
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