CN106334325A - Efficient phase change plate-type evaporator - Google Patents
Efficient phase change plate-type evaporator Download PDFInfo
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- CN106334325A CN106334325A CN201610979035.3A CN201610979035A CN106334325A CN 106334325 A CN106334325 A CN 106334325A CN 201610979035 A CN201610979035 A CN 201610979035A CN 106334325 A CN106334325 A CN 106334325A
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- 238000001704 evaporation Methods 0.000 claims abstract description 52
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 230000008020 evaporation Effects 0.000 claims abstract description 44
- 238000012546 transfer Methods 0.000 claims abstract description 33
- 230000005494 condensation Effects 0.000 claims abstract description 26
- 238000009833 condensation Methods 0.000 claims abstract description 26
- 238000000926 separation method Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 230000009466 transformation Effects 0.000 claims 5
- 239000012141 concentrate Substances 0.000 claims 1
- 238000009835 boiling Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 239000012071 phase Substances 0.000 description 17
- 239000000243 solution Substances 0.000 description 11
- 230000007704 transition Effects 0.000 description 8
- 239000011521 glass Substances 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- 239000011550 stock solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
本发明公开了一种高效相变板式蒸发器,包括多个蒸发换热板片,所述蒸发换热板片设在前端板和后端板之间,所述前端板和后端板通过拉杆连接,本发明结构紧凑、体积小、不易结垢、易于拆洗和维护,通过对板式蒸发器管道的合理布置和流道的优化设计,使得蒸发侧溶液蒸发浓缩产生的蒸汽、浓缩液分别向上、下不同方位出口流动,将溶液中的蒸汽迅速的分离导出,避免了气泡凝聚,减小了囊状气泡对传热的影响,同时高效地实现沸腾传热和汽液分离;并且,使得冷凝侧高温二次蒸汽冷凝相变产生的冷凝液,快速及时排出,减小了搭桥液对传热的影响;从而极大的提高了蒸发换热效率,解决了现有相变板式蒸发器换热效率不高的问题。
The invention discloses a high-efficiency phase-change plate evaporator, which comprises a plurality of evaporating heat-exchanging plates, and the evaporating heat-exchanging plates are arranged between a front end plate and a rear end plate, and the front end plate and the rear end plate are connected through pull rods. Connection, the invention has compact structure, small volume, not easy to scale, easy to disassemble and clean and maintain, through the reasonable layout of the plate evaporator pipeline and the optimized design of the flow channel, the steam and concentrated liquid generated by the evaporation and concentration of the solution on the evaporation side are respectively upward and downward. The outlet flows in different directions, and the vapor in the solution is quickly separated and exported, avoiding the condensation of bubbles, reducing the influence of vesicular bubbles on heat transfer, and efficiently realizing boiling heat transfer and vapor-liquid separation; and, making the condensation side The condensate produced by the high-temperature secondary steam condensation phase change is quickly and timely discharged, which reduces the influence of the bridging liquid on heat transfer; thereby greatly improving the evaporation heat transfer efficiency and solving the problem of the existing phase change plate evaporator heat transfer efficiency Not a high question.
Description
技术领域:Technical field:
本发明涉及蒸发浓缩技术领域,具体涉及一种高效相变板式蒸发器。The invention relates to the technical field of evaporation and concentration, in particular to a high-efficiency phase-change plate evaporator.
背景技术:Background technique:
在食品、制药和污水处理等领域蒸发浓缩工艺中,目前应用比较广泛的蒸发器为管式蒸发器。该类型蒸发器具有结构简单,加工方便等优点,但也存在换热效率低、体积大、易结垢、维护频繁等缺点,为了克服以上缺点,人们加大了相变板式蒸发器的研究。In the evaporation and concentration process in the fields of food, pharmaceuticals and sewage treatment, the tube evaporator is currently the most widely used evaporator. This type of evaporator has the advantages of simple structure and convenient processing, but it also has disadvantages such as low heat transfer efficiency, large volume, easy scaling, and frequent maintenance. In order to overcome the above shortcomings, people have increased the research on phase change plate evaporators.
现有的普通相变板式蒸发器与常用的板式换热器的结构差别不大,仅根据流体相变流量的变化,在进出口管径方面做了调整,当其应用于蒸发浓缩工艺时,溶液在流动过程中会不断发生蒸发相变,产生大量蒸汽,溶液和蒸汽混合在一起流动,由于蒸汽无法及时排出,凝聚出越来越多的囊状气泡,减小了溶液与板片接触的换热面积,极大的影响了蒸发器的换热效果。因此,现有技术有待改进和发展。The structure of the existing ordinary phase change plate evaporator is not much different from the commonly used plate heat exchanger. Only according to the change of the fluid phase change flow rate, the diameter of the inlet and outlet pipes has been adjusted. When it is applied to the evaporation and concentration process, During the flow process, the solution will undergo evaporation and phase change continuously, and a large amount of steam will be generated. The solution and steam will mix and flow together. Since the steam cannot be discharged in time, more and more cystic bubbles will be condensed, which reduces the contact between the solution and the plate. The heat transfer area greatly affects the heat transfer effect of the evaporator. Therefore, the prior art needs to be improved and developed.
发明内容:Invention content:
本发明的目的是提供一种高效相变板式蒸发器,结构紧凑、体积小、不易结垢、易于拆洗和维护,通过对板式蒸发器管道的合理布置和流道的优化设计,使得蒸发侧溶液蒸发浓缩产生的蒸汽、浓缩液分别向上、下不同方位出口流动,将溶液中的蒸汽迅速的分离导出,避免了气泡凝聚,减小了囊状气泡对传热的影响,同时高效地实现沸腾传热和汽液分离;并且,使得冷凝侧高温二次蒸汽冷凝相变产生的冷凝液,快速及时排出,减小了搭桥液对传热的影响;从而极大的提高了蒸发换热效率,解决了现有相变板式蒸发器换热效率不高的问题。The purpose of the present invention is to provide a high-efficiency phase-change plate evaporator, which has compact structure, small volume, is not easy to scale, and is easy to disassemble and clean and maintain. The steam and concentrated liquid produced by evaporation and concentration flow up and down in different directions, and the steam in the solution is quickly separated and exported, avoiding the condensation of bubbles, reducing the influence of cystic bubbles on heat transfer, and realizing boiling transfer efficiently. Heat and vapor-liquid are separated; moreover, the condensate produced by the high-temperature secondary steam condensation phase transition on the condensation side is quickly and timely discharged, reducing the influence of the bridging liquid on heat transfer; thus greatly improving the evaporation heat transfer efficiency and solving the problem of The problem of low heat exchange efficiency of the existing phase change plate evaporator is solved.
本发明是通过以下技术方案予以实现的:The present invention is achieved through the following technical solutions:
一种高效相变板式蒸发器,包括多个蒸发换热板片,所述蒸发换热板片设在前端板和后端板之间,所述前端板和后端板通过拉杆连接,所述蒸发换热板片顶端中央设有悬挂孔,底端中央设有定位孔,蒸发换热板片通过悬挂孔与支柱上端固定连接的上导轨悬挂连接,通过定位孔与支柱下端固定连接的下导轨连接;所述支柱固定连接在底座上;所述蒸发换热板片分为蒸发侧和冷凝侧;蒸发侧为待蒸发原液吸热发生蒸发相变的一侧,所述蒸发侧设有原液入口和浓缩液出口各一个,并设有两个蒸汽出口;原液入口和浓缩液出口分别设在蒸发换热板片底端左右两侧,蒸汽出口设在蒸发换热板片顶端左右两侧;所述蒸发侧由下至上依次为原液入口或浓缩液出口、下导流区、传热区、上导流区、蒸汽出口;所述下导流区和部分传热区被中央的分隔槽分隔为左右两部分;原液入口、下导流区、传热区、上导流区、蒸汽出口和浓缩液出口相连通,构成待蒸发原液及其吸热发生蒸发相变、汽液分离后的蒸汽、浓缩液的流通通道;所述冷凝侧为高温二次蒸汽放热发生冷凝相变的一侧,冷凝侧设有二次蒸汽入口、二次蒸汽出口各一个,所述二次蒸汽入口设在蒸发换热板片顶端中央,二次蒸汽出口设在蒸发换热板片底端中央,所述冷凝侧由上至下依次为相连通的二次蒸汽入口、上导流区、传热区、下导流区、二次蒸汽出口,构成了高温二次蒸汽及其发生冷凝相变后的低温二次蒸汽和冷凝液的流通通道。A high-efficiency phase-change plate evaporator, including a plurality of evaporative heat exchange plates, the evaporative heat exchange plates are arranged between the front end plate and the rear end plate, the front end plate and the rear end plate are connected by tie rods, the There is a suspension hole in the center of the top of the evaporative heat exchange plate, and a positioning hole in the center of the bottom end. The evaporative heat exchange plate is suspended and connected to the upper guide rail fixedly connected to the upper end of the pillar through the suspension hole, and the lower guide rail fixedly connected to the lower end of the pillar through the positioning hole. connection; the pillar is fixedly connected to the base; the evaporative heat exchange plate is divided into an evaporation side and a condensation side; the evaporation side is the side where the raw liquid to be evaporated absorbs heat and undergoes an evaporation phase change, and the evaporating side is provided with a raw liquid inlet One outlet for concentrated liquid and one outlet for concentrated liquid, and two steam outlets; the inlet for raw liquid and the outlet for concentrated liquid are respectively located on the left and right sides of the bottom of the evaporative heat exchange plate, and the steam outlet is located on the left and right sides of the top of the evaporative heat exchange plate; From bottom to top, the evaporation side is the raw liquid inlet or concentrated liquid outlet, the lower diversion area, the heat transfer area, the upper diversion area, and the steam outlet; the lower diversion area and part of the heat transfer area are separated by the central separation groove into The left and right parts; the original liquid inlet, the lower diversion area, the heat transfer area, the upper diversion area, the steam outlet and the concentrated liquid outlet are connected to form the vapor after the evaporation phase transition of the original liquid and its heat absorption, and the vapor-liquid separation. The circulation channel of the concentrated liquid; the condensation side is the side where the high-temperature secondary steam releases heat and undergoes a condensation phase transition. The condensation side is provided with a secondary steam inlet and a secondary steam outlet. In the center of the top of the heat exchange plate, the secondary steam outlet is located in the center of the bottom of the evaporating heat exchange plate. The diversion area and the outlet of the secondary steam constitute the circulation channel of the high-temperature secondary steam and the low-temperature secondary steam and condensate after condensed phase transition.
所述的前端板设有原液入口、浓缩液出口、蒸汽出口、二次蒸汽入口和二次蒸汽出口。The front plate is provided with raw liquid inlet, concentrated liquid outlet, steam outlet, secondary steam inlet and secondary steam outlet.
所述的后端板在蒸发换热板片的浓缩液出口、蒸汽出口对应的位置处分别设置有浓缩液出口法兰视镜、蒸汽出口法兰视镜。The rear end plate is respectively provided with a concentrated liquid outlet flange sight glass and a steam outlet flange sight glass at positions corresponding to the concentrated liquid outlet and the steam outlet of the evaporative heat exchange plate.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明结构紧凑、体积小、不易结垢、易于拆洗和维护,通过对板式蒸发器管道的合理布置和流道的优化设计,使得蒸发侧溶液蒸发浓缩产生的蒸汽、浓缩液分别向上、下不同方位出口流动,将溶液中的蒸汽迅速的分离导出,避免了气泡凝聚,减小了囊状气泡对传热的影响,同时高效地实现沸腾传热和汽液分离;并且,使得冷凝侧高温二次蒸汽冷凝相变产生的冷凝液,快速及时排出,减小了搭桥液对传热的影响;从而极大的提高了蒸发换热效率,解决了现有相变板式蒸发器换热效率不高的问题。The invention is compact in structure, small in size, not easy to scale, easy to disassemble, clean and maintain. Through the reasonable layout of the plate evaporator pipeline and the optimized design of the flow channel, the steam and concentrated liquid produced by the evaporation and concentration of the solution on the evaporation side are different from each other up and down. The azimuth outlet flow quickly separates and exports the steam in the solution, avoids the condensation of bubbles, reduces the impact of vesicular bubbles on heat transfer, and at the same time efficiently realizes boiling heat transfer and vapor-liquid separation; The condensate produced by the secondary steam condensation phase change is quickly and timely discharged, which reduces the influence of the bridging liquid on heat transfer; thereby greatly improving the evaporation heat transfer efficiency and solving the low heat transfer efficiency of the existing phase change plate evaporator The problem.
附图说明:Description of drawings:
图1是本发明板式蒸发器的主视图;Fig. 1 is the front view of plate evaporator of the present invention;
图2是本发明板式蒸发器的左视图;Fig. 2 is the left view of plate evaporator of the present invention;
图3是本发明板式蒸发器的右视图;Fig. 3 is the right view of plate evaporator of the present invention;
图4是本发明板式蒸发器的蒸发换热板片主视图。Fig. 4 is a front view of the evaporation heat exchange plates of the plate evaporator of the present invention.
其中,1、前端板,2、蒸发换热板片,3、后端板,4、支柱,5、上导轨,6、拉杆,7、下导轨,8、底座,9、原液入口,10、蒸汽出口,11、浓缩液出口,12、二次蒸汽入口,13、二次蒸汽出口,14、蒸汽出口法兰视镜,15、浓缩液出口法兰视镜,16、上导流区,17、下导流区,18、传热区,19、分隔槽,20、悬挂孔,21、定位孔。Among them, 1. Front end plate, 2. Evaporation heat exchange plate, 3. Rear end plate, 4. Pillar, 5. Upper guide rail, 6. Pull rod, 7. Lower guide rail, 8. Base, 9. Raw solution inlet, 10, Steam outlet, 11, concentrated liquid outlet, 12, secondary steam inlet, 13, secondary steam outlet, 14, steam outlet flange sight glass, 15, concentrated liquid outlet flange sight glass, 16, upper diversion area, 17 , Lower diversion area, 18, heat transfer area, 19, separation groove, 20, suspension hole, 21, positioning hole.
具体实施方式:detailed description:
以下是对本发明的进一步说明,而不是对本发明的限制。The following is a further description of the present invention, rather than a limitation of the present invention.
如图1-图4所示的一种高效相变板式蒸发器,包括多个蒸发换热板片2,所述蒸发换热板片2设在前端板1和后端板3之间,所述前端板1和后端板3通过拉杆6连接,所述蒸发换热板片2顶端中央设有悬挂孔20,底端中央设有定位孔21,蒸发换热板片2通过悬挂孔20与支柱4上端固定连接的上导轨5悬挂连接,通过定位孔21与支柱4下端固定连接的下导轨7连接;所述支柱4固定连接在底座8上;所述蒸发换热板片2分为蒸发侧和冷凝侧;蒸发侧为待蒸发原液吸热发生蒸发相变的一侧,所述蒸发侧设有原液入口9和浓缩液出口11各一个,并设有两个蒸汽出口10;原液入口9和浓缩液出口11分别设在蒸发换热板片2底端左右两侧,蒸汽出口10设在蒸发换热板片2顶端左右两侧;所述蒸发侧由下至上依次为原液入口9或浓缩液出口11、下导流区17、传热区18、上导流区16、蒸汽出口10;所述下导流区17和部分传热区18被中央的分隔槽19分隔为左右两部分;原液入口9、下导流区17、传热区18、上导流区16、蒸汽出口10和浓缩液出口11相连通,构成待蒸发原液及其吸热发生蒸发相变、汽液分离后的蒸汽、浓缩液的流通通道;所述冷凝侧为高温二次蒸汽放热发生冷凝相变的一侧,冷凝侧设有二次蒸汽入口12、二次蒸汽出口13各一个,所述二次蒸汽入口12设在蒸发换热板片2顶端中央,二次蒸汽出口13设在蒸发换热板片2底端中央,所述冷凝侧由上至下依次为相连通的二次蒸汽入口12、上导流区16、传热区18、下导流区17、二次蒸汽出口13,构成了高温二次蒸汽及其发生冷凝相变后的低温二次蒸汽和冷凝液的流通通道。A high-efficiency phase-change plate evaporator as shown in Figures 1-4 includes a plurality of evaporative heat exchange plates 2, and the evaporative heat exchange plates 2 are arranged between the front end plate 1 and the rear end plate 3, so that The front end plate 1 and the rear end plate 3 are connected by a tie rod 6, a suspension hole 20 is provided in the center of the top end of the evaporation heat exchange plate 2, and a positioning hole 21 is provided in the center of the bottom end, and the evaporation heat exchange plate 2 is connected with the suspension hole 20 through the suspension hole 20. The upper guide rail 5 fixedly connected to the upper end of the pillar 4 is suspended and connected to the lower guide rail 7 fixedly connected to the lower end of the pillar 4 through the positioning hole 21; the pillar 4 is fixedly connected to the base 8; the evaporation heat exchange plate 2 is divided into evaporation side and the condensation side; the evaporation side is the side where the evaporation phase transition occurs due to the heat absorption of the stock solution to be evaporated, and the evaporation side is provided with a stock solution inlet 9 and a concentrated solution outlet 11, and two steam outlets 10; and the concentrated liquid outlet 11 are respectively arranged on the left and right sides of the bottom of the evaporating heat exchange plate 2, and the steam outlet 10 is arranged on the left and right sides of the top of the evaporating heat exchange plate 2; Liquid outlet 11, lower diversion zone 17, heat transfer zone 18, upper diversion zone 16, steam outlet 10; the lower diversion zone 17 and part of the heat transfer zone 18 are divided into left and right parts by the central separation groove 19; The raw liquid inlet 9, the lower diversion area 17, the heat transfer area 18, the upper diversion area 16, the steam outlet 10, and the concentrated liquid outlet 11 are connected to form a vapor phase transition and vapor-liquid separation of the raw liquid to be evaporated and its heat absorption. The circulation channel of steam and concentrated liquid; the condensation side is the side where the high-temperature secondary steam releases heat and undergoes condensation phase transition, and the condensation side is provided with a secondary steam inlet 12 and a secondary steam outlet 13, and the secondary steam The inlet 12 is set at the center of the top of the evaporating heat exchange plate 2, and the secondary steam outlet 13 is set at the center of the bottom end of the evaporating heat exchange plate 2. The condensation side is connected with the secondary steam inlet 12, the upper The diversion area 16 , the heat transfer area 18 , the lower diversion area 17 , and the secondary steam outlet 13 constitute a circulation channel for the high-temperature secondary steam and the low-temperature secondary steam and condensate after condensed phase transition.
所述的前端板1设有原液入口9、浓缩液出口11、蒸汽出口10、二次蒸汽入口12和二次蒸汽出口13。The front plate 1 is provided with a raw liquid inlet 9 , a concentrated liquid outlet 11 , a steam outlet 10 , a secondary steam inlet 12 and a secondary steam outlet 13 .
所述的后端板在蒸发换热板片2的浓缩液出口11、蒸汽出口10对应的位置处分别设置有浓缩液出口法兰视镜15、蒸汽出口法兰视镜14。The rear end plate is respectively provided with a concentrated liquid outlet flange sight glass 15 and a steam outlet flange sight glass 14 at positions corresponding to the concentrated liquid outlet 11 and the steam outlet 10 of the evaporative heat exchange plate 2 .
具体工作过程如下:待蒸发浓缩的原液由蒸发侧底部左侧的原液入口9进入,经过左侧下导流区配流后,均匀进入左侧传热区,向上流动至分隔槽上部,向右流动进入右侧传热区,然后向下流动,流动过程中溶液被冷凝侧的二次蒸汽入口12进入的高温二次蒸汽连续加热,不断发生蒸发相变,蒸发浓缩后的浓缩液由右侧下导流区汇流后,经浓缩液出口11排出,大部分蒸发出来的相变蒸汽,在传热区18上部与溶液实现汽液分离,经上导流区16汇流后,通过顶部两侧的蒸汽出口10排出。高温二次蒸汽由冷凝侧的顶部中央的二次蒸汽入口12进入,经过上导流区16配流后,均匀进入传热区18与蒸发侧液体进行热交换,发生冷凝相变,然后经换热后的低温二次蒸汽和冷凝水经过下导流区17汇流后,由底部中央的二次蒸汽出口13排出。The specific working process is as follows: the raw liquid to be evaporated and concentrated enters from the raw liquid inlet 9 on the left side of the bottom of the evaporation side, and after being distributed by the left lower diversion area, it evenly enters the left heat transfer area, flows upward to the upper part of the separation tank, and flows to the right Enter the heat transfer area on the right side, and then flow downwards. During the flow process, the solution is continuously heated by the high-temperature secondary steam entering from the secondary steam inlet 12 on the condensation side, and the phase change of evaporation occurs continuously. After converging in the diversion area, it is discharged through the concentrated liquid outlet 11, and most of the evaporated phase-change steam is separated from the solution in the upper part of the heat transfer area 18. After converging in the upper diversion area 16, it passes through the steam on both sides of the top Exit 10 discharges. The high-temperature secondary steam enters from the secondary steam inlet 12 in the center of the top of the condensation side, and after passing through the upper diversion area 16, it enters the heat transfer area 18 evenly to exchange heat with the liquid on the evaporation side, and undergoes a condensation phase change, and then undergoes heat exchange The final low-temperature secondary steam and condensed water are discharged from the secondary steam outlet 13 in the center of the bottom after passing through the lower diversion area 17 and converging.
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