CN106320683A - Platform for installation of conical steel coal hoppers for super large clustered polygonal coal bunkers - Google Patents
Platform for installation of conical steel coal hoppers for super large clustered polygonal coal bunkers Download PDFInfo
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- CN106320683A CN106320683A CN201610953481.7A CN201610953481A CN106320683A CN 106320683 A CN106320683 A CN 106320683A CN 201610953481 A CN201610953481 A CN 201610953481A CN 106320683 A CN106320683 A CN 106320683A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G3/00—Scaffolds essentially supported by building constructions, e.g. adjustable in height
- E04G3/28—Mobile scaffolds; Scaffolds with mobile platforms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G3/00—Scaffolds essentially supported by building constructions, e.g. adjustable in height
- E04G3/24—Scaffolds essentially supported by building constructions, e.g. adjustable in height specially adapted for particular parts of buildings or for buildings of particular shape, e.g. chimney stacks or pylons
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Abstract
Description
技术领域technical field
本发明涉及一种钢煤斗安装用平台,特别涉及一种超大型集束多边形煤仓群的圆锥体钢煤斗安装用平台,属于建筑工程技术领域。The invention relates to a platform for installing a steel coal scuttle, in particular to a platform for installing a conical steel coal scuttle of a group of ultra-large clustered polygonal coal bunkers, and belongs to the technical field of construction engineering.
背景技术Background technique
超大型集束多边形煤仓群为蜂窝型煤仓,采用钢筋混凝土结构,长210.35m,宽60.45m,高45m,仓体由若干个六边形煤仓组成,每个蜂窝仓在20.6m以上为仓体直墙结构,20.6m以下为钢煤斗结构。The ultra-large clustered polygonal coal bunker group is a honeycomb coal bunker, which adopts a reinforced concrete structure, with a length of 210.35m, a width of 60.45m, and a height of 45m. The bunker body is composed of several hexagonal coal bunkers. The warehouse has a straight wall structure, and the steel coal hopper structure is below 20.6m.
目前,对于大型钢煤斗的安装通常是通过平台体系现场拼装的,一般是采用在内外围搭设脚手架的方式,首先安装首节,接着在已经安装完成的首节处设置吊点,钢煤斗下部的每节在地面上组装完后,由电动葫芦将其提升至设计拼装位置,然后将脚手架打设至此位置,用作焊接和检测的平台,本节工作完成后将脚手架全部拆除,然后重复下一节的施工,利用这种方法搭设钢煤斗时内外支架数量较多,施工进度较慢,危险系数和费用较高,而且由于焊接时会产生焊接残余应力,容易产生疲劳变形,稳定性较差,因此每节煤斗在提升过程中需要增加内部支撑以防止变形过大,使得工作量增加。At present, the installation of large steel coal scuttles is usually assembled on site through the platform system. Generally, scaffolding is set up on the inner periphery. First, the first section is installed, and then the lifting point is set at the first section that has been installed. After each section of the lower part is assembled on the ground, it is lifted to the designed assembly position by the electric hoist, and then the scaffolding is set up to this position, which is used as a platform for welding and testing. After this section is completed, all the scaffolding is removed, and then repeat In the construction of the next section, when using this method to erect a steel coal scuttle, the number of internal and external supports is large, the construction progress is slow, the risk factor and cost are high, and due to the welding residual stress generated during welding, fatigue deformation is easy to occur, and the stability Poor, so each coal scuttle needs to increase the internal support during the lifting process to prevent excessive deformation, which increases the workload.
发明内容Contents of the invention
针对现有技术中存在的上述缺陷,本发明提供了一种可以降低施工危险系数及施工工作量、加快施工进度、降低成本的钢煤斗吊装平台。In view of the above defects in the prior art, the present invention provides a steel coal hopper hoisting platform that can reduce the construction risk factor and construction workload, speed up the construction progress and reduce the cost.
本发明是通过如下技术方案来实现的:一种超大型集束多边形煤仓群的圆锥体钢煤斗安装用平台,其特征是:包括圆形的桁架结构、铺设在所述桁架结构上的钢板以及连接在所述桁架结构边缘的吊耳,所述桁架结构包括穿过桁架结构中心设置的多个钢管结构,所述钢管结构在桁架结构的中心固连在一起,每相邻两个所述钢管结构之间设有连接两个所述钢管结构端点的工字钢A以及与所述工字钢A平行并与该相邻的两个所述钢管结构连接的工字钢B,每个所述钢管结构包括平行设置的上弦杆和下弦杆及连接在所述上弦杆和所述下弦杆之间的腹杆。The present invention is realized through the following technical scheme: a platform for installing conical steel coal hoppers of super-large clustered polygonal coal bunkers, which is characterized in that it includes a circular truss structure, and steel plates laid on the truss structure And the lifting lugs connected to the edge of the truss structure, the truss structure includes a plurality of steel pipe structures set through the center of the truss structure, the steel pipe structures are fixed together at the center of the truss structure, and every two adjacent An I-beam A connecting the endpoints of the two steel pipe structures and an I-beam B parallel to the I-beam A and connected to the adjacent two steel pipe structures are arranged between the steel pipe structures. The steel pipe structure includes an upper chord and a lower chord arranged in parallel and a web connected between the upper chord and the lower chord.
为更好地支撑钢板,所述桁架结构与所述钢板之间均匀设置有若干与桁架结构连接在一起的钢条。In order to better support the steel plate, several steel bars connected with the truss structure are evenly arranged between the truss structure and the steel plate.
进一步地,每个所述钢管结构分为中心部分和两端部分,所述中心部分与所述两端部分通过法兰连接,各个所述钢管结构的所述中心部分连接为整体。Further, each steel pipe structure is divided into a central part and two end parts, the central part and the two end parts are connected by flanges, and the central part of each steel pipe structure is connected as a whole.
进一步的,所述钢管结构为均匀布置的三个。Further, the steel pipe structures are three evenly arranged.
本发明在实际使用时,可将钢煤斗本节与上一节对接处所需零部件放置在平台上,采用自由升降装置连接吊耳来控制安装平台的上下运动,提升至对接位置,组对焊接环缝,拼装过程中不需进行内外支架搭设和拆除,降低了施工危险系数及施工工作量,从而加快施工进度,降低施工成本,且利用其施工过程中不需要增加内部支撑以防止变形过大,能够保证施工质量,并减少工作量;本发明采用桁架结构,整体结构强度高,使用可靠,完全可以满足大型钢煤斗的拼装需求。When the present invention is used in practice, the parts required for the docking of this section of the steel coal scuttle and the previous section can be placed on the platform, and the free lifting device is used to connect the lifting lugs to control the up and down movement of the installation platform, and it is lifted to the docking position. For welded circular joints, there is no need to set up and remove internal and external supports during the assembly process, which reduces the construction risk factor and construction workload, thereby speeding up the construction progress and reducing construction costs, and it is not necessary to increase internal supports during the construction process to prevent deformation. If it is too large, the construction quality can be guaranteed and the workload can be reduced; the present invention adopts a truss structure, the overall structural strength is high, and the use is reliable, which can fully meet the assembly requirements of large steel coal buckets.
附图说明Description of drawings
图1是本发明具体实施方式中的俯视结构示意图;Fig. 1 is the top view structure schematic diagram in the specific embodiment of the present invention;
图2是本发明具体实施方式中吊耳的示意图;Fig. 2 is the schematic diagram of lifting lug in the specific embodiment of the present invention;
图3是本发明具体实施方式中钢管结构A的示意图;Fig. 3 is the schematic diagram of steel pipe structure A in the specific embodiment of the present invention;
图4是图3的A-A向视图;Fig. 4 is the A-A direction view of Fig. 3;
图5是本发明具体实施方式中第一种连接板的示意图;Fig. 5 is the schematic diagram of the first connecting plate in the specific embodiment of the present invention;
图6是本发明具体实施方式中第二种连接板的示意图;Fig. 6 is the schematic diagram of the second connecting plate in the specific embodiment of the present invention;
图7是本发明具体实施方式中加劲板的示意图;Fig. 7 is a schematic diagram of a stiffening plate in a specific embodiment of the present invention;
图中,1、桁架结构,2、吊耳,3、钢管结构,31、钢管结构A,32、钢管结构B,33、钢管结构C,34、上弦杆,35、下弦杆,36、腹杆,37、中心部分,38、两端部分,4、工字钢A,41、工字钢A1,42、工字钢A2,43、工字钢A3,5、工字钢B,51、工字钢B1,52、工字钢B2,53、工字钢B3,6、连接板,7、加劲板,8、钢条,9、法兰,10、中心管。In the figure, 1. Truss structure, 2. Lifting lug, 3. Steel pipe structure, 31. Steel pipe structure A, 32. Steel pipe structure B, 33. Steel pipe structure C, 34. Upper chord, 35. Lower chord, 36. Web , 37, central part, 38, both ends, 4, I-beam A, 41, I-beam A 1 , 42, I-beam A 2 , 43, I-beam A 3 , 5, I-beam B, 51. I-beam B 1 , 52. I-beam B 2 , 53. I-beam B 3 , 6. Connecting plate, 7. Stiffener, 8. Steel bar, 9. Flange, 10. Center pipe.
具体实施方式detailed description
下面通过非限定性的实施例并结合附图对本发明作进一步的说明:The present invention will be further described below in conjunction with accompanying drawing by non-limiting embodiment:
如附图所示,一种超大型集束多边形煤仓群的圆锥体钢煤斗安装用平台,包括圆形的桁架结构1、铺设在桁架结构1上的钢板(图中未示出)以及连接在所述桁架结构边缘的多个吊耳2,桁架结构1包括穿过桁架结构1中心设置的多个钢管结构3,本发明实施例中设置了三个钢管结构3,三个钢管结构3均匀布置,分别为钢管结构A31、钢管结构B32和钢管结构C33,三个钢管结构3在桁架结构的中心固连在一起,每相邻两个钢管结构3之间设有连接两个钢管结构3端点的工字钢A4以及与工字钢A4平行并与该相邻的两个钢管结构3连接的工字钢B5,其中,位于钢管结构B32和钢管结构C33之间的为工字钢A141和工字钢B151,位于钢管结构A31和钢管结构B32之间的为工字钢A242和工字钢B252,位于钢管结构A31和钢管结构C33之间的为工字钢A343和工字钢B353,每个钢管结构3包括平行设置的上弦杆34和下弦杆35以及连接在位于上弦杆34及下弦杆35之间的若干个腹杆36。吊耳2设置在钢管结构3的端部。As shown in the accompanying drawings, a conical steel coal hopper installation platform for a super-large group of polygonal coal bunkers includes a circular truss structure 1, a steel plate (not shown) laid on the truss structure 1, and a connecting A plurality of lifting lugs 2 on the edge of the truss structure, the truss structure 1 includes a plurality of steel pipe structures 3 arranged through the center of the truss structure 1, three steel pipe structures 3 are arranged in the embodiment of the present invention, and the three steel pipe structures 3 are uniform Layout, respectively steel pipe structure A31, steel pipe structure B32 and steel pipe structure C33, the three steel pipe structures 3 are fixed together in the center of the truss structure, and each adjacent two steel pipe structures 3 are provided with endpoints connecting two steel pipe structures 3 The I-beam A4 and the I-beam B5 parallel to the I-beam A4 and connected to the two adjacent steel pipe structures 3, wherein the I-beam A 1 41 is located between the steel pipe structure B32 and the steel pipe structure C33 and I-beam B 1 51, between steel pipe structure A31 and steel pipe structure B32 is I-beam A 2 42 and I-beam B 2 52, and between steel pipe structure A31 and steel pipe structure C33 is I-beam A 3 43 and I-beam B 3 53, each steel pipe structure 3 includes upper chords 34 and lower chords 35 arranged in parallel and several webs 36 connected between the upper chords 34 and lower chords 35 . The lifting lug 2 is arranged at the end of the steel pipe structure 3 .
本发明在实际使用时,可将钢煤斗本节与上一节对接处所需零部件放置在平台上,采用自由升降装置连接吊耳来控制平台的上下运动,提升至对接位置,组对焊接环缝,拼装过程中不需进行内外支架搭设和拆除,降低了施工危险系数及施工工作量,从而加快施工进度,降低施工成本。When the present invention is used in practice, the parts required for the docking of this section of the steel coal scuttle and the previous section can be placed on the platform, and a free lifting device is used to connect the lifting lugs to control the up and down movement of the platform, lift it to the docking position, and assemble Welding circular seam, no need to set up and dismantle inner and outer brackets during the assembly process, which reduces the construction risk factor and construction workload, thereby speeding up the construction progress and reducing construction costs.
为方便平台的拼装,每个钢管结构3分为中心部分37和两端部分38,中心部分37与两端部分38通过法兰9连接,各个钢管结构3的中心部分37通过中间的中心管10焊接连接为整体,每个钢管结构3上设有多个连接板6,连接板6的形式包括如图5和图6所示的两种形式,工字钢B5通过连接板6与钢管结构固定连接,为增加桁架结构1的强度,中心部分37的中心位置的中心管10内设有加劲板7;为更好地支撑钢板,桁架结构与其上部的钢板之间均匀设置有若干与桁架结构连接在一起的钢条8,钢条8通过所述连接板6与钢管结构3固定连接。In order to facilitate the assembly of the platform, each steel pipe structure 3 is divided into a central part 37 and two end parts 38, the central part 37 and the two end parts 38 are connected by flanges 9, and the central part 37 of each steel pipe structure 3 passes through the middle center pipe 10 The welding connection is integral, and each steel pipe structure 3 is provided with a plurality of connecting plates 6. The forms of the connecting plates 6 include two forms as shown in Figure 5 and Figure 6, and the I-beam B5 is fixed to the steel pipe structure through the connecting plates 6 Connection, in order to increase the strength of the truss structure 1, a stiffening plate 7 is provided in the center tube 10 at the center of the central part 37; in order to better support the steel plate, several truss structure connections are evenly arranged between the truss structure and the upper steel plate. The steel bars 8 together are fixedly connected to the steel pipe structure 3 through the connecting plate 6 .
在平台组装施工前,必须由技术人员严格按照图纸进行组装,测量人员准确地进行放线,放线误差不得大于10mm;必须对钢管的直径、壁厚进行检查,不符合要求的不得使用;每安装两根钢管,必须安装连接系;桁架结构1的组装采用焊接与法兰连接的组合方式,焊缝必须经无损检测合格,法兰连接必须采用高强螺栓连接;钢管结构3在安装完成后必须全面的检查验收。Before the assembly and construction of the platform, it must be assembled by technicians in strict accordance with the drawings, and the surveyors must accurately set out the line, and the line-out error must not exceed 10mm; the diameter and wall thickness of the steel pipe must be checked, and those that do not meet the requirements must not be used; To install two steel pipes, a connecting system must be installed; the assembly of truss structure 1 adopts the combination of welding and flange connection, the weld seam must pass the non-destructive test, and the flange connection must be connected by high-strength bolts; steel pipe structure 3 must be connected after installation. Comprehensive inspection and acceptance.
平台在钢煤斗的中心位置进行组装,组装完成后在平台上设置1.5倍设计荷载对平台进行自身承载能力和提升装置荷载试验。The platform is assembled at the center of the steel coal hopper. After the assembly is completed, set a 1.5 times design load on the platform to carry out the self-bearing capacity of the platform and the load test of the lifting device.
上述实施例仅用于对本发明的说明,并非对其限制,本领域的技术人员还可在此基础上做出改变。The above embodiments are only used to illustrate the present invention, not to limit it, and those skilled in the art can also make changes on this basis.
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| CN206128606U (en) * | 2016-11-03 | 2017-04-26 | 中铁十局集团有限公司 | Platform for installation of conical steel coal hoppers for super large clustered polygonal coal bunkers |
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| JP2006124965A (en) * | 2004-10-27 | 2006-05-18 | Murayama Doken:Kk | Steel tower assembling method and scaffold for the assembling |
| CN201224993Y (en) * | 2007-11-27 | 2009-04-22 | 吴杰 | Elevating rack body for chimney and well path inner wall constructions |
| CN201778524U (en) * | 2010-06-03 | 2011-03-30 | 江苏省电力设计院 | Large-sized sectional combined coal hopper |
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