CN106319613A - Horizontal continuous electroplating production line and production technology thereof - Google Patents

Horizontal continuous electroplating production line and production technology thereof Download PDF

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Publication number
CN106319613A
CN106319613A CN201510350658.XA CN201510350658A CN106319613A CN 106319613 A CN106319613 A CN 106319613A CN 201510350658 A CN201510350658 A CN 201510350658A CN 106319613 A CN106319613 A CN 106319613A
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plating
steel band
electroplating
guide wheel
electroplate liquid
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CN201510350658.XA
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CN106319613B (en
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谢彪
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Huizhou Antai Surface Treatment Technology Co., Ltd.
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谢彪
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Abstract

The invention discloses a horizontal continuous electroplating production line and a production technology thereof. The horizontal continuous electroplating production line comprises a electroplating conveyer and at least two electroplating cylinder bodies; wherein the electroplating conveyer comprises steel band and a steel band turning device which are mutually connected, the electroplating cylinder body comprises two notches correspondingly arranged on the running direction of the steel band, several hangers are arranged on the steel band in order, and the steel band and its hanger enable horizontal movement between at least two electroplating cylinder bodies through the notch. By using the horizontal continuous electroplating production line, the electroplated product is subjected to transmission, upper hanging, oil removing, plating of an impact nickel layer, plating of a sand nickel layer, plating of a nickel-cobalt alloy layer, treatment in a nitrate hanging zone, and lower hanging, and then is subjected to a novel upper hanging technology, so that horizontal continuous electroplating production is realized. The provided production line and the production technology can obtain the electroplated product with uniform color of the electroplated surface and the uniform coating thickness, a structure of the electroplating production line is simplified, production cost is reduced, and the production efficiency is increased.

Description

Horizontal continuity electroplating assembly line and production technology thereof
[technical field]
The present invention relates to field of electroplating, particularly relate to a kind of horizontal continuity electroplating assembly line And production technology.
[background technology]
Electroplating assembly line can be subdivided into hang plating production line, barrel plating life according to plating mode Produce line, continuously plate production line, brush plating production line, annularly plating production line, straight line dragon Door electroplating assembly line and plastic electroplating automatic assembly line etc..Wherein, circular line is Conventional a kind of production line mode.The vertical lift type plating line of circular line is with general Having the biggest difference in logical plating line structure, the traversing and lifting of workpiece is no longer Carry out for single groove, but the hanger of sliver and workpiece action simultaneously, single cavity Workpiece rising, traversing, enter next groove, coating bath and the medicine of multidigit after decline Continuous moving then made in groove by the workpiece of tank, does not lifts.The lifting of workpiece is by horse Reaching drive, concrete step includes being driven chain by motor, chain-driving hoistable platform, And hold slider, arm, hanger and workpiece and move up and down.
Above-mentioned annular lifting production line has problems, as in reality in existing actual application In border production line and technological process thereof, owing to Product Process requires and the limit of process conditions System, needs product to be electroplated repeat lifting and pass in and out electric bath groove, additionally, due to treat The shape, not of uniform size of the product of plating, uses the mode of lifting to electroplate, institute The product that need to electroplate is carried out in electroplate liquid from bottom to top, hangs on hanger under product End is considerably longer than product upper end with plating solution contacts time of reacting, and this causes product The electroplating time difference of top and bottom is relatively big, thus affects the final electroplated product of acquisition Quality.
Additionally, as a example by pearl nickel production line, existing production line and production technology thereof There is also limitation.Pearl nickel (husky nickel) is a kind of sanding nickel, has similar Margarita The color on surface, pearl nickel coating is creamy white, matt, like half dim delustring shape State.Wherein, containing multiple additives in pearl nickel, husky agent is one of which additive, Its emulsion formed by nonionic surfactant, but it is easy in electroplate liquid In unsure state, easily decompose, the drop of electroplating solution of cyclic filtering and electroplate liquid The severe degree of stirring, all can affect the decomposition rate of husky agent in electroplate liquid.Existing set In Bei, use up-down mode (as used heavy straddle truck or other boom hoistings) Treat electroplated product and carry out transfer operation, due to needs repeatedly electroplating operations, plating The product needed hung on frame constantly lifts thus realizes jumping cylinder, and this lifting behaviour Mode of making not only makes required electroplated product movable amplitude big, also can be in disturbance electric bath groove Electroplate liquid, thus accelerate the decomposition of effective ingredient in the electroplate liquid containing husky agent, finally Affect the quality of electroplated product.
In order to preferably reduce the disturbance of electroplate liquid, prior art such as CN 202786471 U In disclose a kind of plating with two sub-electroplating baths being independently arranged and female electroplating bath Groove, its neutron electroplating bath is arranged on the top of female electroplating bath, and long shaft parts passes through sub-plating Groove is also immersed in below the page;Wherein, liquid back pipe is logical from the liquid level bottom of sub-electroplating bath Enter female electroplating bath, and feed tube is derived from the bottom of female electroplating bath, by pump, filtration Device is communicated to sub-electroplating bath.But electroplate liquid in electroplating bath disclosed in above-mentioned patent Mobility is big, liquid head is big (more than 30cm), still cannot meet and there is Margarita The Production requirement of the electronic component products of nickel coating, the most significantly constrains and has treasure The large-scale production of pearl nickel coating electronic devices and components and extensively applying.
[summary of the invention]
By overcoming current electroplating assembly line to move up and down brought series of problems, this Horizontal continuity electroplating assembly line that a kind of simple in construction of bright offer, finished product are effective and Production technology.
The present invention solves the scheme of described technical problem: provide a kind of horizontal continuity electricity Plating production line, it is for electroplating to product to be electroplated, and described horizontal continuity is electroplated Production line includes that a steel band electroplates cylinder body with at least two, and described steel band is provided with use In multiple hangers of loading product to be electroplated, the multiple hangers at difference plating cylinder body Between there is differential seat angle.
Preferably, the maximum angle difference between the plurality of hanger depends on electroplating cylinder body Between difference in height.
Preferably, the hanger angle at least one plating cylinder body is changed stepwise.
Preferably, described plating cylinder body being provided with notch, this notch includes at least one Inclined notch, steel band tilts through this inclined notch, steel band, this hanger and steel band Move on the other end connected;Described inclined notch is provided with inclined side, described inclined side It is 60 °-85 ° with the angle in vertical direction, inclined side is provided with jumping steel guide wheel.
Preferably, described horizontal continuity electroplating assembly line is further provided with suspension member to lead Wheel, it at least includes the first suspension member guide wheel, the second suspension member guide wheel, and described steel band is in the 180 ° of settings are reversed forward or backwards between one suspension member guide wheel and the second suspension member guide wheel.
Preferably, described horizontal continuity electroplating assembly line farther includes an electric bath groove Device, this electric bath groove device includes electroplate liquid mother's groove and the plating being disposed therein Liquid pilot trench, the liquid medicine in electroplate liquid mother's groove enters electroplate liquid bottom electroplate liquid pilot trench In groove, and overflowed into electroplate liquid mother's groove by electroplate liquid pilot trench upper notch.
Preferably, described electroplate liquid pilot trench bottom is additionally provided with a cavity structure, electroplate liquid After liquid medicine in female groove enters cavity structure, by entering electroplate liquid bottom cavity structure In pilot trench.
Preferably, also including liquid level pump in this electric bath groove device, this liquid level pump includes One pump owner's body and the liquid level pump water inlet mouth being arranged on pump owner's body, a liquid level pump Outlet;Described electroplate liquid mother's groove is provided with one first connector and the second connector, This liquid level is pumped out the mouth of a river and is connected by pipeline with the first connector, this liquid level pump water inlet mouth It is connected by pipeline with the second connector;Described cavity structure lower surface is provided with a pilot trench Connector, described first connector is connected by pipeline with this pilot trench connector.
The present invention also provides for a kind of horizontal continuity electroplate technology, it is provided that as mentioned above Horizontal continuity electroplating assembly line, including the electroplating processes stage, plating transporter will The hanger being loaded with product to be electroplated is arranged on steel band, and this steel band is sent to electroplating region Plating cylinder body carries out electroplating processes;Wherein, this steel band and hanger thereof are at least two Move horizontally between plating cylinder body;Deposit between multiple hangers in difference plating cylinder body At differential seat angle.
Preferably, described plating cylinder body is provided with the first jumping steel guide wheel and the 3rd and jumps steel Guide wheel, this horizontal continuity electroplate technology includes step S1, upper extension, and plating transmits Steel band in device is driven by steel band turning device and is vertically arranged entrance Shang Gua district, hanger It is located at below steel band, product to be electroplated is loaded in the hanger of steel band;Step S2, removes Oil, steel band remains in operation and enters vertically into oil-removing area and carries out removal operation;Step S3, Plating, steel band remains in operation and enters vertically into electroplating region, and steel band is at least at electroplating region Wherein in one section by first jump cylinder guide wheel guide and overturn to relative to vertical direction in After 60-85 ° of angle, carry out electroplating operations, then jumped cylinder guide wheel and guide by the 3rd and overturn and be It is vertically arranged state.
Carry relative in the horizontal continuity electroplating assembly line of prior art, the first present invention Supplied a kind of plating transporter realizing horizontal continuity, traditional plating cylinder body it Between due to its Sidewall Height identical, therefore, plating time or give plating cylinder body add medicine During water, the liquid medicine between adjacent plating cylinder body the most mutually pollutes, thus causes plating Poor effect, and in the present invention, between plating cylinder body, there is certain difference in height, And steel band is in tilting procedure, can make hanger below by angle of inclination Low spot rises thus strides across the difference in height between described plating cylinder body.Further, originally Electroplating in invention on cylinder body and be provided with the notch highly differed, steel band runs through notch, This setting make the peak electroplating the liquid medicine distance plating cylinder body in cylinder body have one section away from From, thus liquid medicine will not be splashed in other plating cylinder bodies easily.Due to plating cylinder body On notch height differ, it further avoid the mutual pollution between liquid medicine.
Steel band is driven by the steel band turning device electroplating transporter, carries out horizontal continuity Transmit.The horizontal continuity electroplating assembly line that the present invention provides can make to hang with product to be electroplated Steel band entering plating functional areas process, be in different plating cylinder body hanger it Between there is stepping differential seat angle, wherein maximum between hanger differential seat angle depends on Difference in height between notch (inclined notch and the concave notches) lowest part of plating cylinder body, After being driven steel band and hanger run-off the straight thereof by steel band turning device, this steel band and extension thereof The lowest part of tool higher than plating cylinder body notch (inclined notch and concave notches) Lower, in tilting procedure, the minimum point of hanger gradually steps up relative to plating cylinder body, So that this steel band and hanger thereof by this notch realize at least two plating cylinder body it Between level jump cylinder move.
Realize with existing employing lifting pattern jumping compared with cylinder operation, provided by the present invention Horizontal continuity electroplating assembly line is possible not only to efficiently reduce product to be electroplated and jumps cylinder operation In steel band and hanger promote amplitude, it is also possible to reduce use existing lifting jump cylinder Operate the disturbance that liquid in plating cylinder body or electric bath groove device is caused, thus keep The geo-stationary of electroplate liquid, efficiently reduces the decomposition of organic principle in electroplate liquid, because of This, can make its electroplated product surface color and each thickness of coating of electroplated product keep all Even unanimously.
Additionally, the present invention provide horizontal continuity electroplating assembly line and production technology in Without using heavy straddle truck or other any boom hoistings, continuous water can be realized Ordinary telegram plates, and makes the transporter structure of electroplating assembly line be greatly simplified, thus lowers Production cost, also improves production efficiency simultaneously.
Secondly, the horizontal continuity electroplating assembly line of the present invention additionally provides a kind of plating Liquid bath device, when multiple electric bath groove devices are bolted together when, product to be electroplated Product can move in electroplate liquid operating line direction with steel band, and from an electroplate liquid Slot device enters in another electric bath groove device, thus realizes the level of electroplating activity It is carried out continuously.The present invention provide horizontal continuity electroplating assembly line be applicable to pearl nickel with Nickel cobalt (alloy) is electroplated, relatively conventional continuous circulation plating wire body, can effectively reduce electricity In plating solution pilot trench, electroplate liquid reduces, especially with the liquid level drop of electroplate liquid in electroplate liquid mother's groove It can reduce pearl nickel electroplating liquid circulation impact power in electroplating process, thus more has It is beneficial to the decomposition of organic principle in suppression pearl nickel solution, significantly extends in electroplating solution Ageing and the utilization rate of pearl nickel, effectively reduces production cost, improves plating and produces Quality, and fundamentally solve and carry out pearl nickel in continuously circulation plating wire body The difficult problem that plating is electroplated with nickel cobalt (alloy).
Again, in electric bath groove device provided by the present invention, also include blowning installation, This blowning installation can be to the medicine of residual on the product to be electroplated on the hanger being contained in steel band Water is purged.In the electric bath groove device provided in the present invention, this electroplate liquid Pilot trench concave notches is than the electroplate liquid mother lower slightly 2-4cm of groove concave notches, and this makes electroplate liquid When liquid medicine in pilot trench is back to electroplate liquid mother's groove, liquid medicine liquid level between pilot trench and female groove Subtractive is little, even can reach liquid medicine zero liquid level drop, is prevented effectively from electroplating activity Process due between pilot trench and female groove liquid medicine liquid level drop big (generally 20-30cm), and Liquid medicine in electric bath groove is caused bigger disturbance, it is thus possible to better ensure that plating is made The quality of industry.
Horizontal continuity electroplating assembly line and production technology thereof that the present invention provides not only can be used In the electroplating technology of pearl nickel/nickel cobalt (alloy), it is particularly useful for making Apple The preparation of the part electronic devices and components in the electronic product that (Apple Inc.) is produced Cheng Zhong, any one can use in horizontal electroplating technique to could be applicable to other, has Practicality and market using value.
[accompanying drawing explanation]
Fig. 1 is the knot of the horizontal continuity electroplating assembly line that first embodiment of the invention provides Structure schematic diagram;
Fig. 2 is that the horizontal continuity plating that first embodiment of the invention shown in Fig. 1 provides is raw Produce the structural representation of the plating transporter of line;
Fig. 3 is to electroplate shown in Fig. 2 electroplate cylinder body in transporter and jump the knot of cylinder guide wheel Structure schematic diagram;
Fig. 4 is to electroplate shown in Fig. 3 electroplate cylinder body in transporter and jump making of cylinder guide wheel Use view;
Fig. 5 is to electroplate plated support frame and suspension member guide wheel in transporter shown in Fig. 2 Structural representation;
Fig. 6 is to electroplate plated support frame and suspension member guide wheel in transporter shown in Fig. 5 Use view;
Fig. 7 is that the horizontal continuity plating that first embodiment of the invention shown in Fig. 1 provides is raw Produce the structural representation of the electric bath groove device of line;
Fig. 8 is the A-A profile of electric bath groove device shown in Fig. 7;
Fig. 9 is the B-B profile of electric bath groove device shown in Fig. 7;
Figure 10 is the liquid level pump structure schematic diagram of electric bath groove device shown in Fig. 7;
Figure 11 is that a kind of horizontal continuity plating that second embodiment of the invention provides produces work Process flow figure.
[detailed description of the invention]
In order to make the purpose of the present invention, technical scheme and advantage are clearer, with Lower combination accompanying drawing and embodiment, be further elaborated to the present invention.Should Understanding, specific embodiment described herein, and need not only in order to explain the present invention In limiting the present invention.
Refer to Fig. 1, provide a kind of horizontal continuity plating for first embodiment of the invention Production line 10, it includes electroplating transporter 20 and at least two electric bath groove device 30.Wherein, this plating transporter 20 includes interconnective steel band 101 and steel band Turning device 22 (labeled graph is shown in 2), this steel band 101 passes sequentially through Shang Gua district 11, removes Oil district 12, pre-treatment turning area 103, impact nickel district 13, Sha Nie district 14, nickel cobalt are closed Gold district 15, cleaning sealing of hole district 16, post processing turning area 104, Xiao Gua district 17 and lower extension Behind district 18, it is again introduced into Shang Gua district 11 and carries out annular operating.
Referring to Fig. 2, in this plating transporter 20, this steel band 101 passes through steel Flipping an angle after band turning device 22, described plating transporter 20 has Several plating cylinder body 23 and plated support framves 24, wherein, this steel band 101 at least exists 0-180 ° is overturn on plating cylinder body 23.
In other specific embodiment, above-mentioned impact nickel district 13, Sha Nie district 14, nickel cobalt Alloy district 15 all includes at least two plating cylinder body 23 and/or electric bath groove device 30, wherein, plating cylinder body 23 and electric bath groove device 30 arrange quantity, sequentially, Size can require to be adjusted according to concrete technology.
This steel band turning device 22 include overturn transmission module (not shown) and and its Three jumping 222, six the turning guide wheels 223 of cylinder guide wheel connected and three suspension member guide wheels 224;This steel band 101 is by jumping cylinder guide wheel 222, turning guide wheel 223 and suspension member guide wheel 224 carry out closed annular operating.
Wherein, single jumping cylinder guide wheel 222, turning guide wheel 223 and suspension member guide wheel 224 Also can farther include one or more guide wheel (not shown), to realize steel band 101 Guiding operation.
Specifically, this jumping cylinder guide wheel 222 is arranged on two plating cylinder bodies 23, steel band 101 can realize overturning 60-85 ° relative to vertical direction by jumping cylinder guide wheel 222, thus Realize jumping cylinder operation.This jumping cylinder guide wheel 222 includes the first jumping cylinder guide wheel 2221, second Jump cylinder guide wheel 2222 and the 3rd and jump cylinder guide wheel 2223.
This turning guide wheel 223 and suspension member guide wheel 224 are arranged on plated support frame 24, Wherein, this turning guide wheel 223 includes that pre-treatment turning guide wheel 2231 is turned with post processing Guide wheel 2232, this pre-treatment turning guide wheel 2231 and 2232 points of post processing turning guide wheel It is not located at the turning of the steel band 101 of closed annular, for steel band 101 is carried out water Plate turn guides;This suspension member guide wheel 224 includes that the first suspension member guide wheel 2241, second is hung Part guide wheel 2242 and the 3rd suspension member guide wheel 2243, steel band 101 passes sequentially through the first suspension member Guide wheel the 2241, second suspension member guide wheel 2242 and the 3rd suspension member guide wheel 2243, this suspension member Guide wheel 224 for overturning 180 ° after twice by steel band 101 relative to vertical direction, extensive It is former vertical state again.
This steel band turning device 22 may also include the jumping cylinder guide wheel of multiple corresponding setting 222;The turning that may also include multiple corresponding setting in this steel band turning device 22 is led Wheel 223;This steel band turning device 22 may also include the suspension member of multiple corresponding setting Guide wheel 224.This jumping cylinder guide wheel 222, turning guide wheel 223 and the tool of suspension member guide wheel 224 Body position can be according to the quantity of plating cylinder body 23 and plating transporter 20 with quantity Setting and electroplating technology require be adjusted.
Referring to Fig. 3-4, in the present embodiment, the present invention includes that several are arranged at Plating cylinder body 23 under steel band 101, plating cylinder body 23 as shown in figures 3-4 includes First plating cylinder body 2301 and the second plating cylinder body 2302, wherein, this plating cylinder body 23 inclined notch 231 including corresponding setting and/or concave notches 232, wherein, Inclined notch 231 and/or concave notches 232 setting direction and steel band 101 direction of motion Parallel, this jumping cylinder guide wheel 222 is located at inclined notch 231 and/or concave notches 232 Wherein on one side, and setting fair with its place plane, this steel band 101 is by jumping cylinder 0-180 ° is overturn after guide wheel 222.
The most as shown in Figure 3, the first plating cylinder body 2301 is provided with the first tipper Mouthfuls 2311, this first inclined notch 2311 includes one first inclined side 2313, and this is the years old One inclined side 2313 is 60 ° with the angle of vertical direction;At the first inclined notch 2311 Side be screwed the first jumping cylinder guide wheel 2221, this first jump cylinder guide wheel 2221 and first inclined notch 2311 maintain an equal level and arrange;First plating cylinder body 2301 and the It is provided with the second inclined notch 2312, this second inclined notch between two plating cylinder bodies 2302 2312 include one second inclined side 2314, this second inclined side 2314 and vertical direction Angle is 60 °, and the second plating cylinder body 2301 is corresponding with the second inclined notch 2312 Side is provided with the first concave notches 2321, sets in this first concave notches 2321 edge There is one second jumping cylinder guide wheel 2222, this second jumping cylinder guide wheel 2222 and first concave notches 2321 maintain an equal level is arranged.Wherein this first inclined side 2313 with the angle of vertical direction can be 60 °-75 ° or 75 °-85 ° or 60 °-70 ° or 65 °-80 ° or 70 °-80 °, may further be embodied as 60 °, 63 °, 65 °, 67 °, 70 °, 73 °, 75 °, 78 °, 80 °, 82 ° or 85 °. In other embodiments, this plating cylinder body 23 and inclined notch 231 thereof and/or Baltimore groove The setting of mouth 232 can be adjusted according to actual operational requirements.
As shown in Figure 4, different cylinder body 23 of electroplating it is in (such as the first plating cylinder body 2301 And second plating cylinder body 2302) hanger 102 between there is stepping differential seat angle, The spacing that differential seat angle change width between adjacent two hangers 102 is arranged by hanger 102 And the angle of steel band 101 upset determines;Wherein, maximum between multiple hangers 102 Differential seat angle depends on electroplating cylinder body 23 notch (such as inclined notch 231 and concave notches 232) difference in height between lowest part.By steel band turning device 22 drive steel band 101 and After its hanger 102 run-off the straight, the lowest part of this steel band 101 and hanger 102 thereof is high Notch (inclined notch 231 and concave notches 232) minimum in plating cylinder body 23 Place, so that this steel band 101 and hanger 102 thereof are by this notch (inclined notch 231 And concave notches 232) realize plating cylinder body between level jump cylinder move.Tilting During, the minimum point of hanger 102 gradually steps up relative to plating cylinder body 23.
Steel band 101 passes sequentially through first inclined notch the 2311, second inclined notch 2312 And first concave notches 2321.Steel band 101 before by the first inclined notch 2311, Steel band 101 is put down with inclined notch 231 in plating cylinder body 23 or concave notches 232 place Face is vertical.
Steel band 101 is driven by upset transmission module (not shown), inclines through first The first jumping cylinder guide wheel 2221 in skew notch 2311, steel band 101 is jumped cylinder guide wheel by first 2221 guide and are flipped up to being 60 ° with vertical direction angle;Steel band 101 keeps It is 60 ° and by during the second inclined notch 2312 with vertical direction angle, by In steel band 101 also through the second jumping cylinder guide wheel being arranged in the first concave notches 2321 2222, the second jumping cylinder guide wheel 2222 has guide effect, therefore, makes steel band 101 Incline direction by with vertical direction angle be 60 ° the most smoothly to vertical direction overturn Transition, it is achieved the steady angular transition of steel band 11 and jumping cylinder operation.
Referring to Fig. 5-6, this steel band 101 also includes the hanger hanging on steel band 101 102, carry out the required electroplated product hanger 102 at steel band 101 carry out on hang or under When hanging the operation of product to be electroplated, need by means of suspension member guide wheel 224 steel band 101 Carry out spinning upside down relative to 180 °, reference azimuth.As shown in Figure 4, suspension member is led Wheel 224 is vertically set on plated support frame 24, and this suspension member guide wheel 224 includes first Suspension member guide wheel the 2241, second suspension member guide wheel 2242 and the 3rd suspension member guide wheel 2243, its In, this second suspension member guide wheel 2242 is led with the first suspension member guide wheel 2241 and the 3rd suspension member Taking turns 2243 setting directions is corresponding setting.Described steel band 101 is in the first suspension member guide wheel 2241 and second between suspension member guide wheel 2242, the second suspension member guide wheel 2242 and the 3rd hangs 180 ° of settings are reversed the most forward or backwards between part guide wheel 2243.
Referring to Fig. 6, steel band 101 is by the first suspension member on plated support frame 24 Before guide wheel 2241, steel band 101 is vertically arranged and hanger 102 on steel band 101 is located at The lower section of steel band 101;Steel band 101 after by the first suspension member guide wheel 2241 to passing through Before second suspension member guide wheel 2242, little by little by vertically-level-be vertically arranged conversion, After the second suspension member guide wheel 2242, originally it is located at the hanger 102 below steel band 101 Position be gradually converted to be located at above steel band 101;Steel band 101 is hung by second To before by the 3rd suspension member guide wheel 2243 after part guide wheel 2242, little by little by vertically-water It put down-is vertically arranged conversion, after by the 3rd suspension member guide wheel 2243, is originally located at steel Position with the hanger 102 above 101 gradually reverts to be located at the lower section of steel band 101.
Above-mentioned led by first suspension member guide wheel the 2241, second suspension member guide wheel 2242 the 3rd suspension member Wheel 2243 guiding makes the change of this steel band 101 position relative with hanger 102, is conducive to Hang or the operation of lower extension product to be electroplated on steel band 101 hanger 102 is carried out.
The horizontal continuity electroplating assembly line 10 that the present invention provides can also have various deformation Structure, if the steel band 101 in this horizontal continuity electroplating assembly line 10 can be close The two-wire foldable structure taken the shape of the letter U, it is also possible to be the bilinear shape or other forms closed Two-wire loop structure.
Horizontal continuity electroplating assembly line described in first embodiment of the invention is jumped Cylinder operating process includes: by the first jumping cylinder guide wheel 2221 in steel band turning device 22 Guide and drive steel band 101, thus realize upset;Product to be electroplated enters in Sha Nie district 14 In row processing procedure, also need to jump cylinder guide wheel 2222 through second, this second jumping cylinder guide wheel 2222 can be used for maintaining the state flipped an angle of steel band 11.Complete husky nickel behaviour Making, when steel band 11 enters nickel cobalt (alloy) district 15, steel band 101 is jumped cylinder guide wheel by the 3rd 2223 overturn again as after vertical direction, turn through over cleaning sealing of hole district 16 and post processing District 104, at post processing turning area 104, is guided by post processing turning guide wheel 2232, Be loaded with the steel band 101 of product to be electroplated realize level, continuously, warp again after steady trun Guo Xiaogua district 17, treats electroplated product and carries out nitre extension process.Wherein, be loaded with to be electroplated The steel band 101 of product through nickel cobalt (alloy) district 15, clean sealing of hole district 16, post processing During turning area 104 Ji Xiaogua district 17, it is loaded with hanger 102 position all the time of product to be electroplated Lower section in steel band 101.Entering Xia Gua district 18, steel band 101 is by suspension member guide wheel 124 Guide and overturn the hanger 102 being to be loaded with product to be electroplated to be positioned at above steel band 101 State, take off complete plating product, steel band 101 enters back into Shang Gua district 101 The operation process that middle circulation is above-mentioned.
Refer to Fig. 7-10, in the first embodiment of the present invention, in impact nickel district 13, Sha Nie district 14 and nickel cobalt (alloy) district 15 are provided with multiple electric bath groove device 30.
This electric bath groove device 30 includes electroplate liquid mother's groove 31, electroplate liquid pilot trench 32 and Liquid level pump 33.Wherein, this electroplate liquid pilot trench 32 is located in electroplate liquid mother's groove 31, should Liquid level pump 33 is connected with electroplate liquid mother's groove 31 with electroplate liquid pilot trench 32, described plating Liquid mother's groove 31 is the cell body that a upper surface opens wide, and wherein electroplate liquid mother groove 31 is vertically Electroplate liquid mother's groove concave notches it is symmetrically arranged with on the sidewall of electroplating activity streamline direction 311.During electroplating activity, steel band 101 can be delivered by hanger 102 and treat electricity Plated product passes electroplate liquid pilot trench concave notches 321 and electroplate liquid mother's groove concave notches 311 The path formed so that workpiece to be electroplated is electroplated in entering into electroplate liquid pilot trench 32 Operation.
The middle part of this electroplate liquid mother's groove 32 is provided with two and supports girder 312, is supporting Girder 312 is provided with a concave configuration 3121, this concave configuration 3121 and electroplate liquid Groove 32 agrees with, for carrying out fixing and support electroplate liquid with electroplate liquid pilot trench 32 Groove 32.
The lower surface of electroplate liquid mother's groove 31 is provided with the first connector 313, second and connects Mouth 314 and discharge outlet 315.Wherein, discharge outlet 315 can be used for quickly discharging electroplate liquid Liquid medicine in female groove 31, thus realize cleaning and the liquid medicine replacing of electroplate liquid mother's groove 31. Electroplate liquid mother's groove 31 lower surface is additionally provided with titanium coil pipe 316, in electroplate liquid mother's groove Liquid medicine heat, thus effectively control the reaction process in electroplate liquid mother's groove.
Described electroplate liquid pilot trench 32 is also the cell body that a upper surface opens wide, electroplate liquid pilot trench 32 are additionally provided with the prominent edge of a wing on the sidewall being perpendicular to electroplating activity streamline direction 322, the sidewall of this place, edge of a wing 322 electroplate liquid pilot trench 32 is symmetrically arranged with plating Liquid pilot trench concave notches 321.This electroplate liquid pilot trench 32 is by fixing at electroplate liquid mother's groove On support girder 312 within 31, the edge of a wing 322 of electroplate liquid pilot trench 32 can prevent electricity There is larger displacement in plating solution pilot trench 32 on electroplating activity streamline direction, plays spacing Effect.
After electroplate liquid pilot trench 32 and electroplate liquid mother's groove 31 form one, electroplate liquid pilot trench Concave notches 321 is corresponding with electroplate liquid mother's groove concave notches 311 position and is in same On one axis of symmetry, can form path, the direction of this path is exactly operating line Direction.
This electroplate liquid pilot trench concave notches 321 is lower than electroplate liquid mother's groove concave notches 311 1-3cm, this also makes electroplate liquid and electricity in electroplate liquid mother's groove 31 in electroplate liquid pilot trench 32 The liquid level difference of plating solution is more or less the same, and can make the liquid medicine in electroplate liquid pilot trench 32 further Being back to the Distance Shortened of electroplate liquid mother's groove 31, liquid medicine drop can reach withered and fallen difference, subtracts Disturbance to liquid medicine during light electroplating activity, it is thus possible to better ensure that plating is made The quality of industry.
Additionally, the bottom of electroplate liquid pilot trench 32 is provided with a cavity structure 323, this sky Be provided with a pilot trench dividing plate 324 between cavity configuration 323 and electroplate liquid pilot trench 32, this pilot trench every The surrounding of plate 324 is symmetrically arranged with 16 holes 325 running through pilot trench dividing plate 324. The lower surface of this cavity structure 323 is provided with the pilot trench connector of a Through-cavity lower surface 326, the first connector 313 of this electroplate liquid mother's groove 31 and this pilot trench connector 326 Connected by pipeline (not shown).Described pilot trench dividing plate 324 and pilot trench connector Not apertured hole, 326 corresponding sections.The special distribution of pilot trench dividing plate 324 Hole 325, Can make to enter into the liquid medicine in cavity structure 323 from pilot trench connector 326 will not Immediately enter in electroplate liquid pilot trench 32, but can be introduced in cavity structure 323 also Certain liquid level is arrived in accumulation, then by being arranged on pilot trench dividing plate 324 surrounding and directly with sub The hole 325 that groove connector 326 is relative steadily enters in electroplate liquid pilot trench 32, from And can reduce to greatest extent owing to new liquid medicine fills in electroplate liquid pilot trench 32 Electroplate liquid liquid medicine produces disturbance, such that it is able to effectively suppress electricity in electroplate liquid pilot trench 32 The decomposition of the organic principle of plating solution.
It addition, electroplate liquid mother's groove 31 is at the sidewall being parallel to electroplating activity streamline direction On be provided with blowning installation 36, defecator 34 and fluid level control device 35.
Wherein, this blowning installation 36 is for being loaded with the hanger 102 of steel band 101 On product to be electroplated, the electroplate liquid of attachment is blown down by air-flow rapidly, thus plays cleaning The effect of product surface to be electroplated, thus effectively prevent attachment electricity on product to be electroplated Plating solution or other foreign material enter in next electric bath groove device 30, cause electric bath groove Cross-contamination between device 30.
This defecator 34 includes that a filter screen 341, described defecator 34 are used for Metal flocky precipitate that may be present in electroplate liquid mother's groove 31 is isolated, it is to avoid it enters Enter in liquid level pump 33, and affect the operating of liquid level pump 33.
This fluid level control device 35 connects with external liquid medicine storage device (not shown), Can be used for injecting liquid medicine in electroplate liquid mother's groove 31, thus in electroplate liquid mother's groove 31 Liquid medicine liquid level is controlled,
Specifically, this fluid level control device 35 includes the medicine stretching into electroplate liquid mother's groove 31 Water water inlet pipe 351, electromagentic switching apparatus (not shown) and at this liquid medicine water inlet pipe one The high level induction installation 352 and one arranged on the cell wall of electroplate liquid mother's groove 31 of side Low liquid level induction system 353.Wherein, this high level induction installation 352 and electroplate liquid The lowest order of groove concave notches 321 flushes, and this low liquid level induction system 353 is less than electricity The lowest order 1-3cm of plating solution pilot trench concave notches 321.This high level induction installation 352 And the setting of low liquid level induction system 353, the liquid medicine in electroplate liquid mother's groove 31 can be made Liquid level the least, very with the lowest order difference in height of electroplate liquid pilot trench concave notches 321 Most zero liquid level is poor, to reduce between electroplate liquid pilot trench 32 and electroplate liquid mother's groove 31 Electroplate liquid liquid level difference.
This electromagentic switching apparatus (not shown) can be used for controlling liquid medicine water inlet pipe 351 Closure or openness.This high level induction installation 353 is used for detecting electroplate liquid mother's groove 31 The peak level of middle liquid medicine, it is female that this low liquid level induction system 354 is used for detecting electroplate liquid The lowest water level of liquid medicine in groove 31, electromagentic switching apparatus (not shown) and high level Induction installation 353 and low liquid level induction system 354 connect.When in electroplate liquid mother's groove 31 Liquid level less than low liquid level induction system 354 time, low liquid level induction system 354 will letter Number send electromagentic switching apparatus (not shown), electromagentic switching apparatus (not shown) to After receiving signal, opening liquid medicine water inlet pipe 351 and switch, liquid medicine water inlet pipe 351 is past Electroplate liquid mother's groove 31 injects liquid medicine;And when the liquid level in electroplate liquid mother's groove 31 is higher than During high level induction installation 353, high level induction installation 353 transmits a signal to electricity Magnetic switching device (not shown), electromagentic switching apparatus (not shown) receives signal After, close liquid medicine water inlet pipe 351, liquid medicine water inlet pipe 351 stops toward electroplate liquid mother's groove Liquid medicine is injected in 31.It is female that above-mentioned fluid level control device 35 is possible not only to reduce electroplate liquid Liquid level difference between groove 31 and electroplate liquid pilot trench 32, it is also possible to prevent liquid level pump 33 at electricity When plating solution mother's groove 31 does not has enough liquid, idle running occurs thus causes liquid level pump 33 The damage of motor.
In this electroplate liquid pilot trench 32, pilot trench dividing plate 324 is to electroplate liquid pilot trench concave notches The distance of 321 lowest orders is 10cm, and its distance also can be carried out according to actual process demand Adjust, such as 5-40cm, specifically, can be 5cm, 12cm, 15cm, 22cm, 25cm, 26cm, 40cm etc..
The sidewall of this electroplate liquid mother's groove 31 also has two symmetrically arranged stiffeners 317, the structure of electroplate liquid mother's groove 31 is played booster action by this stiffener 317.
In other variant embodiment of the electric bath groove device 30 of present invention offer, electricity Plating solution mother's groove 31 can also is that cuboid, square with the shape of electroplate liquid pilot trench 32 Or other has the cube of cavity, this electroplate liquid mother's groove 31 and electroplate liquid pilot trench 32 Shape may be the same or different.
This electroplate liquid mother's groove 31 can be also to weld with the annexation of electroplate liquid pilot trench 32 The modes such as fixing, screw connection.
Wherein, the surface configuration of the hole 325 being located on pilot trench dividing plate 324 can be circle Shape, rectangle, triangle or other polygon.
As shown in Figure 10, this liquid level pump 33 includes pump owner's body 333 and arranges Liquid level pump water inlet mouth 332, one liquid level on pump owner's body pumps out the mouth of a river 331.
This first connector 313 and liquid level pump out the mouth of a river 331 Show) connect, this second connector 314 and liquid level pump water inlet mouth 332 are by pipeline (figure In for showing) connect.The lower surface of this cavity structure 323 is provided with pilot trench connector 326, This pilot trench connector 326 and described first connector 313 are by pipeline (for showing in figure) Connect, make electroplate liquid pilot trench 32, cavity structure 323, liquid level pump 33 and electroplate liquid female Between groove 31 through.
Wherein, the second connection of described electroplate liquid mother's groove 31 is located at by this defecator 34 The one sides that mouth 314 contacts with liquid medicine in electroplate liquid mother's groove 31.
First embodiment of the horizontal continuity electroplating assembly line 10 of present invention offer is provided In the concrete operations of electric bath groove device 30 as follows:
Thering is provided an electric bath groove device 30, this electric bath groove device 30 includes an electroplate liquid Female groove 31 and be arranged on the electroplate liquid pilot trench 32 in electroplate liquid mother's groove 31.Now, Liquid level in unimplanted liquid medicine in electroplate liquid mother's groove 31, i.e. electroplate liquid mother groove 31 is less than Low liquid level induction system 319, the electromagentic switching apparatus (figure in fluid level control device 35 In do not show) open liquid medicine water inlet pipe 351, liquid medicine injects in electroplate liquid mother's groove 31, when After in electroplate liquid mother's groove 31, the liquid level of liquid medicine reaches high level induction installation 352, electromagnetism Switching device (not shown) closes liquid medicine water inlet pipe 351, and liquid medicine stops injecting plating In liquid mother's groove 31;When the water level injected in electroplate liquid mother's groove 31 reaches preset water level height After degree, opening liquid level pump 33, pump owner's body 333 of liquid level pump 33 starts running;Electricity Liquid in plating solution mother's groove 31 is by the drainage screen 341, second in defecator 34 even Interface 314, it is connected to the second connector 314 pipeline (figure with liquid level pump water inlet mouth 332 In do not show) and liquid level pump water inlet mouth 331 after, enter into pump owner's body of liquid level pump 33 In 333;Pump owner's body 333 remains in operation, and liquid medicine pumps out the mouth of a river 331, electricity through liquid level First connector 313 of plating solution mother's groove 31 and pilot trench connector 326 enter electroplate liquid In the cavity structure 323 of groove 32 lower end;Due to the uninterrupted pumping effect of liquid level pump 33, Liquid medicine is gradually filled with the cavity structure 323 of electroplate liquid pilot trench 32.When liquid medicine is full of plating After the cavity structure 323 of liquid pilot trench 32, due to the uninterrupted pumping effect of liquid level pump 33, The fluid pressure of liquid medicine is gradually increased, the hole that liquid medicine is arranged from pilot trench dividing plate 324 surrounding Hole 325 enters in electroplate liquid pilot trench 32.When liquid medicine liquid level in electroplate liquid pilot trench 32 Reaching at electroplate liquid pilot trench concave notches 321 lowest order, liquid medicine is recessed from electroplate liquid pilot trench Shape notch 321 overflows, and is back in electroplate liquid mother's groove 31, now, and electroplate liquid mother's groove Liquid level in 31 should be maintained at electroplate liquid pilot trench concave notches 321 lowest order at basic The water level maintained an equal level.
It should be noted that at electroplate liquid mother's groove 31, liquid level pump 33 and electroplate liquid pilot trench During forming liquid medicine circulation between 32, liquid medicine water inlet pipe can be by high level sensing dress Put 352, low liquid level induction system 353 and electromagentic switching apparatus (not shown) automatic Control to be closure or openness state, so that the liquid level in electroplate liquid mother's groove 31 is maintained at one Individual scope relatively smoothly, thus electrodepositable liquid pilot trench 32 and electroplate liquid mother's groove 31 it Between liquid medicine liquid level drop be zero or close to zero.
Wherein, when having multiple electric bath groove device 30 to be bolted together when, electricity is treated Plated product can move in electroplating activity streamline direction with steel band 101, from an electricity Bath trough device 30 is entered in another electric bath groove device 30, it is achieved electroplating activity Be carried out continuously.Wherein, when product to be electroplated is through blowning installation 36, dress of blowing Put 36 liquid medicine that can treat on electroplated product residual to be purged.
Compared in the horizontal continuity electroplating assembly line 10 of prior art, the first present invention Provide a kind of plating transporter 20 realizing horizontal continuity, traditional plating cylinder Between body identical due to its Sidewall Height, therefore, plating time or give plating cylinder body add During medicine adding, the liquid medicine between adjacent plating cylinder body the most mutually pollutes, thus causes Electroplating effect is the best, and in the present invention, there is certain height between plating cylinder body 23 It is poor to spend, and steel band 101 is in tilting procedure, can be made below by angle of inclination Hanger 102 minimum point rise thus stride across the height between described plating cylinder body 23 Difference.Further, the present invention electroplates on cylinder body 23 and is provided with the notch highly differed, Steel band 101 runs through notch, and this setting makes to electroplate the liquid medicine distance in cylinder body 23 The peak of plating cylinder body 23 has a segment distance, thus liquid medicine will not be splashed to it easily He electroplates in cylinder body 23.Owing to the notch height on plating cylinder body 23 differs, it enters One step avoids the mutual pollution between liquid medicine.
Steel band 101 is driven by the steel band turning device 22 of plating transporter 20, enters Row horizontal continuity transmission.The horizontal continuity electroplating assembly line 10 that the present invention provides can make extension Needing the steel band 101 of electroplated product is entering plating functional areas process, is being in difference Stepping differential seat angle, wherein hanger is there is between the hanger 102 of plating cylinder body 23 Differential seat angle maximum between 102 depends on the notch (inclined notch 231 electroplating cylinder body 23 And concave notches 232) difference in height between lowest part, steel band turning device 22 carry After dynamic steel band 101 and hanger 102 run-off the straight thereof, this steel band 101 and hanger 102 thereof Lowest part higher than plating cylinder body 23 notch (inclined notch 231 and concave notches 232) lowest part, in tilting procedure, the minimum point of hanger 102 is relative to plating Cylinder body 23 gradually steps up, so that this steel band 101 and hanger 102 thereof are by this notch The level between at least two plating cylinder body 23 that realizes is jumped cylinder and is moved.
This steel band turning device 22 is additionally provided with jumping cylinder guide wheel 222, turning guide wheel 223 And suspension member guide wheel 224.Wherein, jump cylinder guide wheel 222 and can realize steel band 101 relative to hanging down Nogata needs to use up-down mode to realize jumping cylinder in 60-85 ° of upset, with prior art Operation is compared, and only need to be driven and guide steel band 101 by jumping cylinder guide wheel 222 in the present invention Overturn 60-85 °, the jumping cylinder operation of product to be electroplated can be realized.Employing is the present invention carry The horizontal electroplating assembly line 10 of confession, is possible not only to efficiently reduce product to be electroplated and jumps cylinder The transition amplitude of operation, it is also possible to reduce and jump cylinder operation to plating cylinder body 23 or electroplate liquid The disturbance of liquid in slot device 30.Secondly, turning guide wheel 223 can realize the company of steel band Continuous flat bank so that the steel band 101 being loaded with product to be electroplated can realize level, Steadily and continuous print cornering operation.Again, suspension member guide wheel 224 can realize 180 ° of steel band Spin upside down, thus change hanger 102 position relative with steel band about 101, thus It is easy to upper extension and the operation of lower extension of product.
Secondly, the horizontal continuity electroplating assembly line of the present invention additionally provides a kind of plating Liquid bath device 30, when multiple electric bath groove devices 30 are bolted together when, treats electricity Plated product can move in electroplate liquid operating line direction with steel band 101, and from one Individual electric bath groove device 30 enters in another electric bath groove device 30, thus realizes The horizontal continuity of electroplating activity is carried out.At electric bath groove device 30 provided by the present invention In also include blowning installation 36, this blowning installation 36 can be to the extension being contained in steel band 101 On product to be electroplated on tool 102, the liquid medicine of residual is purged.Institute in the present invention In the electric bath groove device 30 provided, this electroplate liquid pilot trench concave notches 321 is than plating The liquid lower slightly 2-4cm of mother's groove concave notches 311, this makes the medicine in electroplate liquid pilot trench 32 Water is back to liquid medicine liquid level difference in electroplate liquid mother's groove 31 and reduces, it might even be possible to reach liquid medicine Withered and fallen difference, thus be prevented effectively from electroplating activity process due to medicine between pilot trench and female groove Water liquid level drop is big (generally 20-30cm), and causes bigger to liquid medicine in electric bath groove Disturbance, it is thus possible to better ensure that the quality of electroplating activity.
Again, the present invention provide horizontal continuity electroplating assembly line be applicable to pearl nickel with Nickel cobalt (alloy) is electroplated, relatively conventional continuous circulation plating wire body, can effectively reduce electricity In plating solution pilot trench 32, electroplate liquid subtracts with the liquid level drop of electroplate liquid in electroplate liquid mother's groove 31 Little, especially solve pearl nickel electroplating liquid circulation impact power in electroplating process and be reduced to There is no state, thus be more beneficial for suppressing the decomposition of organic principle in pearl nickel solution, Can significantly extend the ageing and utilization rate of pearl nickel in electroplating solution, effectively drop Low production cost, improves electroplated product quality, and fundamentally solves and following continuously A difficult problem for pearl nickel electroplating and nickel cobalt (alloy) plating is carried out in ring plating wire body.
The horizontal continuity electroplating assembly line 10 using the present invention to provide, can make to hang with to treat electricity The steel band 101 of plated product is entering holding water during difference in functionality district processes Flat pass and send, without obvious heave amplitude, it is thus possible to effectively reduce steel band 101 drive to treat electricity The disturbance that electroplate liquid is caused by plated product operating, therefore, it can make its electroplated product table Complexion pool and each thickness of coating of electroplated product all keep uniformity.In the present invention without Straddle truck or other any boom hoistings of heaviness need to be used, continuous horizontal can be realized Plating, and make the transporter structure of electroplating assembly line be greatly simplified, thus reduce Production cost, also improves production efficiency simultaneously.
The horizontal continuity electroplating assembly line 10 that the present invention provides, is specifically adapted for preparation Part electronic devices and components in the electronic product that Apple (Apple Inc.) is produced Preparation process in, could be applicable to other any one can use the level plating to produce.
Referring to Figure 11, second embodiment of the invention provides a kind of horizontal continuity plating raw Production. art, structural identification involved below refer to first embodiment of the invention accompanying drawing 1-10, it comprises the following steps that
Step S40, it is provided that a horizontal continuity electroplating assembly line 10, this horizontal continuity electricity The horizontal electroplating assembly line 10 1 that plating production line 10 provides with first embodiment of the invention Causing, it includes steel band 101, steel band turning device 22, and steel band 101 is laid in Guan Bi Loop configuration, steel band turning device 22 drives steel band 101 to circulate closed annular motion, And pass sequentially through Shang Gua district 11, oil-removing area 12, pre-treatment turning area 103, impact nickel District 13, Sha Nie district 14, nickel cobalt (alloy) district 15, cleaning sealing of hole district 16, post processing turn Behind the regions such as curved district 104, Xiao Gua district 17, Xia Gua district 18, enter back into Shang Gua district 11.
Step S411: upper extension, steel band 101 is driven by steel band turning device 22 and vertically sets Putting entrance Shang Gua district 11, hanger 102 is located at below steel band 101, by product to be electroplated Load in the hanger of steel band 101;
Step S412: oil removing, the steel band 101 being loaded with product to be electroplated remains in operation also Enter vertically into oil-removing area 12 and carry out removal operation;
Step S413: plating impact nickel dam, the steel band 101 being loaded with product to be electroplated continues Operate and enter vertically into impact nickel district 13 and carry out plating impact nickel dam operation;
Step S414: the husky nickel dam of plating, is guided by jumping cylinder guide wheel 222, is loaded with to be electroplated After steel band 101 upset of product is extremely 60-85 ° of angle relative to vertical direction, enter The plating cylinder body 23 (or electric bath groove device 30) in Sha Nie district 14 is carried out plate husky nickel After operation, then guided by jumping cylinder guide wheel 222, be loaded with the steel band 101 of product to be electroplated Upset is for being vertically arranged state;
Step S415: nickel-cobalt plating layer, the steel band 101 being loaded with product to be electroplated continues Reforwarding turns and enters vertically into nickel cobalt (alloy) district 15 and carries out nickel-cobalt plating operation;
Step S416: clean sealing of hole, the steel band 101 being loaded with product to be electroplated continues fortune Turn and enter vertically into cleaning sealing of hole district 16 and be carried out sealing of hole operation;
Step S417: nitre extension processes, the steel band 101 being loaded with product to be electroplated continues fortune Turn and enter vertically into Xiao Gua district 17 and carry out the process operation of nitre extension;
Step S418: lower hang, steel band 101 guided by suspension member guide wheel 224 and forward or Reverse flip 180 °, hanger 102 is positioned at the top of steel band 101, will complete plating Product unload after, unloaded hanger 102 revert to be positioned at below steel band 101 and with Steel band 101 and enter back into Shang Gua district 11, carry out next round cycle operation.
The horizontal continuity plating that above-mentioned steps S413-S415 provides for the present invention produces work The electroplating processes stage in skill;Above-mentioned steps S416 can save or use other technique to replace Change.
Wherein, the plating sand nickel dam technique in step S414 uses multiple plating cylinder body 23 And electric bath groove device 30 operates, specifically, in this electric bath groove device 30 Including electroplate liquid pilot trench 32, electroplate liquid mother's groove 31 and liquid level pump 33, wherein, plating Liquid pilot trench 32 also includes cavity structure 323 and is located at cavity structure 323 and electroplate liquid Pilot trench dividing plate 324 between pilot trench 32, in cavity structure 323, pilot trench connector 326 leads to Piping successively with the first connector 313, the liquid level pump water inlet mouth of electroplate liquid mother's groove 31 332 connect;Second connector 324 of electroplate liquid mother's groove 31 then pumps out water with liquid level Mouth 331 connects, by electroplate liquid pilot trench Baltimore groove after in electroplate liquid pilot trench 32, liquid medicine overflows Mouthful 321 overflows are in electroplate liquid mother's groove 31.In this electric bath groove device 30, plating Liquid pilot trench 32, electroplate liquid mother's groove 31 and liquid level pump 33 form a liquid medicine circulation.
The process tool of liquid medicine circulation in the electric bath groove device 30 that step S414 is used Body is:
(1) liquid medicine liquid medicine water inlet pipe 351 from fluid level control device 35 enters In electroplate liquid mother's groove 31, liquid medicine is via being arranged on electroplate liquid mother's groove 31 second connector The pump machine of liquid level pump 33 is entered after the defecator 34 of 314, liquid level pump water inlet mouth 331 In main body 333;
(2) liquid level pump 33 continues through liquid level, liquid medicine is pumped out the mouth of a river 331, electroplate liquid mother First connector 313 of groove 31, pilot trench connector 326 enter electroplate liquid pilot trench 32 In the cavity structure 323 of lower end, after the liquid medicine in cavity structure 323 overflows, medicine Water is again by the pilot trench dividing plate 324 arranged between cavity structure 323 and electroplate liquid pilot trench 31 In hole 325 steadily enter in electroplate liquid pilot trench 32;
(3) in electroplate liquid pilot trench 31, liquid medicine is continuously increased, and treats that liquid medicine liquid level is higher than electricity During the lowest order of plating solution pilot trench concave notches 321, liquid medicine is via electroplate liquid pilot trench spill Notch 321 overflow, in electroplate liquid mother's groove 31, forms a liquid medicine closed circuit.
Wherein, fluid level control device 35 can fill into medicine in trend electroplate liquid mother's groove 31 Water.
Further, between step S412 and step S413, may also include that
Step S403: pre-treatment is turned, and the steel band 101 being loaded with product to be electroplated continues Operate and enter vertically into pre-treatment turning area 103 and carried out water by turning guide wheel 223 drive Plate turn;
Step S404: post processing is turned, and the steel band 101 being loaded with product to be electroplated continues Operate and enter vertically into post processing turning area 104 and carried out water by turning guide wheel 223 drive Plate turn.
The actual conditions of each concrete plating husky nickel operation can be carried out according to the actual requirements Adjust.
Visible, compared with prior art, the level described in second embodiment of the invention In continuous electroplating production technology steel band 101 in Shang Gua district 11, oil-removing area 12, pre-treatment When turning area 103 and impact nickel district 13, it is loaded with the hanger 102 of product to be electroplated all the time It is positioned at the lower section of steel band 101, product to be electroplated can be conducive to load in hanger 102, And can level, continuously, turn smoothly through Shang Gua district 11, oil-removing area 12 and pre-treatment Curved district 103.
In the technological operation of above-mentioned steps S414, it is loaded with the steel band 101 of product to be electroplated Before entering Sha Nie district 14, need to carry out the upset of certain angle, so that hanging over steel band Electroplated product on 101 can smoothly pass this Sha Nie district 14 plating cylinder body 23 (or Electric bath groove device 30).
Horizontal continuity electroplating assembly line 10 and the horizontal continuity plating of present invention offer are provided Production technology, can make the steel band 101 hanging with product to be electroplated enter plating functional areas During keep horizontal transmission, without obvious heave amplitude, it is thus possible to keep electroplate liquid Geo-stationary, effectively reduces and causes effective ingredient in electroplate liquid due to plating solution disturbance Decomposition, thus improve the service life of electroplate liquid, it is also possible to make the employing present invention carry Electricity prepared by the horizontal continuity electroplating assembly line 10 of confession and horizontal continuity electroplate technology Plated product surface color and each thickness of coating of electroplated product all keep uniformity.
Additionally, the horizontal continuity electroplating assembly line 10 of present invention offer and horizontal continuity electricity Without using heavy straddle truck or other any boom hoistings, i.e. in plating production technology Continuous horizontal plating can be realized, and make the transporter structure of electroplating assembly line the simplest Change, thus reduce production cost, also improve production efficiency simultaneously.
Horizontal continuity electroplating assembly line 10 and horizontal continuity plating that the present invention provides produce Technique cannot be only used in the electroplating technology of pearl nickel/nickel cobalt (alloy), and it is particularly well-suited to Part electronics unit in the electronic product that preparation Apple (Apple Inc.) is produced In the preparation process of device, any one can use level to electroplate to could be applicable to other In technique, there is practicality and market using value.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit this Invention, all any amendments made within the principle of the present invention, equivalent and changing Within entering etc. to comprise protection scope of the present invention.

Claims (10)

1. a horizontal continuity electroplating assembly line, it is for being treated electricity Plated product is electroplated, it is characterised in that: described horizontal continuity electricity Plating production line includes that a steel band and at least two electroplate cylinder body, described The multiple hangers for loading product to be electroplated it are provided with on steel band, Differential seat angle is there is between multiple hangers at difference plating cylinder body.
2. horizontal continuity plating produces as described in claim 1 Line, it is characterised in that: the maximum angle between the plurality of hanger Difference depends on electroplating the difference in height between cylinder body.
3. horizontal continuity plating produces as described in claim 1 Line, it is characterised in that: the hanger angle at least one plating cylinder body Degree is changed stepwise.
4. horizontal continuity plating produces as described in claim 1 Line, it is characterised in that: it is provided with notch on described plating cylinder body, This notch includes at least one inclined notch, and steel band is through this tipper During mouth, steel band tilts, on the other end that this hanger is connected with steel band Move;Described inclined notch is provided with inclined side, described inclined side with Angle in vertical direction is 60 °-85 °, and inclined side is provided with jumping Steel guide wheel.
5. horizontal continuity plating produces as described in claim 1 Line, it is characterised in that: described horizontal continuity electroplating assembly line is enterprising One step is provided with suspension member guide wheel, its at least include the first suspension member guide wheel, Second suspension member guide wheel, described steel band is in the first suspension member guide wheel and second 180 ° of settings are reversed forward or backwards between suspension member guide wheel.
6. horizontal continuity plating produces as described in claim 1 Line, it is characterised in that: described horizontal continuity electroplating assembly line enters one Step includes an electric bath groove device, and this electric bath groove device includes one Electroplate liquid mother's groove and the electroplate liquid pilot trench being disposed therein, electroplate liquid Liquid medicine in female groove enters electroplate liquid pilot trench bottom electroplate liquid pilot trench In, and it is female to be overflowed into electroplate liquid by electroplate liquid pilot trench upper notch Groove.
7. horizontal continuity plating produces as described in claim 6 Line, it is characterised in that: described electroplate liquid pilot trench bottom is additionally provided with one Cavity structure, after the liquid medicine in electroplate liquid mother's groove enters cavity structure, By entering in electroplate liquid pilot trench bottom cavity structure.
8. horizontal continuity plating produces as described in claim 7 Line, it is characterised in that: this electric bath groove device also includes liquid level Pump, this liquid level pump includes pump owner's body and is arranged on pump owner's body On a liquid level pump water inlet mouth, a liquid level pump out the mouth of a river;Described electricity Plating solution mother's groove is provided with one first connector and the second connector, should Liquid level is pumped out the mouth of a river and is connected by pipeline with the first connector, this liquid Position pump water inlet mouth and the second connector are connected by pipeline;Described sky Cavity configuration lower surface is provided with a pilot trench connector, and described first connects Mouth is connected by pipeline with this pilot trench connector.
9. a horizontal continuity electroplate technology, it is provided that Yi Taoru Horizontal continuity plating according to any one of claim 1-8 produces Line, it is characterised in that: include that electroplating processes stage, plating transmit The hanger being loaded with product to be electroplated is arranged on steel band by device, should Steel band is sent in the plating cylinder body of electroplating region carry out electroplating processes; Wherein, this steel band and hanger thereof are between at least two plating cylinder body Move horizontally;Deposit between multiple hangers in difference plating cylinder body At differential seat angle.
10. horizontal continuity plating produces as described in claim 9 Technique, it is characterised in that: it is provided with first on described plating cylinder body Jumping steel guide wheel and the 3rd and jump steel guide wheel, the plating of this horizontal continuity produces Technique includes step S1, upper extension, the steel band in plating transporter Driven by steel band turning device and be vertically arranged entrance Shang Gua district, hanger It is located at below steel band, product to be electroplated is loaded in the hanger of steel band;
Step S2, oil removing, steel band remains in operation and enters vertically into and removes Oil district carries out removal operation;
Step S3, plating, steel band remains in operation and enters vertically into electricity Plating district, steel band at least wherein being jumped by first in a section at electroplating region Cylinder guide wheel guides and overturns to being 60-85 ° of folder relative to vertical direction Behind angle, carry out electroplating operations, then jumped cylinder guide wheel guiding also by the 3rd Upset is for being vertically arranged state.
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CN107988626A (en) * 2018-01-02 2018-05-04 楼益新 Segmented tracks formula automates continuously plating product line
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CN112626595A (en) * 2020-12-01 2021-04-09 东莞市琢器机械设备科技有限公司 Modular continuous electroplating production line

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