CN106314003A - Manufacturing method of mirror frame containing 3D gypsum and clay figure inside - Google Patents

Manufacturing method of mirror frame containing 3D gypsum and clay figure inside Download PDF

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Publication number
CN106314003A
CN106314003A CN201610789811.3A CN201610789811A CN106314003A CN 106314003 A CN106314003 A CN 106314003A CN 201610789811 A CN201610789811 A CN 201610789811A CN 106314003 A CN106314003 A CN 106314003A
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CN
China
Prior art keywords
clay
gypsum
substrate
male model
boss
Prior art date
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Granted
Application number
CN201610789811.3A
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Chinese (zh)
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CN106314003B (en
Inventor
沈大授
夏征
刘江
张晓瑛
周璐
周汉庆
周永清
郁纪红
李妙君
丁淼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Huishan Clay Figurine Factory Co Ltd
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Wuxi Huishan Clay Figurine Factory Co Ltd
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Application filed by Wuxi Huishan Clay Figurine Factory Co Ltd filed Critical Wuxi Huishan Clay Figurine Factory Co Ltd
Priority to CN201610789811.3A priority Critical patent/CN106314003B/en
Publication of CN106314003A publication Critical patent/CN106314003A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/04Modelling plastic materials, e.g. clay
    • B44C3/044Chemical modelling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements

Abstract

The invention provides a manufacturing method of a mirror frame containing a 3D gypsum and clay figure inside. The manufacturing method mainly comprises the following steps: carrying out clay modeling to form a plastic male mold, and carrying out model renovation for the first time to obtain an original female mold; correcting a cavity of the original female mold and casting by using calcium plaster to obtain an original rigid male mold to repair the mold; carrying out model renovation for the second time on the original rigid male mold to obtain a shaping female mold; casting by using calcium plaster to obtain a gypsum and clay figure; and placing the gypsum and clay figure on a boss, and enclosing the gypsum and clay figure integrally by using a first substrate and a second substrate to form the mirror frame. In the manufacturing method of the mirror frame containing the 3D gypsum and clay figure inside, by a two-time model renovation process and the characteristic that the original rigid male mold is stable in size, the finally prepared gypsum and clay figure is stable and uniform in size, and meanwhile, the gypsum and clay figure is encapsulated in the mirror frame which contains a background image and a foreground image, so that the mirror frame has high ornamental value; and the gypsum and clay figure is fixed on the boss, so that third-dimension effect of the gypsum and clay figure is improved.

Description

A kind of manufacture method of the picture frame including 3D gypsum and clay figure
Technical field
The present invention relates to clay figurine artware technical field, particularly relate to the making side of a kind of picture frame including 3D gypsum and clay figure Method.
Background technology
The Wuxi earthern figures of Huishan, Wuxi Jiangsu is China's non-material cultural heritage, has a long history.Traditional clay figurine is as being used for seeing Reward artware owing to being affected by material and technique, exist frangible, pack and transport inconvenience etc. shortcomings, therefore exist Be inconvenient to during actually used store, to this end, can be encapsulated in picture frame by clay figurine.The material of clay figurine can use Gypsum Fibrosum or Mud.But traditional clay figurine generally uses the mode of a moulding in modeling process.Type due to the master mold that employing mud is made Chamber can deform, thus causes the moulding of the clay figurine artware of final cast molding to there is flaw.But, at traditional clay figurine In processing technology, after clay sculpture moulding completes, just can be mass after turning over plaster mold processed.But due to pug meeting when dry Contraction distortion, thus cause moulding ratio to diminish, the defect such as distortion occurs.Additionally, the artware in traditional clay figurine picture frame leads to Frequently with being directly anchored in picture frame, thus it is caused not have 3D third dimension.
Summary of the invention
It is an object of the invention to disclose the manufacture method of a kind of picture frame including 3D gypsum and clay figure, in order to overcome by picture frame There is the defect of moulding distortion in packaged clay figurine, improves the third dimension of gypsum and clay figure simultaneously.
For achieving the above object, the invention provides the manufacture method of a kind of picture frame including 3D gypsum and clay figure, including with Lower step:
(1) numeral photocopy mode is used to print Background on the first substrate;
(2) clay sculpture moulding is to form plasticity male model, and at the coated brightener in plasticity male model surface and releasing agent, to plasticity public affairs Mould carries out model for the first time and turns over system, prepares original master mold;
(3) die cavity of original master mold is modified, and at the internal coated brightener of die cavity and releasing agent;Use calcium plaster Water and cast out initial rigidity male model, and carry out the process that repairs a die;
(4) at the coated brightener in initial rigidity male model surface after repairing a die and processing and releasing agent, and to initial rigidity Male model carries out second time model and turns over system, prepares sizing master mold;
(5), in the die cavity of sizing master mold after coated brightener and releasing agent, use calcium plaster to water and cast out gypsum and clay figure;
(6) plastic mud material is used to construct outer contour and the inner outline of closed on the first substrate, will be at foreign steamer Pour calcium plaster between profile and inner outline into and form a circle boss, after boss solidifies, polish process;
(7) gypsum and clay figure is placed on boss, between described boss and first substrate and gypsum and clay figure and boss it Between use binding agent be adhesively fixed;
(8) numeral photocopy mode is used to print foreground picture on second substrate, and first substrate is overall with second substrate Enclose gypsum and clay figure.
As a further improvement on the present invention, described calcium plaster uses the 125 degrees Celsius of α fired type Gypsum Fibrosum preparata systems Becoming, the presetting period of calcium plaster, the final setting time of calcium plaster was between 10~20 minutes, in calcium plaster between 6~10 minutes The particle diameter of Gypsum Fibrosum is 900 mesh, and the rate that tails over is less than or equal to 1%.
As a further improvement on the present invention, the height of described boss is 5~8mm.
As a further improvement on the present invention, described first substrate includes lucite, poly-second with the material of second substrate Alkene, polypropylene or carbonic acid polyester.
As a further improvement on the present invention, in described original master mold, initial rigidity male model, sizing master mold and gypsum and clay figure Including α mono-type Gypsum Fibrosum preparata and cement.
As a further improvement on the present invention, described α mono-type Gypsum Fibrosum preparata is 7:3 with the ratio of cement.
As a further improvement on the present invention, described brightener includes bubble power water, nitrocellulose varnish for woodwork;Described releasing agent bag Include: silicone oil, dodecylbenzene sodium sulfonate, vegetable oil.
As a further improvement on the present invention, uniform intervals 10mm between described outer contour and inner outline.
Compared with prior art, the invention has the beneficial effects as follows: in the present invention, turn over technique processed profit by twice model There is the characteristic of dimensionally stable with initial rigidity male model so that finally prepare gypsum and clay figure dimensionally stable unified, lead to simultaneously Cross and gypsum and clay figure is encapsulated in the picture frame containing Background and foreground picture so that picture frame has more preferable sight, leads to simultaneously Cross and gypsum and clay figure is fixed on boss, add the third dimension of gypsum and clay figure.
Detailed description of the invention
Below in conjunction with each embodiment, the present invention is described in detail, but it should explanation, these embodiments are also Non-limitation of the present invention, those of ordinary skill in the art are according in these embodiment institute work energy, method or structure Equivalent transformation or replacement, within belonging to protection scope of the present invention.
In the present embodiment, the manufacture method of a kind of picture frame including 3D gypsum and clay figure, this manufacture method specifically by with Lower step is constituted.
Step (1): use numeral photocopy mode to print Background on the first substrate.Numeral photocopy is a kind of combination numeral Changing a kind of technology that color printing technology is mutually combined with computer carving technology, it can be at the transparent height such as lucite or polyethylene Draw a design on molecular material.
Step (2): clay sculpture moulding is to form plasticity male model is and at the coated brightener in plasticity male model surface and releasing agent, right Plasticity male model carries out model for the first time and turns over system, prepares original master mold.Clay sculpture moulding be use make clay figurine mud used Material.Owing to pug has certain plasticity, it is thus possible to enough fashion into various three-dimensional shape as required.Original master mold can use The 125 degrees Celsius of α fired type Gypsum Fibrosum preparata are made, it is possible to add cement in the 125 degrees Celsius of α fired type Gypsum Fibrosum preparata, and Both ratios are positively retained at 7:3.Be can ensure that by this technical scheme the moulding intensity of original master mold is higher.
Step (3): the die cavity of original master mold is modified, and at the internal coated brightener of die cavity and releasing agent;Use Calcium plaster waters and casts out initial rigidity male model, and the process that repairs a die initial rigidity male model.Owing to plasticity male model is (for example with mud The male model that material is made) there is certain plasticity, the die cavity of the original master mold being therefore made up of plasticity male model there may be certain making Type defect.Accordingly, it would be desirable to the internal face to original master mold is polished, is revised, to ensure to prepare initial rigidity male model follow-up Time, the shape making initial rigidity male model and the gypsum and clay figure shape finally given keep completely the same.Simultaneously as employing Gypsum Fibrosum As male model, overcome the contraction using the master mold die cavity arrived prepared by plasticity male model (male model that such as pug is made), improve The stability of the size of preparation-obtained gypsum and clay figure during later stage calcium plaster cast molding.
Step (4): at the coated brightener in initial rigidity male model surface after repairing a die and processing and releasing agent, and to initially Rigidity male model carries out second time model and turns over system, prepares sizing master mold.The detailed process of this step and first in step (2) Secondary model duplicating is completely the same.
Step (5): in the die cavity of sizing master mold after coated brightener and releasing agent, uses calcium plaster to water and casts out Gypsum Fibrosum mud People.Calcium plaster uses and makes at the 125 degrees Celsius of α fired type Gypsum Fibrosum preparata, the presetting period of calcium plaster 6~10 minutes it Between, the final setting time of calcium plaster is between 10~20 minutes, and in calcium plaster, the particle diameter of Gypsum Fibrosum is 900 mesh, tail over rate less than or Equal to 1%.α mono-type Gypsum Fibrosum preparata has good dimensional stability after hardening, and through polishing or polishing rear surface Bright and clean, it is especially suitable for the preparation of gypsum and clay figure.
Step (6): use plastic mud material to construct outer contour and the inner outline of closed on the first substrate, will be Pour calcium plaster between outer contour and inner outline into and form a circle boss, after boss solidifies, polish process.Described boss It is highly 5~8mm.Uniform intervals 10mm between described outer contour and inner outline, i.e. inner outline is with outer contour as base Accurate and uniform to contract 10mm.
Step (7): be placed on boss by gypsum and clay figure, between described boss and first substrate and gypsum and clay figure is with convex Binding agent is used to be adhesively fixed between platform.By gypsum and clay figure is placed on boss, adds and be eventually formed in picture frame The stereoeffect of gypsum and clay figure, creates preferably spatial impression and third dimension, has 3D effect.
Step (8): use numeral photocopy mode to print foreground picture on second substrate, and by first substrate and second substrate Entirety encloses gypsum and clay figure.In the present embodiment, gypsum and clay figure is entirely encapsulated, it is therefore prevented that extraneous impact or The infringement that gypsum and clay figure is caused by the hydrone in person's air, be possible not only to improve picture frame aesthetics, it is possible to be readily transported with Store.In the present embodiment, the material of this first substrate and second substrate include lucite, polyethylene, polypropylene or Carbonic acid polyester, and most preferably lucite.Meanwhile, involved in present embodiment original master mold, initial rigidity male model, fixed Type master mold and gypsum and clay figure all include α mono-type Gypsum Fibrosum preparata and cement.Wherein, brightener includes bubble power water, nitrocellulose varnish for woodwork. Releasing agent includes: silicone oil, dodecylbenzene sodium sulfonate, vegetable oil.The purpose using brightener is to make original master mold, the most firm Property male model, sizing master mold and the surface of gypsum and clay figure brighter and cleaner, make the outer surface of male model or the surface of internal cavity of master mold be formed One layer of barrier film, makes the hydrone in air be difficult to by male model or master mold and absorbs, improve the dimensionally stable of male model or master mold Property and service life.Releasing agent can play the stripping result when demoulding from original master mold is formed initial rigidity male model, prevents Initial rigidity male model damage in knockout course;In like manner, releasing agent may also function as the demoulding from sizing master mold is formed Gypsum Fibrosum Stripping result during clay figurine, prevents gypsum and clay figure damage in knockout course.Though it should be noted that in the present embodiment The most only citing points out that releasing agent includes silicone oil, dodecylbenzene sodium sulfonate, vegetable oil, but ensures that the compound as releasing agent Molecular structure on there is one or more hydrophobic functional group just can obtain above-mentioned purpose.
The a series of detailed description of those listed above is only for the feasibility embodiment of the present invention specifically Bright, they also are not used to limit the scope of the invention, all equivalent implementations made without departing from skill of the present invention spirit Or change should be included within the scope of the present invention.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim Change is included in the present invention.
Although moreover, it will be appreciated that this specification is been described by according to embodiment, but the most each embodiment only wraps Containing an independent technical scheme, this narrating mode of description is only that for clarity sake those skilled in the art should Description can also be formed those skilled in the art through appropriately combined as an entirety, the technical scheme in each embodiment May be appreciated other embodiments.

Claims (8)

1. the manufacture method of the picture frame including 3D gypsum and clay figure, it is characterised in that comprise the following steps:
(1) numeral photocopy mode is used to print Background on the first substrate;
(2) clay sculpture moulding is to form plasticity male model, and at the coated brightener in plasticity male model surface and releasing agent, enters plasticity male model Row model for the first time turns over system, prepares original master mold;
(3) die cavity of original master mold is modified, and at the internal coated brightener of die cavity and releasing agent;Use calcium plaster is cast Go out initial rigidity male model, and carry out the process that repairs a die;
(4) at the coated brightener in initial rigidity male model surface after repairing a die and processing and releasing agent, and to initial rigidity male model Carry out second time model and turn over system, prepare sizing master mold;
(5), in the die cavity of sizing master mold after coated brightener and releasing agent, use calcium plaster to water and cast out gypsum and clay figure;
(6) plastic mud material is used to construct outer contour and the inner outline of closed on the first substrate, will be at outer contour And pour calcium plaster between inner outline into and form a circle boss, after boss solidifies, polish process;
(7) gypsum and clay figure is placed on boss, between described boss and first substrate and the chien shih of gypsum and clay figure and boss It is adhesively fixed with binding agent;
(8) use numeral photocopy mode to print foreground picture on second substrate, and first substrate is enclosed with second substrate entirety Gypsum and clay figure.
Manufacture method the most according to claim 1, it is characterised in that use in described calcium plaster and fire at 125 degrees Celsius α mono-type Gypsum Fibrosum preparata make, the presetting period of calcium plaster, the final setting time of calcium plaster was at 10~20 points between 6~10 minutes Between clock, in calcium plaster, the particle diameter of Gypsum Fibrosum is 900 mesh, and the rate that tails over is less than or equal to 1%.
Manufacture method the most according to claim 1, it is characterised in that the height of described boss is 5~8mm.
Manufacture method the most according to claim 1, it is characterised in that described first substrate includes with the material of second substrate Lucite, polyethylene, polypropylene or carbonic acid polyester.
Manufacture method the most according to claim 1, it is characterised in that described original master mold, initial rigidity male model, sizing mother Mould and gypsum and clay figure include α mono-type Gypsum Fibrosum preparata and cement.
Manufacture method the most according to claim 5, it is characterised in that described α mono-type Gypsum Fibrosum preparata is 7 with the ratio of cement: 3。
Manufacture method the most according to claim 1, it is characterised in that described brightener includes that bubble power water, nitrocellulose woodenware are clear Paint;Described releasing agent includes: silicone oil, dodecylbenzene sodium sulfonate, vegetable oil.
Manufacture method the most according to claim 1, it is characterised in that between uniform between described outer contour and inner outline Every 10mm.
CN201610789811.3A 2016-08-31 2016-08-31 A kind of production method for the frame including 3D gypsum and clay figure Active CN106314003B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110549470A (en) * 2019-09-09 2019-12-10 深圳逸海假日旅游服务有限公司 ceramic doll and manufacturing process thereof
CN113002231A (en) * 2021-03-01 2021-06-22 武汉文星雕塑艺术有限公司 Method for forming sculpture gypsum model

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04201600A (en) * 1990-11-30 1992-07-22 Toshiyuki Okumura Three dimensional fish print and its manufacture
CN1087568A (en) * 1993-10-04 1994-06-08 武汉黄陂县滠口镇新兴工艺模具厂 The mould making method of gypsum decorative material
CN1130160A (en) * 1995-07-20 1996-09-04 南昌航空工业学院 Expansive gypsum type material and its technology for producing model
CN1270943A (en) * 1999-04-20 2000-10-25 李艳晖 Vibrating refractory material forming process by gypsum mold
CN101642945A (en) * 2009-08-24 2010-02-10 范跃民 Method for manufacturing imitation jade process photo frame mold
CN201613770U (en) * 2010-02-04 2010-10-27 倪明华 Plaster statue fixing platform
CN102248123A (en) * 2011-06-07 2011-11-23 昆山市瑞捷精密模具有限公司 Method for forming gypsum mold

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04201600A (en) * 1990-11-30 1992-07-22 Toshiyuki Okumura Three dimensional fish print and its manufacture
CN1087568A (en) * 1993-10-04 1994-06-08 武汉黄陂县滠口镇新兴工艺模具厂 The mould making method of gypsum decorative material
CN1130160A (en) * 1995-07-20 1996-09-04 南昌航空工业学院 Expansive gypsum type material and its technology for producing model
CN1270943A (en) * 1999-04-20 2000-10-25 李艳晖 Vibrating refractory material forming process by gypsum mold
CN101642945A (en) * 2009-08-24 2010-02-10 范跃民 Method for manufacturing imitation jade process photo frame mold
CN201613770U (en) * 2010-02-04 2010-10-27 倪明华 Plaster statue fixing platform
CN102248123A (en) * 2011-06-07 2011-11-23 昆山市瑞捷精密模具有限公司 Method for forming gypsum mold

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110549470A (en) * 2019-09-09 2019-12-10 深圳逸海假日旅游服务有限公司 ceramic doll and manufacturing process thereof
CN113002231A (en) * 2021-03-01 2021-06-22 武汉文星雕塑艺术有限公司 Method for forming sculpture gypsum model

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