CN106312828A - Precise chain plate smoky gray surface treatment shot blasting method and shot blasting device - Google Patents
Precise chain plate smoky gray surface treatment shot blasting method and shot blasting device Download PDFInfo
- Publication number
- CN106312828A CN106312828A CN201610583362.7A CN201610583362A CN106312828A CN 106312828 A CN106312828 A CN 106312828A CN 201610583362 A CN201610583362 A CN 201610583362A CN 106312828 A CN106312828 A CN 106312828A
- Authority
- CN
- China
- Prior art keywords
- carrier bar
- shot blasting
- ball blast
- peener
- smoky gray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
Abstract
The invention relates to a precise chain plate smoky gray surface treatment shot blasting method and a shot blasting device. The isothermal quenching and the oil furnace tempering are performed for a punched precise chain plate; and the chain plate is blasted by a shot blasting machine. The precise chain plate smoky gray surface treatment shot blasting method is short in machining time and fast in efficiency, consumes few accessories when treating workpieces with the same weight, and uses no water for flushing during discharging to achieve energy conservation and environmental protection.
Description
Technical field
The invention belongs to metal parts technical field of surface, process particularly to a kind of accurate carrier bar smoky gray surface
Shot blasting method and peener.
Background technology
Carrier bar is required higher by engine chain, does not allow carrier bar to there is the problems such as rust corrosion, therefore needs to enter carrier bar
Row surface smoky gray processes, and removes because isothermal tempering of quenching causes spot and the surface scale of precision component surface contamination.
Existing accurate carrier bar tradition roll cast production efficiency is the highest, the labor intensity of 4-5 hour process time of workman
Greatly, and constant product quality is poor, need to add the chemical adjuvant such as quartz sand and industrial sheet alkali when roll cast and process, discharging
Repeatedly need to rinse environment with clear water.
Summary of the invention
It is an object of the invention to change all deficiencies of tradition roll cast technique, forgo and easily cause the roll cast work of environmental pollution
Industry, uses Shot Blasting instead, meets environmental conservation needs, it is possible to greatly alleviate the labor intensity of workman, simultaneously Shot Blasting time
Short, automaticity high efficiency is fast, production management is convenient, environment and people are not produced harm, can adapt to industrial greatly
The needs produced.
Technical scheme operational approach provided by the present invention is:
(1) the accurate carrier bar after Overheating Treatment proceeds to ball blast operation, uses frequency conversion impeller head, FREQUENCY CONTROL 40-45Hz it
Between, the time controls at 30 minutes, and ball blast cylinder carries out ball blast operation horizontal by 45 ° of elevations angle, starting device.
(2) the accurate carrier bar that ball blast completes is discharged through impeller head vibrations discharging opening, the smoky gray Shot Blasting of carrier bar surface
Complete.
Preferably: impeller head for waving drum-type impeller head, its ball blast frequency-adjustable, Almen value 0.24-0.30mm.
Preferably: impeller head use adjuvant is cast steel ball or the high violent steel wire shot of passivation of 0.2-0.4mm.
Preferably: when accurate carrier bar surface smoky gray processes, part single addition is 300kg, and adjuvant addition is
100 kg。
The present invention also provides for a kind of peener realizing said method, including lifting device electric block, impeller head, on
Material device, control device and drawing mechanism, the ball blast cylinder of impeller head, horizontal by 45 ° of elevations angle, arranges Sheng chain in feeding device
The turnover box of plate, controls dress and centers lifting device electric block button, ball blast switch and discharging switch, and lifting device is electronic
Calabash button, ball blast switch and discharging switch electrically connect with lifting device electric block, ball blast cylinder and drawing mechanism respectively, promote
Device electric block is connected with turnover box, and control turnover box rotate carrier bar is poured in ball blast cylinder.
Precision carrier bar surface smoky gray ball blast processes time fugitive rate of the present invention is fast, when processing identical weight workpiece
Consuming adjuvant is few, and discharging does not use water rinsing energy-saving environmental protection.
The present invention uses shot as adjuvant, does not use the chemical industry adjuvant such as quartz sand, sheet alkali, meets environmental protection requirement；
Working (machining) efficiency is fast simultaneously, and the surface treatment effect of product is good, stable performance, and accurate carrier bar smoky gray surface processes at ball blast technique
After the carrier bar of reason makes chain with tradition ball blast technique carrier bar, the wear-resisting percentage elongation contrasting 40 hours ball blast technique of wear-resisting experiment is
0.06%, the wear-resisting percentage elongation of roll cast technique is 0.10%.
Accompanying drawing explanation
Fig. 1 is the frequency conversion impeller head front view that present invention process is used, and Fig. 2 is that the frequency conversion that present invention process is used is thrown
Ball device left view.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment the present invention is further detailed explanation:
A kind of peener, including lifting device electric block 1, impeller head 2, feeding device 3, controls device 4 and drawing mechanism
5, the ball blast cylinder of impeller head, horizontal by 45 ° of elevations angle, arranges the turnover box containing carrier bar in feeding device 3, controls to set in device
Put lifting device electric block button, ball blast switch and discharging switch, lifting device electric block button, ball blast switch and discharging
Switch electrically connects with lifting device electric block, ball blast cylinder and drawing mechanism respectively, and lifting device electric block is with turnover box even
Connect, and control turnover box rotate carrier bar is poured in ball blast cylinder.
Drawing mechanism 5 in lifting device electric block 1, impeller head 2, feeding device 3, control device 4, Fig. 2 in Fig. 1.
A kind of accurate carrier bar smoky gray surface processes ball blast technique, and its Shot Blasting operating procedure is as follows:
(1) controlling device 4 sets between ball blast frequency 40-45Hz, 30 minutes time, and ball blast cylinder and level
Face is 45 ° of elevations angle；
(2) push in feeding device 3 and fill with the turnover box of carrier bar；
(3) clicking on lifting device electric block button in controlling device 4, being now placed on the turnover box in feeding device 3 can lead to
Cross lifting device electric block to pour in ball blast cylinder；
(4) clicking on the ball blast switch controlled in device 4, ball blast starts the processor performing to set；
(5) the discharging switch controlled in device 4 is again tapped on after part completion of processing；
(6) carrier bar of ball blast completion of processing slowly falls completion of processing through drawing mechanism 5.
Processing method is as follows:
(1) the accurate carrier bar through Overheating Treatment proceeds to ball blast operation, uses frequency conversion impeller head, FREQUENCY CONTROL between 40-45Hz,
Time controls at 30 minutes, and ball blast cylinder, horizontal by 45 ° of elevations angle, adjusts complete each parameter and starts impeller head.
(2) the accurate carrier bar that ball blast completes is discharged through vibrations discharging opening, and the smoky gray Shot Blasting of carrier bar surface is complete.
Upper table is the contrast of roll cast technique and ball blast technique, by comparative apparatus, adds adjuvant, working (machining) efficiency operational approach
And postprocessing working procedures, it is possible to find out that ball blast technique, simultaneously can relative to the roll cast process equipment fast human-saving of advanced person's efficiency clearly
Injured by equipment during to avoid and operating；, expend the energy when processing identical weight workpiece less, beneficially energy-conserving and environment-protective, to sum up essence
It is obvious that close carrier bar smoky gray surface processes ball blast technological effect, advanced technology.
Claims (9)
1. an accurate carrier bar smoky gray surface processes shot blasting method and peener, it is characterised in that: precision carrier bar is carried out
Throw system through impeller head after heat treatment to form.
2. a kind of accurate carrier bar smoky gray surface as claimed in claim 1 processes shot blasting method and peener, and its feature exists
In: the accurate carrier bar part that institute's throwing system processes is necessary for the carrier bar after Overheating Treatment.
3. a kind of accurate carrier bar smoky gray surface as claimed in claim 1 processes shot blasting method and peener, and its feature exists
In: throw the timing chain carrier bar that the accurate carrier bar of system is used by motorcycle or automobile engine.
4. a kind of accurate carrier bar smoky gray surface as claimed in claim 1 processes shot blasting method and peener, and its feature exists
In: impeller head for waving drum-type impeller head, its ball blast frequency-adjustable, Almen value 0.24-0.30mm.
5. a kind of accurate carrier bar smoky gray surface as claimed in claim 4 processes shot blasting method and peener, and its feature exists
In: impeller head use adjuvant is cast steel ball or the high violent steel wire shot of passivation of 0.2-0.4mm.
6. a kind of accurate carrier bar smoky gray surface as claimed in claim 4 processes shot blasting method and peener, and its feature exists
In: ball blast FREQUENCY CONTROL between 40-45Hz, the time controls at 30 minutes.
7. a kind of accurate carrier bar smoky gray surface as claimed in claim 1 processes shot blasting method and peener, and its feature exists
In: when accurate carrier bar surface smoky gray processes, part single addition is 300kg, and adjuvant addition is 100 kg.
8. a kind of accurate carrier bar smoky gray surface as claimed in claim 1 processes shot blasting method and peener, and its feature exists
In: the accurate carrier bar that ball blast completes is discharged through vibrations discharging opening, and the smoky gray Shot Blasting of carrier bar surface is complete.
9. one kind realizes the peener of method as described in claim 1-8 is arbitrary, it is characterised in that: include that lifting device is electronic
Calabash, impeller head, feeding device, control device and drawing mechanism, the ball blast cylinder of impeller head is horizontal by 45 ° of elevations angle, feeding
Dress centers the turnover box containing carrier bar, and control dress centers lifting device electric block button, ball blast switch and discharging and opens
Close, lifting device electric block button, ball blast switch and discharging switch respectively with lifting device electric block, ball blast cylinder and discharging
Device electrically connect, lifting device electric block is connected with turnover box, and control turnover box rotation carrier bar is poured in ball blast cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610583362.7A CN106312828A (en) | 2016-09-02 | 2016-09-02 | Precise chain plate smoky gray surface treatment shot blasting method and shot blasting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610583362.7A CN106312828A (en) | 2016-09-02 | 2016-09-02 | Precise chain plate smoky gray surface treatment shot blasting method and shot blasting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106312828A true CN106312828A (en) | 2017-01-11 |
Family
ID=57739206
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610583362.7A Pending CN106312828A (en) | 2016-09-02 | 2016-09-02 | Precise chain plate smoky gray surface treatment shot blasting method and shot blasting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106312828A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020086791A (en) * | 2001-05-11 | 2002-11-20 | 신운수 | Air blast machine assem bly for glass sell |
| CN201529936U (en) * | 2009-11-19 | 2010-07-21 | 浙江伟星实业发展股份有限公司 | polishing machine |
| CN102975986A (en) * | 2012-10-18 | 2013-03-20 | 安徽朝阳车链有限公司 | Chain part feed barrel |
| CN203664377U (en) * | 2013-12-18 | 2014-06-25 | 杭州自强链传动有限公司 | Chain link plate material surface treatment production line |
| CN104148577A (en) * | 2014-07-29 | 2014-11-19 | 浙江长兴西林链条链轮有限公司 | Processing method of external accessories for chains |
| CN203973409U (en) * | 2014-02-24 | 2014-12-03 | 无锡国达机械设备有限公司 | Drum-type shot blasting machine |
| CN105171621A (en) * | 2015-10-12 | 2015-12-23 | 嘉善县汾湖铸钢厂 | Drum type shot blasting machine |
-
2016
- 2016-09-02 CN CN201610583362.7A patent/CN106312828A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020086791A (en) * | 2001-05-11 | 2002-11-20 | 신운수 | Air blast machine assem bly for glass sell |
| CN201529936U (en) * | 2009-11-19 | 2010-07-21 | 浙江伟星实业发展股份有限公司 | polishing machine |
| CN102975986A (en) * | 2012-10-18 | 2013-03-20 | 安徽朝阳车链有限公司 | Chain part feed barrel |
| CN203664377U (en) * | 2013-12-18 | 2014-06-25 | 杭州自强链传动有限公司 | Chain link plate material surface treatment production line |
| CN203973409U (en) * | 2014-02-24 | 2014-12-03 | 无锡国达机械设备有限公司 | Drum-type shot blasting machine |
| CN104148577A (en) * | 2014-07-29 | 2014-11-19 | 浙江长兴西林链条链轮有限公司 | Processing method of external accessories for chains |
| CN105171621A (en) * | 2015-10-12 | 2015-12-23 | 嘉善县汾湖铸钢厂 | Drum type shot blasting machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102152078A (en) | Processing technique for high-strength bolt adopted by bulldozer or excavator pedrail | |
| CN206242073U (en) | Mechanical gripper | |
| CN110614356A (en) | Novel casting grinding and cleaning method | |
| CN106312828A (en) | Precise chain plate smoky gray surface treatment shot blasting method and shot blasting device | |
| CN106755755A (en) | A kind of powder metallurgy automobile engine sprocket lockpin hole laser-quenching method | |
| CN103978131A (en) | Preparation method for high-performance steel shots | |
| CN108220575A (en) | A kind of laser reinforcing process of shaft-like workpiece | |
| CN108531920A (en) | A kind of pre-treating technology of hydraulic plunger workpiece | |
| CN108624798B (en) | High-wear-resistance rolling mill guide lining plate | |
| CN206521496U (en) | It is heat-treated economic benefits and social benefits quenching unit | |
| CN105755265A (en) | Dividing head worm heat treatment process | |
| CN104128777A (en) | Turning tool machining technology capable of reducing heat damage and improving tempering quality | |
| CN103849723A (en) | Production line equipment for enhancing physical property of steel member | |
| CN201525886U (en) | Device for parts surface bluing heat treatment | |
| CN107583801B (en) | Electrostatic painting line | |
| CN102071301B (en) | Ultra-deep hardness lowering method for effective hardened layer of gear with shallow carburized layer | |
| CN101709367A (en) | Manufacturing method of environmentally-friendly mixed steel grit | |
| CN101591783A (en) | A kind of production process for hot spraying alloy coating on polished pumping rod | |
| CN108251785A (en) | A kind of process of surface treatment of die-casting machine | |
| CN105714090A (en) | New steel rolling wheel heat treatment technology | |
| CN212735627U (en) | Online shot blasting device | |
| CN203112870U (en) | Air cooling furnace for heat treatment | |
| CN114438503B (en) | Converter heat treatment method for sleeve hardware workpiece | |
| CN110757343B (en) | Forging process of planet carrier | |
| RU2580767C2 (en) | Method for increasing hardness of metal cutting tool made of high-cutting speed steel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170111 |