CN106312642A - Air pressure detection type clamp - Google Patents

Air pressure detection type clamp Download PDF

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Publication number
CN106312642A
CN106312642A CN201610914252.4A CN201610914252A CN106312642A CN 106312642 A CN106312642 A CN 106312642A CN 201610914252 A CN201610914252 A CN 201610914252A CN 106312642 A CN106312642 A CN 106312642A
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Prior art keywords
air
jig
workpiece
pressure detection
clamping
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CN201610914252.4A
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Chinese (zh)
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刘烈斌
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Dongguan Zhongmao Hardware Co ltd
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Dongguan Zhongmao Hardware Co ltd
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Priority to CN201610914252.4A priority Critical patent/CN106312642A/en
Publication of CN106312642A publication Critical patent/CN106312642A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/08Work-clamping means other than mechanically-actuated

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention discloses an air pressure detection type clamp which comprises a base, wherein a support column is arranged on the base, a bottom plate is arranged on the support column, a jig is arranged on the bottom plate, clamping mechanisms for clamping workpieces are arranged on two sides of the bottom plate, an air passage is arranged in the jig, an air inlet of the air passage is positioned on the side wall of the jig, an air outlet of the air passage is positioned on the surface, attached to the workpieces, of the jig, the air inlet is connected to an air compressor through an air pipe, and the air pipe is. The air passage is arranged, the air outlet of the air passage is positioned on the surface, attached to a workpiece, of the jig, the workpiece is positioned on the jig during machining, the jig is attached to the workpiece, compressed air is introduced into the air passage, when impurities exist between the workpiece and the jig and the workpiece is not placed in place, the gap between the workpiece and the jig is too large, so that the air leakage amount is increased, the pressure in the air passage is abnormal, the abnormal phenomenon is fed back to machining equipment, the machining equipment stops machining, and waste products are prevented from being machined.

Description

一种气压检测式夹具An air pressure detection fixture

技术领域technical field

本发明属于工件加工领域,特别涉及一种气压检测式夹具。The invention belongs to the field of workpiece processing, in particular to an air pressure detection clamp.

背景技术Background technique

工件进行加工时,需要将工件装夹于夹具上,以便加工。夹具设有用于工件定位的治具,工件固定于治具上进行加工时,须保证工件与治具的贴合,方能保证工件加工后的尺寸稳定性,特别是工件局部厚度的尺寸。When the workpiece is processed, the workpiece needs to be clamped on the fixture for processing. The fixture is equipped with a jig for workpiece positioning. When the workpiece is fixed on the jig for processing, the fit between the workpiece and the jig must be ensured to ensure the dimensional stability of the workpiece after processing, especially the size of the local thickness of the workpiece.

但是,现有生产中,经常会出现工件与治具之间藏有废屑、砂粒等杂质及工件未摆放到位等现象,这就会造成工件底部悬空,加工定位出现偏差,从而造成加工后工件尺寸不合格,出现废品。然而,在加工过程中,一般由自动化设备完成,工件与治具之间藏有废屑和砂粒及工件未放平倾斜等现象无法被发现,故造成废品率升高,增加制造成本。However, in the existing production, there are often phenomena such as waste chips, sand particles and other impurities hidden between the workpiece and the fixture, and the workpiece is not placed in place, which will cause the bottom of the workpiece to be suspended, and the processing positioning will be deviated, resulting in post-processing. The size of the workpiece is not qualified, and there is a waste product. However, in the process of processing, which is generally completed by automated equipment, waste and sand particles hidden between the workpiece and the jig, and the phenomenon that the workpiece is not flat and tilted cannot be found, resulting in an increase in the scrap rate and increased manufacturing costs.

发明内容Contents of the invention

为克服现有技术的不足及存在的问题,本发明提供一种气压检测式夹具,可自动检测工件装夹异常,降低废品率。In order to overcome the deficiencies and existing problems of the prior art, the present invention provides an air pressure detection fixture, which can automatically detect abnormal clamping of workpieces and reduce the reject rate.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种气压检测式夹具,包括底座,所述底座上设有支撑柱,支撑柱上设有底板,底板上设有治具,底板两侧设有夹紧工件的夹紧机构,所述治具内设有气道,气道的进气口位于治具的侧壁,气道的出气口位于治具上与工件贴合的面上,进气口通过气管连接至空压机,气管连接有气压检测装置。An air pressure detection fixture, comprising a base, the base is provided with a support column, the support column is provided with a base plate, the base plate is provided with a jig, and both sides of the base plate are provided with clamping mechanisms for clamping workpieces, the jig There is an air passage inside, the air inlet of the air passage is located on the side wall of the fixture, the air outlet of the air passage is located on the surface of the fixture that fits the workpiece, the air inlet is connected to the air compressor through the air pipe, and the air pipe is connected with Air pressure detection device.

所述出气口设有多个,均位于治具上与工件贴合的面上,各出气口均与气道连通。There are multiple air outlets, all of which are located on the surface of the jig that fits the workpiece, and each air outlet communicates with the air passage.

所述支撑柱设有多个,分布于底板的四周或两侧。There are multiple support columns, which are distributed around or on both sides of the bottom plate.

所述夹紧机构包括固定于支撑柱的固定块,固定块上设有夹紧气缸,夹紧气缸的缸杆上铰接有夹紧块,夹紧块上铰接有连杆,连杆与夹紧气缸的缸体铰接。The clamping mechanism includes a fixed block fixed on the support column, the fixed block is provided with a clamping cylinder, the cylinder rod of the clamping cylinder is hinged with a clamping block, the clamping block is hinged with a connecting rod, and the connecting rod and the clamping The cylinder block of the cylinder is hinged.

所述连杆设有多个固定孔,连杆通过固定孔与夹紧块铰接。The connecting rod is provided with a plurality of fixing holes, and the connecting rod is hinged with the clamping block through the fixing holes.

所述治具与底板为一体式设置。The jig and the bottom plate are integrally arranged.

所述支撑柱的底端设有条形的安装槽,安装槽内设有紧固于底座的螺栓。The bottom end of the support column is provided with a strip-shaped installation groove, and bolts fastened to the base are arranged in the installation groove.

本发明设置有气道,气道的出气口位于治具上与工件贴合的面上,加工时工件位于治具上,治具与工件贴合,气道内接入压缩空气,当工件与治具之间存有杂质及工件摆放不到位时,工件与治具之间的间隙过大从而出现泄气量增加,气道内的压力出现异常,该异常现象反馈至加工设备,加工设备停止加工,避免加工出废品。The present invention is provided with an air passage, and the air outlet of the air passage is located on the surface of the jig that is attached to the workpiece. When there are impurities between the tools and the workpiece is not placed in place, the gap between the workpiece and the fixture is too large, resulting in an increase in the amount of air leakage, and the pressure in the airway is abnormal. The abnormal phenomenon is fed back to the processing equipment, and the processing equipment stops processing. Avoid processing waste products.

附图说明Description of drawings

图1是本发明的正面结构示意图;Fig. 1 is the front structural representation of the present invention;

图2是本发明的俯视结构示意图;Fig. 2 is a top view structural representation of the present invention;

图3是本发明中与气道连接的管路结构示意图;Fig. 3 is a schematic diagram of the pipeline structure connected with the airway in the present invention;

图4是本发明中治具的局部剖视结构示意图;Fig. 4 is a partial sectional structural schematic diagram of a jig in the present invention;

图5是本发明中夹紧机构的结构示意图。Fig. 5 is a structural schematic diagram of the clamping mechanism in the present invention.

图中:1-底座,2-支撑柱,21-安装槽,22-螺栓,3-底板,4-治具,41-气道,411-进气口,412-出气口,5-夹紧机构,51-固定块,52-夹紧气缸,53-夹紧块,54-连杆,541-固定孔,6-气管,7-空压机,8-气压检测装置,9-工件。In the figure: 1-base, 2-support column, 21-installation slot, 22-bolt, 3-bottom plate, 4-fixture, 41-air channel, 411-air inlet, 412-air outlet, 5-clamping Mechanism, 51-fixing block, 52-clamping cylinder, 53-clamping block, 54-connecting rod, 541-fixing hole, 6-air pipe, 7-air compressor, 8-air pressure detection device, 9-workpiece.

具体实施方式detailed description

为了便于本领域技术人员的理解,以下结合附图和具体实施例对本发明作进一步详细描述。In order to facilitate the understanding of those skilled in the art, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图1、图2、图3、图4和图5所示,一种气压检测式夹具,包括底座1,底座1上设有支撑柱2,支撑柱2上设有底板3,底板3上设有治具4,底板3两侧设有夹紧工件的夹紧机构5。加工时,将工件9放置于治具4上,通过夹紧机构5将工件9的两端夹紧,从而将工件9固定。为便于加工及固定,治具4与底板3为一体式设置。支撑柱2的底端设有条形的安装槽21,安装槽21内设有紧固于底座1的螺栓,通过安装槽21可调整支撑柱2的位置,从而适应安装不同规格的底板3。支撑柱2设有多个,分布于底板3的四周或两侧。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, an air pressure detection fixture includes a base 1, a support column 2 is provided on the base 1, a base plate 3 is provided on the support column 2, and a base plate 3 is provided on the base plate 3. A jig 4 is provided, and a clamping mechanism 5 for clamping workpieces is provided on both sides of the bottom plate 3 . During processing, the workpiece 9 is placed on the fixture 4, and the two ends of the workpiece 9 are clamped by the clamping mechanism 5, thereby fixing the workpiece 9. In order to facilitate processing and fixing, the jig 4 and the bottom plate 3 are integrally provided. The bottom of the support column 2 is provided with a bar-shaped installation groove 21, and the bolts fastened to the base 1 are arranged in the installation groove 21. The position of the support column 2 can be adjusted through the installation groove 21, thereby adapting to the installation of base plates 3 of different specifications. There are multiple supporting columns 2, which are distributed around or on both sides of the bottom plate 3.

治具4内设有气道41,气道41的进气口411位于治具4的侧壁,气道41的出气口412位于治具4上与工件9贴合的面上,进气口411通过气管6连接至空压机7,气管6连接有气压检测装置8。出气口412设有多个,均位于治具4上与工件9贴合的面上,各出气口412均与气道41连通。空压机7将压缩气体通入气管6,压缩气体经气管6通入气道41,气道41的出气口412处紧贴有工件9,从而控制出气口412的泄气量,如工件9有异常,工件9与治具4之间的空隙较大,出气口412的泄气量增加,气压检测装置8检测到气管6的气压出现异常。The jig 4 is provided with an air passage 41, the air inlet 411 of the air passage 41 is located on the side wall of the jig 4, the air outlet 412 of the air passage 41 is located on the surface of the jig 4 and the workpiece 9, and the air inlet 411 is connected to the air compressor 7 through the air pipe 6, and the air pipe 6 is connected with the air pressure detection device 8. Multiple air outlets 412 are provided, all of which are located on the surface of the jig 4 that is attached to the workpiece 9 , and each air outlet 412 is in communication with the air passage 41 . The air compressor 7 passes the compressed gas into the air pipe 6, and the compressed gas passes into the air passage 41 through the air pipe 6, and the air outlet 412 of the air passage 41 is closely attached to the workpiece 9, thereby controlling the air leakage of the air outlet 412, such as the workpiece 9 has Abnormally, the gap between the workpiece 9 and the jig 4 is relatively large, and the leaking volume of the air outlet 412 increases, and the air pressure detection device 8 detects that the air pressure of the air pipe 6 is abnormal.

夹紧机构5包括固定于支撑柱2的固定块51,固定块51上设有夹紧气缸52,夹紧气缸52的缸杆上铰接有夹紧块53,夹紧块53上铰接有连杆54,连杆54与夹紧气缸52的缸体铰接。连杆54设有多个固定孔541,连杆54通过固定孔541与夹紧块53铰接。气缸52的缸杆回缩时,将夹紧块53的夹紧端抬起,气缸的缸杆伸出时驱动夹紧块53的夹紧端下压夹紧工件9。The clamping mechanism 5 includes a fixed block 51 fixed on the support column 2, the fixed block 51 is provided with a clamping cylinder 52, the cylinder rod of the clamping cylinder 52 is hinged with a clamping block 53, and the clamping block 53 is hinged with a connecting rod 54, the connecting rod 54 is hinged with the cylinder body of the clamping cylinder 52. The connecting rod 54 is provided with a plurality of fixing holes 541 , and the connecting rod 54 is hinged to the clamping block 53 through the fixing holes 541 . When the cylinder rod of the cylinder 52 retracts, the clamping end of the clamping block 53 is lifted, and when the cylinder rod of the air cylinder stretches out, the clamping end of the clamping block 53 is driven to press down the clamping workpiece 9 .

本实施例的工作过程:首先将工件9放置于治具4上,然后通过夹紧机构5将工件9夹紧,然后将压缩空气通入气道41,气压检测装置8检测压力,如压力正常则加工设备对工件9进行加工,如气压异常则加工设备停止加工。The working process of this embodiment: first place the workpiece 9 on the jig 4, then clamp the workpiece 9 by the clamping mechanism 5, then pass the compressed air into the air passage 41, and the air pressure detection device 8 detects the pressure, if the pressure is normal Then the processing equipment processes the workpiece 9, and if the air pressure is abnormal, the processing equipment stops processing.

上述实施例为本发明的较佳的实现方式,并非是对本发明的限定,在不脱离本发明的发明构思的前提下,任何显而易见的替换均在本发明的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present invention, and is not a limitation of the present invention. Without departing from the inventive concept of the present invention, any obvious replacements are within the protection scope of the present invention.

Claims (7)

1.一种气压检测式夹具,包括底座(1),其特征在于:所述底座上设有支撑柱(2),支撑柱上设有底板(3),底板上设有治具(4),底板两侧设有夹紧工件的夹紧机构(5),所述治具内设有气道(41),气道的进气口(411)位于治具的侧壁,气道的出气口(412)位于治具上与工件贴合的面上,进气口通过气管(6)连接至空压机(7),气管连接有气压检测装置(8)。1. An air pressure detection fixture, including a base (1), characterized in that: the base is provided with a support column (2), the support column is provided with a base plate (3), and the base plate is provided with a jig (4) , there are clamping mechanisms (5) for clamping workpieces on both sides of the bottom plate, an air passage (41) is provided in the fixture, the air inlet (411) of the air passage is located on the side wall of the fixture, and the outlet of the air passage The air port (412) is located on the surface of the fixture that fits the workpiece, the air inlet is connected to the air compressor (7) through the air pipe (6), and the air pipe is connected to the air pressure detection device (8). 2.根据权利要求1所述的气压检测式夹具,其特征在于:所述出气口(412)设有多个,均位于治具(4)上与工件贴合的面上,各出气口均与气道(41)连通。2. The air pressure detection fixture according to claim 1, characterized in that: there are multiple air outlets (412), all of which are located on the surface of the jig (4) that fits the workpiece, and each air outlet is Communicate with the airway (41). 3.根据权利要求2所述的气压检测式夹具,其特征在于:所述支撑柱(2)设有多个,分布于底板的四周或两侧。3. The air pressure detection fixture according to claim 2, characterized in that there are multiple support columns (2) distributed around or on both sides of the bottom plate. 4.根据权利要求3所述的气压检测式夹具,其特征在于:所述夹紧机构(5)包括固定于支撑柱的固定块(51),固定块上设有夹紧气缸(52),夹紧气缸的缸杆上铰接有夹紧块(53),夹紧块上铰接有连杆(54),连杆与夹紧气缸的缸体铰接。4. The air pressure detection clamp according to claim 3, characterized in that: the clamping mechanism (5) includes a fixed block (51) fixed to the supporting column, and the fixed block is provided with a clamping cylinder (52), A clamping block (53) is hinged on the cylinder rod of the clamping cylinder, and a connecting rod (54) is hinged on the clamping block, and the connecting rod is hinged with the cylinder body of the clamping cylinder. 5.根据权利要求4所述的气压检测式夹具,其特征在于:所述连杆(54)设有多个固定孔(541),连杆通过固定孔与夹紧块铰接。5. The air pressure detection clamp according to claim 4, characterized in that: the connecting rod (54) is provided with a plurality of fixing holes (541), and the connecting rod is hinged to the clamping block through the fixing holes. 6.根据权利要求5所述的气压检测式夹具,其特征在于:所述治具(4)与底板(3)为一体式设置。6. The air pressure detection fixture according to claim 5, characterized in that: the jig (4) and the bottom plate (3) are integrally arranged. 7.根据权利要求1-6中任一项所述的气压检测式夹具,其特征在于:所述支撑柱(2)的底端设有条形的安装槽(21),安装槽内设有紧固于底座的螺栓(22)。7. The air pressure detection fixture according to any one of claims 1-6, characterized in that: the bottom end of the support column (2) is provided with a strip-shaped installation groove (21), and the installation groove is provided with Fasten the bolts (22) to the base.
CN201610914252.4A 2016-10-20 2016-10-20 Air pressure detection type clamp Pending CN106312642A (en)

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CN107339959A (en) * 2017-07-03 2017-11-10 东莞市双惠模具配件科技有限公司 A kind of vapour-pressure type gap detection device
CN109143396A (en) * 2018-09-21 2019-01-04 东莞市智升智能机械科技有限公司 The method that fixture release and clamped condition are detected using gas hole
CN110385728A (en) * 2019-07-23 2019-10-29 嘉兴希力工业科技有限公司 A kind of robot polytypic cylinder cap common fixture
CN110941026A (en) * 2018-09-25 2020-03-31 昆山华复精密金属有限公司 Induction machining structure
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CN105922037A (en) * 2016-06-08 2016-09-07 广东长盈精密技术有限公司 Fixture and its air pressure detection mechanism
CN206084526U (en) * 2016-10-20 2017-04-12 东莞市众茂五金有限公司 An air pressure detection fixture

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CN203527066U (en) * 2013-09-04 2014-04-09 上海诺信汽车零部件有限公司 Multi-station clamping device for horizontal machining center
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CN110941026A (en) * 2018-09-25 2020-03-31 昆山华复精密金属有限公司 Induction machining structure
CN110385728A (en) * 2019-07-23 2019-10-29 嘉兴希力工业科技有限公司 A kind of robot polytypic cylinder cap common fixture
CN110385728B (en) * 2019-07-23 2020-09-22 嘉兴希力工业科技有限公司 Multi-model cylinder cover sharing clamp for robot
CN113580040A (en) * 2021-08-12 2021-11-02 芜湖格力精密制造有限公司 Fool-proof fixing tool

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Application publication date: 20170111