CN106289085A - Device and method for testing axis intersection degree - Google Patents
Device and method for testing axis intersection degree Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/14—Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
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Abstract
本发明提供一种轴线相交度的测试方法,首先调整光电自准直仪,对准平面双面反射镜;调整自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数;将转台水平轴按45°间隔旋转,总共旋转360°,记录自准直经纬仪读数;旋转转台,光电自准直仪监视转台垂直轴旋转180°,调整自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数再将转台水平轴按45°间隔旋转,总共旋转360°,记录自准直经纬仪读数,根据记录的数据计算轴线相交度,本发明测试方法采用非接触式两轴相交度测试方法,测试精度高,且测量方法不受标准芯棒尺寸的限制。
The invention provides a test method for axis intersecting degree. Firstly, the photoelectric autocollimator is adjusted to align the plane double-sided reflector; ; Rotate the horizontal axis of the turntable at intervals of 45°, rotate a total of 360°, and record the readings of the autocollimation theodolite; rotate the turntable, and the photoelectric autocollimator monitors the vertical axis of the turntable to rotate 180°, and adjust the double-sided mirror of the autocollimation theodolite to aim at the plane At the center of the crosshair image, record the readings of the autocollimation theodolite and then rotate the horizontal axis of the turntable at intervals of 45°, a total of 360°, record the readings of the autocollimation theodolite, and calculate the axis intersection degree according to the recorded data. The test method of the present invention adopts non-contact The two-axis intersection test method has high test accuracy, and the measurement method is not limited by the size of the standard mandrel.
Description
技术领域technical field
本发明涉及轴线相交度测试领域。The invention relates to the field of axis intersection testing.
背景技术Background technique
二维转台在航天、航空、靶场等领域都有着广泛的应用,轴线相交度是二维转台一项重要的精度指标,具体指空间转轴轴线之间距离的最小值。Two-dimensional turntables are widely used in aerospace, aviation, shooting ranges and other fields. The intersection degree of axes is an important accuracy index of two-dimensional turntables, specifically referring to the minimum distance between the axes of space rotation axes.
现有常用测试方法为接触式测试法,该方法通过将标准芯棒安装在被测转轴上,调整标准芯棒与被测转轴同轴。千分表固定于另一转轴上,千分表表头顶在标准芯棒母线上,记录千分表示值;两个转轴旋转180°,再次记录千分表示值。两次千分表读数差值的一半就是轴线相交度。该方法为接触式测试方法,受到千分表精度、标准芯棒圆度误差和安装误差的限制,使得测试精度低,且待测转轴受标准芯棒尺寸限制。The existing commonly used test method is the contact test method. In this method, the standard mandrel is installed on the tested rotating shaft, and the standard mandrel is adjusted to be coaxial with the tested rotating shaft. The dial indicator is fixed on another rotating shaft, and the head of the dial indicator is placed on the standard mandrel busbar to record the indicated value of the dial indicator; the two rotating shafts are rotated 180°, and the indicated value of the indicator is recorded again. Half of the difference between the two dial gauge readings is the axis intersection. This method is a contact test method, which is limited by the accuracy of the dial indicator, the roundness error of the standard mandrel and the installation error, which makes the test accuracy low, and the rotating shaft to be tested is limited by the size of the standard mandrel.
发明内容Contents of the invention
本发明的目的是提供一种轴线相交度测试装置及方法,解决了接触式测试方法精度低的问题。The object of the present invention is to provide an axis intersection testing device and method, which solves the problem of low precision of the contact testing method.
本发明的技术解决方案是:Technical solution of the present invention is:
一种轴线相交度测试装置,其特别之处在于:包括自准直经纬仪,光电自准直仪和反射镜;An axis intersection testing device, which is special in that it includes an autocollimation theodolite, a photoelectric autocollimator and a reflector;
上述光电自准仪和自准直经纬仪设置于转台水平轴的两端;The photoelectric autocollimator and the autocollimation theodolite are arranged at both ends of the horizontal axis of the turntable;
所述反射镜设置在转台水平轴上;该反射镜具体位于转台垂直轴通过一次正交平移和转台水平轴的相交处;上述反射镜为平面双面反射镜。The reflector is arranged on the horizontal axis of the turntable; the reflector is specifically located at the intersection of the vertical axis of the turntable through an orthogonal translation and the horizontal axis of the turntable; the above-mentioned reflector is a plane double-sided reflector.
为了自准直经纬仪瞄准反射镜,上述反射镜中心带十字丝。In order to align the reflector with the self-collimating theodolite, the center of the above-mentioned reflector has a cross hair.
本发明还提供一种测试轴线相交度的方法,包括以下步骤:The present invention also provides a method for testing the intersecting degree of axes, comprising the following steps:
步骤一:调整平面双面反射镜,使得平面双面反射镜的镜面与转台水平轴垂直;调整平面双面反射镜十字丝位置,使得转台水平轴旋转过程中,自准直经纬仪读数不变,即十字丝像中心与转台水平轴重合;Step 1: Adjust the plane double-sided mirror so that the mirror surface of the plane double-sided mirror is perpendicular to the horizontal axis of the turntable; adjust the position of the crosshair of the plane double-sided mirror so that the reading of the autocollimation theodolite remains unchanged during the rotation of the horizontal axis of the turntable. That is, the center of the crosshair image coincides with the horizontal axis of the turntable;
步骤二:调整光电自准直仪,对准平面双面反射镜调整自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数(A1,E1);Step 2: Adjust the photoelectric autocollimator, align the plane double-sided mirror, adjust the autocollimation theodolite to aim at the center of the reticle image of the plane double-sided mirror, and record the readings of the autocollimation theodolite (A 1 , E 1 );
步骤三:将转台水平轴按45°间隔旋转,总共旋转360°,平面双面反射镜跟随转台水平轴旋转,每旋转一次转台水平轴,调整一次自准直经纬仪,使得自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数分别为:(A2,E2),…(A8,E8);Step 3: Rotate the horizontal axis of the turntable at intervals of 45° for a total of 360°. The plane double-sided mirror rotates with the horizontal axis of the turntable. Every time the horizontal axis of the turntable is rotated, adjust the auto-collimation theodolite so that the auto-collimation theodolite is aimed at the plane The center of the reticle image of the double-sided mirror, the recorded readings of the autocollimation theodolite are: (A 2 , E 2 ),...(A 8 , E 8 );
步骤四:光电自准直仪监视转台垂直轴转动180°,转台水平轴及平面双面反射镜跟随转台垂直轴转动180°,调整自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数(A1′,E1′),再将转台水平轴按45°间隔旋转,总共旋转360°,每旋转一次转台水平轴,调整一次自准直经纬仪,使得自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数分别为:(A2′,E2′),…(A8′,E8′);Step 4: The photoelectric autocollimator monitors the rotation of the vertical axis of the turntable by 180°, the horizontal axis of the turntable and the plane double-sided mirror rotate 180° following the vertical axis of the turntable, adjust the autocollimation theodolite to aim at the center of the crosshair image of the plane double-sided mirror, and record Autocollimation theodolite readings (A 1 ′, E 1 ′), and then rotate the horizontal axis of the turntable at 45° intervals, a total of 360° rotation, each time the turntable horizontal axis is rotated, adjust the autocollimation theodolite once, so that the autocollimation theodolite Aim at the center of the reticle image of the plane double-sided mirror, and record the readings of the autocollimation theodolite as: (A 2 ′, E 2 ′),…(A 8 ′, E 8 ′);
步骤五:通过以下公式计算轴线相交度;Step 5: Calculate the axis intersection degree by the following formula;
θmax=max(θ1、θ2、θ3、θ4) (5)θ max = max(θ 1 , θ 2 , θ 3 , θ 4 ) (5)
ξ=L·tan(θmax/2) (6)ξ=L·tan(θ max /2) (6)
式中,L—自准直经纬仪转轴与平面反射镜十字丝的距离;In the formula, L—the distance between the rotating axis of the autocollimating theodolite and the crosshair of the plane mirror;
ξ—转台水平轴和转台水平轴的轴线相交度;ξ—axis intersection degree of the horizontal axis of the turntable and the horizontal axis of the turntable;
θ1—在A1和A5的相对位置下被测轴线相交度相对于经纬仪的夹角;θ 1 - the angle between the intersecting degree of the measured axis relative to the theodolite at the relative position of A 1 and A 5 ;
θ2—在A2和A6的相对位置下被测轴线相交度相对于经纬仪的夹角;θ 2 - the angle between the intersecting degree of the measured axis relative to the theodolite at the relative position of A 2 and A 6 ;
θ3—在A3和A7的相对位置下被测轴线相交度相对于经纬仪的夹角;θ 3 - the angle between the intersecting degree of the measured axis relative to the theodolite at the relative position of A 3 and A 7 ;
θ4—在A4和A8的相对位置下被测轴线相交度相对于经纬仪的夹角。θ 4 —The angle between the intersecting degree of the measured axes relative to the theodolite at the relative positions of A 4 and A 8 .
本发明的有益效果是:The beneficial effects of the present invention are:
本发明测试方法采用非接触式两轴相交度测试方法,测试精度高,且测量方法不受标准芯棒尺寸的限制。The testing method of the invention adopts a non-contact two-axis intersection testing method, has high testing precision, and the measuring method is not limited by the size of a standard mandrel.
附图说明Description of drawings
图1是本发明轴线相交度测试方法原理图;Fig. 1 is a schematic diagram of the test method for axis intersection degree of the present invention;
图2是本发明反射镜镜面十字丝面示意图。Fig. 2 is a schematic diagram of the cross-hair surface of the mirror surface of the present invention.
图中附图标记为:1-光电自准直仪;2-平面双面反射镜;3-自准直经纬仪;4-转台水平轴;5-转台垂直轴。Reference signs in the figure are: 1-photoelectric autocollimator; 2-plane double-sided mirror; 3-autocollimation theodolite; 4-horizontal axis of turntable; 5-vertical axis of turntable.
具体实施方式detailed description
以下结合附图对本发明做进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,本发明轴线相交度测试装置包括架设在转台水平轴两端的光电自准直仪1和自准直经纬仪3,设置在转台水平轴上的带十字丝像的平面双面反射镜,如图2所示。As shown in Figure 1, the axis intersection testing device of the present invention includes a photoelectric autocollimator 1 and an autocollimation theodolite 3 erected at both ends of the horizontal axis of the turntable, and a plane double-sided reflector with a crosshair image arranged on the horizontal axis of the turntable mirror, as shown in Figure 2.
二维转台相邻两回转轴有两种工作状态,一种为一回转轴线铅垂而另一回转轴线水平,另一种为两回转轴线均水平,本发明以一回转轴线铅垂而另一回转轴线水平工作状态为例。The two adjacent rotary axes of the two-dimensional turntable have two working states, one is that one rotary axis is vertical and the other rotary axis is horizontal, and the other is that both rotary axes are horizontal. In the present invention, one rotary axis is vertical and the other is horizontal. Take the horizontal working state of the rotary axis as an example.
具体的测试步骤如下:The specific test steps are as follows:
1)平移转台垂直轴,使其与转台水平轴正交;在转台水平轴的该交点处设置平面双面反射镜,并在转台水平轴两端分别架设光电自准直仪和自准直经纬仪。1) Translate the vertical axis of the turntable so that it is perpendicular to the horizontal axis of the turntable; set a plane double-sided mirror at the intersection of the horizontal axis of the turntable, and set up a photoelectric autocollimator and an autocollimation theodolite at both ends of the horizontal axis of the turntable .
2)调整平面双面反射镜,使得平面双面反射镜镜面与转台水平轴垂直;然后调整平面双面反射镜十字丝位置,使得十字丝像在转台水平轴旋转过程中,前后两次自准直经纬仪的读数近似相等,当两次读数差在设定的差值范围内时,视为读数相等即自准直经纬仪的读数在转台水平轴旋转时不变。2) Adjust the plane double-sided mirror so that the mirror surface of the plane double-sided mirror is perpendicular to the horizontal axis of the turntable; then adjust the position of the crosshair of the plane double-sided mirror so that the crosshair image is self-aligned twice before and after the horizontal axis of the turntable The readings of the straight theodolite are approximately equal. When the difference between the two readings is within the set difference range, the readings are considered equal, that is, the readings of the autocollimating theodolite remain unchanged when the horizontal axis of the turntable rotates.
3)光电自准直仪对准平面双面反射镜,自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数(A1,E1),再将转台水平轴按45°间隔旋转(水平轴自转,在此过程中光电自准直仪和自准直经纬仪固定不动),每旋转45°,调整自准直经纬仪对准平面双面反射镜的十字丝像,记录自准直经纬仪读数;转台水平轴总共旋转360°;经过8次旋转后自准直经纬仪的读数分别记录为(A2,E2),…(A8,E8)。3) Align the photoelectric autocollimator with the plane double-sided mirror, aim the autocollimation theodolite at the center of the crosshair image of the plane double-sided mirror, record the readings of the autocollimation theodolite (A 1 , E 1 ), and then press the horizontal axis of the turntable to 45° interval rotation (horizontal axis rotation, during which the photoelectric autocollimator and autocollimation theodolite are fixed), every 45° rotation, adjust the crosshair image of the autocollimation theodolite to align with the plane double-sided mirror, Record the readings of the autocollimation theodolite; the horizontal axis of the turntable rotates 360° in total; after 8 rotations, the readings of the autocollimation theodolite are recorded as (A 2 , E 2 ), ... (A 8 , E 8 ).
4)光电自准直仪监视转台垂直轴转动180°,在此过程中,转台水平轴和平面双面反射镜跟随转台垂直轴转动180°;调整自准直经纬仪瞄准平面双面反射镜十字丝像中心,记录自准直经纬仪读数(A1′,E1′),再将转台水平轴按45°间隔回转(此过程中光电自准直仪和自准直经纬仪不动),每回转45°,调整自准直经纬仪再次对准十字丝像,记录自准直经纬仪读数,转台水平轴总共回转360°;经过8次回转后自准直经纬仪的读数分别记录为(A2′,E2′),…(A8′,E8′)。4) The photoelectric autocollimator monitors the 180° rotation of the vertical axis of the turntable. During this process, the horizontal axis of the turntable and the plane double-sided mirror rotate 180° following the vertical axis of the turntable; At the center of the image, record the readings of the autocollimation theodolite (A 1 ′, E 1 ′), and then rotate the horizontal axis of the turntable at 45° intervals (the photoelectric autocollimator and the autocollimation theodolite do not move during this process), and each rotation is 45°. °, adjust the autocollimation theodolite to align with the cross-hair image again, record the readings of the autocollimation theodolite, and the horizontal axis of the turntable rotates 360° in total; after 8 rotations, the readings of the autocollimation theodolite are respectively recorded as (A 2 ′, E 2 '), ... (A 8 ', E 8 ').
5)数据处理5) Data processing
θmax=max(θ1、θ2、θ3、θ4) (5)θ max = max(θ 1 , θ 2 , θ 3 , θ 4 ) (5)
ξ=L·tan(θmax/2) (6)ξ=L·tan(θ max /2) (6)
式中,L—自准直经纬仪转轴与平面反射镜十字丝的距离;In the formula, L—the distance between the rotating axis of the autocollimating theodolite and the crosshair of the plane mirror;
ξ—转台水平轴和转台水平轴的轴线相交度。ξ—the intersection degree of the horizontal axis of the turntable and the horizontal axis of the turntable.
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| 任顺清等: "用打表法测量三轴转台的轴线相交度", 《工具技术》 * |
| 任顺清等: "细丝法测量三轴转台的轴线相交度", 《中国机械工程》 * |
| 马志飞: "三轴姿态模拟器结构设计及机械精度特性分析研究", 《中国优秀硕士学位论文全文数据库(工程科技II辑)》 * |
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| CN106840044A (en) * | 2017-01-06 | 2017-06-13 | 中国科学院光电研究院 | A kind of double mirror parallelism measuring apparatus and its measuring method |
| CN107806856A (en) * | 2017-09-28 | 2018-03-16 | 中国科学院长春光学精密机械与物理研究所 | An experimental detection device and method for simulating the spatial attitude of a target |
| CN113740987A (en) * | 2021-08-17 | 2021-12-03 | 河北汉光重工有限责任公司 | Optical axis debugging method of triaxial stable platform with rolling rings |
| CN113740987B (en) * | 2021-08-17 | 2024-04-19 | 河北汉光重工有限责任公司 | Optical axis debugging method for triaxial stabilized platform with rolling ring |
| CN115112053A (en) * | 2022-07-18 | 2022-09-27 | 洛阳瑄宇光电科技有限公司 | A device and method for accurately measuring the off-axis angle of an off-axis mirror |
| CN115112053B (en) * | 2022-07-18 | 2024-12-31 | 洛阳微米光电技术有限公司 | A method for accurately measuring the off-axis angle of an off-axis mirror |
| CN116878365A (en) * | 2023-09-06 | 2023-10-13 | 通用技术集团机床工程研究院有限公司 | AB axis turntable detection method |
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