CN106284103A - Steel reinforced concrete combination beam roof steel bar concrete high-altitude cantilever pouring construction method - Google Patents
Steel reinforced concrete combination beam roof steel bar concrete high-altitude cantilever pouring construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/10—Cantilevered erection
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Abstract
Description
技术领域technical field
本发明涉及建筑施工技术领域,具体是指一种钢-混组合梁顶板钢筋砼高空悬臂浇筑施工方法。The invention relates to the technical field of building construction, in particular to a high-altitude cantilever pouring construction method for steel-concrete composite beam roof reinforced concrete.
背景技术Background technique
随着城市建设的快速发展,越来越复杂的环境给城市桥梁建设提出更高的要求,目前钢-混组合梁以其跨越能力强、经济、高效而得到越来越广泛的应用。但是顶板钢筋混凝土的施工所用的模板和模板支架在施工中还存在众多的问题,例如:模板的高度不易调节,通常模板安装后需要重新调节高度时,此时是需要耗费很大的工程,费时、费力、更是浪费资源,其次顶板钢筋混凝土施工中模板支架耗材较大,通常会切割大量的材料来搭建相对安全,稳定的支架,再次是模板支架的安拆问题,尤其是箱室内的模板拆除,因箱室内光线不足,使箱室内的模板支架拆卸不便操作。With the rapid development of urban construction, more and more complex environments put forward higher requirements for urban bridge construction. At present, steel-concrete composite beams are more and more widely used because of their strong spanning ability, economy and high efficiency. However, there are still many problems in the construction of the formwork and formwork brackets used in the construction of reinforced concrete on the roof. For example, the height of the formwork is not easy to adjust. Usually, when the formwork needs to be readjusted after installation, it will take a lot of work and time-consuming. , laborious, and a waste of resources. Secondly, the formwork support consumables in the roof reinforced concrete construction are relatively large, and a large amount of material is usually cut to build a relatively safe and stable support. The third is the installation and removal of the formwork support, especially the formwork in the box room. Dismantling, because the light in the box room is insufficient, it is inconvenient to disassemble the formwork bracket in the box room.
发明内容Contents of the invention
本发明的目的是克服以往顶板砼施工过程中模板高度不易调节,以及箱室内模板拆除时的光线不足等问题,提供一种具备方便调节模板的高度,并能提供箱室内模板拆除时所需的光线以及提高工效的钢-混组合梁顶板钢筋砼高空悬臂浇筑施工方法。The purpose of the present invention is to overcome the problems such as difficulty in adjusting the formwork height in the roof concrete construction process and the lack of light when the formwork in the box room is removed, and to provide a formwork with convenient height adjustment, and can provide the necessary space for the formwork removal in the box room. A high-altitude cantilever pouring construction method for steel-concrete composite beam roof reinforced concrete with light and improved work efficiency.
本发明通过下述技术方案实现:钢-混组合梁顶板钢筋砼高空悬臂浇筑施工方法,包括以下步骤:The present invention is realized through the following technical scheme: a construction method for high-altitude cantilever pouring of reinforced concrete on the roof of a steel-concrete composite beam, comprising the following steps:
(a)首先进行翼板三角架和翼板模板的安装;(a) First install the wing tripod and the wing template;
(b)通过以翼板模板作为工作平台,开展箱室内支撑系和箱室模板的安装;(b) By using the wing formwork as the working platform, the installation of the support system and the formwork of the box room is carried out;
(c)之后进行箱间支撑系和箱间模板的安装;(c) Afterwards, install the support system between the boxes and the formwork between the boxes;
(d)钢梁顶板钢筋安装;(d) Steel beam roof reinforcement installation;
(e)钢梁顶板钢筋混凝土浇筑;(e) pouring of reinforced concrete on the steel beam roof;
(f)钢梁顶板预应力系统张拉;(f) Tensioning of steel girder roof prestressing system;
(g)张拉完成后压浆封锚并进行钢梁的墩梁固结施工;(g) After the tensioning is completed, grout the anchor and carry out the pier beam consolidation construction of the steel beam;
(h)钢梁顶板模板拆除。(h) Steel girder roof formwork removal.
上述方法步骤之前先编制施工方案,其中对翼板三角架和翼板模板、箱室内支撑系和箱室模板、箱间支撑系和箱间模板等进行荷载试验,验证结构计算结果和结构的安全性,能实时掌握各模板和支撑系的极限和承受能力,更全面的预防控制模板的安全问题,编制好施工方案后先对翼板三角架进行安装,将可调的翼板三角架安放在钢筋翼板和钢梁腹板处,固定好翼板三角架后将横纵方木放置在翼板三角架上,方木有利于荷载分布均匀,减少翼板模板的变形,翼板三角架和翼板模板安装完成后,通过以翼板模板作为工作平台开展安装箱室内支撑系和箱室模板的安装,箱室内支撑系模板的安装先将支撑杆放置在箱室内,在支撑杆顶端上安放支撑梁,支撑梁置于钢梁翼板处,在支撑梁上安防有利于荷载分布均匀的方木,在此方木上再安装带有通气孔的箱室模板,通过设置带有通气孔的箱室模板可以满足的解决箱室内模板拆除时光线不足原因同时方便传递材料,箱室模板安装完成后,再进行箱间支撑系和箱间模板的安装,箱间支撑系设置有T型钢筋和对拉杆,将T型钢筋满焊在钢梁翼板上,在T型钢筋上设置双排钢管,通过固定盖将双排钢管和T型钢筋固定,箱间支撑系还设置有对拉杆,对拉杆依次穿过固定盖和双排钢管,对拉杆底部将箱间模板吊至钢梁翼板处并通过剪力钉固定,此箱间支撑系和模板结构简单,安拆方便,所有模板安装完成后,清理模板,在翼板模板一侧标注出顶板钢筋砼的顶面,通过能够调节的翼板三角架使翼板模板的高度符合施工要求,减少因不能调节模板高度带来的不必要工作的返工,调节好模板支撑系的高度后,进而安装顶板钢筋,顶板钢筋完成后,在进行预应力系统中的体内束安装,体内束管道采用塑料波纹管,管道安装完成后,再进行预应力的穿束,安装焊接时注意保护波纹管,有破损及时修复,避免后期返工,体内束安装完成后,进行钢梁顶板混凝土的浇筑,钢梁顶板浇筑采用C50无收缩混凝土,待混凝土达到100%设计强度后,安装体外索,体外索安装完成后,进而对钢梁顶板预应力系统的张拉,先张拉体外索再张拉体内束,体内束张拉完成后压浆封锚并进行钢梁的墩梁固结施工,整个施工完成后,在预应力布置时,在张拉端口顶板设置1*1m的人孔,此人孔顺桥向间距每约12m设置一个,最后模板进行拆除,先拆除翼板三角架和翼板模板,再拆除箱室内支撑系和箱室模板,最后拆除箱间支撑系和箱间模板,采用上述施工方法可以有效缩短施工时间,提高施工效率,具有高效的经济效果,整个施工操作安全可靠。Before the steps of the above method, the construction plan is prepared first, wherein the load test is carried out on the wing plate tripod and the wing plate formwork, the support system in the box room and the box room formwork, the support system between the boxes and the formwork between the boxes, and the structural calculation results and the safety of the structure are verified. It can grasp the limit and bearing capacity of each formwork and support system in real time, and prevent and control the safety of the formwork more comprehensively. After preparing the construction plan, install the wing plate tripod first, and place the adjustable wing plate tripod on the At the reinforced wing plate and the steel beam web, after fixing the wing plate tripod, place the horizontal and vertical square wood on the wing plate tripod. The square wood is conducive to the uniform load distribution and reduces the deformation of the wing plate formwork. The wing plate tripod and the After the installation of the wing plate formwork is completed, the installation of the support system and the box room formwork in the installation box is carried out by using the wing plate formwork as a working platform. The installation of the support system formwork in the box room first places the support bar in the box room, and places it on the top of the support bar. Supporting beams, the supporting beams are placed at the steel beam flanges, on the supporting beams, the square wood that is beneficial to the uniform load distribution is secured, and the box room formwork with ventilation holes is installed on the square wood, and the box room formwork with ventilation holes is installed. The box room formwork can satisfactorily solve the reason of insufficient light when the box room formwork is removed and at the same time facilitate the transfer of materials. After the box room formwork is installed, install the inter-box support system and the inter-box formwork. The inter-box support system is equipped with T-shaped steel bars and For the tie rods, T-shaped steel bars are fully welded on the steel beam flange, double-row steel pipes are arranged on the T-shaped steel bars, and the double-row steel pipes and T-shaped steel bars are fixed through the fixed cover. The tie rods pass through the fixed cover and double-row steel pipes in sequence, and the formwork between the boxes is hoisted to the steel beam flange at the bottom of the tie rods and fixed by shear nails. The support system and formwork between the boxes have a simple structure and are easy to install and disassemble. All formwork installations are completed. Finally, clean the formwork, mark the top surface of the roof reinforced concrete on the side of the wing plate formwork, make the height of the wing plate formwork meet the construction requirements through the adjustable wing plate tripod, and reduce unnecessary work caused by the inability to adjust the formwork height After the height of the formwork support system is adjusted, the roof reinforcement is installed. After the roof reinforcement is completed, the internal bundle installation in the prestressing system is carried out. The internal bundle pipeline adopts plastic bellows. After the pipeline installation is completed, prestress Pay attention to protect the bellows during installation and welding, and repair any damage in time to avoid later rework. After the installation of the inner beam is completed, pour the concrete on the steel beam roof. The steel beam roof is poured with C50 non-shrinkage concrete. When the concrete reaches 100% After the strength is designed, the external cables are installed. After the external cables are installed, the prestressing system of the steel girder roof is stretched. The pier-beam consolidation construction of the beam. After the whole construction is completed, 1*1m manholes are set on the top plate of the tension port during the prestressing arrangement. The manholes are set every about 12m along the bridge direction, and finally the formwork is removed. First remove the wing tripod and the wing formwork, then remove the support system and formwork in the box room, and finally remove the support system and formwork between the boxes. The above construction method can effectively shorten the construction time and improve the construction efficiency. economic effect, the whole The operation is safe and reliable.
进一步的,所述步骤(1)中翼板三角架主要由主立杆、横杆、下弦杆构成,所述横杆垂直于主立杆,下弦杆分别与主立杆和横杆连接,主立杆顶端通过高强螺栓与钢梁翼板连接,所述下弦杆通过顶托与钢梁腹板连接,所述横杆上还设有至少一个能够调节的顶托,横杆下方还焊接有吊篮,横杆自由端还设有护栏,所述翼板三角架上设置有安全网,所述安全网的两端分别悬挂在下弦杆和护栏上,所述翼板三角架上方还设置有横纵方木。Further, the wing plate tripod in the step (1) is mainly composed of a main vertical bar, a horizontal bar and a lower chord, the horizontal bar is perpendicular to the main vertical bar, the lower chord is connected with the main vertical bar and the horizontal bar respectively, and the main vertical bar and the lower chord are respectively connected. The top of the vertical pole is connected to the steel beam flange through high-strength bolts, the lower chord is connected to the steel beam web through a jacking bracket, and at least one adjustable jacking bracket is provided on the crossbar, and a hanging bracket is welded under the crossbar. There is also a guardrail at the free end of the crossbar, a safety net is arranged on the wing tripod, and the two ends of the safety net are respectively suspended on the lower chord and the guardrail, and a crossbar is also arranged above the wing tripod. Vertical square wood.
进一步,所述步骤(a)中翼板三角架和翼板模板的安装步骤如下:Further, the installation steps of the wing plate tripod and the wing plate formwork in the step (a) are as follows:
(a.0)用吊车将翼板三角架吊至指定位置;(a.0) Hoist the wing tripod to the designated position with a crane;
(a.1)通过顶托将翼板三角架的下弦杆和钢梁腹板连接;(a.1) Connect the lower chord of the wing tripod to the web of the steel beam through jacking;
(a.2)在连接处用固定件将底部顶托打紧;(a.2) Tighten the bottom support at the joint with a fixing piece;
(a.3)再用加固件将此固定件加强固定;(a.3) Use reinforcing pieces to strengthen and fix this fixing piece;
(a.4)翼板三角架的主立杆顶端通过高强螺栓与钢梁翼板固定连接;(a.4) The top of the main pole of the wing plate tripod is fixedly connected with the steel beam wing plate through high-strength bolts;
(a.5)高强螺栓终拧后用玻璃胶将螺帽封闭;(a.5) After the final screwing of high-strength bolts, seal the nuts with glass glue;
(a.6)安装好翼板三角架后,在翼板三角架上安装横纵方木;(a.6) After installing the wing tripod, install the horizontal and vertical square timber on the wing tripod;
(a.7)安装横纵方木后,根据设计标高调节翼板三角架上部的顶托;(a.7) After installing the horizontal and vertical timbers, adjust the jacking on the upper part of the wing tripod according to the design elevation;
(a.8)将翼板模板固定安放在方木上;(a.8) Fix the wing plate formwork on the square timber;
(a.9)将吊篮焊接在翼板三角架的横杆上;(a.9) Weld the basket to the crossbar of the wing tripod;
(a.10)最后将翼板安全网悬挂在下弦杆和护栏上。(a.10) Finally hang the wing panel safety net on the bottom chord and guardrail.
进一步,所述步骤(b)中箱室内支撑系主要由支撑梁和至少两根支撑杆构成,所述支撑梁上方设置有至少一个方木,下方通过能过调节的顶托与支撑杆连接,所述支撑杆之间还设置有水平加强杆,支撑杆底部与箱室内的支垫连接。Further, the supporting system in the chamber in the step (b) is mainly composed of a supporting beam and at least two supporting rods, at least one square log is arranged on the upper side of the supporting beam, and the lower part is connected to the supporting rod through an adjustable jacking bracket. Horizontal reinforcing rods are also arranged between the supporting rods, and the bottom of the supporting rods is connected with the support pad in the chamber.
进一步,所述步骤(b)箱室内支撑系和箱室模板的安装步骤如下:Further, the installation steps of the support system and the formwork in the chamber in the step (b) are as follows:
(b.0)以翼板模板作为工作平台将支撑杆放置在箱室内;(b.0) Use the wing template as the working platform to place the support rods in the chamber;
(b.1)将支撑杆与箱室内底部的支垫固定连接;(b.1) Fixedly connect the support rod with the support pad at the bottom of the chamber;
(b.2)然后在支撑杆上安装水平加强杆;(b.2) Then install horizontal stiffeners on the support poles;
(b.3)通过能够调节的顶托将支撑梁安放钢梁翼板处;(b.3) Place the supporting beam on the steel beam flange through the adjustable jack;
(b.4)之后在支撑梁上安装方木;(b.4) Afterwards install square timbers on the supporting beams;
(b.5)最后将带有通气孔的箱室模板安放在方木上。(b.5) Finally, place the box formwork with ventilation holes on the square timber.
进一步,所述步骤(c)中箱间支撑系主要由T型钢筋和对拉杆构成,所述T型钢筋底部满焊在钢梁翼板上,顶部通过固定盖将双排钢管和T型钢筋固定,所述箱间支撑系还设置有对拉杆,所述对拉杆依次穿过固定盖和双排钢管,对拉杆底部通过剪力钉将箱间模板固定在钢梁翼板处。Further, in the step (c), the support system between the boxes is mainly composed of T-shaped steel bars and tie rods. The bottom of the T-shaped steel bars is fully welded on the steel beam flange, and the top is connected by a fixed cover to the double-row steel pipes and T-shaped steel bars. Fixed, the support system between the boxes is also provided with a pair of tie rods, the pair of tie rods pass through the fixed cover and the double row of steel pipes in turn, and the bottom of the pair of tie rods is used to fix the formwork between the boxes to the steel beam wing plate through shear nails.
进一步,所述步骤(c)箱间支撑系和箱间模板的安装步骤:Further, the step (c) installation steps of the inter-box support system and the inter-box formwork:
(c.1)首先将T型钢筋满焊在钢梁翼板上;(c.1) First, fully weld the T-shaped steel bar on the steel beam flange;
(c.2)其次在T型钢筋顶部上安装双排钢管;(c.2) Second, install double rows of steel pipes on top of the T-bars;
(c.3)再次安装固定盖将双排钢管固定在T型钢筋顶端;(c.3) Install the fixed cover again to fix the double-row steel pipe on the top of the T-shaped steel bar;
(c.4)从次将对拉杆依次穿过固定盖和双排钢管;(c.4) Pass the pair of tie rods through the fixed cover and the double-row steel pipes in turn;
(c.5)最后对拉杆底部将箱间模板吊至钢梁翼板处并用剪力钉固定。(c.5) Finally, hang the inter-box formwork to the steel beam flange at the bottom of the tie rod and fix it with shear nails.
进一步,所述步骤(f)中所述预应力系统张拉包括体内束和体外索的张拉,预应力系统张拉步骤如下:Further, the tensioning of the prestressing system in the step (f) includes the tensioning of the internal bundle and the external cable, and the tensioning steps of the prestressing system are as follows:
(f.0)先张拉体外索;(f.0) Stretch the outer cable first;
(f.1)再张拉体内束;(f.1) Re-tensioning the inner bundle;
(f.2)校核张拉的伸长量;(f.2) Check the elongation of tension;
(f.3)张拉完成后压浆封锚。(f.3) Grouting and anchoring after tensioning is completed.
进一步,所述步骤(e)中钢梁顶板浇筑采用C50无收缩混凝土。Further, in the step (e), the steel girder roof is poured using C50 non-shrinkage concrete.
本发明与现有技术相比,具有的优点及有益效果为:Compared with the prior art, the present invention has advantages and beneficial effects as follows:
(1)通过本上述的施工方法有利于施工现场地基软弱或者结构过高,以及桥下有通车,不便搭设支架的高空悬挑等施工不便的情况,整个施工方法,模板方便安拆,提高工作效率,有良好的社会效益和经济效益;(1) The above-mentioned construction method is beneficial to the situation where the foundation of the construction site is weak or the structure is too high, and there are traffic under the bridge, high-altitude overhangs that are inconvenient to erect supports, etc. Efficiency, good social and economic benefits;
(2)通过在翼板三角架上设置能够调节的顶托,可以对翼板模板的高度进行调节,有效解决模板难以调节的问题,此结构简单,功能作用性强;(2) By setting an adjustable jacking bracket on the wing plate tripod, the height of the wing plate formwork can be adjusted, which effectively solves the problem that the formwork is difficult to adjust. This structure is simple and functional;
(3)通过在箱室模板中设置通气孔,可以解决在箱间内支撑系拆除时因光线不足而阻碍拆卸等问题,有利于操作人员方便拆除模板;(3) By setting vent holes in the formwork of the box room, it can solve the problem of hindering the disassembly due to insufficient light when the support system is removed in the box room, which is beneficial for the operator to easily remove the formwork;
(4)箱间模板采用吊模的方式进行施工,箱间支撑系结构简单,大大缩短该箱间模板施工的难度。(4) The formwork between the boxes is constructed by hanging the formwork, and the structure of the supporting system between the boxes is simple, which greatly reduces the difficulty of the construction of the formwork between the boxes.
附图说明Description of drawings
图1为本发明的施工工艺流程图;Fig. 1 is a construction process flow chart of the present invention;
图2为本发明的翼板三角架和翼板模板结构示意图;Fig. 2 is the structural representation of wing plate tripod and wing plate formwork of the present invention;
图3为本发明的箱室内支撑系和箱室模板结构示意图;Fig. 3 is a structural schematic diagram of the supporting system and the template of the chamber in the chamber of the present invention;
图4为本发明的箱间支撑系和箱间模板示意图;Fig. 4 is a schematic diagram of a support system between boxes and a formwork between boxes of the present invention;
图5为本发明箱间支撑系侧视图;Fig. 5 is a side view of the supporting system between boxes of the present invention;
其中: 1—主立杆、2—下弦杆、3—横杆、4—顶托、5—方木、6—安全网、7—吊篮、8—支撑杆、9—支撑梁、10—支垫、11—水平加强杆、12—通气孔、13—双排钢管、14—对拉杆、15—固定盖、16—T型钢筋。Among them: 1—main pole, 2—bottom chord, 3—horizontal bar, 4—jacking, 5—square timber, 6—safety net, 7—hanging basket, 8—support rod, 9—support beam, 10— Support pad, 11—horizontal reinforcing rod, 12—air vent, 13—double row steel pipe, 14—pair of tie rods, 15—fixed cover, 16—T-shaped steel bar.
具体实施方式detailed description
下面结合实施例对本发明作进一步地详细说明,但本发明的实施方式不限于此,在不脱离本发明上述技术思想情况下,根据本领域普通技术知识和惯用手段,做出各种替换和变更,均应包括在本发明的范围内。The present invention will be further described in detail below in conjunction with the examples, but the embodiments of the present invention are not limited thereto, without departing from the above-mentioned technical thought of the present invention, various replacements and changes can be made according to common technical knowledge and conventional means in the art , should be included within the scope of the present invention.
实施例:Example:
本实施例公开了一种钢-混组合梁顶板钢筋砼高空悬臂浇筑施工方法,主要为了克服以往顶板砼施工过程中模板高度不易调节,以及箱室内模板拆除时的光线不足等问题,提供一种具备方便调节模板的高度,并能提供箱室内模板拆除时所需的光线以及提高工效等特点,整个施工步骤如图1所示。This embodiment discloses a high-altitude cantilever pouring construction method for reinforced concrete on the roof of a steel-concrete composite beam. It mainly aims to overcome the problems that the height of the formwork is difficult to adjust during the construction of the roof concrete in the past, and the light is insufficient when the formwork is removed in the box chamber. It is convenient to adjust the height of the formwork, and can provide the light required for the removal of the formwork in the box and improve work efficiency. The entire construction process is shown in Figure 1.
首先是对翼板三角架和翼板模板的安装,翼板三角架如图2所示,根据施工荷载设计,采用Q235钢管钢材制作而成,其中主立杆1和下弦杆2受力较大采用Φ70×4.5mm钢管,其余钢管采用Φ48×3.5mm钢管组焊制成,主立杆1端部因受力复杂采用以10mm厚钢板加强的形式。翼板三角架的主立杆1顶部通过高强螺栓与钢梁翼板固定连接拧紧,拧紧分初拧、终拧,终拧后用玻璃胶将螺帽完全封闭,翼板三角架下弦杆2底部通过顶托4与钢梁腹板连接,在连接处用固定件木楔将底部的顶托4打紧,使木楔更加紧密的贴合钢梁腹板,最后在用加固件钉钉将此加固固定,横杆3垂直于主立杆1,横杆3自由端还设置有护栏,翼板三角架沿桥长方向每1m设置一榀,最后用钢管将翼板三角架榀榀连接成一体,在翼板三角板上安装横纵三排的方木5,方木5有利用荷载均匀分布,在翼板模板一侧上精确放出桥梁边线并标示高程,翼板三角架上部的能够调节的顶托4调节翼板三角架使模板置于相应的标高,在翼板三角架横杆3上还焊接有吊篮7,吊篮7上满铺方木5作为卸架平台,并在翼板三角架的底部还悬挂设置两层安全网6,安全网6分别与下弦杆2和护板连接。The first is the installation of the wing plate tripod and the wing plate formwork. The wing plate tripod is shown in Figure 2. It is designed according to the construction load and made of Q235 steel pipe steel. The main pole 1 and the lower chord 2 are under greater force Φ70×4.5mm steel pipe is used, and the remaining steel pipes are made of Φ48×3.5mm steel pipe assembly welding. The end of main pole 1 is reinforced with 10mm thick steel plate due to the complicated force. The top of the main pole 1 of the wing plate tripod is fixedly connected with the steel beam wing plate by high-strength bolts and tightened. The tightening is divided into initial screwing and final screwing. The jacking 4 is connected to the web of the steel beam, and the bottom jacking 4 is tightened with a wooden wedge at the joint, so that the wooden wedge fits the web of the steel beam more closely, and finally it is reinforced with reinforcement nails Fixed, the crossbar 3 is perpendicular to the main pole 1, and the free end of the crossbar 3 is also provided with a guardrail. The wing-plate tripod is set every 1m along the length of the bridge, and finally the wing-plate tripod is connected with a steel pipe. Three horizontal and vertical rows of square timbers 5 are installed on the wing plate triangular plate. The square timbers 5 can be used to distribute the load evenly. On one side of the wing plate formwork, the edge line of the bridge is accurately released and the elevation is marked. The upper part of the wing plate tripod can be adjusted. 4. Adjust the wing plate tripod to place the formwork at the corresponding elevation. A hanging basket 7 is welded on the cross bar 3 of the wing plate tripod. The hanging basket 7 is covered with square timber 5 as an unloading platform, Two layers of safety nets 6 are also suspended at the bottom, and the safety nets 6 are connected with the lower chord 2 and the guard plate respectively.
翼板支撑系和翼板模板安装好后,以翼板模板作为工作平台开展箱室内支撑系和箱间模板的安装,如图3,操作人员将支撑杆8放置在箱室内,支撑杆8与箱室内底部的支垫10垂直固定,然后在支撑杆8上安装水平加强杆11,支撑杆8顶部还安装有支撑梁9,支撑梁9上方安放方木5,方木5利于荷载分布均匀,最后安装带有通气孔12的箱间模板,箱间模板形状为倒角形状,倒角模板需要严格拉线控制顶板钢筋砼的厚度。After the wing plate support system and the wing plate formwork are installed, the wing plate formwork is used as the working platform to carry out the installation of the support system in the chamber and the formwork between the chambers, as shown in Figure 3. The operator places the support rod 8 in the chamber, and the support rod 8 and the The support pad 10 at the bottom of the box chamber is vertically fixed, and then a horizontal reinforcement bar 11 is installed on the support bar 8, and the support beam 9 is also installed on the top of the support bar 8, and the square wood 5 is placed above the support beam 9, and the square wood 5 is conducive to uniform load distribution. Install the inter-box formwork with vent 12 at last, the shape of the inter-box formwork is a chamfered shape, and the chamfered formwork needs to be strictly pulled to control the thickness of the roof reinforced concrete.
箱室内支撑系和箱室模板安装后,再进行箱间支撑系和箱间模板的安装,如图4、图5,将T型钢筋16满焊在钢梁翼板上,保持竖直,焊接好T型钢筋16后,在T型钢筋16顶部上安装双排钢管13,通过固定盖15将双排钢管13和T型钢筋16固定,箱间支撑系还设置有对拉杆14,对拉杆14依次穿过固定盖15和双排钢管13,对拉杆14底部将箱间吊模吊至钢梁翼板处,并用剪力钉将箱间模板固定,顺桥向每70cm间距设置箱间支撑系和箱间模板,结合钢梁顶板钢筋将箱间支撑系和箱间模板横纵练成整体,增强稳定性避免受荷失稳。After the support system and formwork in the box room are installed, the support system and formwork between the boxes are installed, as shown in Figure 4 and Figure 5, and the T-shaped steel bar 16 is fully welded on the steel beam wing, keeping it vertical, and welding After the T-shaped steel bars 16 are installed, double-row steel pipes 13 are installed on the top of the T-shaped steel bars 16, and the double-row steel pipes 13 and the T-shaped steel bars 16 are fixed by the fixed cover 15. Go through the fixed cover 15 and the double-row steel pipes 13 in turn, lift the hanging formwork between the boxes to the steel beam flange at the bottom of the tie rod 14, fix the formwork between the boxes with shear nails, and set the supporting system between the boxes at every 70cm distance along the bridge. And the formwork between the boxes, combined with the steel beam roof reinforcement, the support system between the boxes and the formwork between the boxes are integrated horizontally and vertically to enhance stability and avoid instability under load.
完成上述模板安装后,对模板进行清理,清理后先在模板一侧上标示混凝土顶面,再进行安装顶板钢筋,安装顶板钢筋时注意控制钢筋保护层厚度,钢筋安装完成后,在进行预应力系统中体内束的安装,先安装体内束管道,体内束管道采用塑料波纹管,塑料波纹管具有密封性好,不漏气,不漏水,接头可采用密封接头或专用塑料焊机焊接,材料损耗小,成本低等优点,塑料波纹管安装完成后,再进行穿束。After completing the installation of the above formwork, clean the formwork. After cleaning, first mark the concrete top surface on one side of the formwork, and then install the roof reinforcement. When installing the roof reinforcement, pay attention to controlling the thickness of the reinforcement protective layer. After the installation of the reinforcement, prestress For the installation of the body harness in the system, first install the body harness pipe. The body harness pipe is made of plastic corrugated pipe. The plastic corrugated pipe has good sealing performance, no air leakage, and no water leakage. The joint can be welded with a sealed joint or a special plastic welding machine, and the material loss Small size, low cost and other advantages, after the installation of the plastic corrugated pipe is completed, it will be threaded.
钢梁顶板钢筋以及体内束安装完成后,就进行顶板钢筋砼的浇筑,顶板钢筋浇筑采用C50无收缩混凝土,顶板混凝土采用两台泵车从两侧向中间全断面一次浇筑完成,浇筑完成后,对混凝土振捣,振捣采用定人定岗,防止漏捣和过捣,混凝土初凝前,人工收工拉毛,混凝土初凝后,对梁板晒水养护并铺满工布。After the installation of the steel beam roof reinforcement and internal beams is completed, the roof reinforcement concrete is poured. The roof reinforcement is poured with C50 non-shrinkage concrete. The roof concrete is poured from both sides to the middle with two pump trucks at one time. After the pouring is completed, Concrete is vibrated and vibrated by fixed personnel and posts to prevent leakage and over-tamping. Before the initial setting of the concrete, the work is manually finished and roughened. After the initial setting of the concrete, the beams and slabs are exposed to water and covered with work cloth.
最后混凝土达到了100%设计强度后在安装预应力系统中的体外索,体外索安装完成后就进行顶板预应力系统张拉,先张拉体外索,再进行体内束的张拉,预应力的张拉均采用两端张拉,张拉时以张拉控制力控制,伸长量校对,预应力张拉完成后压浆封锚并进行钢梁的墩梁固结施工。Finally, after the concrete reaches 100% design strength, the external cables in the prestressing system are installed. After the external cables are installed, the roof prestressing system is stretched. The external cables are first stretched, and then the internal bundles are stretched. Both ends of the tensioning are used, and the tensioning control force is used to control the tensioning, and the elongation is checked. After the prestressed tensioning is completed, the grouting is used to seal the anchor and the pier beam consolidation construction of the steel beam is carried out.
整个施工完成后,最后将施工模板进行拆除,先将翼板模板从的方木5拆出,然后操作人员站在拆架平台的吊篮7上由一侧向另一侧拧松高强螺栓,将钉钉拧松,并取出木楔,然后用吊车吊下,箱室内的模板拆除,将卸载后支撑系从人孔中取出,箱间的模板先将剪力钉拧松,然后用钢丝将模板吊下,模板拆除清理干净后,封人孔。After the entire construction is completed, the construction formwork is finally removed. First, the wing plate formwork is removed from the square wood 5, and then the operator stands on the hanging basket 7 of the dismantling platform and unscrews the high-strength bolts from one side to the other. Loosen the nails and take out the wooden wedges, then hang them down with a crane, remove the formwork in the box room, take out the support system from the manhole after unloading, loosen the shear nails in the formwork between the boxes, and then use steel wires to The formwork is hung down, and after the formwork is removed and cleaned up, the manhole is sealed.
一是采用本发明公开的方法对施工现场地基软弱或者结构过高,以及桥下有通车,不便搭设支架的高空悬挑等施工不便的情况,整个施工方法,模板方便安拆,提高工作效率,有良好的社会效益和经济效益;One is to use the method disclosed in the present invention to deal with the construction site’s weak foundation or high structure, and under the bridge open to traffic, it is inconvenient to set up the high-altitude cantilever of the bracket and other construction inconveniences. Have good social and economic benefits;
二是通过简化模板支撑系,降低工作强度,具有高效的施工效率,避免材料不必要的浪费;The second is to simplify the formwork support system, reduce the work intensity, have high construction efficiency, and avoid unnecessary waste of materials;
三是通过本发明公开的施工方法取得了良好的社会效益,并缩短了工期时间,具有显著的经济效益。The third is that the construction method disclosed by the invention has achieved good social benefits, shortened the construction period, and has significant economic benefits.
就实际运用工程来看,某工程全程为连续高架桥,桥梁按左、右两幅独立桥设计,左幅里程Z11+724.607~Z11+810.815共1联85.2m,右幅里程Y11+728.182~Y12+007.718共3联279.7m为钢-混组合梁结构,最大跨度71m。单幅桥由三片钢-混凝土联合梁组成,顶板为钢筋混凝土结构,翼板悬挑达2.1m。该工程采用本工法已施工完成Z9联顶板浇筑。施工快速,混凝土光滑密实、线条顺畅、外观色泽一致,赢得了业主的一致好评。实践证明采用本发明施工方法具有安全、优质、高效的等特点。As far as the actual engineering is concerned, the entire project is a continuous viaduct, and the bridge is designed according to the left and right two independent bridges. The left mileage is Z11+724.607~Z11+810.815, a total of 85.2m, and the right mileage is Y11+728.182~Y12+ 007.718 has a total of 3 joints of 279.7m in steel-concrete composite beam structure with a maximum span of 71m. The single-width bridge is composed of three steel-concrete combined beams, the roof is a reinforced concrete structure, and the wing cantilever reaches 2.1m. The project adopts this construction method and has completed the Z9 joint roof pouring. The construction is fast, the concrete is smooth and dense, the lines are smooth, and the appearance color is consistent, which has won unanimous praise from the owners. Practice has proved that adopting the construction method of the present invention has the characteristics of safety, high quality and high efficiency.
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention all fall within the scope of the present invention. within the scope of protection.
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