CN106275544B - Full-automatic packaging method and full automatic packing machine - Google Patents

Full-automatic packaging method and full automatic packing machine Download PDF

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Publication number
CN106275544B
CN106275544B CN201610698821.6A CN201610698821A CN106275544B CN 106275544 B CN106275544 B CN 106275544B CN 201610698821 A CN201610698821 A CN 201610698821A CN 106275544 B CN106275544 B CN 106275544B
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China
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connection function
screw
pass
fixed
decelerating motor
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Expired - Fee Related
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CN201610698821.6A
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Chinese (zh)
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CN106275544A (en
Inventor
顾大强
陈宁宁
苗瑾
李书炜
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/02Closing containers or receptacles deformed by, or taking-up shape, of, contents, e.g. bags, sacks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Package Closures (AREA)

Abstract

The invention discloses a kind of full-automatic packaging method and full automatic packing machines.Pass through infrared detection article degree of filling with;Synchronous belt is shunk under the control of decelerating motor, completes the gathering action of packaging bag;It is rotated by the turntable in prop barrel, the tied silk being mounted on turntable is driven to be rotated around sack, completes the automatic sealing of packaging bag.Full automatic packing machine includes necking unit, sealing unit, alarm control unit, speed regulating control unit, turning control cell, battery unit.The present invention solves the practical problem being present in actual life and production, is particularly suitable for solving the problems, such as the article recycling that medical treatment, industry, biology et al. can not touch, and have the characteristics that easy to repair, entirety is light, using it is simple, market is wide.

Description

Full-automatic packaging method and full automatic packing machine
Technical field
The present invention relates to a kind of automatic packaging method and sealing machines.
Background technology
In daily life, people from buckets take out the refuse bag for being loaded with rubbish and be packaged, and easily make both hands dirty, simply Degree and cleannes are not high.
Existing automation dustbin is conceived to the automatic open-close of dustbin cover mostly, but rubbish is likely to contact people Hand is related to safe and healthy problem, and for the garbage reclamation field that the both hands such as Biohazard Waste should not contact directly, this problem is especially It looms large.
Has automanual heating sealing baling press on the market, but it completes the action for collapsing sack with hand because still needing And it can not solve the problems, such as the recycling of the rubbish to that should not contact directly.In addition, applicant has applied for rubbish automatic packaging method And rubbish automatic packing machine(CN105711873A).
Automatic packing machine is also required in some production fields, avoids human contact or pollution.
The content of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of full-automatic packaging method and full automatic packing machine.
A kind of full-automatic packaging method, passes through infrared detection degree of filling with;Decelerating motor controls synchronous belt necking, completes packaging The gathering action of bag;It is rotated by the turntable in prop barrel, the tied silk being mounted on turntable is driven to be rotated around sack, complete packaging bag Automatic sealing;Last decelerating motor reverses, and synchronous belt recovers as former state, to decontrol sack, takes out packaging bag.
The full-automatic packaging method, is as follows:
The first step, infrared detection:Bucket top margin is equipped with infrared inductor, when article is full to calibrated altitude in bucket, under triggering One closing bag acts, and is automatically packaged;
Second step shrinks sack:A piece open synchronous belt one end is fixed, one end it is semifixed in belt wheel and fixed pulley it Between, by decelerating motor band movable belt pulley, so that being moved outside synchronous belt one end, so as to the packaging sack contracting that will be sleeved on load-bearing circle Hold together;
3rd step, encapsulation sack:One end is fixed, one end and the fixed tied silk in turntable outer ring, under the drive of turntable, haves mercy on the The contraction sack that two steps are formed moves in a circle, and completes packaging bag enclosing;
4th step unclamps sack:Decelerating motor in second step reverses, until synchronous belt recovers as former state, packaging bag can be from It is taken out above load-bearing circle.
Further:5th step, babinet are toppled over:It is abandoned by the way of whole babinet movement and inclination and has been packaged article, passed through The horizontal guide rail that bucket bottom is stretched out along ground transfers bucket, then tilts ladle body, exports packaging bag.
A kind of full automatic packing machine realized according to the method, including necking unit, sealing unit, controlling alarm list Member, speed regulating control unit, turning control cell, battery unit;
Article degree of filling with is detected by alarm control unit;Necking unit completes the gathering of packing bag mouth;Seal unit The sealing of packaging bag is completed, battery unit provides electric energy needed for entire packing capping processes;
The necking unit includes necking group;
The alarm control unit includes sensor, buzzer, microcontroller;
The speed regulating control unit includes decelerating motor one, decelerating motor two and the microcontroller;
The turning control cell includes decelerating motor one and the microcontroller;
The sealing unit includes sealing group;
The battery unit includes one or more that can be in charge and discharge battery, disposable battery or external power supply;
The necking group includes:Load-bearing circle, synchronous belt supporting frame, the first screw _ connection function, the second screw _ connection function, Fixed pulley, belt wheel, decelerating motor one, synchronous belt, the first motor screw _ connection function, fixed pulley column, fixed pulley frame, the 3rd spiral shell Nail _ connection function, holding screw _ connection function, electric machine support one;Wherein load-bearing circle by the second screw _ connection function in Cross bar links together;Middle cross bar is fixed on by one and first corner bracket screw of corner bracket _ connection function on long montant;Long montant leads to It crosses corner bracket and the third angle frame screw _ connection function is fixed on long transverse lever;Long transverse lever passes through corner bracket and support screw _ connection Effect is joined together to form T word stents with long fulcrum bar, supports entire bucket;Synchronous belt supporting frame passes through the first screw _ connection function It links together with load-bearing circle;Fixed pulley has bearing with fixed pulley intercolumniation, is sticked together by glue;Fixed pulley column is with determining cunning Wheel carrier is fixed together by holding screw _ connection function;Fixed pulley frame is connected by three screws _ connection function with hyphen bar Together;Hyphen bar is fixed on by two and second corner bracket screw of corner bracket _ connection function on long montant;Belt wheel and electric machine support one Interference fit;Decelerating motor one is linked together by the first motor screw _ connection function and electric machine support one;Electric machine support one It is linked together by four screws _ connection function and middle montant;Middle montant is made by corner bracket eight and octagonal frame screw _ connection With being fixed on short strut;Short strut is fixed on by corner bracket four and fourth angle frame screw _ connection function on long transverse lever;Belt wheel and Synchronous belt by tooth engagement together.
The sealing group includes:Tooth band, turntable, gear, electric machine support two, the second motor screw _ connection function, deceleration electricity Machine two, prop barrel, the first hook screw _ connection function, tied silk, the second hook screw _ connection function, five screws _ connection function; Wherein tooth band connects together with turntable outer ring glue;Turntable inner ring connects together with prop barrel glue;Gear is matched somebody with somebody with two interference of decelerating motor It closes;Decelerating motor two is linked together by the second motor screw _ connection function and electric machine support two;Electric machine support two passes through Five screws _ connection function is fixed on short montant;During short montant is fixed on by corner bracket seven and heptangle frame screw _ connection function On strut;Middle strut is fixed on by five and the 5th corner bracket screw of corner bracket _ connection function on long transverse lever;Tooth band passes through tooth with gear Mesh together.
The necking group and sealing group be both secured to by long transverse lever by corner bracket and support screw _ connection function with Long fulcrum bar is joined together to form on T word stents, pays attention to the tooth in the decelerating motor one and middle montant and sealing group in necking group Band and turntable are in rotation process without interference;Synchronous strip length in necking group is suitble to, and more than load-bearing circumference 100mm, is receiving It is semifixed at least outwards to stay remaining more than 50mm in one end of belt wheel and fixed pulley during contracting sack and release sack, it prevents same Step band comes off.
The present invention is improved compared with existing baling press in terms of ease for use and stability, and by application field from Sphere of life has been extended to production field.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2, Fig. 3 are the necking group enlarged structure schematic diagrams of the present invention;
Fig. 4, Fig. 5 are the sealing group enlarged structure schematic diagrams of the present invention;
Fig. 6 is the allomeric function block diagram of the present invention;
Fig. 7 is the workflow block diagram of the present invention;
Fig. 8 is the control system block diagram of the present invention.
In figure:Carrier ring 1, synchronous belt supporting frame 2, the first screw _ connection function 3, the second screw _ connection function 4, fixed pulley 5th, belt wheel 6, decelerating motor 1, synchronous belt 8, the first motor screw _ connection function 9, fixed pulley column 10, fixed pulley frame the 11, the 3rd Screw _ connection function 12, holding screw _ connection function 13, electric machine support 1, tooth band 15, turntable 16, gear 17, motor branch Frame 2 18, the second motor screw _ connection function 19, decelerating motor 2 20, prop barrel 21, the first hook screw _ connection function 22, bundle Silk 23, four screws _ connection function 24, the second hook screw _ connection function 25, five screws _ connection function 26, long fulcrum bar 27th, sealing group 28, short montant 29, necking group 30, middle montant 31, hyphen bar 32, middle cross bar 33, long montant 34, corner bracket 1, One corner bracket screw _ connection function 36, corner bracket 2 37, the second corner bracket screw _ connection function 38, corner bracket 3 39, the third angle frame screw _ Connection function 40, long transverse lever 41, corner bracket 4 42, fourth angle frame screw _ connection function 43, short strut 44, corner bracket 5 45, the 5th jiao Frame screw _ connection function 46, middle strut 47, corner bracket 6 48, support screw _ connection function 49, corner bracket 7 50, heptangle frame Screw _ connection function 51, corner bracket 8 52, octagonal frame screw _ connection function 53.
Specific embodiment
As a shown in Figure 6, the present invention is by necking unit, sealing unit, alarm control unit, speed regulating control unit, steering Six control unit, battery unit functional unit compositions.
Such as Fig. 2,3, necking unit is mainly made of necking group 30, including:Load-bearing circle 1, synchronous belt supporting frame 2, the first screw _ Connection function 3, the second screw _ connection function 4, fixed pulley 5, belt wheel 6, decelerating motor 1, synchronous belt 8, the first motor screw _ Connection function 9, fixed pulley column 10, fixed pulley frame 11, three screws _ connection function 12, holding screw _ connection function 13, motor Stent 1;Such as Fig. 4,5, sealing unit is mainly made of sealing group 28, including:Tooth band 15, turntable 16, gear 17, motor branch Frame 2 18, the second motor screw _ connection function 19, decelerating motor 2 20, prop barrel 21, the first hook screw _ connection function 22, bundle Silk 23, the second hook screw _ connection function 25, five screws _ connection function 26.
Necking Elementary Function is completed as follows:The synchronization between two panels load-bearing circle is fixed in a piece open synchronous belt one end On belt supporting frame, one end is semifixed in close between load-bearing circle and the belt wheel and fixed pulley of middle cross bar, and band is driven by decelerating motor Wheel, so that being moved outside synchronous belt one end, so as to which the packing bag mouth purse up on load-bearing circle will be sleeved on;Band during the synchronous belt installation Tooth outwardly, allows it to have certain frictional force is good to shrink sack and will not scratch any thickness between packaging bag Polybag;It needs to fit closely between the belt wheel and fixed pulley, prevents synchronous belt side set from even de-orbiting.
It is as follows to seal Elementary Function completion:Suitable tooth band sticker on is fixed on the outside of the turntable on pallet in glue, and composition turns Disk gear, the disk gear in interference fit with the gear correct engagement on decelerating motor two;Take the tied silk one of appropriate length Middle cross bar is fixed at end, and turntable outer ring is fixed in one end, and when decelerating motor two rotates, band moving gear rotates, so as to turn Disc spins, so that tied silk is had mercy on, the contraction sack completed by necking unit moves in a circle, and completes refuse bag sealing;Sensor is used Whether complete to seal in sensing baling press, unclamp sack action in next step with control and start;I.e. decelerating motor one reverses, until same Step band recovers as former state, and packaging bag can take out above load-bearing circle.
Such as Fig. 8, alarm control unit as described herein is by infrared sensor, buzzer and singlechip group into function is complete Into as follows:Give microcontroller one signal when infrared sensor detects that rubbish has been filled with, microcontroller excitation buzzer;This paper institutes The speed regulating control unit stated is by decelerating motor one, decelerating motor two and the singlechip group into function is completed as follows:Work as people Can speed regulating control be carried out to motor by microcontroller by lower switch, driving motor work when hearing alarm song.Simultaneously in monolithic Suitable control time is set on machine, motor is made to be operated in suitable impulse stroke.Turning control cell as described herein By decelerating motor one with the singlechip group into function is completed as follows:In necking, rotated forward by microcontroller control motor, Realize necking function;After the completion of sensor detects sealing, motor reversal is controlled by microcontroller, realization is put mouth and synchronously taken back Multiple function enables packed packaging bag smoothly to take out and is ready work to be packaged next time.Electricity as described herein Pool unit is made of one or more that can be in charge and discharge battery, disposable battery or external power supply, and function is completed as follows:For Alarm control unit, speed regulating control unit and turning control cell provide electric energy.
Embodiment 1
Such as Fig. 7, the complete machine operational process of a kind of full automatic packing machine, by taking rubbish is packaged as an example:1st, it is laid with a common rubbish Rubbish bag pays attention to bag opening of garbage bag outward bending in baling press, covers load-bearing circle and synchronous belt;2nd, dustbin is begun to use, Rubbish is thrown, during rubbish is thrown, baling press bung hole sensor timing detection rubbish overflows degree;3rd, sensor detects rubbish Rubbish quality or garbage bulk reach " can the amount of packing "(Can the amount of packing can be adjusted according to different rubbish, different use environment), Signal transfers, and buzzer is started to work, and prompting can be packaged;4th, packer hears buzzing, suspends buzzing by switching, beats simultaneously Chartered plane is started to work;5th, switch triggers decelerating motor one to operate, and drives synchronous belt rotation necking, microcontroller control decelerating motor one Suspend when the rotation of rubbish sack is tightened into " can be packaged " node;6th, when decelerating motor one suspends, decelerating motor two starts to transport Turn, turntable is driven to rotate, so as to which the packing node that tied silk is formed around previous step be driven to make three to surrounding circular motion, complete sealing Function;7th, sealing is completed, microcontroller control two stop motion of decelerating motor, while controls decelerating motor antiport at the beginning, Until synchronous belt restores, i.e., garbage packer recovers original appearance.8th, ladle body tilts, and packed refuse bag slides automatically.(The Eight steps can be free according to user's custom, also can voluntarily carrying bag abandon.)
Embodiment 2
The available motor type of the full automatic packing machine is:Decelerating motor, model Aslong JGB37-3530. Its size is driving voltage 12VDC, electric current 120mA, torque 6.3kgcm, rotating speed 59rpm.
The battery unit is directly alarm control unit, speed regulating control unit and turning control cell provide energy consumption and need It asks, the available battery pack species of rubbish full automatic packing machine as described herein is:Lithium battery, its size of model HX-M-N01. It is about 170g for, weight, capacity 2000mAh, output voltage is no less than 6h, charging voltage with 0.2C current discharge times 12.6V, 1 year working time.
Cloud brightness can be selected in the infrared sensor(A3J1)LHI778 pyroelectric infrared sensors.
Microcontroller and 5V buzzers in microcontroller development board DMAVR-128 can be used in the buzzer and microcontroller.Its Board size is developed, equipped with UC/OS-11 program source codes, main control chip uses newest ATmega128A-AU, vast capacity storage Device, 128KB programs FLASH, 4KB data RAM, 4KB data EEPROM, onboard crystal oscillator 7.3728M support Width funtion, voltage model 3.3V~5V is enclosed, onboard 3.3V voltage stabilizing chips can directly USB power supplies.
The self-locking button switch of model 22F-11SDP, perforate 22mm, waterproof and anticorrosion charged symbol can be selected in the switch Signal lamp tack.

Claims (4)

1. a kind of full-automatic packaging method, which is characterized in that pass through infrared detection garbage containing degree;Decelerating motor control is synchronous The gathering action of packaging bag is completed in band necking;It is rotated by the turntable in prop barrel, drives the tied silk being mounted on turntable around sack The automatic sealing of packaging bag is completed in rotation;Last decelerating motor reverses, and synchronous belt recovers as former state, to decontrol sack, takes out packaging Bag;
It is as follows:
The first step, infrared detection:Bucket top margin is equipped with infrared inductor, when article completely to calibrated altitude, triggers next receipts in bucket Bag action, is automatically packaged;
Second step shrinks sack:A piece open synchronous belt one end is fixed, and one end is semifixed between belt wheel and fixed pulley, By decelerating motor band movable belt pulley, so that being moved outside synchronous belt one end, so as to which the packaging sack purse up on load-bearing circle will be sleeved on;
3rd step, encapsulation sack:One end is fixed, one end and the fixed tied silk in turntable outer ring, under the drive of turntable, second step of having mercy on The contraction sack of formation moves in a circle, and completes packaging bag enclosing;
4th step unclamps sack:Decelerating motor in second step reverses, until synchronous belt recovers as former state, packaging bag can be from load-bearing It takes out circle top.
2. a kind of full-automatic packaging method according to claim 1, which is characterized in that further:
5th step, dustbin are toppled over:It is abandoned by the way of whole dustbin movement and inclination and has been packaged article, pass through bucket bottom edge ground The horizontal guide rail transfer bucket that face is stretched out, then tilts ladle body, exports packaging bag.
3. a kind of full automatic packing machine realized according to any one of claim 1-2 the method, which is characterized in that including necking Unit, sealing unit, alarm control unit, speed regulating control unit, turning control cell, battery unit;
Article degree of filling with is detected by alarm control unit;Necking unit completes the gathering of packing bag mouth;Unit is sealed to complete The sealing of packaging bag, battery unit provide electric energy needed for entire packing capping processes;
The necking unit includes necking group(30);
The alarm control unit includes sensor, buzzer, microcontroller;
The speed regulating control unit includes decelerating motor one(7), decelerating motor two(20)With the microcontroller;
The turning control cell includes decelerating motor one(7)With the microcontroller;
The sealing unit includes sealing group(28);
The battery unit includes one or more that can be in charge and discharge battery, disposable battery or external power supply.
4. a kind of full automatic packing machine according to claim 3, it is characterised in that:The necking group(30)Including:Load-bearing Circle(1), synchronous belt supporting frame(2), the first screw _ connection function(3), the second screw _ connection function(4), fixed pulley(5), belt wheel (6), decelerating motor one(7), synchronous belt(8), the first motor screw _ connection function(9), fixed pulley column(10), fixed pulley frame (11), three screws _ connection function(12), holding screw _ connection function(13), electric machine support one(14);Wherein load-bearing circle(1) Pass through the second screw _ connection function(4)With middle cross bar(33)It links together;Middle cross bar(33)Pass through corner bracket one(35)With first Corner bracket screw _ connection function(36)It is fixed on long montant(34)On;Long montant(34)Pass through corner bracket(39)With the third angle frame screw _ Connection function(40)It is fixed on long transverse lever(41)On;Long transverse lever(41)Pass through corner bracket(48)With support screw _ connection function (49)With long fulcrum bar(27)T word stents are joined together to form, support entire bucket;Synchronous belt supporting frame(2)Pass through the first screw _ company Connect effect(3)With load-bearing circle(1)It links together;Fixed pulley(5)With fixed pulley column(10)Between have bearing, sticked in by glue Together;Fixed pulley column(10)With fixed pulley frame(11)Pass through holding screw _ connection function(13)It is fixed together;Fixed pulley frame (11)Pass through three screws _ connection function(12)With hyphen bar(32)It links together;Hyphen bar(32)Pass through corner bracket two(37) With the second corner bracket screw _ connection function(38)It is fixed on long montant(34)On;Belt wheel(6)With electric machine support one(14)Interference is matched somebody with somebody It closes;Decelerating motor one(7)Pass through the first motor screw _ connection function(9)With electric machine support one(14)It links together;Motor branch Frame one(14)Pass through four screws _ connection function(24)With middle montant(31)It links together;Middle montant(31)Pass through corner bracket eight (52)With octagonal frame screw _ connection function(53)It is fixed on short strut(44)On;Short strut(44)Pass through corner bracket four(42)With Fourth angle frame screw _ connection function(43)It is fixed on long transverse lever(41)On;Belt wheel(6)And synchronous belt(8)By tooth engagement one It rises;
The sealing group(28)Including:Tooth band(15), turntable(16), gear(17), electric machine support two(18), the second motor spiral shell Nail _ connection function(19), decelerating motor two(20), prop barrel(21), the first hook screw _ connection function(22), tied silk(23), Two hook screws _ connection function(25), five screws _ connection function(26);Wherein tooth band(15)With turntable(16)Outer ring glue connects Together;Turntable(16)Inner ring and prop barrel(21)Glue connects together;Gear(17)With decelerating motor two(20)Interference fit;Slow down Motor two(20)Pass through the second motor screw _ connection function(19)With electric machine support two(18)It links together;Electric machine support two (18)Pass through five screws _ connection function(26)It is fixed on short montant(29)On;Short montant(29)Pass through corner bracket seven(50)With Heptangle frame screw _ connection function(51)It is fixed on middle strut(47)On;Middle strut(47)Pass through corner bracket five(45)With the 5th corner bracket Screw _ connection function(46)It is fixed on long transverse lever(41)On;Tooth band(15)With gear(17)By tooth engagement together.
CN201610698821.6A 2016-08-22 2016-08-22 Full-automatic packaging method and full automatic packing machine Expired - Fee Related CN106275544B (en)

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CN106275544B true CN106275544B (en) 2018-05-29

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Publication number Priority date Publication date Assignee Title
CN108502263B (en) * 2018-02-01 2020-04-21 南华大学 Box bag assembly capable of automatically closing, transferring and bagging

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050098558A (en) * 2004-04-07 2005-10-12 공병원 The vinyl sealing up and cutter apparatus and a garbage can which composes that apparatus
CN101580165A (en) * 2009-06-23 2009-11-18 安徽建筑工业学院 Multifunctional intelligent garbage bin
CN105711873A (en) * 2016-03-10 2016-06-29 浙江大学 Automatic garage packaging method and automatic garage packaging machine
CN205345936U (en) * 2016-01-18 2016-06-29 重庆电讯职业学院 Automatic garbage bin that seals

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050098558A (en) * 2004-04-07 2005-10-12 공병원 The vinyl sealing up and cutter apparatus and a garbage can which composes that apparatus
CN101580165A (en) * 2009-06-23 2009-11-18 安徽建筑工业学院 Multifunctional intelligent garbage bin
CN205345936U (en) * 2016-01-18 2016-06-29 重庆电讯职业学院 Automatic garbage bin that seals
CN105711873A (en) * 2016-03-10 2016-06-29 浙江大学 Automatic garage packaging method and automatic garage packaging machine

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