CN106271480A - A kind of aluminium alloys for automobile pull bar manufacturing process - Google Patents

A kind of aluminium alloys for automobile pull bar manufacturing process Download PDF

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Publication number
CN106271480A
CN106271480A CN201610882015.4A CN201610882015A CN106271480A CN 106271480 A CN106271480 A CN 106271480A CN 201610882015 A CN201610882015 A CN 201610882015A CN 106271480 A CN106271480 A CN 106271480A
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CN
China
Prior art keywords
pull bar
aluminium alloys
automobile
manufacturing process
rod base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610882015.4A
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Chinese (zh)
Inventor
胡敏
沈智
黄志开
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Nanchang Institute of Technology
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Nanchang Institute of Technology
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Filing date
Publication date
Application filed by Nanchang Institute of Technology filed Critical Nanchang Institute of Technology
Priority to CN201610882015.4A priority Critical patent/CN106271480A/en
Publication of CN106271480A publication Critical patent/CN106271480A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/14Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/88Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/14Making articles shaped as bodies of revolution balls, rollers, cone rollers, or like bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging
    • B21J5/025Closed die forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K7/00Making railway appurtenances; Making vehicle parts
    • B21K7/12Making railway appurtenances; Making vehicle parts parts for locomotives or vehicles, e.g. frames, underframes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50Other automobile vehicle parts, i.e. manufactured in assembly lines

Abstract

The invention provides a kind of aluminium alloys for automobile pull bar manufacturing process, described method includes: aluminium alloy bar is heated to the first preset temperature;By cross wedge rolling machine and the aluminium alloy bar after described heating is rolled into volume linear with pull bar consistent take the lead rod base;Use the first forcing press that described rod base of taking the lead is bent to curved rod base corresponding with final pull bar;Described curved rod base is heated to the second preset temperature;By the second forcing press, the described curved rod base after heating is forged into band edge pull bar;And, use the first forcing press to be removed by the overlap of band edge pull bar, form final pull bar.The aluminium alloys for automobile pull bar manufacturing process automaticity of the present invention is high, convenient, fast.

Description

A kind of aluminium alloys for automobile pull bar manufacturing process
Technical field
The present invention relates to a kind of aluminium alloys for automobile pull bar manufacturing process.
Background technology
Automobile industry has become the pillar industry of China's manufacturing industry, and within 2015, China's automobile volume of production and marketing is in pairs more than 24,000,000 ?.Automobile pollution the most quickly increases, and exacerbates China's consumption to oil, and exhaust emissions has been that urban air is dirty The main source of dye.Aluminum alloy materials is that one can substitute steel, it is achieved body lightening, reduces the lightweight material that fuel oil consumes Material, will occupy the status become more and more important in future automobile field.Tradition car steering linkage is steel, part in recent years Import vehicle has gradually adopted aluminium alloy to substitute, and general forging method is press-bending, blocking, finish-forging, trimming, but due to this part Global shape is the component of rod category of headed, and in addition to bar portion, the section differences of each several part is relatively big, uses this traditional method material profit Relatively low by rate, energy consumption is higher, also has requirements at the higher level to equipment tonnage.
Cross wedge rolling applies to a kind of advanced technologies that axial workpiece shapes, and its distinguishing feature includes high efficiency, high material Utilization rate, production noise is little, has relatively broad utilization in ferrous metal forming technology the most at home and abroad, but owing to aluminum closes Gold is relatively big with the difference in material properties of ferrous metal, is allowed to the application in terms of aluminium alloy and is extremely limited.
For above not enough, the invention provides a kind of aluminium alloys for automobile pull bar manufacturing process.
Summary of the invention
It is an object of the invention to provide a kind of aluminium alloys for automobile pull bar manufacturing process, it is possible to overcome above-mentioned prior art Certain or some problem.
According to a kind of aluminium alloys for automobile pull bar manufacturing process of the present invention, this pull bar has first end and the second end Portion, first end and the second end are connected by the cylindrical stem of bending, and the size of first end and the second end is more than circle The diameter in cylindrical rod portion, described method includes:
Aluminium alloy bar is heated to the first preset temperature;
It is rolled into the band that volume linear with pull bar is consistent by cross wedge rolling machine and by the aluminium alloy bar after described heating Head rod base;
Use the first forcing press that described rod base of taking the lead is bent to curved rod base corresponding with final pull bar;
Described curved rod base is heated to the second preset temperature;
By the second forcing press, the described curved rod base after heating is forged into band edge pull bar;And
Use the first forcing press to be removed by the overlap of band edge pull bar, form final pull bar.
In the preferred embodiment of the present invention, wherein, a diameter of 21mm of pull bar cylindrical stem, the second end is tool Having the cylinder of endoporus, external diameter is 41mm, and height is 31.9mm, and diameter of bore is 16.5mm.
In one particular embodiment of the present invention, wherein, the first preset temperature is 470-490 DEG C.
In another specific embodiment of the present invention, wherein, after the cooling of overlap pull bar, by the trimming of the first forcing press Mould goes deburring.
In the preferred embodiment of the present invention, wherein, use slide rail to receive the bar of taking the lead after rolling, and be passed to The relevant position of the first forcing press.
In one embodiment of this invention, wherein, cross wedge rolling die preheating temperature is 300-400 DEG C.
In another embodiment of the invention, wherein, lubricating cross wedge rolling die, lubricant is: percent by volume: 90% moves Thing oil and 10%MoS2
In one embodiment of this invention, wherein, the second preset temperature is 470-490 DEG C.
In another embodiment of the invention, wherein, the second forcing press passes through blocker and the finisher being mounted thereon, Described bending pull bar blocking finish-forging are become band edge pull bar.
The aluminium alloys for automobile pull bar manufacturing process automaticity of the present invention is high, convenient, fast.
Accompanying drawing explanation
Fig. 1 shows the forging blank schematic diagram of aluminium alloys for automobile pull bar of the present invention;
Fig. 2 shows the schematic diagram of aluminium alloys for automobile pull bar manufacturing process of the present invention;
Fig. 3 shows the cross wedge rolling die structural representation of aluminium alloys for automobile pull bar of the present invention;
Fig. 4 shows that the cross wedge rolling die of aluminium alloys for automobile pull bar of the present invention launches schematic diagram;
Fig. 5 shows the blank drawing after the Regularity of Workpiece of Cross Wedge Rolling of aluminium alloys for automobile pull bar of the present invention;
Fig. 6 shows bending die and the deflashing mode structure schematic diagram of aluminium alloys for automobile pull bar of the present invention;
Fig. 7 shows beginning forging die and the structural representation of finisher of aluminium alloys for automobile pull bar of the present invention.
Detailed description of the invention
Describe aluminium alloys for automobile pull bar manufacturing process (device) of the present invention below in conjunction with the accompanying drawings in detail.Art technology Personnel should be appreciated that the embodiments described below is only the exemplary illustration to the present invention, makes any limit not for it System.
Fig. 1 shows the forging blank schematic diagram of this pull bar.As it can be seen, this pull bar has two terminations, wherein, left end Head is diameter 23mm, the cylinder of length 58mm;Right end is to have the cylinder of endoporus, and its external diameter is 41mm, and height is 31.9mm, internal diameter is 16.5mm.Left end head and right end are connected by the cylinder body rod portion of bending, a diameter of 21mm in bar portion.
Aluminium alloys for automobile pull bar blank uses the aluminium alloy bar of a diameter of 32mm, by equal-volume principle, uses saw The method cut, cutting length is 176mm.The cutting mode using sawing can be that bar both ends of the surface are smooth, as such, it is possible to more preferably Control subsequent handling accuracy of gauge.
Fig. 2 shows the schematic diagram of aluminium alloys for automobile pull bar manufacturing process of the present invention.As it can be seen, be used for heating blank Medium Frequency Induction Heating Furnace 201 be placed in the method leftmost side, Medium Frequency Induction Heating Furnace 201 is by chute 202 with cross wedge rolling machine 204 even Connect;The left side of cross wedge rolling machine 204 is provided with feed well 203 and charging ram, and feed well 203 is used for receiving the blank from chute 202, Charging ram is used for pushing to the blank on feed well 203 relevant position of cross wedge rolling machine 204;The front end of cross wedge rolling machine 204 is also It is provided with charging conduit 205, is used for the blank after receiving Regularity of Workpiece of Cross Wedge Rolling;Charging conduit 205 is connected with slide rail 206, with by charging conduit Blank on 205 passes through slide rail 206 sliding to next procedure.
Also as in figure 2 it is shown, the right side of cross wedge rolling machine 204 is provided with electric screw press 207, electric screw press The right side of 207 is provided with hydraulic press 211.Box type heater 209 it is additionally provided with between electric screw press 207 and hydraulic press 211, Box type heater 209 receives and transmits blank by the transmission band 210 passed through, and the blank on conveyer belt 210 is through case Heated or insulation during formula heating furnace 209, and transmitted from left to right.
As in figure 2 it is shown, a kind of aluminium alloys for automobile pull bar manufacturing process of the present invention, specifically comprise the following steps that
The first step: the pull bar blank bar after sawing sequentially enters wherein from the left side of Medium Frequency Induction Heating Furnace 201, and presses Certain speed moves right, and meanwhile, this pull bar blank bar is heated by Medium Frequency Induction Heating Furnace 201, is heated to 470 DEG C-490 After DEG C, being incubated 10min, experiment shows, described aluminium alloy bar is heated to this temperature range and is incubated, and can effectively prevent rear In continuous deformation process, inside aluminum alloy pull rod, produce the such as microdefect such as coarse-grain, crackle.Then, described pull bar bar is successively Slip into the chute 202 in this exit from the right-side outlet of Medium Frequency Induction Heating Furnace 201, and slide on the left of cross wedge rolling machine 204 Feed well 203.
Frequency Induction Heating, has firing rate fast, and heat time heating time is short, and efficiency is high, and workpiece is heated evenly, and, due to It is laser heating, it is possible to achieve large batch of continuous production.
Second step: the pull bar blank bar after heating slides into the feed well on the left of cross wedge rolling machine 204 by chute 202 After 203, under the effect of the charging ram being placed on the left of cross wedge rolling machine 204, this pull bar blank bar is pushed away inlet bit.
According to the volume distributed median after the aluminium alloys for automobile pull bar forging blank linear expansion of the present invention shown in Fig. 1, draw Blank shape after Regularity of Workpiece of Cross Wedge Rolling, Fig. 5 shows the pull bar blank bar of the present invention shape after Regularity of Workpiece of Cross Wedge Rolling.Such as figure Shown in, the pull bar Regularity of Workpiece of Cross Wedge Rolling blank of the present invention after Regularity of Workpiece of Cross Wedge Rolling linearly, and, two ends diameter be more than intermediate shank portion Diameter, its volume is consistent with the volume of corresponding termination respectively.
Fig. 3 shows the cross wedge rolling die of aluminium alloys for automobile pull bar of the present invention.As it can be seen, this cross wedge rolling die includes Completely identical in structure upper roller cross wedge rolling die 301 and lower roll cross wedge rolling die 302.This cross wedge rolling die semicircular in shape is also divided into Two pieces, the radian of one of mould is 113.74 °, and the radian of another block mould is 125.1 °, its internal diameter size and cross wedge rolling The roll diameter of roller consistent size of machine 204.Upper roller cross wedge rolling die 301 is installed on the topping roll of cross wedge rolling machine 204, and lower roll wedge is horizontal Rolling mould 302 to be installed on the bottom roll of cross wedge rolling machine 204, its phase contrast is 180 °.As it is shown on figure 3, upper roller cross wedge rolling die Distance between 301 and lower roll cross wedge rolling die 302 is slightly larger than diameter 32mm, the preferably 32.2mm of pull bar blank of the present invention, So that pull bar blank is pushed away inlet bit.
Fig. 4 shows the cross wedge rolling die expanded view of aluminium alloys for automobile pull bar of the present invention.As it can be seen, cross wedge rolling die Broadening angle is 8 °, and forming angle is 25 °, and width is 400mm.The distance of from the front end of the wedge point of this cross wedge rolling die is 80mm, with It is easy to place pull bar blank.The front end of this lower roll cross wedge rolling die 302, right side are additionally provided with location-plate 401, are used for controlling pull bar The length of cross wedge rolling die inserted by blank.The lateral separation of the left end mask wedge point of location-plate 401 is 95mm.
The aluminium alloys for automobile pull bar blank of the present invention on the left of cross wedge rolling machine 204 under the promotion of charging ram, roller in entrance Between cross wedge rolling die 301 and lower roll cross wedge rolling die 302, the front end face of pull bar blank contacts with the left side of location-plate 401, To control the original position of Regularity of Workpiece of Cross Wedge Rolling.Now, cross wedge rolling machine 304, the aluminium alloys for automobile pull bar blank of the present invention are started Under the effect of upper roller cross wedge rolling die 301 and lower roll cross wedge rolling die 302, it is rolled into shape as shown in Figure 5.Cross wedge rolling Pull bar rolling blank after rolling rolls inserts in charging conduit 205, and is entered in slide rail 206 by charging conduit 205, passes through slide rail 206 are sent to the right next procedure.
During the Regularity of Workpiece of Cross Wedge Rolling of the aluminium alloys for automobile pull bar blank of the present invention, cross wedge rolling die is heated to: 300-400 DEG C, to prevent pull bar blank temperature in the operation of rolling to be reduced under final forging temperature, thus affect the matter of pull bar Amount.
Simultaneously as the case hardness of the aluminium alloys for automobile pull bar blank of the present invention is hard less than the surface of cross wedge rolling die Degree, for preventing pull bar rolling blank surface from occurring during Regularity of Workpiece of Cross Wedge Rolling such as: tear, plucking, fall block, folding and crackle Etc. defect, therefore, being lubricated mould, lubricant uses: percent by volume is: 90% animal oil and 10%MoS2, experiment Showing, this lubricant can make pull bar rolling blank surface smooth, Quality advance, and, aluminum alloy pull rod bar is in the operation of rolling In also be able to rotate smoothly.
This cross wedge rolling machine 204 is double roller monoblock type cross wedge rolling machines, and it has production efficiency height, stable performance, working environment The advantages such as good, noise is little;Regularity of Workpiece of Cross Wedge Rolling workpiece has metallic fiber streamline and obtains carefully along product design continuous distribution, crystal grain The feature such as change, product size is stable.
3rd step: also as in figure 2 it is shown, the pull bar that slide rail 206 sliding is come rolls blank, insert electricity by manually or mechanically hands In the bending mould of dynamic fly press 207, under the effect of bending mould, the aluminium alloys for automobile pull bar of the present invention is rolled Blank bends to the shape corresponding with final pull bar.
Fig. 6 shows the bending mould of the aluminium alloys for automobile pull bar of the present invention.As it can be seen, fly press cope match-plate pattern 601 are installed on slide block lower surface, and fly press lower bolster 602 is installed on work top.The bending fixing peace of upper mold 603 Being loaded on the lower surface of fly press cope match-plate pattern 601, bending lower mold 604 is installed on fly press lower bolster 602 upper end On face.When bending upper mold 603 and bending lower mold 604 close, pull bar can be rolled blank and bend to and final pull bar phase Corresponding shape.Bending upper mold 603 and bending lower mold 604 are installed on the left side of electric screw press 207 work top.
Pull bar rolling blank after bending is positioned on conveyer belt 210 as shown in Figure 2 by manually or mechanically hands, passes through This pull bar bending blank is sent to the right next procedure by conveyer belt 210.
In the BENDING PROCESS of aluminium alloys for automobile pull bar of the present invention rolling blank, mould is heated to: 300-400 DEG C, To prevent pull bar rolling blank temperature in BENDING PROCESS to be reduced under final forging temperature, thus affect pull bar quality.
The most as shown in Figure 6, the right side of electric screw press 207 work top is additionally provided with edger, has more detailed below Thin explanation.
4th step: upon bending, temperature is less than final forging temperature to the aluminium alloys for automobile pull bar rolling blank of the present invention, because of This, need again to heat.
Fig. 2 shows the box type heater 209 of aluminium alloys for automobile pull bar manufacturing process of the present invention.As it can be seen, transmit Band 210 is through this box type heater 209, and the product that conveyer belt 210 transmits can be heated and insulation during transmitting, and quilt It is sent to next procedure.
The pull bar bending blank of the present invention is heated to 470-490 DEG C in this box type heater 209, and is incubated 2 minutes. Experiment shows, described aluminum alloy pull rod bending blank is heated to this temperature range and is incubated, can effectively prevent at deformation after unloading During, produce the microdefects such as such as coarse-grain inside aluminum alloy pull rod.
5th step: the aluminium alloys for automobile pull bar bending blank after heating is sent to such as Fig. 2 institute by conveyer belt 210 again At the hydraulic press 211 shown, by the method for manually or mechanically hands, this pull bar bending blank is positioned over the mould of hydraulic press 211 On, carry out blocking and finish-forging.
Fig. 7 shows beginning forging die and the finisher of the aluminium alloys for automobile pull bar of the present invention.As it is shown in fig. 7, beginning forging die and Finisher is integrated design, and beginning forging die die cavity is positioned at the left side of finisher die cavity.Beginning forging die includes beginning forging die 703 and lower forging of beginning Mould 704, when forging die of upper beginning 703 and lower beginning forging die 704 close, can bend blank blocking by aluminium alloys for automobile pull bar of the present invention Become required form.Finisher is positioned at the right side of beginning forging die, including upper finisher 705 and lower finisher 706, when upper finisher 705 When closing with lower finisher 706, the aluminium alloys for automobile pull bar of the present invention can be bent blank and be configured to finally drawing of band overlap Bar.
6th step: the final pull bar of band overlap is shipped back electric screw press 207 by manually or mechanically hands, by putting Overlap on the aluminium alloys for automobile pull bar of band overlap is removed by the described edger on electric screw press 207, thus Prepare final aluminium alloys for automobile pull bar.
The most as shown in Figure 6, edger is arranged at the right side of electric screw press 207 work top, and edger includes Edger 605 and lower edger 607, be positioned over the aluminium alloys for automobile pull bar of band overlap in lower edger 607, upper edger 605 descending time, the overlap on aluminium alloys for automobile pull bar can be removed, thus prepares final aluminium alloys for automobile pull bar.
During the aluminium alloys for automobile pull bar trimming of the present invention, owing to the temperature of this pull bar is higher, during trimming, deposit Cut crossing, tear and the defect such as burr is excessive, therefore, it is generally the case that after the aluminium alloys for automobile pull bar of band overlap is cooled down Trimming.Before trimming, by the pull bar of band overlap by cooling by water to room temperature, then, on electric screw press 207, logical Cross edger 605 and the cutting burrs of the pull bar of band overlap is fallen by lower edger 607, thus obtain final car aluminum and close Gold pull bar.
As it has been described above, the aluminium alloys for automobile pull bar manufacturing process automaticity of the present invention is high, convenient, fast.
It will be appreciated by those skilled in the art that direction term herein such as: on " ", D score, "left", "right", " front " " afterwards " etc. be all for aluminium alloys for automobile pull bar manufacturing process shown in the drawings for.
The above is only the preferred embodiments of the present invention, it is noted that for the person of ordinary skill of the art, On the premise of without departing from the technology of the present invention principle, it is also possible to make multiple improvement and modification, these improve and modification also should regard For within protection scope of the present invention.

Claims (7)

1. an aluminium alloys for automobile pull bar manufacturing process, this pull bar has first end and the second end, first end and Two ends are connected by the cylindrical stem of bending, and the size of first end and the second end is more than the diameter of cylindrical stem, Described method includes:
Aluminium alloy bar is heated to the first preset temperature;
By cross wedge rolling machine and the aluminium alloy bar after described heating is rolled into volume linear with pull bar consistent take the lead rod Base;
Use the first forcing press that described rod base of taking the lead is bent to curved rod base corresponding with final pull bar;
Described curved rod base is heated to the second preset temperature;
By the second forcing press, the described curved rod base after heating is forged into band edge pull bar;And
Use the first forcing press to be removed by the overlap of band edge pull bar, form final pull bar.
Aluminium alloys for automobile pull bar manufacturing process the most according to claim 1, wherein, pull bar cylindrical stem a diameter of 21mm, the second end is the cylinder with endoporus, and external diameter is 41m, and height is 31.9mm, and diameter of bore is 16.5mm.
Aluminium alloys for automobile pull bar manufacturing process the most according to claim 1, wherein, the first preset temperature is 470-490 ℃。
Aluminium alloys for automobile pull bar manufacturing process the most according to claim 1, also includes: after the cooling of overlap pull bar, pass through The edger of the first forcing press goes deburring.
Aluminium alloys for automobile pull bar manufacturing process the most according to claim 1, also includes: after using slide rail to receive rolling Take the lead bar, and be passed to the relevant position of the first forcing press.
Aluminium alloys for automobile pull bar manufacturing process the most according to claim 1, wherein, the second preset temperature is 470-490 ℃。
Aluminium alloys for automobile pull bar manufacturing process the most according to claim 1, wherein, the second forcing press is by being installed on it On blocker and finisher, described bending pull bar blocking finish-forging are become band edge pull bar.
CN201610882015.4A 2016-10-10 2016-10-10 A kind of aluminium alloys for automobile pull bar manufacturing process Pending CN106271480A (en)

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CN113458878A (en) * 2021-06-30 2021-10-01 江阴市苏恒模锻有限公司 Machining process of variable-pitch output shaft forging for wind power

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Publication number Priority date Publication date Assignee Title
CN113458878A (en) * 2021-06-30 2021-10-01 江阴市苏恒模锻有限公司 Machining process of variable-pitch output shaft forging for wind power

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