CN106253383A - A kind of Li-ion batteries piles auto charge and discharge balancing equipment - Google Patents
A kind of Li-ion batteries piles auto charge and discharge balancing equipment Download PDFInfo
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- CN106253383A CN106253383A CN201610656134.8A CN201610656134A CN106253383A CN 106253383 A CN106253383 A CN 106253383A CN 201610656134 A CN201610656134 A CN 201610656134A CN 106253383 A CN106253383 A CN 106253383A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
- H02J7/50—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries acting upon multiple batteries simultaneously or sequentially
- H02J7/52—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries acting upon multiple batteries simultaneously or sequentially for charge balancing, e.g. equalisation of charge between batteries
- H02J7/56—Active balancing, e.g. using capacitor-based, inductor-based or DC-DC converters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
- B60L58/22—Balancing the charge of battery modules
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
- H02J7/50—Circuit arrangements for charging or discharging batteries or for supplying loads from batteries acting upon multiple batteries simultaneously or sequentially
- H02J7/575—Parallel/serial switching of connection of batteries to charge or load circuit
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/16—Information or communication technologies improving the operation of electric vehicles
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- Sustainable Development (AREA)
- Sustainable Energy (AREA)
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Abstract
本发明公开了一种锂离子电池组自动充放电均衡设备,该锂离子电池组自动充放电均衡设备包括与锂离子电池组内每一只单体电池两极连接的充放电均衡控制接口,与锂离子电池组连接的实时采集电池组内每只单体电池当前电压信息的电池组管理装置,所述锂离子电池组自动充放电均衡设备还包括充放电控制器,所述充放电控制器包括:中央处理单元、通讯单元、触摸显示屏及充放电均衡控制单元,该设备可以按照预置参数,将锂电池组中每一个单体电池自动充电或放电到设定的相同状态,该设备自动化程度高、大幅提高了工作效率、降低了成本,而且的均衡精度高、一致性好,还具有操作简单、体积小、自动化程度高、安全性好等优点。
The invention discloses an automatic charge and discharge equalization device for a lithium ion battery pack. The automatic charge and discharge equalization device for a lithium ion battery pack includes a charge and discharge equalization control interface connected to the two poles of each single battery in the lithium ion battery pack. A battery pack management device that is connected to the ion battery pack and collects the current voltage information of each single battery in the battery pack in real time. The automatic charge and discharge equalization equipment for the lithium ion battery pack also includes a charge and discharge controller, and the charge and discharge controller includes: Central processing unit, communication unit, touch display screen and charge-discharge equalization control unit, the device can automatically charge or discharge each single battery in the lithium battery pack to the same set state according to the preset parameters, the degree of automation of the device High, greatly improved work efficiency, reduced costs, and the balance of high precision, good consistency, but also has the advantages of simple operation, small size, high degree of automation, and good safety.
Description
技术领域technical field
本发明涉及新能源电动汽车用动力锂离子电池组均衡技术领域,尤其涉及一种锂离子电池组自动充放电均衡设备。The invention relates to the technical field of equalization of power lithium-ion battery packs for new energy electric vehicles, in particular to an automatic charge-discharge equalization device for lithium-ion battery packs.
背景技术Background technique
目前,大多数电动汽车企业和研究机构均采用锂离子电池组作为其动力电池,而大功率的电动汽车所使用的锂离子电池组是由多节单体锂离子电池串并联组成,以获得较高的输出电压。但是,锂离子电池组和单体锂离子电池这二者在使用上是有很大区别的,在电池组中,各单体锂离子电池在生产制造中必然存在个体差异,在使用中老化程度也不同,随着充放电次数的增加以及时间的积累,这种差异将被累积甚至扩大,导致整个电池组的性能大打折扣或电池组寿命严重缩短。At present, most electric vehicle companies and research institutions use lithium-ion battery packs as their power batteries, and the lithium-ion battery packs used in high-power electric vehicles are composed of multiple single-cell lithium-ion batteries connected in series and parallel to obtain more high output voltage. However, there is a big difference between the use of lithium-ion battery packs and single lithium-ion batteries. In the battery pack, there must be individual differences in the production and manufacture of each single lithium-ion battery, and the degree of aging in use It is also different. With the increase of charging and discharging times and the accumulation of time, this difference will be accumulated or even enlarged, resulting in a greatly reduced performance of the entire battery pack or a serious shortening of the battery pack's life.
现有的充电方式一般采用对锂电池组整体充电,这种充电方式结构简单,同时能简化电流采样电路,便于锂电池组SOC估算,但缺点同样较为明显。此充电方式不能保证所有单体电池均完全充满电,这就造成了锂电池组单体电池容量上的差异,从而导致整个电池组的性能大打折扣。目前大多数厂家对这种电池组多采用人工手动补充充放电均衡的方式,即电池组中某只电池电压过低或过高时,由人工将充电器或放电装置单独接到该电池正负极两端,为电池充电或放电,待该只电池充电或放电完毕后,再由人工更换到下一只需要充电或放电的电池。这种方式不但效率低下、安全性不高,操作人员操作不当容易引起短路,而且充电或放电后锂电池组一致性不好,均衡效果差。The existing charging method generally uses the overall charging of the lithium battery pack. This charging method has a simple structure and can simplify the current sampling circuit, which is convenient for the SOC estimation of the lithium battery pack. However, the disadvantages are also obvious. This charging method cannot guarantee that all the single cells are fully charged, which causes the difference in the capacity of the single cells of the lithium battery pack, resulting in a greatly reduced performance of the entire battery pack. At present, most manufacturers use manual supplementary charging and discharging equalization methods for this kind of battery pack, that is, when the voltage of a certain battery in the battery pack is too low or too high, the charger or discharge device is manually connected to the positive and negative sides of the battery. At both ends of the battery, charge or discharge the battery. After the battery is charged or discharged, it is manually replaced to the next battery that needs to be charged or discharged. This method not only has low efficiency and low safety, but also causes short circuit due to improper operation by operators, and the consistency of the lithium battery pack after charging or discharging is not good, and the equalization effect is poor.
发明内容Contents of the invention
发明要解决的技术问题是:针对现有技术存在的上述不足,提供一种锂离子电池组自动充放电均衡设备,该设备可以按照预置参数,将锂电池组中每一个单体电池自动充电或放电到设定的相同状态,较人工为电池组均衡的方式不但自动化程度高、大幅提高了工作效率、降低了成本,而且的均衡精度高、一致性好,从而提高电池组的整体性能,延长电池组的使用寿命,该设备还具有操作简单、体积小、自动化程度高、安全性好等优点。The technical problem to be solved by the invention is to provide an automatic charging and discharging equalization device for a lithium-ion battery pack, which can automatically charge each single battery in the lithium-ion battery pack according to preset parameters. Or discharge to the same state as set, compared with manual equalization of the battery pack, it not only has a higher degree of automation, greatly improves work efficiency, reduces costs, but also has high balancing accuracy and good consistency, thereby improving the overall performance of the battery pack. To prolong the service life of the battery pack, the device also has the advantages of simple operation, small size, high degree of automation, and good safety.
解决技术问题所采取的技术方案:一种锂离子电池组自动充放电均衡设备,包括与锂离子电池组内每一只单体电池两极连接的充放电均衡控制接口,与锂离子电池组连接的实时采集电池组内每只单体电池当前电压信息的电池组管理装置,所述锂离子电池组自动充放电均衡设备还包括充放电控制器,所述充放电控制器包括:中央处理单元、通讯单元、触摸显示屏及充放电均衡控制单元,The technical solution adopted to solve the technical problem: an automatic charging and discharging equalization device for a lithium-ion battery pack, including a charge-discharging equalization control interface connected to the two poles of each single battery in the lithium-ion battery pack, and a A battery pack management device that collects the current voltage information of each single battery in the battery pack in real time. The automatic charge and discharge equalization equipment for the lithium ion battery pack also includes a charge and discharge controller, and the charge and discharge controller includes: a central processing unit, a communication unit, touch screen and charge-discharge equalization control unit,
所述中央处理单元,通过通讯单元接收电池组管理装置传输的锂电池组中每一只单体电池的当前电压值,通过通讯单元接收由触摸显示屏输入的预置参数,将锂离子电池组中每只单体电池当前的电压值与设定好的预置参数值进行比较,依据比较结果向充放电均衡控制单元输出充电、放电或结束均衡指令信号;The central processing unit receives the current voltage value of each single battery in the lithium battery pack transmitted by the battery pack management device through the communication unit, receives the preset parameters input by the touch screen through the communication unit, and converts the lithium ion battery pack to Compare the current voltage value of each single battery with the set preset parameter value, and output a charge, discharge or end balance command signal to the charge and discharge balance control unit according to the comparison result;
所述触摸显示屏,通过通讯单元向中央处理单元输入预置参数和工作指令,显示系统当前工作状态和参数;The touch screen displays the current working status and parameters of the system by inputting preset parameters and work instructions to the central processing unit through the communication unit;
充放电均衡控制单元,接收来自中央处理单元的充电、放电或结束均衡指令信号,并根据相应的指令信号通过充放电均衡控制接口对相应的单体电池执行充电、放电或结束均衡。The charge-discharge balance control unit receives the charge, discharge or end balance command signal from the central processing unit, and performs charge, discharge or end balance on the corresponding single battery through the charge-discharge balance control interface according to the corresponding command signal.
作为本发明的改进:所述充放电均衡控制单元由继电器切换控制电路、直流充电电路和放电电路构成,继电器切换控制电路接收中央处理单元发出的充电/放电指令信号,并依据对应的指令信号驱动充电控制开关或放电控制开关,将相应的单体电池切换至直流充电电路、放电电路或结束均衡状态。As an improvement of the present invention: the charge-discharge equalization control unit is composed of a relay switching control circuit, a DC charging circuit and a discharging circuit, and the relay switching control circuit receives the charging/discharging command signal sent by the central processing unit, and drives according to the corresponding command signal The charging control switch or the discharging control switch switches the corresponding single battery to the DC charging circuit, the discharging circuit or ends the equilibrium state.
作为本发明的进一步改进:在充放电均衡控制接口与充放电控制单元之间设有电流采样单元,电流采样单元将锂电池组中每一只单体电池均衡电流的采样值通过继电器切换控制电路传输给中央处理单元,中央处理单元将采样值与设定的保护电流上限值进行比较,当均衡电流值大于设定的保护电流值时,由中央处理单元向继电器切换控制电路输出指令信号,将该只电池与均衡控制单元断开。As a further improvement of the present invention: a current sampling unit is provided between the charge-discharge equalization control interface and the charge-discharge control unit, and the current sampling unit switches the sampling value of the equalization current of each single battery in the lithium battery pack through the relay switching control circuit It is transmitted to the central processing unit, and the central processing unit compares the sampled value with the set protection current upper limit value. When the balanced current value is greater than the set protection current value, the central processing unit outputs a command signal to the relay switching control circuit. Disconnect the battery from the balancing control unit.
进一步地,所述直流充电电路为由AC/DC开关电源、功率二极管、充电控制开关与单体电池串联构成的电路。Further, the DC charging circuit is a circuit composed of an AC/DC switching power supply, a power diode, a charging control switch and a single battery connected in series.
进一步地,所述放电电路为由大功率电阻、放电控制开关与单体电池串联构成的电路。Further, the discharge circuit is a circuit composed of a high-power resistor, a discharge control switch and a single battery connected in series.
进一步地,所述通讯单元包括485通讯模块、CAN通讯模块和相应的通讯接口,中央处理单元与触摸显示屏之间采用485通讯模块通讯,中央处理单元与电池组管理装置之间采用CAN通讯模块通讯。Further, the communication unit includes a 485 communication module, a CAN communication module and a corresponding communication interface, a 485 communication module is used for communication between the central processing unit and the touch display screen, and a CAN communication module is used between the central processing unit and the battery pack management device communication.
作为本发明的最佳方案:锂离子电池组自动充放电均衡设备还包括一个容纳充放电控制器的充放电控制器箱体,在充放电控制器箱体上设有通讯接口、充放电均衡控制接口、冷却风扇,电源开关。As the best solution of the present invention: the lithium-ion battery pack automatic charge-discharge equalization device also includes a charge-discharge controller casing for accommodating a charge-discharge controller, on which a communication interface and a charge-discharge equalization control device are arranged on the charge-discharge controller casing. Interface, cooling fan, power switch.
有益效果:本发明的锂离子电池组自动充放电均衡设备,由于采用了所述锂离子电池组自动充放电均衡设备包括充放电均衡控制接口、电池组管理装置、充放电控制器,所述充放电控制器包括:中央处理单元、通讯单元、触摸显示屏及充放电均衡控制单元的技术方案,在对电池组进行充放电均衡时,由中央处理单元依据预置参数和单体电池当前电压值进行比较,依据比较结果控制充放电均衡控制单元,对相应的电池执行充电、放电或结束均衡,因此,本发明的锂离子电池组自动充放电均衡设备较人工为电池组均衡的方式不但自动化程度高、大幅提高了工作效率、降低了成本,而且的均衡精度高、一致性好,从而提高电池组的整体性能,延长电池组的使用寿命,该设备还具有操作简单、体积小、自动化程度高、安全性好等优点。由于采用了所述充放电均衡控制单元由继电器切换控制电路、直流充电电路和放电电路构成的技术特征,使本发明的锂离子电池组自动充放电均衡设备,结构更简单,运行更稳定可靠,制造成本更低。由于采用了在充放电均衡控制接口与充放电控制单元之间设有电流采样单元的技术特征,当某一单体电池的均衡电流值大于设定的保护电流值时,及时将该只电池与均衡控制单元断开,防止损坏设备或造成危险,进一步提高了设备的安全性和自我防护能力,使电池均衡作业更安全。由于采用了所述直流充电电路为由AC/DC开关电源、功率二极管、充电控制开关与单体电池串联构成的电路的技术特征,使单体电池的充电更可靠、速度更快、控制更方便。由于采用了所述放电电路为由大功率电阻、放电控制开关与单体电池串联构成的电路的技术特征,使单体电池的放电更易于控制。由于采用了所述通讯单元包括485通讯模块、CAN模块通讯和相应的通讯接口,中央处理单元与触摸显示屏之间采用485通讯模块通讯,中央处理单元与电池组管理装置之间采用CAN通讯模块通讯的技术特征,不但方便了各单元的联接,而且使各单元间的信息传输速度快,抗干扰能力强,实现了设备与电池组管理装置实时进行通讯,保证对每一个单体电池的电压和充放电电流实时监控,并在显示屏上显示。由于采用了锂离子电池组自动充放电均衡设备还包括一个容纳充放电控制器的充放电控制器箱体,在充放电控制器箱体上设有通讯接口、充放电均衡控制接口、冷却风扇,电源开关的技术特征,进一步优化了设备的结构,使设备结构更紧凑,操作更方便,并且散热性能更好,工作更稳定。Beneficial effects: the lithium-ion battery pack automatic charge-discharge equalization device of the present invention adopts the lithium-ion battery pack automatic charge-discharge equalization device including a charge-discharge balance control interface, a battery pack management device, and a charge-discharge controller. The discharge controller includes: a central processing unit, a communication unit, a touch screen, and a technical solution for charge-discharge balance control unit. When performing charge-discharge balance on the battery pack, the central processing unit is based on the preset parameters and the current voltage value of the single battery. Carry out a comparison, control the charge-discharge balance control unit according to the comparison result, and perform charge, discharge or end balance on the corresponding battery. High and greatly improved work efficiency, reduced cost, and high balance accuracy and good consistency, thereby improving the overall performance of the battery pack and prolonging the service life of the battery pack. The device also has the advantages of simple operation, small size, and high degree of automation , good security and so on. Due to the adoption of the technical feature that the charge-discharge balance control unit is composed of a relay switching control circuit, a DC charging circuit and a discharge circuit, the lithium-ion battery pack automatic charge-discharge balance device of the present invention has a simpler structure and more stable and reliable operation. Manufacturing costs are lower. Due to the adoption of the technical feature of a current sampling unit between the charge-discharge balance control interface and the charge-discharge control unit, when the balance current value of a single battery is greater than the set protection current value, the battery will be connected to the battery in time. The balance control unit is disconnected to prevent damage to the equipment or cause danger, further improving the safety and self-protection ability of the equipment, and making the battery balancing operation safer. Due to the adoption of the technical feature that the DC charging circuit is a circuit composed of an AC/DC switching power supply, a power diode, a charging control switch and a single battery in series, the charging of the single battery is more reliable, faster, and more convenient to control . Due to the adoption of the technical feature that the discharge circuit is a circuit composed of a high-power resistor, a discharge control switch and a single battery in series, the discharge of the single battery is easier to control. Due to the adoption of the communication unit including 485 communication module, CAN module communication and corresponding communication interface, the 485 communication module is used for communication between the central processing unit and the touch display screen, and the CAN communication module is used between the central processing unit and the battery pack management device The technical characteristics of communication not only facilitate the connection of each unit, but also make the information transmission speed between each unit fast, and the anti-interference ability is strong, which realizes the real-time communication between the equipment and the battery pack management device, and ensures the voltage of each single battery. And charge and discharge current real-time monitoring, and display on the display. Due to the adoption of the lithium-ion battery pack automatic charge-discharge equalization equipment, it also includes a charge-discharge controller box for accommodating the charge-discharge controller. The charge-discharge controller box is provided with a communication interface, a charge-discharge equalization control interface, and a cooling fan. The technical characteristics of the power switch further optimize the structure of the device, making the device more compact, more convenient to operate, better in heat dissipation, and more stable in work.
本发明的锂离子电池组自动充放电均衡设备既可用于新能源电动汽车用户日常维护电池组均衡,又可用于新能源电动汽车厂家批量对锂电池组进行均衡,更适用于锂电池梯级利用领域,对新能源电动汽车等领域淘汰的锂电池组重新充放电均衡,将这些锂电池组应用于电网储能或其他对电池性能要求较低的领域。The lithium-ion battery pack automatic charge-discharge equalization device of the present invention can be used not only for the daily maintenance of battery pack balance by new energy electric vehicle users, but also for new energy electric vehicle manufacturers to balance lithium battery packs in batches, and is more suitable for the field of cascade utilization of lithium batteries , Re-balance the charge and discharge of lithium battery packs eliminated in new energy electric vehicles and other fields, and apply these lithium battery packs to grid energy storage or other fields that require lower battery performance.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的锂离子电池组自动充放电均衡设备电路原理框图;Fig. 1 is the schematic block diagram of the automatic charging and discharging equalization equipment circuit of lithium ion battery pack of the present invention;
图2是本发明的锂离子电池组自动充放电均衡设备中充放电均衡控制原理图;Fig. 2 is a charge-discharge equalization control principle diagram in the automatic charge-discharge equalization device of the lithium ion battery pack of the present invention;
图3是本发明的锂离子电池组自动充放电均衡设备中单只电池充电状态控制示意图;Fig. 3 is a schematic diagram of the charge state control of a single battery in the lithium-ion battery pack automatic charge-discharge equalization device of the present invention;
图4是本发明的锂离子电池组自动充放电均衡设备中单只电池放电状态控制示意图;Fig. 4 is a schematic diagram of controlling the discharge state of a single battery in the lithium-ion battery pack automatic charge-discharge equalization device of the present invention;
图5是本发明的锂离子电池组自动充放电均衡设备中单只电池结束均衡状态控制示意图;Fig. 5 is a schematic diagram of the control of the end of the balanced state of a single battery in the lithium-ion battery pack automatic charge-discharge equalization device of the present invention;
图6是本发明的锂离子电池组自动充放电均衡设备中充放电控制器箱体结构示意图;Fig. 6 is a schematic diagram of the structure of the charging and discharging controller box in the lithium ion battery pack automatic charging and discharging equalization equipment of the present invention;
图7是本发明的锂离子电池组自动充放电均衡设备使用连接实例图;Fig. 7 is a connection example diagram of the lithium-ion battery pack automatic charge-discharge equalization device of the present invention;
图8是本发明的锂离子电池组自动充放电均衡设备的工作原理流程图。Fig. 8 is a flow chart of the working principle of the lithium-ion battery pack automatic charging and discharging equalization device of the present invention.
具体实施方式detailed description
为更进一步阐述本发明所采取的技术手段及其效果,以下结合本发明的优选实施例及其附图进行详细描述。In order to further illustrate the technical means adopted by the present invention and its effects, the following describes in detail in conjunction with preferred embodiments of the present invention and accompanying drawings.
如图1所示,本发明的锂离子电池组自动充放电均衡设备包括:As shown in Figure 1, the lithium-ion battery pack automatic charging and discharging equalization equipment of the present invention comprises:
与锂离子电池组1内每一只单体电池两极连接的充放电均衡控制接口2;A charge-discharge balance control interface 2 connected to the two poles of each single battery in the lithium-ion battery pack 1;
与锂离子电池组连接的实时采集电池组内每只单体电池当前电压信息的电池组管理装置3;A battery pack management device 3 that is connected to the lithium-ion battery pack and collects the current voltage information of each single battery in the battery pack in real time;
充放电控制器4,所述充放电控制器包括:中央处理单元41、通讯单元44、触摸显示屏43、电流采样单元45及充放电均衡控制单元42。The charging and discharging controller 4 , the charging and discharging controller includes: a central processing unit 41 , a communication unit 44 , a touch screen 43 , a current sampling unit 45 and a charging and discharging equalization control unit 42 .
所述通讯单元包括485通讯模块、CAN通讯模块和相应的通讯接口。The communication unit includes a 485 communication module, a CAN communication module and corresponding communication interfaces.
所述充放电均衡控制单元包括继电器切换控制电路421、直流充电电路422和放电电路423。The charging and discharging equalization control unit includes a relay switching control circuit 421 , a DC charging circuit 422 and a discharging circuit 423 .
通讯单元、继电器切换控制电路分别与中央处理单元相连;触摸显示屏、电池组管理装置通过通讯接口分别与通讯单元相连;电流采样单元与继电器切换控制电路相连,锂电池组通过充放电均衡控制接口和电流采样单元与直流充电电路或放电电路相连。The communication unit and the relay switching control circuit are respectively connected to the central processing unit; the touch display screen and the battery pack management device are respectively connected to the communication unit through the communication interface; the current sampling unit is connected to the relay switching control circuit, and the lithium battery pack is connected through the charge and discharge equalization control interface The current sampling unit is connected with the DC charging circuit or discharging circuit.
其中:中央处理单元通过通讯单元接收电池组管理装置传输的锂电池组中每一只电池的当前电压值。同时,中央处理单元收到由触摸显示屏输入的预置数值后,将锂电池组中每只电池的电压值依次与设定好的参数值比较,如果设定的均衡电压值大于单体电池当前电压值,中央处理单元控制继电器切换控制电路,使该单体电池与直流充电电路接通,与放电电路断开,对该电池进行充电;如果设定的均衡电压值小于电池当前电压值,中央处理单元控制继电器切换控制电路,使该单体电池与放电电路接通,与充电电路断开,对该电池进行放电。Wherein: the central processing unit receives the current voltage value of each battery in the lithium battery pack transmitted by the battery pack management device through the communication unit. At the same time, after the central processing unit receives the preset value input by the touch screen, it compares the voltage value of each battery in the lithium battery pack with the set parameter value in turn. If the set balanced voltage value is greater than that of the single battery The current voltage value, the central processing unit controls the relay to switch the control circuit, so that the single battery is connected to the DC charging circuit and disconnected from the discharging circuit, and the battery is charged; if the set balanced voltage value is less than the current voltage value of the battery, The central processing unit controls the relay to switch the control circuit so that the single battery is connected to the discharge circuit and disconnected from the charging circuit to discharge the battery.
所述触摸显示屏,通过通讯单元向中央处理单元输入预置参数和工作指令,并显示系统当前工作状态和参数;The touch display screen inputs preset parameters and work instructions to the central processing unit through the communication unit, and displays the current working status and parameters of the system;
充放电均衡控制单元,接收来自中央处理单元的充电、放电或结束均衡指令信号,并根据相应的指令信号通过充放电均衡控制接口对相应的单体电池执行充电、放电或结束均衡。The charge-discharge balance control unit receives the charge, discharge or end balance command signal from the central processing unit, and performs charge, discharge or end balance on the corresponding single battery through the charge-discharge balance control interface according to the corresponding command signal.
电流采样单元会在充放电均衡开始后,将锂电池组中每一只电池均衡电流的采样值通过继电器切换控制电路传输给中央处理单元,中央处理单元通过A/D转换获得电流采样值后,将采样值与设定的保护电流上限值比较,如果均衡电流值大于设定好的保护电流值,中央处理单元会控制继电器切换控制电路,将该只电池与对应的充电电路和放电电路断开,停止该只电池的均衡,并在触摸显示屏的均衡状态显示界面上显示报警信息。The current sampling unit will transmit the sampled value of the balanced current of each battery in the lithium battery pack to the central processing unit through the relay switching control circuit after the charging and discharging equalization starts. After the central processing unit obtains the current sampling value through A/D conversion, Compare the sampling value with the set protection current upper limit value, if the balance current value is greater than the set protection current value, the central processing unit will control the relay to switch the control circuit, and disconnect the battery from the corresponding charging circuit and discharging circuit. Open, stop the balance of the battery, and display the alarm information on the balance status display interface of the touch screen.
下面以由八只单体锂离子电池串联组成的电池组为例,对本发明的锂离子电池组自动充放电均衡设备作进一步的详细说明。Taking a battery pack composed of eight single lithium-ion batteries connected in series as an example, the automatic charge-discharge equalization device for a lithium-ion battery pack of the present invention will be further described in detail.
如图2所示, BT1-BT8八只锂电池串联组成一个锂电池组,P1为充放电均衡控制接口,BT1-BT8的正极与P1的1-8脚相连,BT1的负极与P1的9脚相连。As shown in Figure 2, eight lithium batteries BT1-BT8 are connected in series to form a lithium battery pack, P1 is the charging and discharging equalization control interface, the positive pole of BT1-BT8 is connected to pins 1-8 of P1, and the negative pole of BT1 is connected to pin 9 of P1 connected.
K1-K8为控制充电均衡的继电器,与其对应的单刀双掷开关为充电控制开关,K1的4脚与P1的8脚相连,K2的4脚与P1的7脚相连,K3的4脚与P1的6脚相连,K4的4脚与P1的5脚相连,K5的4脚与P1的4脚相连,K6的4脚与P1的3脚相连,K7的4脚与P1的2脚相连,K8的4脚与P1的1脚相连。K1-K8 is a relay for controlling charging balance, and its corresponding single-pole double-throw switch is a charging control switch. The 4-pin of K1 is connected to the 8-pin of P1, the 4-pin of K2 is connected to the 7-pin of P1, and the 4-pin of K3 is connected to P1 The 6 pins of K4 are connected with the 5 pins of P1, the 4 pins of K5 are connected with the 4 pins of P1, the 4 pins of K6 are connected with the 3 pins of P1, the 4 pins of K7 are connected with the 2 pins of P1, the K8 The 4 feet of the P1 are connected with the 1 feet of the P1.
K9-K16为控制放电均衡的继电器,与其对应的单刀双掷开关为放电控制开关,K9的4脚与P1的8脚相连,K10的4脚与P1的7脚相连,K11的4脚与P1的6脚相连,K12的4脚与P1的5脚相连,K13的4脚与P1的4脚相连,K14的4脚与P1的3脚相连,K15的4脚与P1的2脚相连,K16的4脚与P1的1脚相连。K9-K16 is a relay for controlling discharge balance, and its corresponding SPDT switch is a discharge control switch. The 4 pins of K9 are connected with the 8 pins of P1, the 4 pins of K10 are connected with the 7 pins of P1, and the 4 pins of K11 are connected with P1 The 6 pins of K12 are connected with the 5 pins of P1, the 4 pins of K13 are connected with the 4 pins of P1, the 4 pins of K14 are connected with the 3 pins of P1, the 4 pins of K15 are connected with the 2 pins of P1, the K16 The 4 feet of the P1 are connected with the 1 feet of the P1.
需要特别说明的,以上锂电池组和继电器的连接方式,能够保证锂电池组中每一只电池的充放电均衡都是完全独立的,每一只电池的均衡并不会受到其他电池均衡状态的影响。It needs to be specially explained that the connection method of the lithium battery pack and the relay above can ensure that the charge and discharge balance of each battery in the lithium battery pack is completely independent, and the balance of each battery will not be affected by the balance state of other batteries. influences.
POWER1-POWER8为AC/DC开关电源,D1-D8为防止AC/DC开关电源电流反向的功率二极管,POWER1-POWER8通过交流220伏供电,POWER1的直流输出正极通过二极管D1与继电器K1的5脚相连,POWER1的直流输出负极与P1的9脚相连,POWER2的直流输出正极通过二极管D2与继电器K2的5脚相连,POWER2的直流输出负极与P1的8脚相连,POWER3的直流输出正极通过二极管D3与继电器K3的5脚相连,POWER3的直流输出负极与P1的7脚相连,POWER4的直流输出正极通过二极管D4与继电器K4的5脚相连,POWER4的直流输出负极与P1的6脚相连,POWER5的直流输出正极通过二极管D5与继电器K5的5脚相连,POWER5的直流输出负极与P1的5脚相连,POWER6的直流输出正极通过二极管D6与继电器K6的5脚相连,POWER6的直流输出负极与P1的4脚相连,POWER7的直流输出正极通过二极管D7与继电器K7的5脚相连,POWER7的直流输出负极与P1的3脚相连,POWER8的直流输出正极通过二极管D8与继电器K8的5脚相连,POWER8的直流输出负极与P1的2脚相连。POWER1-POWER8 is the AC/DC switching power supply, D1-D8 is the power diode to prevent the reverse current of the AC/DC switching power supply, POWER1-POWER8 is powered by AC 220 volts, the positive pole of the DC output of POWER1 passes through the diode D1 and the 5 pin of the relay K1 Connected, the negative pole of the DC output of POWER1 is connected with the 9th pin of P1, the positive pole of the DC output of POWER2 is connected with the 5th pin of the relay K2 through the diode D2, the negative pole of the DC output of POWER2 is connected with the 8th pin of P1, the positive pole of the DC output of POWER3 is connected through the diode D3 It is connected to pin 5 of relay K3, the negative pole of DC output of POWER3 is connected to pin 7 of P1, the positive pole of DC output of POWER4 is connected to pin 5 of relay K4 through diode D4, the negative pole of DC output of POWER4 is connected to pin 6 of P1, and the positive pole of POWER5 is connected to pin 5 of relay K4. The positive pole of the DC output is connected to the 5-pin of the relay K5 through the diode D5, the negative pole of the DC output of POWER5 is connected to the 5-pin of the P1, the positive pole of the DC output of the POWER6 is connected to the 5-pin of the relay K6 through the diode D6, and the negative pole of the DC output of the POWER6 is connected to the pin 5 of the relay K6. The 4 pins are connected, the positive pole of the DC output of POWER7 is connected with the 5 pin of the relay K7 through the diode D7, the negative pole of the DC output of the POWER7 is connected with the 3 pin of P1, the positive pole of the DC output of the POWER8 is connected with the 5 pin of the relay K8 through the diode D8, the POWER8 The DC output negative pole is connected to pin 2 of P1.
R1-R8为大功率电阻,继电器K9的5脚通过R1与P1的9脚相连,继电器K10的5脚通过R2与P1的8脚相连,继电器K11的5脚通过R3与P1的7脚相连,继电器K12的5脚通过R4与P1的6脚相连,继电器K13的5脚通过R5与P1的5脚相连,继电器K14的5脚通过R6与P1的4脚相连,继电器K15的5脚通过R7与P1的3脚相连,继电器K16的5脚通过R8与P1的2脚相连。R1-R8 are high-power resistors, the 5th pin of the relay K9 is connected with the 9th pin of P1 through R1, the 5th pin of the relay K10 is connected with the 8th pin of P1 through R2, the 5th pin of the relay K11 is connected with the 7th pin of P1 through R3, Pin 5 of relay K12 is connected to pin 6 of P1 through R4, pin 5 of relay K13 is connected to pin 5 of P1 through R5, pin 5 of relay K14 is connected to pin 4 of P1 through R6, pin 5 of relay K15 is connected to pin 5 of relay K15 through R7 Pin 3 of P1 is connected, and pin 5 of relay K16 is connected with pin 2 of P1 through R8.
继电器K1-K16的1、2脚控制端与中央处理单元相连。The control ends of pins 1 and 2 of the relays K1-K16 are connected with the central processing unit.
需要具体说明的,中央处理单元可控制若干组继电器切换控制电路,而每一个继电器切换控制电路可控制由1-8只单体电池组成的电池组进行充放电均衡。It needs to be specifically explained that the central processing unit can control several groups of relay switching control circuits, and each relay switching control circuit can control a battery pack composed of 1-8 single batteries to perform charge and discharge equalization.
下面以锂电池组中的其中一只电池为例,对本发明的锂离子电池组自动充放电均衡设备中充放电均衡控制单元的工作过程进行详细说明。Taking one of the batteries in the lithium battery pack as an example, the working process of the charge and discharge equalization control unit in the automatic charge and discharge equalization device for lithium ion battery packs of the present invention will be described in detail below.
如图3所示,当进行充电均衡时,中央控制单元控制继电器K8、K16,使K8的充电控制开关常开触点4、5闭合,K16的放电控制开关常开触点4、5保持断开,这时电流方向如图中充电状态示意,锂电池通过开关电源充电;As shown in Figure 3, when performing charge equalization, the central control unit controls the relays K8 and K16 to make the normally open contacts 4 and 5 of the charge control switch of K8 close, and the normally open contacts 4 and 5 of the discharge control switch of K16 remain open. Open, at this time the current direction is shown in the charging state as shown in the figure, and the lithium battery is charged through the switching power supply;
如图4所示,当进行放电均衡时,中央控制单元控制继电器K8、K16,使K8的充电控制开关常开触点4、5保持断开,K16的放电控制开关常开触点4、5闭合,这时电流方向如图中放电状态示意,锂电池通过大功率电阻放电。As shown in Figure 4, when performing discharge equalization, the central control unit controls the relays K8 and K16 to keep the normally open contacts 4 and 5 of the charge control switch of K8 off, and the normally open contacts 4 and 5 of the discharge control switch of K16 Closed, at this time the current direction is shown in the discharge state in the figure, and the lithium battery is discharged through a high-power resistor.
如图5所示,当充放电均衡结束时,中央控制单元控制继电器K8、K16,使K8的充电控制开关常开触点4、5保持断开,K16放电控制开关的常开触点4、5保持断开。As shown in Figure 5, when the charging and discharging equalization ends, the central control unit controls the relays K8 and K16 to keep the normally open contacts 4 and 5 of the charging control switch of K8 disconnected, and the normally open contacts 4 and 5 of the K16 discharging control switch 5 stay disconnected.
中央处理单元按照从1-N(其中N为1-16的正整数)的顺序依次对每一个锂电池组的每一只电池进行上述操作,如此使所有选择的锂电池组开始充放电均衡。The central processing unit performs the above operations on each battery of each lithium battery pack in sequence from 1-N (wherein N is a positive integer of 1-16), so that all selected lithium battery packs start charging and discharging equalization.
在充放电均衡开始后,中央处理单元实时与电池组管理装置进行通讯,如果通讯发生异常,在超过一定时间后,触摸显示屏会在主界面显示异常报警信息,中央处理单元会控制继电器切换控制电路,断开所有的充电电路和放电电路,停止充放电均衡。After the charging and discharging equalization starts, the central processing unit communicates with the battery pack management device in real time. If the communication is abnormal, after a certain period of time, the touch screen will display abnormal alarm information on the main interface, and the central processing unit will control the relay switching control circuit, disconnect all charging circuits and discharging circuits, and stop charging and discharging equalization.
在充放电均衡过程中,中央处理单元实时与电池组管理装置进行通讯,实时获取单体电池的电压值,并与设定的参数进行比较。如果单体电池的实际电压值达到了设定的均衡电压值,中央处理单元会控制相应的继电器切换控制电路,断开对应的充电电路和放电电路,并在触摸显示屏上的均衡状态显示界面显示出均衡完毕的状态。During the charging and discharging equalization process, the central processing unit communicates with the battery pack management device in real time to obtain the voltage value of the single battery in real time, and compares it with the set parameters. If the actual voltage value of the single battery reaches the set balanced voltage value, the central processing unit will control the corresponding relay switching control circuit, disconnect the corresponding charging circuit and discharging circuit, and display the balanced state on the touch screen. Indicates that the balance is completed.
在充放电均衡过程中,如果单体电池的实际电压值超过了设定的保护电压上下限值,中央处理单元会控制相应的继电器切换控制电路,将该单体电池与对应的充电电路或放电电路断开,并在触摸显示屏的主界面上显示报警信息。In the process of charging and discharging equalization, if the actual voltage value of the single battery exceeds the set upper and lower limits of the protection voltage, the central processing unit will control the corresponding relay to switch the control circuit, and connect the single battery with the corresponding charging circuit or discharge The circuit is disconnected, and an alarm message is displayed on the main interface of the touch screen.
需要说明的,当某一个锂电池组完成充放电均衡后,可以马上更换新的未均衡电池组进行均衡,这不会对其他正在进行均衡的电池组造成任何影响。It should be noted that after a certain lithium battery pack completes charge-discharge equalization, it can be immediately replaced with a new unbalanced battery pack for equalization, which will not have any impact on other battery packs that are being balanced.
需要说明的,在充放电均衡过程中,AC/DC开关电源和大功率电阻会产生较高热量,散热风扇能够快速有效地排出热量,保证设备稳定运行。It should be noted that during the charging and discharging equalization process, the AC/DC switching power supply and high-power resistors will generate relatively high heat, and the cooling fan can quickly and effectively discharge the heat to ensure stable operation of the device.
如图6所示,锂离子电池组自动充放电均衡设备还包括一个容纳充放电控制器的充放电控制器箱体46,在充放电控制器箱体上设有通讯接口441、充放电均衡控制接口2、冷却风扇47,电源开关48,220V市电接口49。As shown in Figure 6, the lithium-ion battery pack automatic charge-discharge equalization device also includes a charge-discharge controller box 46 for accommodating the charge-discharge controller, on which a communication interface 441, a charge-discharge equalization control Interface 2, cooling fan 47, power switch 48, 220V mains interface 49.
图7示出了本发明的锂离子电池组自动充放电均衡设备与电池组的连接方法,本实施例以两个电池组同时进行充放电均衡为例对本发明的锂离子电池组自动充放电均衡设备与电池组的连接方法进行说明,两个电池组通过电缆串联,图中,11为电池组的总正极,12为电池组的总负极,充放电控制器通过CAN通讯总线442与电池组管理装置和触摸显示屏连接,充放电均衡控制接口通过电缆21与电池组接口13连接,电池组管理装置与电池组连接,充放电控制器接220V市电5。Fig. 7 shows the connection method between the lithium-ion battery pack automatic charge-discharge equalization device and the battery pack of the present invention. In this embodiment, the automatic charge-discharge equalization of the lithium-ion battery pack of the present invention is performed by taking two battery packs to perform charge-discharge equalization at the same time as an example. The connection method between the equipment and the battery pack will be described. Two battery packs are connected in series through cables. In the figure, 11 is the total positive pole of the battery pack, and 12 is the total negative pole of the battery pack. The charging and discharging controller communicates with the battery pack through CAN communication bus 442. The device is connected to the touch screen, the charge-discharge balance control interface is connected to the battery pack interface 13 through the cable 21, the battery pack management device is connected to the battery pack, and the charge-discharge controller is connected to the 220V mains 5.
如图8所示,本发明的锂离子电池组自动充放电均衡设备的工作流程如下:首先将电池组管理装置与待均衡锂电池组连接起来,再将自动充放电均衡设备与电池组管理装置的通讯连接起来。启动电池组管理装置,启动自动充放电均衡设备,如果通讯异常则检查异常情况,如果通讯正常,则连接自动充放电均衡设备与待均衡锂电池组。通过触摸显示屏进入参数设置界面设置好均衡参数,返回主界面,选择需要均衡的锂电池组编号,从而启动锂电池组自动充放电均衡。此时充放电均衡过程自动进行,如果在此过程中出现异常情况,自动充放电均衡设备会立即停止均衡操作,并发出异常报警信息,待操作人员排除异常情况后,可以重新启动充放电均衡。当锂电池组达到设置好的均衡状态时,自动充放电均衡设备会停止均衡,并发出均衡完毕的提示信息。如果还有新的待均衡锂电池组需要进行均衡,操作人员会更换均衡完毕的锂电池组,开始对新的待均衡锂电池组进行自动充放电均衡。当所有的待均衡锂电池组都已均衡完毕时,则操作完成。As shown in Figure 8, the working process of the lithium-ion battery pack automatic charge-discharge equalization device of the present invention is as follows: first, connect the battery pack management device with the lithium battery pack to be balanced, and then connect the automatic charge-discharge balance device with the battery pack management device communications are connected. Start the battery pack management device, start the automatic charge-discharge equalization equipment, check the abnormal situation if the communication is abnormal, and connect the automatic charge-discharge equalization equipment and the lithium battery pack to be balanced if the communication is normal. Enter the parameter setting interface by touching the display screen to set the equalization parameters, return to the main interface, select the number of the lithium battery pack that needs to be balanced, and start the automatic charge and discharge equalization of the lithium battery pack. At this time, the charge-discharge equalization process is carried out automatically. If any abnormal situation occurs during this process, the automatic charge-discharge equalization device will immediately stop the equalization operation and send out an abnormal alarm message. After the operator eliminates the abnormal situation, the charge-discharge equalization can be restarted. When the lithium battery pack reaches the set equilibrium state, the automatic charge and discharge equalization device will stop the equalization and send out a prompt message that the equalization is completed. If there are new lithium battery packs to be balanced that need to be balanced, the operator will replace the lithium battery packs that have been balanced, and start to automatically charge and discharge the new lithium battery packs to be balanced. When all lithium battery packs to be balanced have been balanced, the operation is completed.
该发明通过微控制芯片控制,设备可自动实现对锂电池组每一个单体电池独立充放电,具有异常报警和保护功能,从而避免了人工操作带来的危险,并能保证每一个单体电池最终达到完全一致的状态,有效提高了电池组的性能,延长了电池组的使用寿命。同时该设备可多机同时工作,多组锂电池组同时进行充电或放电均衡,大大提高了均衡效率。The invention is controlled by a micro-control chip, and the device can automatically charge and discharge each single cell of the lithium battery pack independently, and has abnormal alarm and protection functions, thereby avoiding the danger caused by manual operation and ensuring the safety of each single cell. Finally, a completely consistent state is reached, which effectively improves the performance of the battery pack and prolongs the service life of the battery pack. At the same time, the device can work with multiple machines at the same time, and multiple sets of lithium battery packs can be charged or discharged at the same time, which greatly improves the equalization efficiency.
如上述说明,该锂离子电池组自动充放电均衡设备操作简单,自动化程度较高,能极大提高操作人员工作效率,并且避免了人工操作带来的危险。As explained above, the automatic charging and discharging equalization equipment for lithium-ion battery packs is easy to operate, has a high degree of automation, can greatly improve the work efficiency of operators, and avoids the danger caused by manual operation.
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