CN106247783A - Heat pump drying machine room and heat pump drying circulation machine room - Google Patents
Heat pump drying machine room and heat pump drying circulation machine room Download PDFInfo
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- CN106247783A CN106247783A CN201610929965.8A CN201610929965A CN106247783A CN 106247783 A CN106247783 A CN 106247783A CN 201610929965 A CN201610929965 A CN 201610929965A CN 106247783 A CN106247783 A CN 106247783A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
- F26B21/002—Drying-air generating units, e.g. movable, independent of drying enclosure heating the drying air indirectly, i.e. using a heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/001—Heating arrangements using waste heat
- F26B23/002—Heating arrangements using waste heat recovered from dryer exhaust gases
- F26B23/005—Heating arrangements using waste heat recovered from dryer exhaust gases using a closed cycle heat pump system ; using a heat pipe system
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Abstract
本发明提供了热泵烘干机房以及热泵烘干循环机房,属于加工技术领域,热泵烘干机房包括机房体,机房体内设置有空气加热系统、内循环系统和水循环系统,机房体包括加热室和操作室,烘干室包括多个烘干仓,多个烘干仓划分为两排烘干仓,两排烘干仓之间设置有热交换器群,两排烘干仓的相背的一侧分别设置有多个烘干房门,每个烘干仓设置一个烘干房门,操作室设置有机房门。热泵烘干循环机房,包括循环管和热泵烘干机房,进风道和排风道之间通过循环管连通,循环管设置有循环抽风机。热泵烘干机房相比现有技术,烘干效率高显著提高,更加经济实用。热泵烘干循环机房,实现空气介质循环加热。
The invention provides a heat pump drying machine room and a heat pump drying cycle machine room, which belong to the processing technology field. The heat pump drying machine room includes a machine room body. The machine room body is equipped with an air heating system, an internal circulation system and a water circulation system. The machine room body includes a heating room and an operating system. The drying chamber includes a plurality of drying chambers, which are divided into two rows of drying chambers, a heat exchanger group is arranged between the two rows of drying chambers, and the opposite sides of the two rows of drying chambers A plurality of drying room doors are arranged respectively, one drying room door is set for each drying bin, and a machine room door is set for the operation room. The heat pump drying cycle machine room includes a circulation pipe and a heat pump drying machine room. The air inlet duct and the exhaust air duct are connected through a circulation pipe, and the circulation pipe is provided with a circulation exhaust fan. Compared with the existing technology, the heat pump dryer room has significantly improved drying efficiency and is more economical and practical. The heat pump drying and circulating machine room realizes air medium circulation heating.
Description
技术领域technical field
本发明涉及加工技术领域,具体而言,涉及热泵烘干机房以及热泵烘干循环机房。The invention relates to the field of processing technology, in particular to a heat pump drying machine room and a heat pump drying cycle machine room.
背景技术Background technique
全国食用菌产业快速发展,形成人工栽培工厂化,各个地方日产出都很大,对于食用菌烘干制品要求也日益增高,对于传统烘干模式的高污染,高能耗,热泵烘干技术自身的特性能很好的解决传统烘干的缺点。随着热泵烘干技术的进步,以前需要四度电才能提供的热量现在只需一度电即可达到同样的效果,但是目前却没有很好地利用现有热泵烘干机的高效热量去完成有效地烘干过程。特别是含水量较大的食用菌的烘干。现阶段市场提供的热泵烘干机没有针对食用菌的特性而设计的热泵烘干机,食用菌具有如下的特性:1、含水量大,人工栽培的食用菌几乎都在百分之九十以上;2、大部分每天批量采摘;3大部分食用菌的菌棒在子实体采摘后可以作为燃料使用,实际当中,食用菌传统烘干成本极低,比现阶段市场提供的热泵烘干机运行成本低。The rapid development of the edible fungi industry in the country has led to the formation of artificial cultivation and industrialization. The daily output of each place is very large, and the requirements for dried edible fungus products are also increasing. For the high pollution and high energy consumption of the traditional drying mode, the heat pump drying technology itself Its characteristics can well solve the shortcomings of traditional drying. With the advancement of heat pump drying technology, the heat that previously required four kilowatt-hours of electricity can now achieve the same effect with only one kilowatt-hour of electricity. drying process. Especially the drying of edible fungi with high water content. At this stage, the heat pump dryers provided by the market are not designed for the characteristics of edible fungi. Edible fungi have the following characteristics: 1. High water content, and almost all cultivated edible fungi are more than 90% ;2. Most of them are picked in batches every day; 3. Most of the mushroom sticks of edible fungi can be used as fuel after the fruiting body is picked. low cost.
因此,现阶段市场上的热泵烘干机都存在烘干效率低,不实用等现象。Therefore, the heat pump dryers on the market at this stage all have low drying efficiency and are not practical.
发明内容Contents of the invention
本发明的目的在于提供热泵烘干机房,以提高烘干效率。The purpose of the present invention is to provide a heat pump dryer room to improve drying efficiency.
本发明的另一个目的在于提供热泵烘干循环机房,实现循环加热。Another object of the present invention is to provide a heat pump drying cycle machine room to realize cycle heating.
本发明是这样实现的:The present invention is achieved like this:
一种热泵烘干机房,包括机房体,机房体内设置有空气加热系统、内循环系统和水循环系统,空气加热系统包括通过空气管道依次连通的水循环热交换器、热交换器群、烘干室、潜热回收装置和蒸发器;内循环系统包括通过氟利昂管道依次循环连通的蒸发器、压缩机、热交换器群、冷凝器和膨胀阀;水循环系统包括通过水管道依次循环连通的水循环热交换器、潜热回收装置和冷凝器;水循环热交换器设置有进风道,蒸发器设置有排风道;水循环热交换器能够将水介质的热量传递给空气介质,热交换器群能够将氟利昂介质的热量传递给空气介质,潜热回收装置能够将空气介质的热量传递给水介质;A heat pump drying machine room, including a machine room body, which is equipped with an air heating system, an internal circulation system and a water circulation system. The air heating system includes a water circulation heat exchanger, a heat exchanger group, a drying room, Latent heat recovery device and evaporator; the internal circulation system includes evaporators, compressors, heat exchanger groups, condensers and expansion valves that are sequentially connected through Freon pipelines; the water circulation system includes water circulation heat exchangers that are sequentially connected through water pipelines, Latent heat recovery device and condenser; the water circulation heat exchanger is provided with an air inlet channel, and the evaporator is provided with an exhaust channel; the water circulation heat exchanger can transfer the heat of the water medium to the air medium, and the heat exchanger group can transfer the heat of the Freon medium Transfer to the air medium, the latent heat recovery device can transfer the heat of the air medium to the water medium;
机房体包括加热室和操作室,烘干室包括多个烘干仓,多个烘干仓划分为两排烘干仓,两排烘干仓之间设置有热交换器群,两排烘干仓的相背的一侧分别设置有多个烘干房门,每个烘干仓设置一个烘干房门,操作室设置有机房门。The machine room includes a heating room and an operating room. The drying room includes multiple drying bins, which are divided into two rows of drying bins. A heat exchanger group is arranged between the two rows of drying bins. The two rows of drying bins A plurality of drying room doors are respectively arranged on opposite sides of the bin, each drying bin is provided with a drying room door, and the operation room is provided with a machine room door.
空气介质经过水循环热交换器完成第一次升温,经过热交换器群完成第二次升温后,进入烘干室内,完成对物料的烘干,然后进入潜热回收装置完成第一次余热回收,经过蒸发器完成第二次余热回收。而氟利昂介质经蒸发器升温后,经压缩机流入热交换器群,实现放热,在冷凝器内再次降温,通过膨胀阀再次进入蒸发器,实现热量的循环供应。水介质在潜热回收装置内吸取空气介质热量,进入冷凝器,再次吸取氟利昂介质的热量,最后再次流入潜热回收装置,实现余热循环回收利用。The air medium passes through the water circulation heat exchanger to complete the first temperature rise, and after passing through the heat exchanger group to complete the second temperature rise, it enters the drying room to complete the drying of the material, and then enters the latent heat recovery device to complete the first waste heat recovery. The evaporator completes the second waste heat recovery. After the freon medium is heated up by the evaporator, it flows into the heat exchanger group through the compressor to release heat, cools down again in the condenser, and enters the evaporator again through the expansion valve to realize the circular supply of heat. The water medium absorbs the heat of the air medium in the latent heat recovery device, enters the condenser, absorbs the heat of the freon medium again, and finally flows into the latent heat recovery device again to realize the recycling and utilization of waste heat.
设置水循环系统,实现了水介质两次升温,使空气介质温度足够高,两次余热回收,充分利用能源,不仅节约了能源,而且提高了整体的烘干效率。The water circulation system is set up to realize the temperature rise of the water medium twice, so that the temperature of the air medium is high enough, the waste heat is recovered twice, and the energy is fully utilized, which not only saves energy, but also improves the overall drying efficiency.
除了烘干仓和交换室的设置位置之外,其他的装置结构可以合理进行布局。设置加热室和操作室,便于进行单元式管理,更加适应于工业生产。In addition to the location of the drying bin and the exchange room, other device structures can be reasonably arranged. The heating room and operating room are set up to facilitate unit management and are more suitable for industrial production.
进一步地,水循环系统和内循环系统均还包括余热回收装置,余热回收装置通过水管道分别与冷凝器和水循环热交换器连通,余热回收装置通过氟利昂管道分别与冷凝器和膨胀阀连通,余热回收装置能够将氟利昂介质的热量传递给水介质。Further, both the water circulation system and the internal circulation system also include a waste heat recovery device, which is respectively connected to the condenser and the water circulation heat exchanger through water pipes, and the waste heat recovery device is respectively connected to the condenser and the expansion valve through Freon pipes, and the waste heat recovery The device is capable of transferring the heat of the freon medium to the water medium.
进一步地,余热回收装置包括余热回收箱体,余热回收箱体的内部布置有盘旋管道,盘旋管道的两端分别从余热回收箱体的顶部伸出且分别与氟利昂管道连通;余热回收箱体的底部设置有进水管,余热回收箱体的顶部设置有出水管,进水管与冷凝器连通,出水管与水循环热交换器连通。Further, the waste heat recovery device includes a waste heat recovery box, and a spiral pipe is arranged inside the waste heat recovery box, and the two ends of the spiral pipe protrude from the top of the waste heat recovery box and communicate with Freon pipes respectively; The bottom is provided with a water inlet pipe, and the top of the waste heat recovery box is provided with a water outlet pipe, the water inlet pipe communicates with the condenser, and the water outlet pipe communicates with the water circulation heat exchanger.
进一步地,热交换器群包括至少一个交换室,交换室的顶端设置有氟利昂出口和多个交换入风口,交换室的底端设置有氟利昂入口和多个交换出风口;交换室的内部设置有氟利昂管道,氟利昂管道的一端与氟利昂入口连通,氟利昂管道的另一端与氟利昂出口连通;交换入风口与水循环热交换器通过空气管道连通,交换出风口与烘干室通过空气管道连通;氟利昂入口与压缩机通过氟利昂管道连通,氟利昂出口与冷凝器通过氟利昂管道连通。Further, the heat exchanger group includes at least one exchange chamber, the top of the exchange chamber is provided with a freon outlet and a plurality of exchange air inlets, and the bottom of the exchange chamber is provided with a freon inlet and a plurality of exchange air outlets; the interior of the exchange chamber is provided with Freon pipeline, one end of the Freon pipeline communicates with the Freon inlet, the other end of the Freon pipeline communicates with the Freon outlet; the exchange air inlet communicates with the water circulation heat exchanger through the air pipeline, and the exchange air outlet communicates with the drying chamber through the air pipeline; the Freon inlet and the The compressor is communicated with the Freon pipeline, and the Freon outlet is communicated with the condenser through the Freon pipeline.
进一步地,交换室的内部设置有多个散热板,位于交换室的内部的氟利昂管道布置在多个散热板之间。Further, a plurality of heat dissipation plates are arranged inside the exchange chamber, and the Freon pipes located inside the exchange chamber are arranged between the plurality of heat dissipation plates.
进一步地,潜热回收装置包括回收箱体,回收箱体的顶部设置有气体入口、气体出口和多个喷水口,回收箱体的底部设置有排水管,回收箱体的内部分为喷水区域和位于喷水区域下方的积水区域,喷水区域与多个喷水口对应设置,喷水区域位于气体入口和气体出口之间;气体入口与烘干室通过空气管道连通,气体出口与蒸发器通过空气管道连通。Further, the latent heat recovery device includes a recovery box, the top of the recovery box is provided with a gas inlet, a gas outlet and a plurality of water spray ports, the bottom of the recovery box is provided with a drain pipe, and the interior of the recovery box is divided into a water spray area And the water accumulation area located below the water spray area, the water spray area is set corresponding to a plurality of water spray ports, the water spray area is located between the gas inlet and the gas outlet; the gas inlet is connected to the drying chamber through the air pipe, and the gas outlet is connected to the evaporation connected through air ducts.
进一步地,回收箱体的顶部设置有输水管和喷淋机构,输水管与喷淋机构连通,多个喷水口设置于喷淋机构。Further, the top of the recovery box is provided with a water delivery pipe and a spraying mechanism, the water delivery pipe is connected to the spraying mechanism, and a plurality of water spray ports are arranged on the spraying mechanism.
进一步地,排水管设置有水泵。Further, the drain pipe is provided with a water pump.
进一步地,每个烘干仓的内部沿竖向方向并排设置有多个物料架,每个物料架横向设置,烘干仓的顶部设置烘干出风口,烘干仓的底部设置烘干入风口;交换出风口与烘干入风口通过空气管道连通,烘干出风口与气体入口通过空气管道连通。Further, a plurality of material racks are arranged side by side along the vertical direction inside each drying bin, each material rack is arranged horizontally, a drying air outlet is arranged on the top of the drying bin, and a drying air inlet is arranged on the bottom of the drying bin ; The exchange air outlet is connected with the drying air inlet through an air pipe, and the drying air outlet is connected with the gas inlet through an air pipe.
一种热泵烘干循环机房,包括循环管和热泵烘干机房,进风道和排风道之间通过循环管连通,循环管设置有循环抽风机。A heat pump drying and circulating machine room includes a circulation pipe and a heat pump drying machine room. The air inlet duct and the air exhaust duct are connected through the circulation pipe, and the circulation pipe is provided with a circulation exhaust fan.
本发明的有益效果:热泵烘干机房相比现有技术,烘干效率高显著提高,更加经济实用。热泵烘干循环机房,实现空气介质循环加热。Beneficial effects of the present invention: Compared with the prior art, the heat pump drying machine room has high drying efficiency and is significantly improved, and is more economical and practical. The heat pump drying and circulating machine room realizes air medium circulation heating.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本实施例提供的热泵烘干总系统的整体结构原理图;Fig. 1 is a schematic diagram of the overall structure of the total heat pump drying system provided in this embodiment;
图2为本实施例提供的热交换器群的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the heat exchanger group provided in this embodiment;
图3为本实施例提供的热泵烘干总系统的第二种整体结构原理图;Fig. 3 is a schematic diagram of the second overall structure of the total heat pump drying system provided in this embodiment;
图4为本实施例提供的烘干仓的内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the drying chamber provided in this embodiment;
图5为本实施例提供的热泵烘干机房的整体结构示意图;FIG. 5 is a schematic diagram of the overall structure of the heat pump dryer room provided in this embodiment;
图6为本实施例提供的潜热回收装置的内部结构示意图;Figure 6 is a schematic diagram of the internal structure of the latent heat recovery device provided in this embodiment;
图7为本实施例提供的余热回收装置的内部结构示意图;FIG. 7 is a schematic diagram of the internal structure of the waste heat recovery device provided in this embodiment;
图8为本实施例提供的空气加热系统的整体原理图;Fig. 8 is the overall schematic diagram of the air heating system provided by the present embodiment;
图9为本实施例提供的内循环系统的整体原理图;Figure 9 is an overall schematic diagram of the internal circulation system provided by this embodiment;
图10为本实施例提供的水循环系统的整体原理图;Figure 10 is an overall schematic diagram of the water circulation system provided by this embodiment;
图11为本实施例提供的热泵烘干机房的整体结构示意图;Fig. 11 is a schematic diagram of the overall structure of the heat pump dryer room provided in this embodiment;
图12为本实施例提供的热泵烘干总系统的第三种整体结构原理图。Fig. 12 is a schematic diagram of the third overall structure of the total heat pump drying system provided in this embodiment.
图标:100-空气加热系统;101-进风道;102-排风道;103-空气管道;104-循环管;200-内循环系统;201-氟利昂管道;300-水循环系统;301-水管道;400-水循环热交换器;500-热交换器群;501-交换室;502-氟利昂出口;503-交换入风口;504-氟利昂入口;505-交换出风口;506-散热板;507-吸气风扇;508-第一级热交换器;509-第二级热交换器;600-烘干室;601-烘干仓;602-物料架;603-烘干出风口;604-烘干入风口;605-排风扇;606-回风口;700-潜热回收装置;701-回收箱体;702-气体入口;703-气体出口;704-喷水口;705-排水管;706-喷水区域;707-积水区域;708-输水管;709-喷淋机构;710-水泵;800-蒸发器;900-余热回收装置;901-余热回收箱体;902-盘旋管道;903-进水管;904-出水管;110-压缩机;120-冷凝器;130-膨胀阀;140-热泵烘干机房;141-机房体;142-加热室;143-烘干房门;144-机房门;145-操作室。Icons: 100-air heating system; 101-air intake duct; 102-exhaust duct; 103-air duct; 104-circulation pipe; 200-internal circulation system; 201-freon pipeline; 300-water circulation system; ;400-water circulation heat exchanger; 500-heat exchanger group; 501-exchange chamber; 502-freon outlet; 503-exchange air inlet; Air fan; 508-first-stage heat exchanger; 509-second-stage heat exchanger; 600-drying chamber; 601-drying bin; 602-material rack; 603-drying outlet; Air outlet; 605-exhaust fan; 606-return air outlet; 700-latent heat recovery device; 701-recovery box; 702-gas inlet; 703-gas outlet; 704-water spray port; 705-drainage pipe; 706-water spray area; 707-water accumulation area; 708-water delivery pipe; 709-spray mechanism; 710-water pump; 800-evaporator; 900-waste heat recovery device; 901-waste heat recovery box; 902-circling pipe; -water outlet pipe; 110-compressor; 120-condenser; 130-expansion valve; 140-heat pump drying machine room; 141-machine room body; 142-heating room; 143-drying room door; 144-machine room door; 145 - Operating room.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "connected" and "connected" should be interpreted in a broad sense, for example, it can be a fixed connection or an optional connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例,参照图1至图12。Embodiment, with reference to Fig. 1 to Fig. 12.
如图1所示为热泵烘干系统,其中包括水循环热交换器400。水循环热交换器400内包括水介质流通路径和空气介质流通路径,水循环热交换器400用于实现将水介质的热量传递给空气介质。水循环热交换器400的具体结构采用现有技术。As shown in FIG. 1 , the heat pump drying system includes a water circulation heat exchanger 400 . The water circulation heat exchanger 400 includes a water medium circulation path and an air medium circulation path, and the water circulation heat exchanger 400 is used to transfer heat from the water medium to the air medium. The specific structure of the water circulation heat exchanger 400 adopts the prior art.
如图2所示为热交换器群500。热交换器群500用于实现将氟利昂介质的热量传递给空气介质。热交换器群500包括至少一个交换室501,交换室501的顶端设置有氟利昂出口502和多个交换入风口503,交换室501的底端设置有氟利昂入口504和多个交换出风口505;交换室501的内部设置有氟利昂管道201,氟利昂管道201的一端与氟利昂入口504连通,氟利昂管道201的另一端与氟利昂出口502连通。设置于交换室501内的氟利昂管道201为氟利昂介质的流通路径。交换室501内,氟利昂的整体流通路径是从氟利昂入口504到氟利昂出口502,即自下而上,空气介质的整体流通路径为从交换入风口503到交换出风口505,即自上而下。由于空气介质自上而下对氟利昂介质进行吸热,空气介质的温度自上而下逐层增高,而氟利昂介质的温度自下而上逐层降低,氟利昂介质自下而上,从高温高压液体变为低温高压液体。这种交换室501的设计使空气介质加热效果更好,氟利昂的放热效果更好,从而提高了整个热泵运行系统的能效比。Shown in FIG. 2 is a heat exchanger group 500 . The heat exchanger group 500 is used to transfer the heat of the Freon medium to the air medium. The heat exchanger group 500 includes at least one exchange chamber 501, the top of the exchange chamber 501 is provided with a Freon outlet 502 and a plurality of exchange air inlets 503, and the bottom end of the exchange chamber 501 is provided with a Freon inlet 504 and a plurality of exchange air outlets 505; A freon pipe 201 is arranged inside the chamber 501 , one end of the freon pipe 201 communicates with the freon inlet 504 , and the other end of the freon pipe 201 communicates with the freon outlet 502 . The freon pipe 201 provided in the exchange chamber 501 is a circulation path of freon medium. In the exchange chamber 501, the overall circulation path of Freon is from the Freon inlet 504 to the Freon outlet 502, i.e. bottom-up, and the overall circulation path of the air medium is from the exchange air inlet 503 to the exchange air outlet 505, i.e. top-down. Since the air medium absorbs heat from the Freon medium from top to bottom, the temperature of the air medium increases layer by layer from top to bottom, while the temperature of the Freon medium decreases layer by layer from bottom to top. Become a low-temperature high-pressure liquid. The design of the exchange chamber 501 makes the heating effect of the air medium better, and the heat release effect of Freon is better, thereby improving the energy efficiency ratio of the entire heat pump operation system.
为了提高空气介质的吸热效率,采用散热板506能够增大氟利昂介质放热区域与空气介质的接触面积。交换室501的内部设置有多个散热板506,氟利昂管道201布置在多个散热板506之间。设置多个散热板506,一方面增大了氟利昂放热区域与空气介质的接触面积,另一方面,设置散热板506能够减缓空气介质的流动速度,进而延长接触时间,从以上两个方面都能够提高空气介质的吸热效果。In order to improve the heat absorption efficiency of the air medium, the use of the cooling plate 506 can increase the contact area between the heat release area of the Freon medium and the air medium. The inside of the exchange chamber 501 is provided with a plurality of cooling plates 506 , and the Freon pipe 201 is arranged between the plurality of cooling plates 506 . Setting a plurality of cooling plates 506, on the one hand, increases the contact area between the Freon heat release area and the air medium; on the other hand, setting the cooling plates 506 can slow down the flow velocity of the air medium, thereby prolonging the contact time. It can improve the heat absorption effect of the air medium.
由于交换室501内空气介质自上而下流动,散热板506的设置方向也能够对空气介质的吸热效率产生影响。多个散热板506沿竖向方向并排设置,每个散热板506横向设置。空气介质自上而下需要依次穿过散热板506,能够进一步延长空气介质与散热板506的接触时间,提高空气介质的吸热效率。Since the air medium in the exchange chamber 501 flows from top to bottom, the installation direction of the cooling plate 506 can also affect the heat absorption efficiency of the air medium. A plurality of cooling plates 506 are vertically arranged side by side, and each cooling plate 506 is arranged horizontally. The air medium needs to pass through the heat dissipation plate 506 sequentially from top to bottom, which can further prolong the contact time between the air medium and the heat dissipation plate 506 and improve the heat absorption efficiency of the air medium.
为了避免横向设置的散热板506阻碍空气介质的流动,每个散热板506并排设置有多个长形孔。当空气介质流动量较大时,空气介质能够快速从长形孔穿过,保证整体运行的顺畅。In order to prevent the laterally arranged cooling plates 506 from obstructing the flow of the air medium, each cooling plate 506 is provided with a plurality of elongated holes side by side. When the flow rate of the air medium is large, the air medium can quickly pass through the elongated hole to ensure the smooth operation of the whole.
还可以采用另外一种方式解决散热板506可能阻碍空气介质流动的该问题。交换室501的内侧壁设置有多个竖向中空管道,多个竖向中空管道的顶端均与交换室501的顶壁间隔设置,多个竖向中空管道的底端均与交换室501的底壁间隔设置,多个竖向中空管道贯穿多个散热板506。当空气介质流动量较大时,部分空气介质可以从竖向中空管道内穿过。Another way can also be used to solve the problem that the cooling plate 506 may hinder the flow of the air medium. The inner wall of the exchange chamber 501 is provided with multiple vertical hollow pipes, the tops of the multiple vertical hollow pipes are spaced from the top wall of the exchange chamber 501, and the bottom ends of the multiple vertical hollow pipes are connected with the bottom of the exchange chamber 501. The walls are arranged at intervals, and a plurality of vertical hollow pipes run through a plurality of cooling plates 506 . When the flow rate of the air medium is large, part of the air medium can pass through the vertical hollow pipe.
虽然延长空气介质与散热板506的接触时间能够提高空气介质的吸热效率,但是时间过长则会影响整体的工作效率,因此,交换室501的中部还横向设置有安装板,安装板设置有多个吸气风扇507。通过吸气风扇507引导空气介质依次穿过散热板506,加快工作效率的同时提高空气介质的吸热效率。Although prolonging the contact time between the air medium and the cooling plate 506 can improve the heat absorption efficiency of the air medium, if the time is too long, it will affect the overall work efficiency. Multiple suction fans 507. The air medium is guided through the cooling plate 506 by the air suction fan 507, so as to speed up the working efficiency and improve the heat absorption efficiency of the air medium.
如图3所示,根据安装板和吸气风扇507的设置方式,交换室501的设置方式有两种。一种实现方式是,设置一个交换室501,当该交换室501足够大时,为了实现空气介质顺利流通,在该交换室501内设置多个安装板和吸气风扇507。另一种实现方式则是,设置多个交换室501,适当减小每个交换室501的体积,在相邻两个交换室501之间设置安装和吸气风扇507,实现多个交换室501之间空气介质的流通。第二种实现方式,比如,交换室501设置两个,分别为第一级热交换器508和第二级热交换器509,第一级热交换器508和第二级热交换器509之间设置有吸气风扇507,吸气风扇507能够将第一级热交换器508内的空气吸入第二热交换器内。As shown in FIG. 3 , according to the arrangement of the mounting plate and the suction fan 507 , there are two arrangements of the exchange chamber 501 . One implementation is to set an exchange chamber 501 , and when the exchange chamber 501 is large enough, in order to realize the smooth circulation of the air medium, a plurality of installation plates and suction fans 507 are arranged in the exchange chamber 501 . Another implementation is to set multiple exchange chambers 501, appropriately reduce the volume of each exchange chamber 501, and install installation and suction fans 507 between two adjacent exchange chambers 501 to realize multiple exchange chambers 501 The circulation of air medium between. In the second implementation mode, for example, two exchange chambers 501 are provided, which are respectively the first-stage heat exchanger 508 and the second-stage heat exchanger 509, between the first-stage heat exchanger 508 and the second-stage heat exchanger 509 A suction fan 507 is provided, and the suction fan 507 can suck the air in the first-stage heat exchanger 508 into the second heat exchanger.
吸气风扇507的设置位置决定了交换室501内空气介质的流动路径,多个吸气风扇507并排设置,能够保证交换室501内的空气介质均匀流动,避免出现空气介质流动死角。The installation position of the suction fan 507 determines the flow path of the air medium in the exchange chamber 501, and multiple suction fans 507 are arranged side by side to ensure the uniform flow of the air medium in the exchange chamber 501 and avoid dead angles of the air medium flow.
如图4所示为烘干室600,烘干室600为物料烘干场所。本实施例中主要以食用菌为例进行说明,还可以用于烘干其他的物质,比如木耳等。烘干室600包括至少一个烘干仓601,每个烘干仓601的内部沿竖向方向并排设置有多个物料架602,每个物料架602横向设置,烘干仓601的顶部设置烘干出风口603,烘干仓601的底部设置烘干入风口604。物料架602用于摆放待烘干物料,比如白木耳。热风从烘干入风口604进入烘干仓601,垂直向上依次穿过物料架602对白木耳进行烘干,最后通过烘干出风口603排出。烘干仓601对物料垂直向上进行烘干,由于每层有物料架602和物料的阻挡,层与层之间形成大量微小的热风循环,从而单位时间内热风经过物料的速度成倍增加,进而能够完成对含水量较大的物料的快速烘干。另烘干仓601中的空气介质温度垂直向上依次降低,到烘干仓601的顶部,以烘干银耳为例子,热风从85度降为了35度,空气介质形成了较低温度的蒸汽饱和气体,从而提高了烘干能效。As shown in Fig. 4, it is a drying chamber 600, which is a place for drying materials. In this embodiment, edible fungus is mainly used as an example for illustration, and it can also be used for drying other substances, such as fungus and the like. The drying chamber 600 includes at least one drying bin 601, and the inside of each drying bin 601 is provided with a plurality of material racks 602 side by side along the vertical direction, and each material rack 602 is arranged horizontally, and the top of the drying bin 601 is provided with a drying oven. The air outlet 603 and the bottom of the drying chamber 601 are provided with a drying air inlet 604 . The material rack 602 is used for placing materials to be dried, such as white fungus. The hot air enters the drying bin 601 from the drying air inlet 604 , passes through the material rack 602 vertically upwards to dry the tremella fungus, and finally is discharged through the drying air outlet 603 . The drying bin 601 dries the materials vertically upwards. Because each layer is blocked by the material rack 602 and the materials, a large number of tiny hot air circulations are formed between the layers, so that the speed of the hot air passing through the materials per unit time is doubled, and then It can complete the rapid drying of materials with high water content. In addition, the temperature of the air medium in the drying bin 601 decreases vertically upwards, and reaches the top of the drying bin 601. Taking the drying of white fungus as an example, the hot air drops from 85 degrees to 35 degrees, and the air medium forms a steam-saturated gas with a lower temperature. , thus improving the drying energy efficiency.
烘干仓601的内部还设置有回风口606,回风口606的大小可调,可调的回风口606能够加快烘干仓601底部物料的烘干定型和速度,提高物料的烘干品质。可单独设置。The interior of the drying bin 601 is also provided with a return air outlet 606, the size of which is adjustable, and the adjustable return air outlet 606 can accelerate the drying finalization and speed of the material at the bottom of the drying bin 601, and improve the drying quality of the material. Can be set individually.
烘干仓601的顶部设置有排风扇605,排风扇605与烘干出风口603相对,排风扇605能够加快热风从烘干入风口604穿过物料架602从烘干出风口603排出。排风扇605在其他实施例中可以单独设置。物料架602可以采用物料盘,也可以在物料架602上放置物料盘。The top of the drying chamber 601 is provided with an exhaust fan 605, which is opposite to the drying air outlet 603, and the exhaust fan 605 can accelerate hot air from the drying air inlet 604 through the material rack 602 to be discharged from the drying air outlet 603. The exhaust fan 605 can be set separately in other embodiments. The material rack 602 may be a material tray, or a material tray may be placed on the material rack 602 .
如图5所示为热泵烘干机房140,其中还提供了烘干装置,包括烘干室600和热交换器群500,烘干仓601设置多个,多个烘干仓601划分为至少两排烘干仓601,相邻的两排烘干仓601之间设置有热交换器群500,热交换器群500用于将介质热量传递给空气介质,热交换群与烘干入风口604之间通过空气管道103连通,空气介质通过空气管道103进入烘干仓601。空气介质经热交换器群500加热后,从烘干仓601的底部进入烘干仓601,对烘干仓601内的物料垂直向上进行烘干。进而完成对含水量较大的物料的快速烘干。As shown in Figure 5, it is a heat pump drying machine room 140, which also provides a drying device, including a drying chamber 600 and a heat exchanger group 500. There are multiple drying chambers 601, and the multiple drying chambers 601 are divided into at least two. There are two rows of drying chambers 601, and a heat exchanger group 500 is arranged between two adjacent rows of drying chambers 601. The heat exchanger group 500 is used to transfer the heat of the medium to the air medium. The heat exchange group and the drying air inlet 604 The air medium is communicated with through the air pipe 103, and the air medium enters the drying chamber 601 through the air pipe 103. After being heated by the heat exchanger group 500, the air medium enters the drying bin 601 from the bottom of the drying bin 601, and dries the materials in the drying bin 601 vertically upward. Then complete the rapid drying of materials with high water content.
热交换器群500包括至少一个交换室501,交换室501和烘干仓601的相邻的侧壁分别设置有相互贯通且大小可调的回风口606。回风口606的大小可调,可调的回风口606能够加快烘干仓601底部物料的烘干定型和速度,提高物料的烘干品质。The heat exchanger group 500 includes at least one exchange chamber 501 , and the adjacent side walls of the exchange chamber 501 and the drying chamber 601 are respectively provided with return air outlets 606 which communicate with each other and whose sizes can be adjusted. The size of the air return port 606 is adjustable, and the adjustable return air port 606 can speed up the drying finalization and speed of the materials at the bottom of the drying chamber 601 and improve the drying quality of the materials.
交换室501的中部还横向设置有安装板,安装板设置有多个吸气风扇507。安装板的两端分别对应设置有回风口606。对应设置于吸气风扇507的回风口606能够更加有效地在烘干仓601内形成热风漩涡,对烘干仓601内的物料进行多次循环烘干,进而提高烘干效率。The middle part of the exchange chamber 501 is also provided with a mounting plate transversely, and the mounting plate is provided with a plurality of suction fans 507 . Two ends of the mounting plate are respectively provided with return air outlets 606 correspondingly. The air return port 606 corresponding to the suction fan 507 can more effectively form a hot air vortex in the drying bin 601, and dry the materials in the drying bin 601 for multiple cycles, thereby improving the drying efficiency.
多个交换入风口503并排设置于交换室501的顶端,多个交换出风口505并排设置于交换室501的底端。设置多个交换入风口503和多个交换出风口505,每个交换出风口505对应一个烘干仓601,空气介质从交换室501排出后进入烘干仓601对烘干仓601内的物料进行烘干。A plurality of exchange air inlets 503 are arranged side by side at the top of the exchange chamber 501 , and a plurality of exchange air outlets 505 are arranged side by side at the bottom of the exchange chamber 501 . A plurality of exchange air inlets 503 and a plurality of exchange air outlets 505 are set, each exchange air outlet 505 corresponds to a drying bin 601, and the air medium enters the drying bin 601 after being discharged from the exchange chamber 501 to dry the materials in the drying bin 601. drying.
如图6所示为潜热回收装置700。潜热回收装置700用于回收热风烘干物料之后排出残留的余热。潜热回收装置700包括回收箱体701,回收箱体701的顶部设置有气体入口702、气体出口703和多个喷水口704,回收箱体701的底部设置有排水管705,回收箱体701的内部分为喷水区域706和位于喷水区域706下方的积水区域707,喷水区域706与多个喷水口704对应设置,喷水区域706位于气体入口702和气体出口703之间。设置于回收箱体701顶部的喷水口704能够垂直向下喷水形成喷水区域706,即水帘状的喷水区域706。喷出的水在回收箱体701内积聚形成积水区域707,积聚的水最后通过排水管705排出下一个流程设备。气体从气体入口702进入回收箱体701能够穿过喷水区域706,再经气体出口703排出。经烘干利用后的热风从气体入口702进入回收箱体701,热风在穿过喷水区域706的过程中,热风中的部分水蒸气与喷水区域706中的水接触变成水释放出蒸气潜热,即热风对喷水区域706中的水进行加热,积水区域707中的水温度升高后从排水管705排出。排水管705设置有水泵710,通过水泵710抽到下一个设备,排水管705的一端位于回收箱体701的底部且与水泵710连接。As shown in FIG. 6 , a latent heat recovery device 700 is shown. The latent heat recovery device 700 is used to recover the residual waste heat after drying the material with hot air. The latent heat recovery device 700 includes a recovery box 701, the top of the recovery box 701 is provided with a gas inlet 702, a gas outlet 703 and a plurality of water spray ports 704, the bottom of the recovery box 701 is provided with a drain pipe 705, and the bottom of the recovery box 701 The interior is divided into a water spray area 706 and a water accumulation area 707 below the water spray area 706 . The water spray area 706 is set corresponding to a plurality of water spray ports 704 . The water spray port 704 arranged on the top of the recovery box 701 can spray water vertically downward to form a water spray area 706 , that is, a water curtain-like water spray area 706 . The sprayed water accumulates in the recovery box 701 to form a water accumulation area 707 , and the accumulated water is finally discharged to the next process equipment through the drain pipe 705 . The gas enters the recovery box 701 from the gas inlet 702 and can pass through the water spray area 706 , and then is discharged through the gas outlet 703 . The hot air after drying and utilization enters the recovery box 701 from the gas inlet 702. When the hot air passes through the water spray area 706, part of the water vapor in the hot air contacts with the water in the water spray area 706 and becomes water to release steam. The latent heat, that is, the hot air heats the water in the water spray area 706 , and the water in the water accumulation area 707 is discharged from the drain pipe 705 after its temperature rises. The drain pipe 705 is provided with a water pump 710 , and is pumped to the next device through the water pump 710 . One end of the drain pipe 705 is located at the bottom of the recovery box 701 and is connected with the water pump 710 .
喷水区域706的形成由设置于回收箱体701的喷淋机构709完成。回收箱体701的顶部设置有输水管708和喷淋机构709,输水管708与喷淋机构709连通,多个喷水口704设置于喷淋机构709。喷水口704和喷淋机构709的设置位置只要能够保证喷水区域706和积水区域707的位置关系即可。在本实施中只是说明了一种位置关系,实际操作中,可以采用更多的安装方式。The formation of the water spray area 706 is completed by the spray mechanism 709 provided in the recovery box 701 . The top of the recovery box 701 is provided with a water delivery pipe 708 and a spray mechanism 709 , the water delivery pipe 708 communicates with the spray mechanism 709 , and a plurality of water spray ports 704 are arranged on the spray mechanism 709 . The installation positions of the water spray port 704 and the spray mechanism 709 only need to ensure the positional relationship between the water spray area 706 and the water accumulation area 707 . In this implementation, only a positional relationship is described, and in actual operation, more installation methods can be adopted.
为了加快潜热回收装置700的热吸收效率,喷水区域706分为左喷水区域706和右喷水区域706,左喷水区域706和右喷水区域706间隔设置,左喷水区域706和右喷水区域706之间竖向设置有间隔板,间隔板的底端与回收箱体701的底部间隔设置,间隔板设置有抽风风扇。间隔板设置抽风风扇,能够加快热风从喷水区域706的一端穿过另一端,加快热风释放热量的过程。In order to speed up the heat absorption efficiency of the latent heat recovery device 700, the water spray area 706 is divided into a left water spray area 706 and a right water spray area 706, the left water spray area 706 and the right water spray area 706 are arranged at intervals, the left water spray area 706 and the right Between the water spraying areas 706, a partition plate is vertically arranged, and the bottom end of the partition plate is spaced apart from the bottom of the recovery box 701, and the partition plate is provided with an exhaust fan. The partition board is provided with an exhaust fan, which can speed up the hot air passing through the other end from one end of the water spraying area 706, and accelerate the process of releasing heat by the hot air.
如图7所示为余热回收装置900。余热回收装置900用于将氟利昂介质的热量传递给水介质。余热回收装置900包括余热回收箱体901,余热回收箱体901的内部布置有盘旋管道902,盘旋管道902的两端分别从余热回收箱体901的顶部伸出且分别与氟利昂管道201连通;余热回收箱体901的底部设置有进水管903,余热回收箱体901的顶部设置有出水管904,进水管903与冷凝器120连通,出水管904与水循环热交换器400连通。盘旋管道902内为氟利昂介质,也可以采用其他的介质。水介质从进水管903进入,再经出水管904排出,盘旋管道902内的氟利昂介质将热量传递给水介质排出,实现热交换。As shown in FIG. 7 , a waste heat recovery device 900 is shown. The waste heat recovery device 900 is used to transfer the heat of the freon medium to the water medium. The waste heat recovery device 900 includes a waste heat recovery box 901, and a coiled pipe 902 is arranged inside the waste heat recovery box 901. The bottom of the recovery box 901 is provided with a water inlet pipe 903 , and the top of the waste heat recovery box 901 is provided with a water outlet pipe 904 . Freon medium is used in the coiled pipeline 902, and other mediums can also be used. The water medium enters through the water inlet pipe 903 and is discharged through the water outlet pipe 904. The freon medium in the coiled pipe 902 transfers heat to the water medium and discharges to realize heat exchange.
如图1所示为热泵烘干总系统,热泵烘干总系统能够快速有效地实现对物料,比如食用菌中的木耳,银耳等的烘干。热泵烘干总系统包括空气加热系统100、内循环系统200和水循环系统300三个子系统。As shown in Figure 1, the total heat pump drying system can quickly and effectively dry materials such as fungus and white fungus in edible fungi. The total heat pump drying system includes three subsystems: an air heating system 100 , an internal circulation system 200 and a water circulation system 300 .
由于食用菌的特性:1、含水量大,人工栽培的食用菌几乎都在百分之九十以上;2、大部分每天批量采摘;3大部分食用菌的菌棒在子实体采摘后可以作为燃料使用,实际当中,食用菌传统烘干成本极低,比现阶段市场提供的热泵烘干机运行成本低。Due to the characteristics of edible fungi: 1. The water content is large, and almost 90% of the artificially cultivated edible fungi are above 90%; 2. Most of them are picked in batches every day; 3. Most of the mushroom sticks of edible fungi can be used as In terms of fuel consumption, in practice, the cost of traditional drying of edible fungi is extremely low, which is lower than the operating cost of heat pump dryers currently available in the market.
因此,本发明热泵烘干系统要满足以下的条件;1、快速烘干,需要烘干出气温度高,烘干房进气量与排气量大(以白木耳为例,出气温度最高温度达95摄氏度,45匹烘干机进气量达4-6m3/s);2、烘干效率要高(以白木耳为例,物料出水率达到5-6kg/kw.h)。Therefore, the heat pump drying system of the present invention will meet the following conditions; 1. Fast drying requires high drying outlet temperature, large air intake and exhaust volume in the drying room (taking white fungus as an example, the highest temperature of the outlet air temperature reaches 95 Celsius, 45 hp dryer with an air intake of 4-6m 3 /s); 2. The drying efficiency should be high (take white fungus as an example, the material water output rate can reach 5-6kg/kw.h).
如图8所示为空气加热系统100,空气加热系统100内的流动介质为空气。空气加热系统100包括通过空气管道103依次连通的水循环热交换器400、热交换器群500、烘干室600、潜热回收装置700和蒸发器800。“依次连通”是指按照文中叙述的先后顺序进行连通,其中水循环热交换器400和蒸发器800可以连通,也可以不连通。水循环热交换器400设置有进风道101,蒸发器800设置有排风道102,进风道101和排风道102可以连通,也可以不连通。连通的方式是通过空气管道103。As shown in FIG. 8, it is an air heating system 100, and the flow medium in the air heating system 100 is air. The air heating system 100 includes a water circulation heat exchanger 400 , a heat exchanger group 500 , a drying chamber 600 , a latent heat recovery device 700 and an evaporator 800 connected in sequence through an air pipe 103 . "Successive communication" refers to communication in the sequence described in the text, wherein the water circulation heat exchanger 400 and the evaporator 800 may or may not be connected. The water circulation heat exchanger 400 is provided with an air inlet channel 101 , and the evaporator 800 is provided with an air exhaust channel 102 , and the air inlet channel 101 and the air exhaust channel 102 may or may not be connected. The way of communication is through the air duct 103 .
首先气体介质通过进风道101进入水循环热交换器400。在水循环热交换器400内进行气体介质和水介质的热量交换,水介质将热量传递给气体介质,气体介质进行了第一次升温。第一次升温后的气体介质通过空气管道103进入热交换器群500,在热交换器内,氟利昂介质将热量传递给气体介质,气体介质进行了第二次升温。经过两次升温后的气体介质再经过空气管道103进入烘干室600,对烘干室600内的物料进行烘干,完成烘干的同时,排出烘干室600的气体介质进行了第一次降温。再通过空气管道103依次经过潜热回收装置700和蒸发器800,完成第一次气体介质的余热回收和第二次气体介质的余热回收。最后经过排风道102排出。First, the gas medium enters the water circulation heat exchanger 400 through the air inlet channel 101 . The heat exchange between the gas medium and the water medium is carried out in the water circulation heat exchanger 400 , the water medium transfers heat to the gas medium, and the temperature of the gas medium is raised for the first time. The gaseous medium heated up for the first time enters the heat exchanger group 500 through the air pipe 103, and in the heat exchanger, the Freon medium transfers heat to the gaseous medium, and the gaseous medium is heated up for the second time. The gas medium after two times of heating enters the drying chamber 600 through the air duct 103, and the materials in the drying chamber 600 are dried. When the drying is completed, the gas medium discharged from the drying chamber 600 is dried for the first time. Cool down. Then through the air pipeline 103, it passes through the latent heat recovery device 700 and the evaporator 800 in sequence, completing the waste heat recovery of the gas medium for the first time and the waste heat recovery of the gas medium for the second time. Finally, it is discharged through the exhaust duct 102.
如图9所示为内循环系统200,内循环系统200包括通过氟利昂管道201依次循环连通的蒸发器800、压缩机110、热交换器群500、冷凝器120和膨胀阀130。“依次循环连通”是指按照文中叙述的顺序首尾依次连通。连通的方式是工质管道,本实施例中是指氟利昂管道201。内循环系统200通过工质不断完成蒸发(吸取室外环境中的热量),压缩,冷凝(在室内烘干房中放出热量),节流,再蒸发的热力循环过程。其中工质本实施例中主要采取的是氟利昂。As shown in FIG. 9 , the internal circulation system 200 includes an evaporator 800 , a compressor 110 , a group of heat exchangers 500 , a condenser 120 and an expansion valve 130 which are sequentially communicated through a Freon pipeline 201 . "Sequentially cyclically connected" means connected from the beginning to the end according to the order described in the text. The way of communication is the working medium pipeline, which refers to the Freon pipeline 201 in this embodiment. The internal circulation system 200 continuously completes the thermodynamic cycle process of evaporation (absorbing heat from the outdoor environment), compression, condensation (releasing heat in the indoor drying room), throttling, and re-evaporation through the working medium. Among them, the working medium mainly adopts Freon in this embodiment.
第二次气体介质的余热回收在蒸发器800内完成。空气加热系统100中气体介质在经过蒸发器800时释放热量,在蒸发器800内,气体介质将余热传递给氟利昂介质。氟利昂介质在压缩机110的作用下在内循环系统200流动,它在压缩机110内完成气态的升压升温过程(温度高达100℃)。在热交换器群500内,氟利昂介质释放出高温热量给空气介质,完成空气介质的第二次升温。同时在经冷凝器120后,氟利昂介质被冷却并转化为液态,氟利昂介质放热完成与冷凝器120内水介质的热量交换,冷凝器120内的水介质吸收氟利昂介质释放的热量。经膨胀阀130节流降压后,液态迅速吸热蒸发再次转化为气态,同时温度可下降至15℃~-15℃,此时再循环经过蒸发器800吸取蒸发器800内的空气介质的热量。从而将空气加热系统100中空气介质的余热回收转移到空气加热系统100中的热交换器群500内。The waste heat recovery of the second gas medium is completed in the evaporator 800 . The gas medium in the air heating system 100 releases heat when passing through the evaporator 800, and in the evaporator 800, the gas medium transfers waste heat to the Freon medium. The freon medium flows in the internal circulation system 200 under the action of the compressor 110, and it completes the process of increasing the pressure and temperature of the gaseous state in the compressor 110 (the temperature is as high as 100°C). In the heat exchanger group 500, the Freon medium releases high-temperature heat to the air medium, completing the second temperature rise of the air medium. At the same time, after passing through the condenser 120, the freon medium is cooled and transformed into a liquid state, and the freon medium releases heat to complete heat exchange with the water medium in the condenser 120, and the water medium in the condenser 120 absorbs the heat released by the freon medium. After the expansion valve 130 throttling and reducing the pressure, the liquid state quickly absorbs heat and evaporates and turns into a gaseous state again, and at the same time the temperature can drop to 15°C ~ -15°C. At this time, the recirculation passes through the evaporator 800 to absorb the heat of the air medium in the evaporator 800 . Therefore, the waste heat recovery of the air medium in the air heating system 100 is transferred to the heat exchanger group 500 in the air heating system 100 .
如图10所示为水循环系统300,水循环系统300主要完成对空气加热系统100中余热的回收以及对空气介质的第一次加热。同时还完成对内循环系统200内的释放热量的回收。水循环系统300包括通过水管道301依次循环连通的水循环热交换器400、潜热回收装置700和冷凝器120。“依次循环连通”是指按照文中叙述的顺序首尾依次连通。连通的方式通过水管道301。As shown in FIG. 10 , the water circulation system 300 mainly completes the recovery of waste heat in the air heating system 100 and the first heating of the air medium. At the same time, the recovery of the released heat in the internal circulation system 200 is also completed. The water circulation system 300 includes a water circulation heat exchanger 400 , a latent heat recovery device 700 and a condenser 120 which are sequentially connected in circulation through a water pipe 301 . "Sequentially cyclically connected" means connected from the beginning to the end according to the order described in the text. The way of communication is through the water pipe 301 .
空气介质的第一次余热回收在潜热回收装置700内完成,在潜热回收装置700内,空气介质将余热传递给水介质,温度升高后的水介质经冷凝器120后,水介质再次吸收氟利昂释放出的热量,最后经过水循环热交换器400将回收后的余热传递给空气介质,完成空气介质的第一次升温,水介质温度降低,再次循环到潜热回收装置700内吸取空气介质的余热。从而形成一个热量不断吸收和释放的过程。达到再次利用空气介质余热的循环过程。The first waste heat recovery of the air medium is completed in the latent heat recovery device 700. In the latent heat recovery device 700, the air medium transfers the waste heat to the water medium, and the water medium after the temperature rise passes through the condenser 120, and the water medium absorbs Freon again and releases it. Finally, the recovered waste heat is transferred to the air medium through the water circulation heat exchanger 400 to complete the first temperature rise of the air medium, and the temperature of the water medium is lowered, and then circulated to the latent heat recovery device 700 to absorb the waste heat of the air medium. Thus forming a process of continuous heat absorption and release. Reach the cycle process of reusing the waste heat of the air medium.
水循环系统300和内循环系统200均还可以包括余热回收装置900,余热回收装置900通过水管道301分别与冷凝器120和水循环热交换器400连通,余热回收装置900通过氟利昂管道201分别与冷凝器120和膨胀阀130连通,余热回收装置900能够将氟利昂介质的热量传递给水介质。设置余热回收装置900有利于实现整个系统的降压。氟利昂介质经冷凝器120第一次释放热量后,再经过余热回收装置900进一步吸收热量,能够有效地吸取氟利昂介质的热量,进而降低氟利昂管道201的压力。Both the water circulation system 300 and the internal circulation system 200 can also include a waste heat recovery device 900, the waste heat recovery device 900 communicates with the condenser 120 and the water circulation heat exchanger 400 respectively through the water pipeline 301, and the waste heat recovery device 900 communicates with the condenser through the Freon pipeline 201 respectively. 120 communicates with the expansion valve 130, and the waste heat recovery device 900 can transfer the heat of the freon medium to the water medium. Setting the waste heat recovery device 900 is beneficial to realize the depressurization of the whole system. After the freon medium releases heat for the first time through the condenser 120 , it further absorbs heat through the waste heat recovery device 900 , which can effectively absorb the heat of the freon medium, thereby reducing the pressure of the freon pipeline 201 .
水循环系统300的设置与内循环系统200的配合,实现了空气加热系统100内的空气介质的两次升温和两次降温。一方面,能够进一步提高空气介质的温度,提高气体介质的烘干温度,加快烘干室600内物料的烘干速度和速率,提高烘干物料的烘干品质。另一方面,两次余热回收,能够充分利用空气加热系统100中空气介质的余热,不仅节约了能源,还能有效降低整体系统的循环压力,提高烘干效率的同时延长整个装置的使用工作时间。The setting of the water circulation system 300 cooperates with the internal circulation system 200 to realize two heating and two cooling of the air medium in the air heating system 100 . On the one hand, the temperature of the air medium can be further increased, the drying temperature of the gas medium can be increased, the drying speed and rate of the materials in the drying chamber 600 can be accelerated, and the drying quality of the dried materials can be improved. On the other hand, the two waste heat recovery can make full use of the waste heat of the air medium in the air heating system 100, which not only saves energy, but also effectively reduces the cycle pressure of the overall system, improves the drying efficiency and prolongs the working time of the whole device .
如图11所示,本实施例还提供了热泵烘干机房140,包括机房体141,机房体141内设置有空气加热系统100、内循环系统200和水循环系统300,空气加热系统100包括通过空气管道103依次连通的水循环热交换器400、热交换器群500、烘干室600、潜热回收装置700和蒸发器800;内循环系统200包括通过氟利昂管道201依次循环连通的蒸发器800、压缩机110、热交换器群500、冷凝器120和膨胀阀130;水循环系统300包括通过水管道301依次循环连通的水循环热交换器400、潜热回收装置700和冷凝器120;水循环热交换器400设置有进风道101,蒸发器800设置有排风道102;水循环热交换器400能够将水介质的热量传递给空气介质,热交换器群500能够将氟利昂介质的热量传递给空气介质,潜热回收装置700能够将空气介质的热量传递给水介质;机房体141包括加热室142和操作室,烘干室600包括多个烘干仓601,多个烘干仓601划分为两排烘干仓601,两排烘干仓601之间设置有热交换器群500,两排烘干仓601的相背的一侧分别设置有多个烘干房门,每个烘干仓601设置一个烘干房门,操作室设置有机房门。除了烘干仓601和交换室501的设置位置之外,其他的装置结构可以合理进行布局。设置加热室142和操作室,便于进行单元式管理,更加适应于工业生产。As shown in Figure 11, this embodiment also provides a heat pump drying machine room 140, including a machine room body 141, and an air heating system 100, an internal circulation system 200, and a water circulation system 300 are arranged in the machine room body 141, and the air heating system 100 includes air through The water circulation heat exchanger 400, the heat exchanger group 500, the drying chamber 600, the latent heat recovery device 700 and the evaporator 800 connected in sequence by the pipeline 103; the internal circulation system 200 includes the evaporator 800, the compressor and the 110. Heat exchanger group 500, condenser 120 and expansion valve 130; water circulation system 300 includes water circulation heat exchanger 400, latent heat recovery device 700 and condenser 120 which are sequentially circulated through water pipeline 301; water circulation heat exchanger 400 is provided with The air inlet channel 101, the evaporator 800 is provided with an exhaust channel 102; the water circulation heat exchanger 400 can transfer the heat of the water medium to the air medium, the heat exchanger group 500 can transfer the heat of the freon medium to the air medium, and the latent heat recovery device 700 can transfer the heat of the air medium to the water medium; the machine room body 141 includes a heating chamber 142 and an operating room, and the drying chamber 600 includes a plurality of drying bins 601, and the plurality of drying bins 601 are divided into two rows of drying bins 601, two A heat exchanger group 500 is arranged between the rows of drying bins 601, and the opposite sides of the two rows of drying bins 601 are respectively provided with a plurality of drying room doors, and each drying bin 601 is provided with a drying room door, The operating room is equipped with a machine room door. Except for the setting positions of the drying chamber 601 and the exchange chamber 501, other device structures can be reasonably arranged. The heating room 142 and the operating room are provided to facilitate unit management and be more suitable for industrial production.
如图12所示,本实施例还提供了热泵烘干循环总系统,热泵烘干循环总系统包括循环管104和热泵烘干总系统,进风道101和排风道102之间通过循环管104连通。空气加热系统100完成循环加热流程。As shown in Figure 12, this embodiment also provides a total heat pump drying cycle system, which includes a circulation pipe 104 and a total heat pump drying system, and the air inlet duct 101 and the exhaust duct 102 are connected through the circulation pipe 104 connected. The air heating system 100 completes the cycle heating process.
本实施例还提供了热泵烘干循环机房,包括热泵烘干机房140,进风道101和排风道102之间通过循环管104连通,循环管104设置有循环抽风机。通过循环管104的设置,能够实现空气加热系统100中的空气介质不断循环,循环利用能源。更加节能高效。This embodiment also provides a heat pump drying cycle machine room, including a heat pump drying machine room 140, the air inlet duct 101 and the exhaust air duct 102 are connected through a circulation pipe 104, and the circulation pipe 104 is provided with a circulation exhaust fan. Through the arrangement of the circulation pipe 104, the air medium in the air heating system 100 can be continuously circulated and energy can be recycled. More energy efficient.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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