CN106245201B - A kind of glass production automatic control system - Google Patents
A kind of glass production automatic control system Download PDFInfo
- Publication number
- CN106245201B CN106245201B CN201610567689.5A CN201610567689A CN106245201B CN 106245201 B CN106245201 B CN 106245201B CN 201610567689 A CN201610567689 A CN 201610567689A CN 106245201 B CN106245201 B CN 106245201B
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- CN
- China
- Prior art keywords
- general controls
- controls box
- control
- detector
- control system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/12—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick
- D03D47/18—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick two weft inserters meeting at or near the middle of the shed and transferring the weft from one to the other
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
- D03D51/18—Automatic stop motions
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
- D03D51/18—Automatic stop motions
- D03D51/34—Weft stop motions
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/10—Flat warp knitting machines for knitting through thread, fleece, or fabric layers, or around elongated core material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/10—Indicating, warning, or safety devices, e.g. stop motions
- D04B35/14—Indicating, warning, or safety devices, e.g. stop motions responsive to thread breakage
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/06—Glass
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Looms (AREA)
Abstract
The present invention relates to a kind of glasses to produce automatic control system, including general controls box, control cabinet for power distribution, glass yarn actinobacillus device, level-one tenslator, second-level tension control device, braiding host, Woven glass cloth cutting device, Woven glass cloth serging device and Woven glass cloth wrap-up, on braiding host, general controls box is connected with control cabinet for power distribution for the general controls box setting.The braiding host uses Dornier rapier looms or Malimo multiple-axial warp knitting machines, the general controls box to be used cooperatively with control cabinet for power distribution, controls the two kinds of type production runs of Dornier rapier looms or Malimo multiple-axial warp knitting machines.This system has the advantages of simple structure and easy realization, high degree of automation, stable and reliable for performance, it can be achieved that the high-efficiency high-quality metaplasia of Woven glass cloth is produced.
Description
Technical field
The present invention relates to glass production technical field more particularly to Woven glass cloth production equipment, specifically a kind of use
In the automatic control system of Woven glass cloth production.
Background technology
Glass fibre is as a kind of novel inorganic non-metallic material, it has also become 21 century indispensable new and high technology material
Material.Effect of the glass fibre in textile industry is increasing, glass fabric（Hereinafter referred to as " Woven glass cloth "）It is to use
Glass fiber yarn is woven, with light-weight, specific strength is high, corrosion-resistant, electrical insulation capability is good, heat transfer is slow and thermal insulation
The advantages that good, have been widely used be produced in various electric insulation layer pressing plates, printed wiring board, various carbodies, basin, mold and
Blade of wind-driven generator etc..Wherein blade of wind-driven generator is the most critical component of wind generator system, is directly affected whole
The performance of a system, and Woven glass cloth is the chief component of high quality composite wind turbine blade, tensile strength, clasp joint
The physical properties such as strength and thread count directly affect performance and the service life of fan blade.And above-mentioned Woven glass cloth
Physical property mainly influenced by the mode of production of Woven glass cloth, the existing Woven glass cloth mode of production mostly use Dornier and
Mode woven Malimo, the life that Woven glass cloth is directly affected using harmony and automation performance of woven production equipment
Produce efficiency and quality, it is therefore necessary to propose that one kind can carry out woven production equipment high coordination and efficient automatically control
Control system produces high-quality Woven glass cloth, to adapt to the high quality demand of blade of wind-driven generator.
Invention content
The present invention exactly for the technical problems in the prior art, provides a kind of glass production automatic control system,
The system can realize the automatical and efficient high harmony operation of the woven production equipment of Woven glass cloth, easy to operate, can effectively improve glass
The production efficiency and production quality of fine fabric.
To achieve the goals above, the technical solution adopted by the present invention is a kind of glass production automatic control system, including
General controls box, control cabinet for power distribution, glass yarn actinobacillus device, level-one tenslator, second-level tension control device, braiding
Host, Woven glass cloth cutting device, Woven glass cloth serging device and Woven glass cloth wrap-up, the general controls box setting exist
Weave host on, general controls box is connected with control cabinet for power distribution, the glass yarn actinobacillus device, level-one tenslator,
Second-level tension control device, braiding host, Woven glass cloth cutting device, Woven glass cloth serging device and Woven glass cloth wrap-up
It is sequentially arranged and is connected by shielded cable with control cabinet for power distribution in order；The glass yarn actinobacillus device is equipped with yarn
Motion detector, the second-level tension control device are equipped with two level tension force barometer, and the braiding host is equipped with latitude
Yarn thread break detector and lashing wire thread break detector, the Woven glass cloth cutting device are equipped with length measuring, the glass
Fabric serging device is equipped with electromagnetic induction heater, and the Woven glass cloth wrap-up is detected equipped with guiding axis rotation angle
Device；The yarn movement detector, two level tension force barometer, weft breakage detector, lashing wire thread break detector, length
Meter, electromagnetic induction heater and guiding axis rotation angle detector are connected with general controls box.
As an improvement of the present invention, it is equipped with silicon-controlled negative-feedback in the control cabinet for power distribution and can be changed rectifier, multiple
Frequency converter, relay and air switch, the silicon-controlled negative-feedback can be changed rectifier and pass through in air switch electrical connection system
Each device driving apparatus, the general controls box are connected by relay with frequency converter, the frequency converter and each device in system
The driving motor of driving equipment is connected.
As an improvement of the present invention, the general controls box include shell, the LCD display that is arranged on shell
With multiple control buttons, the central control line plate being arranged in shell and setting in back side of shell and and central control line
The connected external perimysium reference interface of plate, the central control line plate includes singlechip controller, data collecting card, data storage
With general data transfer interface, the data collecting card, data storage and general data transfer interface are controlled with microcontroller
Device is connected, the data collecting card connection yarn motion detector, two level tension force barometer, weft breakage detector, bundle
Wiring thread break detector, length measuring, electromagnetic induction heater and guiding axis rotation angle detector, the conventional data
Coffret connects control cabinet for power distribution.
As an improvement of the present invention, the braiding host uses Dornier rapier looms or the polyaxial warps of Malimo
Volume machine.
As an improvement of the present invention, the shell of the general controls box using flame-proof ABS engineering plastics manufacture and
At the humidity cycle of resistance to temperature variation performance, vibration-resistant property, high-voltage isulation performance etc. meet latest national standards.
As an improvement of the present invention, the singlechip controller uses STM32 series A RM chip microcontrollers, leads to
It crosses and the comprehensive control function of modularization programming realization is carried out using C language, the flexibility of C language can be given full play to, while again may be used
To save the limited calculating of microcontroller and storage resource, the control performance of singlechip controller is substantially increased.
As an improvement of the present invention, the general controls box is equipped with the machine number for distinguishing braiding host,
As long as in use, inputting machine number on general controls box, general controls box will execute braiding corresponding with machine number automatically
The control program of host type.Usually, the machine number on general controls box includes 1## and 2## two, and wherein 1## corresponds to
Malimo multiple-axial warp knitting machines, 2## correspond to Dornier rapier looms.
As an improvement of the present invention, the length measuring uses pulsed meter counter, the Woven glass cloth winding
Device uses the efficient wrap-up of constant pressure.
As an improvement of the present invention, the second-level tension control device uses Pneumatic tension control apparatus, including gas
Cylinder, displacement sensor and proportion directional control valve, the two level tension force barometer is arranged on cylinder, for detecting cylinder
Pressure.
Compared with the existing technology, advantages of the present invention is as follows, and 1）Overall construction design is ingenious, dismounting assembling repair replacement side
Just, cost is relatively low；2）Simple and reliable for structure, easy to use, at low cost, the automation and intelligentification degree height of the system, performance are steady
It is fixed reliable；3）General controls box in the system carries out modularization volume using C language directly on STM32 series A RM microcontrollers
Journey effectively saves the limited calculating of microcontroller and storage resource, substantially increases its control performance, and by general control
Multiple machine numbers are arranged on box processed makes that it is suitable for the lifes of two kinds of types of Dornier rapier looms or Malimo multiple-axial warp knitting machines
Production control, effectively increases the versatility and reuse rate of general controls box, to reduce enterprise's production cost；4）The system
In general controls box as core control part, simple and compact for structure, service life is long, with control cabinet for power distribution jointly to whole
All production equipments on a Woven glass cloth production line carry out intelligent production control, avoid labor intensity greatly and produce
The low production status of efficiency improves the operating utilization rate of production equipment, the production efficiency of Woven glass cloth not only can be improved, simultaneously
Also it can guarantee that the Woven glass cloth product of production has good quality, to adapt to the quality requirements of blade of wind-driven generator.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of the general controls box of the present invention.
In figure：1- shells, 2-LCD display screens, 3- control buttons, 4- power knobs, 5- scram buttons.
Specific implementation mode
In order to deepen the understanding of the present invention and recognize, the invention will be further described below in conjunction with the accompanying drawings and introduces.
As illustrated in fig. 1 and 2, a kind of glass produces automatic control system, including general controls box, control cabinet for power distribution, glass
Yarn actinobacillus device, level-one tenslator, second-level tension control device, braiding host, Woven glass cloth cutting device, glass
Fabric serging device and Woven glass cloth wrap-up, general controls box setting on braiding host, general controls box with match
Electrical control cabinet be connected, the glass yarn actinobacillus device, level-one tenslator, second-level tension control device, braiding host,
Woven glass cloth cutting device, Woven glass cloth serging device and Woven glass cloth wrap-up be sequentially arranged in order and with automatically controlled
Cabinet processed is connected by shielded cable.The glass yarn actinobacillus device is equipped with yarn movement detector, by detecting yarn
Motion conditions simultaneously calculate the vibration frequency of creel upper platen to ensure the stabilization high speed unwinding of glass yarn.The two level tension control
Device processed is equipped with two level tension force barometer, detects pressure by barometer to realize the control to laying tension.It is described
It weaves host and is equipped with weft breakage detector and lashing wire thread break detector, weft yarn that can effectively to being knitted to form Woven glass cloth
Burn out detection is carried out with lashing wire, to ensure that broken string is found and handled in time, to effectively improve the knitting of Woven glass cloth
Matter.The Woven glass cloth cutting device is equipped with length measuring, and the length of Woven glass cloth product is formed by for measuring cutting
Degree, to carry out the preparation of quantitative winding for postorder Woven glass cloth wrap-up.The Woven glass cloth serging device is equipped with
Electromagnetic induction heater, thermal inertia is small, and temperature control effect is good, can effectively improve the efficiency and quality of lock seaming.The Woven glass cloth
Wrap-up is equipped with guiding axis rotation angle detector, and the rotation angle for detecting guiding axis simultaneously combines on wrap-up
Prevent axis of traction warp mechanism from carrying out anti-warp control to wrap-up, to effectively realize the product winding of accurate fast and stable
Operation.The yarn movement detector, two level tension force barometer, weft breakage detector, lashing wire thread break detector, length
Degree meter, electromagnetic induction heater and guiding axis rotation angle detector are connected with general controls box, pass through general control
Box processed monitors all devices automatically.
Specifically, the control cabinet for power distribution in be equipped with silicon-controlled negative-feedback can be changed rectifier, multiple frequency converters, relay and
Air switch, the silicon-controlled negative-feedback can be changed rectifier by each device driving apparatus in air switch electrical connection system,
The general controls box is connected by relay with frequency converter, the driving electricity of the frequency converter and each device driving apparatus in system
Machine is connected.
Further, the general controls box include shell 1, the LCD display 2 that is arranged on shell 1 and multiple controls
Button 3, power knob 4 and scram button 5, the central control line plate being arranged in shell 1 and setting at 1 back side of shell and
The external perimysium reference interface being connected with central control line plate, the central control line plate include that singlechip controller, data are adopted
Truck, data storage and general data transfer interface, the data collecting card, data storage and general data transfer interface
It is connected with singlechip controller, the data collecting card connection yarn motion detector, two level tension force barometer, weft yarn
Thread break detector, lashing wire thread break detector, length measuring, electromagnetic induction heater and the detection of guiding axis rotation angle
Device, the general data transfer interface connect control cabinet for power distribution.Data collecting card has the function of efficient AD and DA conversions, leads to
Can be RS232 or 485 serial ports, UART interface or USB interface with data transmission interface.
Further, the braiding host uses Dornier rapier looms or Malimo multiple-axial warp knitting machines.
Further, the shell 1 of the general controls box is fabricated using flame-proof ABS engineering plastics, and resistance to temperature is wet
Degree circulation change performance, vibration-resistant property, high-voltage isulation performance etc. meet latest national standards.
Further, the singlechip controller uses STM32 series A RM chip microcontrollers, by using C language
It carries out modularization programming and realizes comprehensive control function, the flexibility of C language can be given full play to, while microcontroller can be saved again
Limited calculating and storage resource substantially increase the control performance of singlechip controller.
Further, the general controls box is equipped with the machine number for distinguishing braiding host, when in use, as long as
Machine number is inputted on general controls box, general controls box will execute the control of braiding host type corresponding with machine number automatically
Processing procedure sequence.Usually, the machine number on general controls box includes 1## and 2## two, and it is polyaxial that wherein 1## corresponds to Malimo
Tricot machine, 2## correspond to Dornier rapier looms.
Further, the length measuring uses pulsed meter counter, and small by external interference, signal stabilization is reliable,
So that linear measure longimetry is accurate.The Woven glass cloth wrap-up uses the efficient wrap-up of constant pressure, it is ensured that by batching to be formed
Woven glass cloth volume straight uniform.The second-level tension control device uses Pneumatic tension control apparatus, including cylinder, position
Displacement sensor and proportion directional control valve, the two level tension force barometer is arranged on cylinder, for detecting cylinder pressure,
To can effectively ensure that glass fibre yarn line laying tension uniform and stable property, ensure Woven glass cloth production quality and efficiency.
The technical means disclosed in the embodiments of the present invention is not limited only to the technological means disclosed in the above embodiment, further includes
By the above technical characteristic arbitrarily the formed technical solution of combination.It should be pointed out that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (9)
1. a kind of glass fibre produces automatic control system, it is characterised in that：Including general controls box, control cabinet for power distribution, glass
Fiber yarn actinobacillus device, level-one tenslator, second-level tension control device, braiding host, glass fabric cutting
Device, glass fabric serging device and glass fabric wrap-up, the general controls box setting is in braiding host
On, general controls box is connected with control cabinet for power distribution, the glass fiber yarn actinobacillus device, level-one tenslator, two level
Tenslator, braiding host, glass fabric cutting device, glass fabric serging device and glass fabric
Wrap-up is sequentially arranged and is connected by shielded cable with control cabinet for power distribution in order；The glass fiber yarn unwrapping wire dress
It sets and is equipped with yarn movement detector, the second-level tension control device is equipped with two level tension force barometer, the braiding
Host is equipped with weft breakage detector and lashing wire thread break detector, and the glass fabric cutting device is equipped with length
Meter, the glass fabric serging device are equipped with electromagnetic induction heater, the glass fabric wrap-up
It is equipped with guiding axis rotation angle detector；The yarn movement detector, two level tension force barometer, weft breakage detection
Device, lashing wire thread break detector, length measuring, electromagnetic induction heater and guiding axis rotation angle detector with it is general
Control box is connected.
2. a kind of glass fibre as described in claim 1 produces automatic control system, which is characterized in that the control cabinet for power distribution
Interior to can be changed rectifier, multiple frequency converters, relay and air switch equipped with silicon-controlled negative-feedback, the silicon-controlled negative-feedback is variable
Rectifier passes through relay and frequency conversion by each device driving apparatus in air switch electrical connection system, the general controls box
Device is connected, and the frequency converter is connected with the driving motor of each device driving apparatus in system.
3. a kind of glass fibre as described in claim 1 produces automatic control system, which is characterized in that the general controls box
Including shell, the LCD display being arranged on shell and multiple control buttons, the central control line plate being arranged in shell with
And be arranged in back side of shell and the external perimysium reference interface that is connected with central control line plate, the central control line plate includes single
Piece machine controller, data collecting card, data storage and general data transfer interface, the data collecting card, data storage
It is connected with singlechip controller with general data transfer interface, the data collecting card connection yarn motion detector, two level
Tension force barometer, weft breakage detector, lashing wire thread break detector, length measuring, electromagnetic induction heater and
Guiding axis rotation angle detector, the general data transfer interface connect control cabinet for power distribution.
4. a kind of glass fibre produces automatic control system as claimed in claim 2 or claim 3, which is characterized in that the braiding master
Machine uses Dornier rapier looms or Malimo multiple-axial warp knitting machines.
5. a kind of glass fibre as claimed in claim 3 produces automatic control system, which is characterized in that the general controls box
Shell be fabricated using flame-proof ABS engineering plastics.
6. a kind of glass fibre as claimed in claim 5 produces automatic control system, which is characterized in that the microcontroller control
Device uses STM32 series A RM chip microcontrollers, and carrying out modularization programming by using C language realizes comprehensive control function.
7. a kind of glass fibre as described in claim 1 produces automatic control system, which is characterized in that the general controls box
It is equipped with the machine number for distinguishing braiding host, when in use, as long as inputting machine number, general controls on general controls box
Box will execute the control program of braiding host type corresponding with machine number automatically.
8. a kind of glass fibre as described in claim 1 produces automatic control system, which is characterized in that the length measuring
Using pulsed meter counter, the glass fabric wrap-up uses the efficient wrap-up of constant pressure.
9. a kind of glass fibre as described in claim 1 produces automatic control system, which is characterized in that the two level tension control
Device processed uses Pneumatic tension control apparatus, including cylinder, displacement sensor and proportion directional control valve, the two level tension control
Barometer processed is arranged on cylinder, for detecting cylinder pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610567689.5A CN106245201B (en) | 2016-07-19 | 2016-07-19 | A kind of glass production automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610567689.5A CN106245201B (en) | 2016-07-19 | 2016-07-19 | A kind of glass production automatic control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106245201A CN106245201A (en) | 2016-12-21 |
| CN106245201B true CN106245201B (en) | 2018-09-21 |
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ID=57613230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201610567689.5A Active CN106245201B (en) | 2016-07-19 | 2016-07-19 | A kind of glass production automatic control system |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1916798A (en) * | 2006-08-23 | 2007-02-21 | 浙江机电职业技术学院 | Control equipment for gripper loom |
| CN102409478A (en) * | 2011-10-31 | 2012-04-11 | 吴江江旭纺织有限公司 | Automatic control system for textile machine |
| CN202359293U (en) * | 2011-12-07 | 2012-08-01 | 青岛天一红旗软控科技有限公司 | Control system for air jet loom |
| CN202576821U (en) * | 2012-02-02 | 2012-12-05 | 无锡市和迅亿阳自动化工程有限公司 | Control system for TSGE81-type cut loop fabric circular knitting machine |
| CN102851848A (en) * | 2012-09-27 | 2013-01-02 | 凤翔县玻璃纤维有限责任公司 | Novel glass fiber water jet loom weaving production line-dedicated facility |
-
2016
- 2016-07-19 CN CN201610567689.5A patent/CN106245201B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1916798A (en) * | 2006-08-23 | 2007-02-21 | 浙江机电职业技术学院 | Control equipment for gripper loom |
| CN102409478A (en) * | 2011-10-31 | 2012-04-11 | 吴江江旭纺织有限公司 | Automatic control system for textile machine |
| CN202359293U (en) * | 2011-12-07 | 2012-08-01 | 青岛天一红旗软控科技有限公司 | Control system for air jet loom |
| CN202576821U (en) * | 2012-02-02 | 2012-12-05 | 无锡市和迅亿阳自动化工程有限公司 | Control system for TSGE81-type cut loop fabric circular knitting machine |
| CN102851848A (en) * | 2012-09-27 | 2013-01-02 | 凤翔县玻璃纤维有限责任公司 | Novel glass fiber water jet loom weaving production line-dedicated facility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106245201A (en) | 2016-12-21 |
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Effective date of registration: 20200707 Address after: 222000 No.1 Workshop, Guwei Road, Lingang Industrial Zone, Lianyungang Economic and Technological Development Zone, Lianyungang City, Jiangsu Province Patentee after: Jiangsu Jiebo composite materials Co., Ltd Address before: 222047 Jiangsu city of Lianyungang province Lianyungang Development Zone Kunshan Industrial Park Road West tiger Patentee before: HELI GLASS FIBER (LIANYUNGANG) Co.,Ltd. |