CN106244434A - A kind of classification inoculation apparatus being applicable to microbial manure liquid fermentation and making and application - Google Patents
A kind of classification inoculation apparatus being applicable to microbial manure liquid fermentation and making and application Download PDFInfo
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Abstract
本发明公开一种适用于微生物肥料液体发酵的接种装置及制作和应用,包括瓶体、瓶口、瓶盖和硅胶管,瓶体由瓶壁和瓶底两部分焊接成三角锥形,瓶底设置有紫外灯,紫外灯周围空隙用耐高温透明胶水一灌封,瓶口焊接在瓶体上面,瓶口设置有外螺纹,瓶盖设置有内螺纹,瓶盖内部设置有钢化玻璃二,钢化玻璃二与瓶盖、瓶嘴之间通过耐高温透明胶水二灌封,玻璃和瓶盖之间设置有LED紫外灯;在瓶盖中央焊接瓶嘴,瓶嘴上端设置有硅胶管,硅胶管另外一端设置有快接阀;所述金属连接部位全部采用氩弧焊焊接。该装设计科学合理,操作简单,成本低廉,容易清洗,能有效防止杂菌感染,有良好的密封特性,对液体发酵接种领域具有广泛的适用性。
The invention discloses an inoculation device suitable for microbial fertilizer liquid fermentation and its production and application, comprising a bottle body, a bottle mouth, a bottle cap and a silicone tube. It is equipped with an ultraviolet lamp, and the space around the ultraviolet lamp is filled with high-temperature-resistant transparent glue. The bottle mouth is welded on the bottle body. The glass two, bottle cap and bottle mouth are potted and sealed with high temperature resistant transparent glue two, and an LED ultraviolet lamp is installed between the glass and the bottle cap; the bottle mouth is welded in the center of the bottle cap, and a silicone tube is set on the upper end of the bottle mouth, and the silicone tube is additionally One end is provided with a quick-connect valve; the metal connection parts are all welded by argon arc welding. The design of the device is scientific and reasonable, simple to operate, low in cost, easy to clean, can effectively prevent bacterial infection, has good sealing properties, and has wide applicability to the field of liquid fermentation inoculation.
Description
技术领域technical field
本发明主要涉及微生物肥料领域,具体地说,本发明涉及微生物肥料液体发酵领域。The invention mainly relates to the field of microbial fertilizers, in particular, the invention relates to the field of liquid fermentation of microbial fertilizers.
背景技术Background technique
我国有悠久的生物发酵技术,发酵工艺主要有固态和液态两大类。相对于固态而言,液态发酵法因其发酵周期短、设备利用率高、发酵得率高等优点而得到广泛的研究和运用。就食醋、酱油等液体发酵而言,目前报道的多为表面静置发酵法和液体深层发酵法。表面静置发酵法属传统方法,虽简单易行,但生产周期长,设备占地面积大,原料利用率低,产品质量不稳定;液体深层发酵工艺虽较先进,但对菌种及生产技术要求高。my country has a long history of biological fermentation technology, and the fermentation process mainly includes two types: solid state and liquid state. Compared with the solid state, the liquid state fermentation method has been widely researched and applied because of its advantages such as short fermentation cycle, high equipment utilization rate, and high fermentation yield. As far as liquid fermentations such as vinegar and soy sauce are concerned, most of the current reports are the surface static fermentation method and the liquid submerged fermentation method. The surface static fermentation method is a traditional method. Although it is simple and easy to implement, the production cycle is long, the equipment occupies a large area, the utilization rate of raw materials is low, and the product quality is unstable; High standard.
微生物肥料作为一种绿色环保肥料,长期以来都被各界推崇使用,微生物肥料增产增收效果显著,微生物肥料提供的是能固氮、解磷、解钾等有益微生物,这些活的微生物能在植物根际生长、繁殖,可以带来几方面的好处:一是通过这些有益微生物的生命活动,固定转化空气中不能利用的分子态氮为化合态氮,解析土壤中不能利用的化合态磷、钾为可利用态的磷、钾,并可解析土壤中的10多种中、微量元素。二是通过这些有益微生物的生命活动,分泌生长素、细胞分裂素、赤霉素、吲哚酸等植物激素,促进作物生长,调控作物代谢,按遗传密码建造优质产品。三是通过有益微生物在根际大量繁殖,产生大量粘多糖,与植物分泌的粘液及矿物胶体、有机胶体相结合,形成土壤团粒结构,增进土壤蓄肥、保水能力。质量好的微生物肥料能促进农作物生长,改良土壤结构,改善作物产品品质和提高作物的防病、抗病能力,从而实现增产增收。As a green and environmentally friendly fertilizer, microbial fertilizer has been praised and used by all walks of life for a long time. The effect of microbial fertilizer on increasing production and income is remarkable. Microbial fertilizer provides beneficial microorganisms that can fix nitrogen, decompose phosphorus, and decompose potassium. These living microorganisms can grow in the rhizosphere of plants. Growth and reproduction can bring several benefits: First, through the life activities of these beneficial microorganisms, the molecular nitrogen that cannot be used in the air can be fixed and transformed into compound nitrogen, and the compound phosphorus and potassium that cannot be used in the soil can be analyzed into available nitrogen. Utilize the state of phosphorus and potassium, and can analyze more than 10 kinds of medium and trace elements in the soil. The second is to secrete auxin, cytokinin, gibberellin, indolic acid and other plant hormones through the life activities of these beneficial microorganisms to promote crop growth, regulate crop metabolism, and build high-quality products according to genetic codes. The third is through the massive reproduction of beneficial microorganisms in the rhizosphere to produce a large amount of mucopolysaccharides, which combine with the mucus secreted by plants, mineral colloids, and organic colloids to form a soil aggregate structure and improve the soil's ability to store fertilizer and water. Good-quality microbial fertilizers can promote crop growth, improve soil structure, improve crop product quality, and improve crop disease prevention and disease resistance, thereby increasing production and income.
但是利用液体深层发酵技术生产微生物肥料,需要保证接种过程安全无污染,目前普遍采用的接种技术是将接种瓶中的菌种压入种子罐。其缺点是抽滤瓶的上下口硅胶塞与抽滤瓶本身无法组合成有效统一体,往瓶内加压时会造成接种瓶内菌种跑、冒、滴、漏,染菌风险大,且玻璃材质承压能力差,有爆瓶分险,存在安全隐患,做成不锈钢瓶后又因为材料不透光不能实现内部紫外灭菌。However, the use of liquid submerged fermentation technology to produce microbial fertilizers needs to ensure that the inoculation process is safe and pollution-free. At present, the commonly used inoculation technology is to press the bacteria in the inoculation bottle into the seed tank. The disadvantage is that the upper and lower silica gel plugs of the suction filter bottle and the suction filter bottle itself cannot be combined into an effective unity. When the bottle is pressurized, the bacteria in the inoculation bottle will run, run, drip, and leak, and the risk of bacterial contamination is high. The glass material has poor pressure bearing capacity, and there is a danger of bursting the bottle, which poses a safety hazard. After being made into a stainless steel bottle, the internal ultraviolet sterilization cannot be achieved because the material is opaque.
发明内容Contents of the invention
针对现有技术缺陷,即在菌种的培养中抽滤瓶的上下口硅胶塞与抽滤瓶本身无法组合成有效统一体,往瓶内加压时会造成接种瓶内菌种跑、冒、滴、漏,染菌风险大,且玻璃材质承压能力差,有爆瓶分险,存在安全隐患,本发明旨在于提供了一种适用于微生物肥料液体发酵的接种装置及制作和应用,其原理是通过上下设置紫外杀菌灯,采用氩弧焊接技术、304不锈钢材质和独特的尺寸比例解决了接种瓶解决了接种瓶容易自身染菌、难以清洁和承压能力差的难题,多线螺旋线和三角牙形的螺纹设计增强了密封效果。Aiming at the defects of the existing technology, that is, the upper and lower silica gel plugs of the suction filter bottle and the suction filter bottle itself cannot be combined into an effective unity during the cultivation of strains, and when the pressure is applied to the bottle, the strains in the inoculation bottle will run, burst, Dripping and leaking, the risk of bacterial contamination is high, and the glass material has poor pressure bearing capacity, there is a risk of bursting bottles, and there are potential safety hazards. The present invention aims to provide an inoculation device suitable for microbial fertilizer liquid fermentation and its production and application. The principle is to solve the problem of easy self-contamination, difficult to clean and poor pressure bearing capacity of the inoculation bottle by using argon arc welding technology, 304 stainless steel material and unique size ratio to solve the problems of the inoculation bottle. And triangular thread design enhances the sealing effect.
本发明具体提供一种适用于微生物肥料液体发酵的接种装置,包括瓶体、瓶口、瓶盖和硅胶管,瓶体采用304不锈钢材质,包括瓶壁和瓶底两部分,瓶底和瓶壁焊接成三角锥形,瓶底设置有钢化玻璃一与瓶体底部呈夹层状,夹层内设置有紫外灯,紫外灯周围空隙用耐高温透明胶水一灌封,瓶底直径208mm-290mm,瓶壁高度393mm-465mm;瓶口焊接在瓶体上端,瓶口外设置有外螺纹,外螺纹采用三角牙形,设置有多线螺旋线,瓶口外径45mm-63.5mm,瓶口高度50mm-60mm;瓶盖设置有内螺纹,瓶盖内侧设置的内螺纹与瓶口外侧设置的外螺纹相适应设置,螺纹线成三角牙形,设置有多线螺纹线,瓶盖内顶端部设置有钢化玻璃二,钢化玻璃二与瓶盖、瓶嘴之间通过耐高温透明胶水二灌封,玻璃和瓶盖之间设置有LED紫外灯;在瓶盖中央开10mm孔,焊接长度40mm-50mm的瓶嘴,瓶嘴采用外径10mm的304不锈钢钢管;瓶嘴上端设置有硅胶管,硅胶管另外一端设置有快接阀;所述金属连接部位全部采用氩弧焊焊接。The present invention specifically provides an inoculation device suitable for microbial fertilizer liquid fermentation, including a bottle body, a bottle mouth, a bottle cap and a silicone tube. Welded into a triangular conical shape, the bottom of the bottle is equipped with tempered glass, which is sandwiched with the bottom of the bottle body, and the interlayer is equipped with a UV lamp. The gap around the UV lamp is filled with high-temperature resistant transparent glue. The height is 393mm-465mm; the bottle mouth is welded on the upper end of the bottle body, and there is an external thread outside the bottle mouth. The cap is provided with an internal thread, and the internal thread provided on the inside of the bottle cap is adapted to the external thread provided on the outside of the bottle mouth. The tempered glass two, bottle cap and bottle mouth are potted with high-temperature resistant transparent glue two, and an LED ultraviolet lamp is installed between the glass and the bottle cap; a 10mm hole is opened in the center of the bottle cap, and the mouth of the bottle with a length of 40mm-50mm is welded. The mouth is made of 304 stainless steel steel pipe with an outer diameter of 10 mm; a silicone tube is provided at the upper end of the bottle mouth, and a quick-connect valve is provided at the other end of the silicone tube; the metal connection parts are all welded by argon arc welding.
本发明中,硅胶管端头的快接阀外设置有耐高温的橡胶套。In the present invention, the quick-connect valve at the end of the silicone tube is provided with a high-temperature-resistant rubber sleeve.
本发明中,瓶体和瓶盖的不锈钢厚度为2mm-3mm。In the present invention, the stainless steel thickness of the bottle body and the bottle cap is 2mm-3mm.
本发明中,瓶底直径208mm,瓶壁高度393mm。In the present invention, the diameter of the bottom of the bottle is 208mm, and the height of the bottle wall is 393mm.
本发明中,瓶口外径45mm,瓶口高度50mm。In the present invention, the outer diameter of the bottle mouth is 45mm, and the bottle mouth height is 50mm.
本发明中,每个快接阀外面都配有不锈钢卡箍。In the present invention, the outside of each quick-connect valve is equipped with a stainless steel hoop.
本发明中,瓶底采用平板压制或旋压的不锈钢平底封头。In the present invention, the bottom of the bottle adopts a flat-bottomed stainless steel head that is pressed or spun by a flat plate.
本发明中,瓶壁采用锥形卷板机压制焊接。In the present invention, the bottle wall is pressed and welded by a conical plate rolling machine.
同时,本发明提供一种适用于微生物肥料液体发酵的接种装置的制作方法,具体包括以下步骤制作:Simultaneously, the present invention provides a kind of preparation method that is applicable to the inoculation device of microbial fertilizer liquid fermentation, specifically comprises following steps making:
(1)制作瓶底制作:采用平板压制或旋压的不锈钢平底封头制作瓶底,在瓶底内粘接好紫外灯,将瓶盖打孔将线引出瓶底外,用耐高温透明胶水一灌封后在紫外灯下安装钢化玻璃一。(1) Making the bottom of the bottle: Make the bottom of the bottle with a flat-bottomed or spinning stainless steel flat-bottomed head, glue the UV lamp in the bottom of the bottle, punch the bottle cap to lead the line out of the bottom of the bottle, and use high-temperature-resistant transparent glue Install tempered glass under UV lamp after potting.
(2)瓶壁制作:采用锥形卷板机压制焊接瓶体。(2) Bottle wall production: Use a conical plate rolling machine to press and weld the bottle body.
(3)瓶口制作:采用圆柱普通外螺纹,螺纹为三角牙形,多线螺旋线,制作成带外螺纹的瓶口。(3) Mouth production: use cylindrical ordinary external thread, the thread is a triangular tooth shape, multi-thread helical thread, and make a bottle mouth with external thread.
(4)将加工好瓶体、瓶口、瓶底用氩弧焊焊接,形成一个带外纹丝瓶口三角形夹层不锈钢三角瓶。(4) Weld the processed bottle body, bottle mouth and bottle bottom with argon arc welding to form a triangular interlayer stainless steel triangular bottle with an outer threaded bottle mouth.
(5)瓶盖制作:选用内螺纹管帽作为瓶盖,三角牙形,多线螺旋线,在瓶盖内粘接好LED紫外灯,将瓶盖打孔将线引出瓶盖外,在LED紫外灯下安装钢化玻璃二,并用耐高温透明胶水二灌封。(5) Bottle cap production: use the internal thread cap as the bottle cap, triangular tooth shape, multi-wire helical wire, glue the LED ultraviolet lamp in the bottle cap, punch the bottle cap and lead the thread out of the bottle cap, and place it on the LED Install the tempered glass II under the ultraviolet lamp, and seal it with high-temperature-resistant transparent glue II.
进一步,本发明提供一种适用于微生物肥料液体发酵的接种装置在微生物肥料液体发酵过程中的应用,具体包括以下步骤:Further, the present invention provides an application of an inoculation device suitable for microbial fertilizer liquid fermentation in the microbial fertilizer liquid fermentation process, specifically comprising the following steps:
(1)用自来水冲洗至无污物,再用去垢剂洗涤或浸泡于0.5%去垢剂水溶液中,将接种瓶内外仔细刷洗后,用自来水冲洗干净,倒置在清洁处晾干备用。(1) Rinse with tap water until there is no dirt, then wash with detergent or soak in 0.5% detergent aqueous solution, carefully brush the inside and outside of the inoculation bottle, rinse with tap water, and put it upside down in a clean place to dry for later use.
(2)将瓶口和瓶盖用医用纱布包住,外包两层报纸或牛皮纸,并用细棉线绳扎紧,在硅胶管另一头塞上合适的耐高温橡胶塞,外包牛皮纸用棉线绳扎紧;将包扎好的接种瓶基于121.3℃湿热灭菌 45min-60min,再转入无菌间开启房间和瓶体内部紫外灯灭菌20min-30min 备用。(2) Wrap the mouth and cap of the bottle with medical gauze, wrap it with two layers of newspaper or kraft paper, and tie it tightly with a thin cotton string, put a suitable high-temperature-resistant rubber plug on the other end of the silicone tube, and wrap it with kraft paper and tie it tightly with a cotton string ;Sterilize the wrapped inoculation bottle based on damp heat at 121.3°C for 45min-60min, and then transfer to the sterile room to open the room and sterilize the bottle with ultraviolet light for 20min-30min for standby.
(3)将培养好的摇瓶种子移入无菌间合瓶,在酒精火焰保护下或无菌操技术保护下拆开接种瓶瓶口和摇瓶瓶口保护纱布及保护纸,将培养好的摇瓶种子倒入不锈钢接种瓶,最后将接种瓶瓶体与瓶盖合体,等待种子罐接种。(3) Move the cultivated shake flask seeds into the aseptic closed bottle, remove the mouth of the inoculation bottle and the protective gauze and protective paper at the mouth of the shake flask under the protection of alcohol flame or aseptic operation technology, and put the cultivated Shake the seeds of the bottle into the stainless steel inoculation bottle, and finally fit the body of the inoculation bottle with the cap, and wait for the seed tank to be inoculated.
(4)在酒精火焰的保护下,取下接种瓶硅胶管快接阀上的耐高温橡胶套,迅速将快接阀插到接种口上,将种子罐压力调至0.08Mpa以下;全开接种口阀门,用压差分次将种液倒入罐中;关闭接种阀,取下接种瓶快接阀;拧上保护套,关紧旋塞阀;调制罐压、温度和风量开始发酵运行。(4) Under the protection of the alcohol flame, remove the high-temperature-resistant rubber sleeve on the quick-connect valve of the silicone tube of the inoculation bottle, quickly insert the quick-connect valve into the inoculation port, and adjust the pressure of the seed tank to below 0.08Mpa; fully open the inoculation port Valve, pour the seed solution into the tank in stages with differential pressure; close the inoculation valve, remove the quick-connect valve of the inoculation bottle; screw on the protective cover, and close the stopcock; adjust the tank pressure, temperature and air volume to start fermentation.
实施本发明提供的用于适用于微生物肥料液体发酵的接种装置获得如下有益效果:Implementation of the inoculation device provided by the invention for the liquid fermentation of microbial fertilizers obtains the following beneficial effects:
本发明提供的一种适用于微生物肥料液体发酵的接种装置及应用,设计科学合理,操作简单,成本低廉,容易清洗,能有效防止杂菌感染,有良好的密封特性,对液体发酵接种领域具有广泛的适用性。The invention provides an inoculation device suitable for microbial fertilizer liquid fermentation and its application, which is scientific and reasonable in design, simple in operation, low in cost, easy to clean, can effectively prevent miscellaneous bacteria infection, has good sealing characteristics, and has great advantages in the field of liquid fermentation inoculation. Broad applicability.
附图说明Description of drawings
图1显示为本发明提供接种装置的结构示意图。Fig. 1 shows a schematic diagram of the structure of the inoculation device provided by the present invention.
图2显示为本发明提供接种装置中的瓶体剖面结构示意图。Fig. 2 shows a schematic diagram of the cross-sectional structure of the bottle in the inoculation device provided by the present invention.
图3显示为本发明提供接种装置中的瓶盖剖面结构示意图。Fig. 3 shows a schematic diagram of the cross-sectional structure of the bottle cap in the inoculation device provided by the present invention.
在图1-3中,1-瓶体、11-紫外灯、12-耐高温透明胶水一、13-钢化玻璃一、2-瓶口、21-外螺纹、3-瓶盖、31-瓶嘴、32-LED紫外灯、33-耐高温透明胶水二、34-钢化玻璃二、35-内螺纹、4-硅胶管、41-快接阀。In Figure 1-3, 1-bottle body, 11-ultraviolet lamp, 12-high temperature resistant transparent glue 1, 13-tempered glass 1, 2-bottle mouth, 21-external thread, 3-bottle cap, 31-bottle mouth , 32-LED ultraviolet lamp, 33-high temperature resistant transparent glue 2, 34-tempered glass 2, 35-internal thread, 4-silicone tube, 41-quick valve.
具体实施方式detailed description
下面结合附图1-3和实施例,对本发明的具体实施方式作进一步详细描述,但本发明装置不限于下述实施例。The specific implementation of the present invention will be further described in detail below with reference to the accompanying drawings 1-3 and the embodiments, but the device of the present invention is not limited to the following embodiments.
在本发明中,为了便于描述,对适用于微生物肥料液体发酵中一种适用于微生物肥料液体发酵的接种装置中,各部件的相对位置关系的描述是根据附图1-3的布图方式来进行描述的,如:上、下、左、右等位置关系是依据附图1的布图方向来确定的。In the present invention, for ease of description, in an inoculation device suitable for microbial fertilizer liquid fermentation in liquid fermentation of microbial fertilizer, the description of the relative positional relationship of each component is based on the layout of accompanying drawings 1-3 For the description, for example, positional relationships such as up, down, left, and right are determined according to the layout direction of FIG. 1 .
实施例一:Embodiment one:
本发明提供的一种适用于微生物肥料液体发酵的接种装置,包括瓶体(1)、瓶口(2)、瓶盖(3)和硅胶管(4),瓶体(1)采用304不锈钢材质,包括瓶壁和瓶底两部分,瓶底和瓶壁焊接成三角锥形,瓶底设置有钢化玻璃一(13)与瓶体(1)底部呈夹层状,夹层内设置有紫外灯(11),紫外灯(11)周围空隙用耐高温透明胶水一(12)灌封,瓶底直径208mm,瓶壁高度393mm;瓶口(2)焊接在瓶体(1)上端,瓶口(2)外设置有外螺纹(21),外螺纹(21)采用三角牙形,设置有多线螺旋线,瓶口(2)外径45mm,瓶口(2)高度50mm;瓶盖(3)设置有内螺纹(35),瓶盖(3)内侧设置的内螺纹(35)与瓶口(2)外侧设置的外螺纹(21)相适应设置,螺纹线成三角牙形,设置有多线螺纹线,瓶盖(3)内顶端部设置有钢化玻璃二(34),钢化玻璃二(34)与瓶盖(3)、瓶嘴(31)之间通过耐高温透明胶水二(33)灌封,钢化玻璃二(34)和瓶盖(3)之间设置有LED紫外灯(31);在瓶盖(3)中央开10mm孔,焊接长度40mm的瓶嘴(31),瓶嘴(31)采用外径10mm的304不锈钢钢管;瓶嘴(31)上端设置有硅胶管(4),硅胶管(4)另外一端设置有快接阀(41);所述金属连接部位全部采用氩弧焊焊接。The present invention provides an inoculation device suitable for microbial fertilizer liquid fermentation, including a bottle body (1), a bottle mouth (2), a bottle cap (3) and a silicone tube (4), and the bottle body (1) is made of 304 stainless steel , including two parts, the bottle wall and the bottle bottom, the bottle bottom and the bottle wall are welded into a triangular conical shape, the bottom of the bottle is provided with a tempered glass (13) and the bottom of the bottle body (1) in a sandwich shape, and an ultraviolet lamp (11) is arranged in the interlayer ), the space around the ultraviolet lamp (11) is potted with high-temperature-resistant transparent glue (12), the diameter of the bottom of the bottle is 208 mm, and the height of the bottle wall is 393 mm; the bottle mouth (2) is welded on the upper end of the bottle body (1), and the bottle mouth (2) An external thread (21) is provided on the outside, and the external thread (21) adopts a triangular tooth shape and is provided with a multi-thread helix. The outer diameter of the bottle mouth (2) is 45mm, and the height of the bottle mouth (2) is 50mm; Internal thread (35), the internal thread (35) provided on the inner side of the bottle cap (3) is adapted to the external thread (21) provided on the outer side of the bottle mouth (2), the thread line is triangular tooth shape, and multi-thread thread line is provided , the inner top of the bottle cap (3) is provided with tempered glass two (34), and the space between the tempered glass two (34), the bottle cap (3) and the bottle mouth (31) is potted with high-temperature-resistant transparent glue two (33), An LED ultraviolet lamp (31) is arranged between the tempered glass 2 (34) and the bottle cap (3); a 10mm hole is opened in the center of the bottle cap (3), and a bottle mouth (31) with a length of 40mm is welded, and the bottle mouth (31) adopts 304 stainless steel steel pipe with an outer diameter of 10 mm; a silicone tube (4) is provided at the upper end of the bottle mouth (31), and a quick-connect valve (41) is provided at the other end of the silicone tube (4); the metal connection parts are all welded by argon arc welding.
本发明中,硅胶管(4)端头的快接阀(41)外设置有耐高温的橡胶套。In the present invention, the quick-connect valve (41) at the end of the silicone tube (4) is provided with a high-temperature-resistant rubber sleeve.
本发明中,瓶体(1)和瓶盖(3)的不锈钢厚度为2mm。In the present invention, the stainless steel thickness of the bottle body (1) and the bottle cap (3) is 2mm.
实施例二:Embodiment two:
本发明提供的一种适用于微生物肥料液体发酵的接种装置,包括瓶体(1)、瓶口(2)、瓶盖(3)和硅胶管(4),瓶体(1)采用304不锈钢材质,包括瓶壁和瓶底两部分,瓶底和瓶壁焊接成三角锥形,瓶底设置有钢化玻璃一(13)与瓶体(1)底部呈夹层状,夹层内设置有紫外灯(11),紫外灯(11)周围空隙用耐高温透明胶水一(12)灌封,瓶底直径290mm,瓶壁高度465mm;瓶口(2)焊接在瓶体(1)上端,瓶口(2)外设置有外螺纹(21),外螺纹(21)采用三角牙形,设置有多线螺旋线,瓶口(2)外径63.5mm,瓶口(2)高度60mm;瓶盖(3)设置有内螺纹(35),瓶盖(3)内侧设置的内螺纹(35)与瓶口(2)外侧设置的外螺纹(21)相适应设置,螺纹线成三角牙形,设置有多线螺纹线,瓶盖(3)内顶端部设置有钢化玻璃二(34),钢化玻璃二(34)与瓶盖(3)、瓶嘴(31)之间通过耐高温透明胶水二(33)灌封,钢化玻璃二(34)和瓶盖(3)之间设置有LED紫外灯(31);在瓶盖(3)中央开10mm孔,焊接长度50mm的瓶嘴(31),瓶嘴(31)采用外径10mm的304不锈钢钢管;瓶嘴(31)上端设置有硅胶管(4),硅胶管(4)另外一端设置有快接阀(41);所述金属连接部位全部采用氩弧焊焊接。The present invention provides an inoculation device suitable for microbial fertilizer liquid fermentation, including a bottle body (1), a bottle mouth (2), a bottle cap (3) and a silicone tube (4), and the bottle body (1) is made of 304 stainless steel , including two parts, the bottle wall and the bottle bottom, the bottle bottom and the bottle wall are welded into a triangular conical shape, the bottom of the bottle is provided with a tempered glass (13) and the bottom of the bottle body (1) in a sandwich shape, and an ultraviolet lamp (11) is arranged in the interlayer ), the space around the ultraviolet lamp (11) is potted with high-temperature-resistant transparent glue (12), the diameter of the bottom of the bottle is 290 mm, and the height of the bottle wall is 465 mm; the bottle mouth (2) is welded on the upper end of the bottle body (1), and the bottle mouth (2) An external thread (21) is provided on the outside, and the external thread (21) adopts a triangular tooth shape and is provided with a multi-thread helix. The outer diameter of the bottle mouth (2) is 63.5mm, and the height of the bottle mouth (2) is 60mm; There is an internal thread (35), and the internal thread (35) provided on the inside of the bottle cap (3) is adapted to the external thread (21) provided on the outside of the bottle mouth (2). line, the inner top of the bottle cap (3) is provided with tempered glass two (34), and the tempered glass two (34) and the bottle cap (3) and bottle mouth (31) are filled and sealed by high temperature resistant transparent glue two (33) , an LED ultraviolet lamp (31) is arranged between the tempered glass 2 (34) and the bottle cap (3); a 10 mm hole is opened in the center of the bottle cap (3), and a bottle mouth (31) with a length of 50 mm is welded to the bottle mouth (31) 304 stainless steel steel pipe with an outer diameter of 10mm is used; the upper end of the bottle mouth (31) is provided with a silicone tube (4), and the other end of the silicone tube (4) is provided with a quick-connect valve (41); the metal connection parts are all welded by argon arc welding .
本发明中,硅胶管(4)端头的快接阀(41)外设置有耐高温的橡胶套。In the present invention, the quick-connect valve (41) at the end of the silicone tube (4) is provided with a high-temperature-resistant rubber sleeve.
本发明中,瓶体(1)和瓶盖(3)的不锈钢厚度为3mm。In the present invention, the stainless steel thickness of the bottle body (1) and the bottle cap (3) is 3mm.
实施例三:Embodiment three:
本发明提供的一种适用于微生物肥料液体发酵的接种装置,包括瓶体(1)、瓶口(2)、瓶盖(3)和硅胶管(4),瓶体(1)采用304不锈钢材质,包括瓶壁和瓶底两部分,瓶底和瓶壁焊接成三角锥形,瓶底设置有钢化玻璃一(13)与瓶体(1)底部呈夹层状,夹层内设置有紫外灯(11),紫外灯(11)周围空隙用耐高温透明胶水一(12)灌封,瓶底直径260mm,瓶壁高度430mm;瓶口(2)焊接在瓶体(1)上端,瓶口(2)外设置有外螺纹(21),外螺纹(21)采用三角牙形,设置有多线螺旋线,瓶口(2)外径53.5mm,瓶口(2)高度55mm;瓶盖(3)设置有内螺纹(35),瓶盖(3)内侧设置的内螺纹(35)与瓶口(2)外侧设置的外螺纹(21)相适应设置,螺纹线成三角牙形,设置有多线螺纹线,瓶盖(3)内顶端部设置有钢化玻璃二(34),钢化玻璃二(34)与瓶盖(3)、瓶嘴(31)之间通过耐高温透明胶水二(33)灌封,钢化玻璃二(34)和瓶盖(3)之间设置有LED紫外灯(31);在瓶盖(3)中央开10mm孔,焊接长度45mm的瓶嘴(31),瓶嘴(31)采用外径10mm的304不锈钢钢管;瓶嘴(31)上端设置有硅胶管(4),硅胶管(4)另外一端设置有快接阀(41);所述金属连接部位全部采用氩弧焊焊接。The present invention provides an inoculation device suitable for microbial fertilizer liquid fermentation, including a bottle body (1), a bottle mouth (2), a bottle cap (3) and a silicone tube (4), and the bottle body (1) is made of 304 stainless steel , including two parts, the bottle wall and the bottle bottom, the bottle bottom and the bottle wall are welded into a triangular conical shape, the bottom of the bottle is provided with a tempered glass (13) and the bottom of the bottle body (1) in a sandwich shape, and an ultraviolet lamp (11) is arranged in the interlayer ), the space around the ultraviolet lamp (11) is filled with high-temperature-resistant transparent glue (12), the diameter of the bottom of the bottle is 260 mm, and the height of the bottle wall is 430 mm; the bottle mouth (2) is welded on the upper end of the bottle body (1), and the bottle mouth (2) The outer thread (21) is provided with an external thread (21), which adopts a triangular tooth shape and is provided with a multi-thread helix. The outer diameter of the bottle mouth (2) is 53.5mm, and the height of the bottle mouth (2) is 55mm; There is an internal thread (35), and the internal thread (35) provided on the inside of the bottle cap (3) is adapted to the external thread (21) provided on the outside of the bottle mouth (2). Toughened glass 2 (34) is arranged on the inner top of the bottle cap (3), and the space between the tempered glass 2 (34) and the bottle cap (3) and bottle mouth (31) is potted with high-temperature-resistant transparent glue 2 (33) , an LED ultraviolet lamp (31) is arranged between the tempered glass 2 (34) and the bottle cap (3); a 10 mm hole is opened in the center of the bottle cap (3), and a bottle mouth (31) with a length of 45 mm is welded to the bottle mouth (31) 304 stainless steel steel pipe with an outer diameter of 10mm is used; the upper end of the bottle mouth (31) is provided with a silicone tube (4), and the other end of the silicone tube (4) is provided with a quick-connect valve (41); the metal connection parts are all welded by argon arc welding .
本发明中,瓶体(1)和瓶盖(3)的不锈钢厚度为2.5mm。In the present invention, the stainless steel thickness of the bottle body (1) and the bottle cap (3) is 2.5 mm.
实施例四:Embodiment four:
原材料:本发明采用的耐高温透明胶水为德国瓦克公司生产Raw materials: the high temperature resistant transparent glue used in the present invention is produced by Wacker Company in Germany
本发明进一步提供一种适用于微生物肥料液体发酵的接种装置的制作方法如下:The present invention further provides a method for making an inoculation device suitable for microbial fertilizer liquid fermentation as follows:
制作瓶底制作:采用平板压制或旋压的不锈钢平底封头制作瓶底,在瓶底内粘接好紫外灯(11),将瓶盖(3)打孔将线引出瓶底外,用耐高温透明胶水一(12)灌封后在紫外灯(11)下安装钢化玻璃一(13)。Making the bottom of the bottle: make the bottom of the bottle with flat-bottomed or spinning stainless steel flat-bottomed head, glue the ultraviolet lamp (11) in the bottom of the bottle, punch the bottle cap (3) and lead the thread out of the bottom of the bottle, durable Install toughened glass one (13) under the ultraviolet lamp (11) after potting with high-temperature transparent glue one (12).
瓶壁制作:采用锥形卷板机压制焊接瓶体(1)。Bottle wall production: Use a conical plate rolling machine to press and weld the bottle body (1).
瓶口制作:采用圆柱普通外螺纹,螺纹为三角牙形,多线螺旋线,制作成带外螺纹的瓶口(2)。Mouth production: use cylindrical common external thread, the thread is triangular tooth shape, multi-thread helical thread, and make the bottle mouth with external thread (2).
将加工好瓶体(1)、瓶口(2)、瓶底用氩弧焊焊接,形成一个带外纹丝瓶口三角形夹层不锈钢三角瓶。The processed bottle body (1), bottle mouth (2) and bottle bottom are welded by argon arc welding to form a triangular interlayer stainless steel triangular bottle with an outer threaded bottle mouth.
瓶盖制作:选用内螺纹管帽作为瓶盖(3),三角牙形,多线螺旋线,在瓶盖(3)内粘接好LED紫外灯(31),将瓶盖(3)打孔将线引出瓶盖(3)外,在LED紫外灯(31)下安装钢化玻璃二(34),并用耐高温透明胶水二(33)灌封。Bottle cap production: select the internal thread cap as the bottle cap (3), triangular tooth shape, multi-thread helix, glue the LED ultraviolet lamp (31) in the bottle cap (3), and punch the bottle cap (3) Lead the wire out of the bottle cap (3), install tempered glass two (34) under the LED ultraviolet lamp (31), and use high-temperature-resistant transparent glue two (33) for potting.
实施例五:Embodiment five:
适用于微生物肥料液体发酵的接种装置在微生物肥料液体发酵过程中的应用,具体应用过程包括以下步骤:The application of the inoculation device suitable for microbial fertilizer liquid fermentation in the process of microbial fertilizer liquid fermentation, the specific application process includes the following steps:
(1)用自来水冲洗至无污物,再用去垢剂洗涤或浸泡于0.5%去垢剂水溶液中,将接种瓶内外仔细刷洗后,用自来水冲洗干净,倒置在清洁处晾干备用。(1) Rinse with tap water until there is no dirt, then wash with detergent or soak in 0.5% detergent aqueous solution, carefully brush the inside and outside of the inoculation bottle, rinse with tap water, and put it upside down in a clean place to dry for later use.
(2)将瓶口(2)和瓶盖(3)用医用纱布包住,外包两层报纸或牛皮纸,并用细棉线绳扎紧,在硅胶管(4)的快接阀(41)另一头塞上合适的耐高温橡胶塞,外包牛皮纸用棉线绳扎紧;将包扎好的接种瓶基于121.3℃湿热灭菌 45min-60min,再转入无菌间开启房间和瓶体内部紫外灯灭菌20min-30 min 备用。(2) Wrap the bottle mouth (2) and bottle cap (3) with medical gauze, wrap it with two layers of newspaper or kraft paper, and tie it tightly with a thin cotton string. Put on a suitable high-temperature-resistant rubber stopper, wrap it with kraft paper and tie it tightly with a cotton string; sterilize the wrapped inoculation bottle based on damp heat at 121.3°C for 45min-60min, and then transfer to the sterile room to open the room and sterilize the inside of the bottle with a UV lamp for 20min -30 min standby.
(3)将培养好的摇瓶种子移入无菌间合瓶,在酒精火焰保护下或无菌操技术保护下拆开接种瓶瓶口(2)和摇瓶瓶口保护纱布及保护纸,将培养好的摇瓶种子倒入不锈钢接种瓶,最后将接种瓶瓶体(1)与瓶盖(3)合体,等待种子罐接种。(3) Transfer the cultivated shaker flask seeds into the aseptic interlocking bottle, and remove the mouth of the inoculation bottle (2) and the protective gauze and protective paper of the shaker bottle mouth under the protection of alcohol flame or aseptic operation technology, and put The cultured shake flask seeds are poured into the stainless steel inoculation bottle, and finally the inoculation bottle body (1) and the bottle cap (3) are combined, waiting for the seed tank to be inoculated.
(4)在酒精火焰的保护下,取下接种瓶快接阀(41)上的耐高温橡胶套,迅速将快接阀(41)插到接种口上,将种子罐压力调至0.08Mpa以下;全开接种口阀门,用压差分次将种液倒入罐中;关闭接种阀,取下接种瓶快接阀(41);拧上保护套,关紧旋塞阀;调制罐压、温度和风量开始发酵运行。(4) Under the protection of the alcohol flame, remove the high-temperature-resistant rubber sleeve on the quick-connect valve (41) of the inoculation bottle, quickly insert the quick-connect valve (41) into the inoculation port, and adjust the pressure of the seed tank to below 0.08Mpa; Fully open the valve of the inoculation port, and pour the seed solution into the tank in stages using the differential pressure; close the inoculation valve, remove the quick-connect valve (41) of the inoculation bottle; screw on the protective sleeve, and close the stopcock; adjust the tank pressure, temperature and air volume Start the fermentation run.
如上所述,即可较好地实现本发明,上述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明确定的保护范围内。As mentioned above, the present invention can be better realized. The above-mentioned embodiment is only a description of the preferred implementation of the present invention, and does not limit the scope of the present invention. Various modifications and improvements made by technicians to the technical solution of the present invention shall fall within the scope of protection determined by the present invention.
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