CN106240764A - Compensation of undulation special purpose robot and compensation of undulation method - Google Patents
Compensation of undulation special purpose robot and compensation of undulation method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 6
- 210000000707 wrist Anatomy 0.000 claims abstract description 44
- 239000012636 effector Substances 0.000 claims abstract description 28
- 210000000245 forearm Anatomy 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
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- 238000005553 drilling Methods 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B39/00—Equipment to decrease pitch, roll, or like unwanted vessel movements; Apparatus for indicating vessel attitude
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/08—Programme-controlled manipulators characterised by modular constructions
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Abstract
Description
技术领域technical field
本发明涉及海上船舶作业技术领域,特别是涉及具有波浪补偿功能的专用机器人。The invention relates to the technical field of offshore ship operations, in particular to a special-purpose robot with a wave compensation function.
背景技术Background technique
船舶在海洋上的活动不同于陆地,舰船会随着海浪做不规律的起伏运动致使相对位置发生变化,如何隔离扰动即补偿由波浪引起的起伏,从而保证海洋作业的平稳安全,对人类在海洋范围内的活动具有非常重要的意义。The activities of ships on the ocean are different from those on land. Ships will fluctuate irregularly with the waves, resulting in changes in their relative positions. How to isolate the disturbance is to compensate for the fluctuations caused by waves, so as to ensure the stability and safety of ocean operations. Activities in the ocean range are of great significance.
目前波浪补偿机器人应用主要集中在海洋平台钻采作业、海上货物起吊、离岸风力发电、潜器回收吊放、舰船间物资转运等方面。波浪补偿机器人大多采用并联平台的形式,并联机器人具有刚度大、承载力强、精度高、末端惯性小等优点。例如船上Amplemann运动补偿舷梯系统,是一种基于Steward(史都华)平台的波浪补偿系统,借助液压和气动装置来实现补偿,但是安装所需空间和自身质量大,运动空间较小,作业范围小且由于尺寸的原因,无法放进防腐蚀的壳体或者船体内。同时传统串联机器人的是基座固定,最大工作范围受限制。传统串联机器人手腕结构复杂、总体重量大,且后一个自由度的机构重量成为前一个自由度机构的负载,并且容易造成手腕的回转轴线不相交或产生偏距,给机器人手腕控制带来困难且集成度低。At present, the application of wave compensation robots is mainly concentrated in drilling operations on offshore platforms, offshore cargo lifting, offshore wind power generation, submersible recovery and lifting, and material transfer between ships. Most of the wave compensating robots adopt the form of parallel platform, which has the advantages of high rigidity, strong bearing capacity, high precision, and small terminal inertia. For example, the Amplemann motion compensation gangway system on the ship is a wave compensation system based on the Steward platform. It uses hydraulic and pneumatic devices to achieve compensation, but the space required for installation and its own mass are large, the movement space is small, and the operating range is limited. Small and, due to size, cannot fit in a corrosion-resistant hull or hull. At the same time, the base of the traditional tandem robot is fixed, and the maximum working range is limited. The traditional tandem robot wrist has a complex structure and a large overall weight, and the weight of the latter degree of freedom mechanism becomes the load of the former degree of freedom mechanism, and it is easy to cause the rotation axes of the wrist to disjoint or produce offset distances, which brings difficulties to the robot wrist control and Low level of integration.
发明内容Contents of the invention
本发明旨在提供一种具有波浪补偿功能的串联多自由度机器人,该机器人具备波浪补偿的功能,能够实现对由风浪引起的横摇、纵摇和艏摇进行实时补偿,以保证末端不随舰船受海上风浪影响而产生晃动。本发明同时还提供该机器人的波浪补偿方法。The present invention aims to provide a series multi-degree-of-freedom robot with wave compensation function. The robot has the function of wave compensation, which can realize real-time compensation for roll, pitch and yaw caused by wind and waves, so as to ensure that the terminal does not follow the ship. The ship shakes due to the wind and waves at sea. The invention also provides a wave compensation method for the robot.
为达到上述目的,本发明波浪补偿专用机器人采用的技术方案是:具有小臂、手腕机构、末端执行器驱动器和末端执行机构,小臂前端连接手腕机构后端,手腕机构前端刚性连接末端执行器驱动器,末端执行器驱动器连接末端执行机构,初始位置时的手腕机构平行于舰船甲板,手腕机构前端指向船头正前方向,手腕机构的后端包含第一、第二驱动器,前端包含一个差动机构和两个支撑臂,中间是支撑架,支撑架与小臂前端固接,支撑架的中间位置固联驱动框架,第一、第二驱动器在驱动框架的左、右两侧相对布置且共同连接驱动框架,第一、第二驱动器的中心轴均左右水平布置;支撑架的前侧方固接一左一右布置的两个支撑臂,两个支撑臂之间是差动机构;差动机构由四个锥齿轮、一个偏转轴和两个俯仰主动轴组成,偏转轴上下垂直布置,第一、第二俯仰主动轴中心线共线、与偏转轴的中心线相垂直且一左一右对称布置在偏转轴的两侧,第一、第二俯仰主动轴的一端共同能转动地连接差动机构支撑块,另一端支撑在同侧对应的支撑臂上,偏转轴的中间段同轴间隙穿过差动机构支撑块的中心孔,偏转轴的上段上通过轴承同轴连接第三锥齿轮,偏转轴的下段上同轴固定连接第一锥齿轮;第一俯仰主动轴上同轴固定套装相互固接在一起的第二锥齿轮和第一带轮,第二俯仰主动轴上同轴固定套装相互固接在一起的第四锥齿轮和第三带轮,第一锥齿轮与第二锥齿轮、第四锥齿轮均相啮合,第三锥齿轮与第二锥齿轮、第四锥齿轮也均相啮合;第一驱动器的输出轴同轴固定连接第四带轮,第二驱动器的输出轴同轴固定连接第二带轮,第一带轮通过第一齿形皮带连接第二带轮,第三带轮通过第二齿形皮带连接第四带轮;锥齿轮通过连接件固接末端执行器驱动器。In order to achieve the above-mentioned purpose, the technical scheme adopted by the special robot for wave compensation of the present invention is: it has a forearm, a wrist mechanism, an end effector driver and an end effector, the front end of the forearm is connected to the rear end of the wrist mechanism, and the front end of the wrist mechanism is rigidly connected to the end effector. Driver, end effector The driver is connected to the end effector. The wrist mechanism in the initial position is parallel to the deck of the ship. The front end of the wrist mechanism points to the front of the bow. The driving mechanism and two support arms, the middle is a support frame, the support frame is fixedly connected to the front end of the forearm, the middle position of the support frame is fixedly connected to the drive frame, the first and second drivers are arranged oppositely on the left and right sides of the drive frame and Commonly connected to the drive frame, the central axes of the first and second drivers are arranged horizontally on the left and right; the front side of the support frame is fixedly connected with two support arms arranged on the left and the right, and a differential mechanism is between the two support arms; The moving mechanism is composed of four bevel gears, one yaw shaft and two pitch drive shafts. The yaw shafts are arranged vertically up and down. Right-symmetrically arranged on both sides of the yaw axis, one end of the first and second pitch drive shafts is jointly rotatably connected to the differential mechanism support block, and the other end is supported on the corresponding support arm on the same side, and the middle section of the yaw axis is coaxial The gap passes through the center hole of the support block of the differential mechanism, the upper section of the yaw shaft is coaxially connected to the third bevel gear through the bearing, and the lower section of the yaw shaft is coaxially fixedly connected to the first bevel gear; the first pitch driving shaft is coaxially fixed Set the second bevel gear and the first pulley that are affixed to each other, the fourth bevel gear and the third pulley that are coaxially fixed on the second pitch drive shaft and the set that is affixed to each other, the first bevel gear and the second The bevel gear and the fourth bevel gear are all meshed, and the third bevel gear is also meshed with the second bevel gear and the fourth bevel gear; the output shaft of the first driver is coaxially fixedly connected to the fourth pulley, and the output of the second driver The shaft is coaxially fixedly connected to the second pulley, the first pulley is connected to the second pulley through the first toothed belt, the third pulley is connected to the fourth pulley through the second toothed belt; the bevel gear is fixed to the end through the connecting piece actuator drive.
所述波浪补偿专用机器人的波浪补偿方法采用的技术方案是包括以下步骤:The technical scheme adopted by the wave compensation method of the special robot for wave compensation includes the following steps:
A、第一、第二驱动器的转向和转速相同,第一带轮与第三带轮转向与转速相同,第一锥齿轮绕第一、第二俯仰主动轴转动,实现俯仰运动,对船舶的纵摇进行补偿;A. The steering and rotating speed of the first and second drivers are the same, the steering and rotating speed of the first pulley and the third pulley are the same, and the first bevel gear rotates around the first and second pitching drive shafts to realize pitching motion, which is beneficial to the ship's pitch compensation;
B、第一、第二驱动器的转速相同而转向相反,第一带轮与第三带轮转速相同而转向相反,第一锥齿轮绕偏转轴转动,对船舶的横摇进行补偿;B. The rotational speeds of the first and second drivers are the same but the steering is opposite. The rotational speed of the first pulley and the third pulley are the same but the steering is opposite. The first bevel gear rotates around the deflection axis to compensate for the roll of the ship;
C、第一、第二驱动器的转速不同,第一带轮与第三带轮转速不同,在俯仰和偏转两方向合成运动,对船舶的艏摇进行补偿。C. The speeds of the first and second drives are different, and the speeds of the first pulley and the third pulley are different, and the motion is synthesized in the two directions of pitch and deflection to compensate the yaw of the ship.
本发明具有的优点是:The advantage that the present invention has is:
1、本发明波浪补偿专用机器人是具有对由风浪引起的船舶的横摇、纵摇和艏摇进行实时补偿的串联新式结构,采用传统的串联机械臂在小臂末端连接手腕机构,手腕机构末端连接机器人的末端执行器的结构,进一步增加了机器人的工作空间和灵活度,能够保持机器人末端的稳定,不受波浪运动的影响。1. The special robot for wave compensation of the present invention has a new serial structure for real-time compensation of the roll, pitch and yaw of the ship caused by wind and waves. The traditional serial mechanical arm is connected to the wrist mechanism at the end of the forearm. The end of the wrist mechanism The structure of the end effector connected to the robot further increases the working space and flexibility of the robot, and can keep the end of the robot stable without being affected by wave motion.
2、本发明波浪补偿专用机器人在舰船上执行稳定任务时,手腕机构具备独立的三个自由度,从而使得机器人末端灵活且获得更多的姿态,实现角度补偿。2. When the special robot for wave compensation of the present invention performs a stabilization task on a ship, the wrist mechanism has three independent degrees of freedom, so that the end of the robot is flexible and can obtain more postures to achieve angle compensation.
3、本发明波浪补偿专用机器人的结构构简单紧凑,集成度高、总体重量轻,能对船舶的横摇、纵摇和艏摇进行大范围实时补偿,3. The structure of the special robot for wave compensation of the present invention is simple and compact, with high integration and light overall weight, and can perform large-scale real-time compensation for the roll, pitch and yaw of the ship.
4、本发明能够通过调节导轨实现机器人整体位置调整。4. The present invention can realize the overall position adjustment of the robot by adjusting the guide rail.
附图说明Description of drawings
图1为本发明波浪补偿专用机器人的主视图;Fig. 1 is the front view of the special robot for wave compensation of the present invention;
图2是图1中手腕机构7的三维结构放大示意图;Fig. 2 is a three-dimensional structure enlarged schematic diagram of the wrist mechanism 7 in Fig. 1;
图3是图2中手腕机构7结构俯视图;Fig. 3 is a top view of the structure of the wrist mechanism 7 in Fig. 2;
图4是图3中的A-A向剖视图;Fig. 4 is A-A to sectional view among Fig. 3;
图5是图3中手腕机构7结构轴测图;Fig. 5 is a structural axonometric view of wrist mechanism 7 in Fig. 3;
图6是图3中第一驱动器和第二驱动器及其连接部件的主视图;Fig. 6 is the front view of the first driver and the second driver and their connecting parts in Fig. 3;
图7是图6中第一驱动器的B-B向剖视放大图。FIG. 7 is an enlarged cross-sectional view along the direction B-B of the first driver in FIG. 6 .
图中:1.纵向导轨组合;2.横向导轨组合;3.机械臂底座;4.大臂;5.连接臂;6.小臂;7.手腕机构;8.末端执行器驱动器;9.末端执行机构;10.第一驱动器;11.第一电机;13.第一钢轮;14.第一柔轮;15.第一谐波发生器;16.第一电机输出轴;17.第二带轮;18.第二驱动器;19.第二电机;21.第二钢轮;22.第二柔轮;23.第二谐波发生器;24.第二电机输出轴;25.第四带轮;26.驱动框架;31.第一齿形皮带;32.第二齿形皮带;33.支撑架;34、35.支撑臂;37.位置传感器;38.第一俯仰主动轴;39.第二俯仰主动轴;40.第一带轮;41.第三带轮;42.差动机构;43、44、45、46、47、48.销钉;49.第一锥齿轮;50.第二锥齿轮;51.第三锥齿轮;52.第四锥齿轮;55.偏转轴;56.差动机构支撑块;58.连接件。In the figure: 1. Longitudinal guide rail combination; 2. Horizontal guide rail combination; 3. Robotic arm base; 4. Big arm; 5. Connecting arm; 6. Small arm; 7. Wrist mechanism; 8. End effector driver; 9. End actuator; 10. The first driver; 11. The first motor; 13. The first steel wheel; 14. The first flex wheel; 15. The first harmonic generator; 16. The output shaft of the first motor; 17. The first Two pulleys; 18. The second driver; 19. The second motor; 21. The second steel wheel; 22. The second flexible wheel; 23. The second harmonic generator; 24. The second motor output shaft; 25. The second Four pulleys; 26. Drive frame; 31. The first toothed belt; 32. The second toothed belt; 33. Support frame; 34, 35. Support arm; 37. Position sensor; 38. The first pitch drive shaft; 39. The second pitch drive shaft; 40. The first pulley; 41. The third pulley; 42. Differential mechanism; 43, 44, 45, 46, 47, 48. Pins; 49. The first bevel gear; 50 . The second bevel gear; 51. The third bevel gear; 52. The fourth bevel gear; 55. The deflection shaft; 56. The support block of the differential mechanism; 58. The connecting piece.
具体实施方式detailed description
参见图1所示的波浪补偿专用机器人,底部是调节导轨,调节导轨由纵向导轨组合1和横向导轨组合2组成,下方是纵向导轨组合1、上方是横向导轨2,调节导轨通过下方的纵向导轨组合1用螺栓固接在舰船甲板上。在调节导轨的上端是机械臂,机械臂主要由机械臂底座3、大臂4、连接臂5、小臂6组成。机械臂底座3通过螺栓固定在调节导轨上,使机械臂整体通过机械臂底座3实现与调节导轨的连接。在机械臂底座3中心处安装位姿传感器,检测机器人随舰船受风浪影响而产生的横摇、纵摇以及升沉量,为机器人的控制提供数据。大臂4的下端可旋转连接机械臂底座3,连接臂5下端可旋转连接大臂4的上端,小臂6的后端可旋转连接连接臂5上端,小臂6的前端连接手腕机构7的后端,手腕机构7的后端安装在小臂6的前端的壳体内,手腕机构7的后端与小臂6前端通过螺栓刚性连接。手腕机构7的前端通过螺钉刚性连接末端执行器驱动器8,末端执行器驱动器8连接末端执行机构9。在初始位置时,手腕机构7平行于舰船甲板,手腕机构7的前端指向舰船的船头正前方向。Refer to the special robot for wave compensation shown in Figure 1. The bottom is the adjustment guide rail. The adjustment guide rail is composed of the longitudinal guide rail combination 1 and the horizontal guide rail combination 2. The lower part is the longitudinal guide rail combination 1, and the upper part is the horizontal guide rail 2. The adjustment guide rail passes through the lower longitudinal guide rail. Combination 1 is fixed on the ship deck with bolts. The upper end of the adjustment guide rail is a mechanical arm, and the mechanical arm is mainly composed of a mechanical arm base 3, a large arm 4, a connecting arm 5, and a small arm 6. The mechanical arm base 3 is fixed on the adjustment guide rail by bolts, so that the whole mechanical arm is connected to the adjustment guide rail through the mechanical arm base 3 . A position sensor is installed at the center of the base 3 of the manipulator to detect the roll, pitch and heave of the robot as the ship is affected by wind and waves, and provide data for the control of the robot. The lower end of the big arm 4 is rotatably connected to the mechanical arm base 3, the lower end of the connecting arm 5 is rotatably connected to the upper end of the big arm 4, the rear end of the small arm 6 is rotatably connected to the upper end of the connecting arm 5, and the front end of the small arm 6 is connected to the wrist mechanism 7. Rear end, the rear end of wrist mechanism 7 is installed in the housing of the front end of forearm 6, and the rear end of wrist mechanism 7 is rigidly connected with forearm 6 front ends by bolt. The front end of the wrist mechanism 7 is rigidly connected to the end effector driver 8 through screws, and the end effector driver 8 is connected to the end effector 9 . When in the initial position, the wrist mechanism 7 is parallel to the deck of the ship, and the front end of the wrist mechanism 7 points to the direction directly ahead of the bow of the ship.
建立如图1所示的空间直角坐标系,初始位置时,手腕机构7的前端水平中心线指向船头正前方向,以手腕机构7的水平中心线为z轴,z轴正向指向船头的正前方向,以垂直于舰船甲板的方向为y轴方向,y轴正向垂直垂直于甲板向上,在空间上,与y轴、z轴正交方向为x轴方向,x轴方向是舰船的左右方向。Establish a space Cartesian coordinate system as shown in Figure 1. At the initial position, the horizontal centerline of the front end of the wrist mechanism 7 points to the front of the bow, and the horizontal centerline of the wrist mechanism 7 is the z-axis, and the positive direction of the z-axis points to the bow. The forward direction of the y-axis is the direction perpendicular to the deck of the ship, and the positive direction of the y-axis is perpendicular to the deck. In space, the direction perpendicular to the y-axis and the z-axis is the direction of the x-axis, and the direction of the x-axis is The left and right direction of the ship.
如图2和图3所示的手腕机构7的结构,手腕机构7的后端包含第一驱动器10和第二驱动器18、中间是支撑架33、前端包含一个差动机构42和两个支撑臂34、35。位置传感器37通过螺栓固接在支撑臂35上,以检测手腕机构7的位置。其中,支撑架33通过螺栓与机械臂小臂6前端进行固接。支撑架33的后侧方有驱动框架26、第一驱动器10和第二驱动器18。驱动框架26通过螺栓固联固定连接于支撑架33的中间位置,第一驱动器10和第二驱动器18在驱动框架26的左右两侧相对布置,共同连接在驱动框架26上,第一驱动器10在驱动框架26的右侧,第二驱动器18在驱动框架26的左侧,第一驱动器10和第二驱动器18的中心轴均左右水平布置。第一驱动器10、第二驱动器18和驱动框架26均位于小臂6前端的壳体内部。在支撑架33的前侧方有两个支撑臂34、35,两个支撑臂34、35一左一右固定焊接在支撑架33上,在两个支撑臂34、35之间是一个差动机构42。The structure of the wrist mechanism 7 shown in Figures 2 and 3, the rear end of the wrist mechanism 7 includes a first driver 10 and a second driver 18, the middle is a support frame 33, and the front end includes a differential mechanism 42 and two support arms 34, 35. The position sensor 37 is fixed on the support arm 35 by bolts to detect the position of the wrist mechanism 7 . Wherein, the support frame 33 is fixedly connected to the front end of the forearm 6 of the mechanical arm through bolts. There are driving frame 26 , first driver 10 and second driver 18 on the rear side of support frame 33 . The driving frame 26 is fixedly connected to the middle position of the support frame 33 by bolts. The first driver 10 and the second driver 18 are arranged oppositely on the left and right sides of the driving frame 26 and are jointly connected on the driving frame 26. The first driver 10 is in the On the right side of the driving frame 26, the second driver 18 is on the left side of the driving frame 26, and the central axes of the first driver 10 and the second driver 18 are arranged horizontally. The first driver 10 , the second driver 18 and the driving frame 26 are all located inside the housing at the front end of the small arm 6 . There are two support arms 34,35 on the front side of the support frame 33, and the two support arms 34,35 are fixedly welded on the support frame 33, one left and one right, and there is a differential between the two support arms 34,35. agency42.
如图3、图4和图5所示,差动机构42由四个锥齿轮、一个偏转轴55和两个俯仰主动轴组成。其中,四个锥齿轮分别是第一锥齿轮49、第二锥齿轮50、第三锥齿轮51以及第四锥齿轮52,两个俯仰主动轴分别是第一俯仰主动轴38和第二俯仰主动轴39。偏转轴55上下垂直布置,即偏转轴55的中心线沿Y轴方向布置,第一俯仰主动轴38和第二俯仰主动轴39一左一右对称地布置在偏转轴55的左右两侧,并且第一俯仰主动轴38和第二俯仰主动轴39的中心线与偏转轴55的中心线相垂直,即两个俯仰主动轴的中心线均沿X轴方向布置,并且两个俯仰主动轴的中心线共线。第一俯仰主动轴38的右端和第二俯仰主动轴39的左端共同可转动地活动连接一个差动机构支撑块56,另一端支撑在同侧的对应的支撑臂34或支撑臂35上。偏转轴55的中间段同轴有间隙地穿过差动机构支撑块56的中心孔,在偏转轴55的上段上通过轴承同轴连接第三锥齿轮51,在偏转轴55的下段上同轴固定套装第一锥齿轮49,并且偏转轴55通过销钉43和销钉44与第一锥齿轮49固接在一起。在每个俯仰主动轴上各同轴固定套装有一个锥齿轮和一个带轮,具体是在第一俯仰主动轴38上同轴固定套装第二锥齿轮50和第一带轮40,在第二俯仰主动轴39上同轴固定套装第四锥齿轮52和第三带轮41。并且,第一带轮40通过销钉45和销钉46与第二锥齿轮50固接在一起,第三带轮41通过销钉47和销钉48与第四锥齿轮52固接在一起。第一锥齿轮49与左右侧的第二锥齿轮50和第四锥齿轮52相啮合,第三锥齿轮51与左右侧的第二锥齿轮50和第四锥齿轮52也相啮合。As shown in FIG. 3 , FIG. 4 and FIG. 5 , the differential mechanism 42 is composed of four bevel gears, one deflection shaft 55 and two pitch driving shafts. Among them, the four bevel gears are respectively the first bevel gear 49, the second bevel gear 50, the third bevel gear 51 and the fourth bevel gear 52, and the two pitching drive shafts are respectively the first pitching drive shaft 38 and the second pitching drive shaft. Axis 39. The deflection axis 55 is arranged vertically up and down, that is, the centerline of the deflection axis 55 is arranged along the Y-axis direction, and the first pitch drive axis 38 and the second pitch drive axis 39 are symmetrically arranged on the left and right sides of the deflection axis 55, and The center lines of the first pitch drive shaft 38 and the second pitch drive shaft 39 are perpendicular to the center line of the yaw shaft 55, that is, the center lines of the two pitch drive shafts are arranged along the X-axis direction, and the centers of the two pitch drive shafts The lines are collinear. The right end of the first pitch drive shaft 38 and the left end of the second pitch drive shaft 39 are jointly rotatably connected to a differential mechanism support block 56 , and the other end is supported on the corresponding support arm 34 or support arm 35 on the same side. The middle section of the deflection shaft 55 coaxially passes through the central hole of the differential mechanism support block 56 with a gap, and the upper section of the deflection shaft 55 is coaxially connected to the third bevel gear 51 through a bearing, and the lower section of the deflection shaft 55 is coaxially connected to the third bevel gear 51. The first bevel gear 49 is fixedly set, and the deflection shaft 55 is fixedly connected with the first bevel gear 49 through the pin 43 and the pin 44 . A bevel gear and a belt pulley are respectively coaxially fixedly fitted on each pitch driving shaft, specifically a second bevel gear 50 and a first pulley 40 are coaxially fixedly fitted on the first pitch driving shaft 38, and the second The fourth bevel gear 52 and the third pulley 41 are coaxially fixed on the pitch driving shaft 39 . Moreover, the first pulley 40 is affixed to the second bevel gear 50 through pins 45 and 46 , and the third pulley 41 is affixed to the fourth bevel gear 52 through pins 47 and 48 . The first bevel gear 49 meshes with the second bevel gear 50 and the fourth bevel gear 52 on the left and right sides, and the third bevel gear 51 also meshes with the second bevel gear 50 and the fourth bevel gear 52 on the left and right sides.
第一驱动器10的输出轴同轴固定连接第四带轮25, 第二驱动器18的输出轴同轴固定连接第二带轮17,第一驱动器10和第二驱动器18为腕部机构7提供动力。左侧的第一带轮40通过左侧的第一齿形皮带31连接左侧的第二带轮17,第二驱动器18经第二带轮17、第一齿形皮带31、第一带轮40驱动第一俯仰主动轴38转动。右侧的第三带轮41通过右侧的第二齿形皮带32连接右侧的第四带轮25,第一驱动器10经第四带轮25、第二齿形皮带32、第三带轮41驱动第二俯仰主动轴39转动。The output shaft of the first driver 10 is fixedly connected to the fourth pulley 25 coaxially, the output shaft of the second driver 18 is fixedly connected to the second pulley 17 coaxially, and the first driver 10 and the second driver 18 provide power for the wrist mechanism 7 . The first pulley 40 on the left side connects the second pulley 17 on the left side by the first toothed belt 31 on the left side, and the second driver 18 passes through the second pulley 17, the first toothed belt 31, the first pulley 40 drives the first pitch drive shaft 38 to rotate. The third pulley 41 on the right side connects the fourth pulley 25 on the right side by the second toothed belt 32 on the right side, and the first driver 10 passes through the fourth pulley 25, the second toothed belt 32, the third pulley 41 drives the second pitch drive shaft 39 to rotate.
锥齿轮49通过螺栓固接连接件58后端,末端执行器驱动器8通过螺栓固接在连接件58前端,由锥齿轮49带动末端执行器驱动器8转动,末端执行器9固定焊接在末端执行器驱动器8上。末端执行驱动器8工作时,可以使末端执行器9绕z轴转动。由此,在手腕机构7和末端执行器驱动器8的共同作用下,驱动末端执行机构9沿x、y、z轴三个轴的转动。The bevel gear 49 is fixed to the rear end of the connecting piece 58 through bolts, the end effector driver 8 is fixed to the front end of the connecting piece 58 through bolts, the bevel gear 49 drives the end effector driver 8 to rotate, and the end effector 9 is fixedly welded to the end effector on drive 8. When the end effector driver 8 works, the end effector 9 can be rotated around the z axis. Thus, under the combined action of the wrist mechanism 7 and the end effector driver 8 , the end effector 9 is driven to rotate along the three axes of x, y, and z.
第一带轮40、第二带轮17、第三带轮41和第四带轮25均为同步带轮,当第一带轮40与第三带轮41转向与转速相同时,在分别与第一带轮40与第三带轮41固定连接的第二锥齿轮50和第四锥齿轮52的作用下,使与第二锥齿轮50和第四锥齿轮52相啮合的第一锥齿轮49绕第一俯仰主动轴38和第二俯仰主动轴39转动,即绕x轴转动,实现手腕的俯仰运动。当第一带轮40与第三带轮41转速相同而转向相反时,在第二锥齿轮50和第四锥齿轮52的作用下,第一锥齿轮49绕偏转轴55转动,即绕y轴转动,实现手腕的偏转运动。当第一带轮40与第三带轮41转速不同时,形成手腕在俯仰和偏转两方向的合成运动。The first pulley 40, the second pulley 17, the third pulley 41 and the fourth pulley 25 are all synchronous pulleys. Under the action of the second bevel gear 50 and the fourth bevel gear 52 fixedly connected to the first pulley 40 and the third pulley 41, the first bevel gear 49 meshed with the second bevel gear 50 and the fourth bevel gear 52 Rotate around the first pitch drive shaft 38 and the second pitch drive shaft 39 , that is, rotate around the x-axis, to realize the pitch motion of the wrist. When the first pulley 40 and the third pulley 41 rotate at the same speed but turn in opposite directions, under the action of the second bevel gear 50 and the fourth bevel gear 52, the first bevel gear 49 rotates around the deflection axis 55, that is, around the y-axis Rotate to achieve a deflection motion of the wrist. When the rotational speeds of the first pulley 40 and the third pulley 41 are different, a synthetic motion of the wrist in pitch and deflection directions is formed.
第一俯仰主动轴38和第二俯仰主动轴39的中心线在X轴方向上、偏转轴55的中心线在Y轴方向上,末端执行器驱动器8的中心线在Z轴方向上,三条在中心线空间内相互垂直且相交于一点,该相交点也是X轴、Y轴和Z轴相交的原点。The centerlines of the first pitching drive shaft 38 and the second pitching drive shaft 39 are in the X-axis direction, the centerlines of the yaw axis 55 are in the Y-axis direction, and the centerlines of the end effector driver 8 are in the Z-axis direction. The centerlines are perpendicular to each other and intersect at one point, which is also the origin of the intersecting X-axis, Y-axis and Z-axis.
如图6和图3所示,第一驱动器10是由第一电机11和第一谐波减速器组成,其中的第一谐波减速器由第一钢轮13、第一柔轮14以及第一谐波发生器15组成;同理第二驱动器18是由第二电机19和第二谐波减速器组成的,其中的第二谐波减速器由第二钢轮21、第二柔轮22以及第二谐波发生器23组成;第一电机11、第二电机19的壳体与驱动框架26通过螺栓固接,第一电机11和第二电机19采用微型直流无刷盘式电机。第一钢轮13和第二钢轮21均固定在驱动框架26上。第一电机11的第一电机输出轴16即第一驱动器10的输出轴,在第一电机输出轴16上固装有第一谐波发生器15,第一柔轮14同轴套装在第一谐波发生器15上,第一钢轮13同轴套装在第一柔轮14上;第二电机19的第二电机输出轴24即第二驱动器18的输出轴,第二电机输出轴24上固装有第二谐波发生器23,第二柔轮22同轴套装在第二谐波发生器23上,第二钢轮21同轴套装在第二柔轮22上。第一电机输出轴16指向x轴正方向,第二电机输出轴24指向x轴负方向。As shown in Figure 6 and Figure 3, the first driver 10 is composed of a first motor 11 and a first harmonic reducer, wherein the first harmonic reducer is composed of a first steel wheel 13, a first flex spline 14 and a first A harmonic generator 15 is made up; Similarly, the second drive 18 is made up of the second motor 19 and the second harmonic reducer, wherein the second harmonic reducer is composed of the second steel wheel 21, the second flexible wheel 22 And the second harmonic generator 23 is formed; the housing of the first motor 11, the second motor 19 and the driving frame 26 are fixedly connected by bolts, and the first motor 11 and the second motor 19 adopt miniature DC brushless disc motors. Both the first steel wheel 13 and the second steel wheel 21 are fixed on the driving frame 26 . The first motor output shaft 16 of the first motor 11 is the output shaft of the first driver 10, the first harmonic generator 15 is fixedly installed on the first motor output shaft 16, and the first flexible spline 14 is coaxially sleeved on the first motor output shaft 16. On the harmonic generator 15, the first steel wheel 13 is coaxially sleeved on the first flexible spline 14; the second motor output shaft 24 of the second motor 19 is the output shaft of the second driver 18, and the second motor output shaft 24 is The second harmonic generator 23 is fixedly installed, the second flexspline 22 is coaxially sleeved on the second harmonic generator 23 , and the second steel wheel 21 is coaxially sleeved on the second flexspline 22 . The output shaft 16 of the first motor points to the positive direction of the x-axis, and the output shaft 24 of the second motor points to the negative direction of the x-axis.
如图7的第一驱动器10的结构,第一电机11通过螺栓固接在驱动框架26上,第一电机输出轴16上固装有第一谐波发生器15,第一柔轮14同轴套装在第一谐波发生器15外,第一钢轮13套装在第一柔轮14上,第一钢轮13同时也固接在驱动框架26上。第一电机输出轴16带动第一谐波发生器15转动,第一柔轮14与第二带轮17一同输出转动。As shown in the structure of the first driver 10 in Figure 7, the first motor 11 is fixed on the drive frame 26 by bolts, the first motor output shaft 16 is fixed with the first harmonic generator 15, and the first flex spline 14 is coaxial Set outside the first harmonic generator 15 , the first steel wheel 13 is set on the first flex spline 14 , and the first steel wheel 13 is also fixedly connected to the driving frame 26 at the same time. The first motor output shaft 16 drives the first harmonic generator 15 to rotate, and the first flex spline 14 and the second pulley 17 output and rotate together.
当船舶在海上行驶时,通过位姿传感器测量船舶的横摇、纵摇和艏摇运动参数并实时传输给运动控制器,运动控制器根据波浪补偿值的反解算法计算出横摇、纵摇及艏摇的补偿值,将算出的波浪补偿值由数字信号经数/模转换器转换成模拟信号,模拟信号经伺服放大器后传输给关节的运动控制器,运动控制器根据处理后的模拟信号控制各个电机的运动,实现对船舶横摇、纵摇和艏摇的实时补偿,保证末端稳定。由于风浪的作用会引起船舶的横摇、纵摇和艏摇。横摇即为绕z轴的转动,纵摇即为绕x轴的转动,艏摇即为绕x轴和z轴的合成摇摆。为了对船舶的横摇、纵摇和艏摇进行一定的补偿,需要对电机进行不同的设置。由于第二带轮17固接在第一电机输出轴16上,通过第一齿形皮带31与第一带轮40传动连接,第一带轮40固接在第一俯仰主动轴38上,通过第一齿形皮带31传递动力。第四带轮41固接在第二电机输出轴24上,通过第二齿形皮带32与第三带轮41传动连接;第三带轮41固接在第二俯仰主动轴39上,通过第二齿形皮带32传递动力。当第一电机输出轴16和第二电机输出轴24转向和转速相同,即第一带轮40与第三带轮41转向与转速相同时,第一锥齿轮49绕第一俯仰主动轴38和第二俯仰主动轴39转动,实现手腕的俯仰运动,即绕x轴转动,对船舶的纵摇进行补偿。当第一电机输出轴16和第二电机输出轴24转速相同而转向相反,第一带轮40与第三带轮41转速相同而转向相反,即第一齿形皮带31与第二齿形皮带32转速相同而转向相反时,第一锥齿轮49绕偏转轴55转动,实现手腕的偏转运动即绕y轴转动。当末端执行器驱动器8工作时,带动末端执行器9一起绕z轴转动,实现对船舶横摇的补偿。当第一电机输出轴16和第二电机输出轴24转速不同时,即第一带轮40与第三带轮41转速不同时,形成手腕在俯仰和偏转两方向的合成运动,即对船舶的艏摇进行补偿。为了使本发明机械人在甲板上有更大的工作空间,可以使用调节导轨的纵向导轨组合1和调节导轨的横向导轨组合2使机械手在甲板上移动。When the ship is driving at sea, the motion parameters of roll, pitch and yaw of the ship are measured by the position and attitude sensor and transmitted to the motion controller in real time. The motion controller calculates the roll, pitch and And the compensation value of yaw, the calculated wave compensation value is converted from a digital signal to an analog signal by a digital/analog converter, and the analog signal is transmitted to the motion controller of the joint after the servo amplifier, and the motion controller is based on the processed analog signal Control the movement of each motor to realize real-time compensation for the ship's roll, pitch and yaw, and ensure the stability of the terminal. Due to the action of wind and waves, the ship will roll, pitch and yaw. Roll is the rotation around the z-axis, pitch is the rotation around the x-axis, and yaw is the combined swing around the x-axis and z-axis. In order to make some compensation for the roll, pitch and yaw of the ship, different settings of the motor are required. Since the second pulley 17 is fixedly connected to the first motor output shaft 16, and is connected to the first pulley 40 through the first toothed belt 31, the first pulley 40 is fixedly connected to the first pitch drive shaft 38, through The first toothed belt 31 transmits power. The fourth pulley 41 is fixedly connected to the output shaft 24 of the second motor, and is connected to the third pulley 41 through the second toothed belt 32; Two toothed belts 32 transmit power. When the first motor output shaft 16 and the second motor output shaft 24 turned to the same rotation speed, that is, the first pulley 40 and the third pulley 41 turned to the same rotation speed, the first bevel gear 49 rotated around the first pitch drive shaft 38 and The second pitching drive axis 39 rotates to realize the pitching motion of the wrist, that is, to rotate around the x-axis to compensate the pitching of the ship. When the first motor output shaft 16 and the second motor output shaft 24 rotate at the same speed but turn oppositely, the first pulley 40 and the third pulley 41 rotate at the same speed but turn oppositely, that is, the first toothed belt 31 and the second toothed belt 32 When the rotational speed is the same but the steering is opposite, the first bevel gear 49 rotates around the deflection axis 55 to realize the deflection movement of the wrist, that is, rotate around the y-axis. When the end effector driver 8 is working, it drives the end effector 9 to rotate around the z-axis to realize the compensation for the roll of the ship. When the rotation speeds of the first motor output shaft 16 and the second motor output shaft 24 are different, that is, when the rotation speeds of the first pulley 40 and the third pulley 41 are different, the combined motion of the wrist in the two directions of pitch and deflection is formed, that is, the rotation of the ship Yaw compensation. In order to make the robot of the present invention have a larger working space on the deck, the longitudinal guide rail combination 1 of the adjustment guide rail and the transverse guide rail combination 2 of the adjustment guide rail can be used to make the manipulator move on the deck.
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