CN106238984A - A kind of horizontal slide rail formula self-regulated pose bonding machine and control method thereof - Google Patents

A kind of horizontal slide rail formula self-regulated pose bonding machine and control method thereof Download PDF

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Publication number
CN106238984A
CN106238984A CN201610643067.6A CN201610643067A CN106238984A CN 106238984 A CN106238984 A CN 106238984A CN 201610643067 A CN201610643067 A CN 201610643067A CN 106238984 A CN106238984 A CN 106238984A
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capillary
workpiece
welding wire
electric cabinet
parts
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CN201610643067.6A
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CN106238984B (en
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夏晓雷
杨峰
鲍庆河
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Xuzhou University of Technology
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Xuzhou University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0211Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means

Abstract

The invention discloses a kind of horizontal slide rail formula self-regulated pose bonding machine and control method thereof, by pedestal, workpiece fixing seat, welding wire storage bin, soldering tip, horizontal sliding rail, horizontal drive cylinder, cross sliding clock, vertically drive cylinder, electric cabinet to form;Soldering tip passes through the cross sliding clock movement at horizontal sliding rail, and the system that arrives under the driving vertically driving cylinder specifies position, by the effect with welding wire, workpiece is carried out spot welding, and in welding process, welding wire can be changed automatically.A kind of horizontal slide rail formula self-regulated pose bonding machine of the present invention, this plant automation degree is high, it is possible to automatically exchange welding wire for, greatly improves work efficiency, and the workpiece welding used time is short, and solder joint is smooth full, and welding quality is good.

Description

A kind of horizontal slide rail formula self-regulated pose bonding machine and control method thereof
Technical field
The invention belongs to automation equipment application, be specifically related to a kind of horizontal slide rail formula self-regulated pose bonding machine.
Background technology
Welding procedure is widely used in every profession and trade is processed, such as medical treatment, electronics, lathe, plastics, automobile etc., and wherein To develop the rapidest in automobile making, welding is the key link that auto parts and components manufacture with vehicle complete vehicle, plays The special role formed a connecting link.And Automobile Welding processing is multidisciplinary, cross-cutting and that Integration ofTechnology is a strong production Journey.
Realize the welding between contact, contact at present and typically use manually welding, because the mash welder on existing market is big Part is manual, needs when manual welding first to be poured into by silver point equipped with in the utensil of scaling powder, by capturing contact by hand, then Manual contact is placed on contact, is then placed within the upper and lower soldering tip of mash welder, the upper weldering of the lower mash welder that finally needs to tramp with one's feet Head, and also need to be manually adding to tin bar in adding heat welding process, weld, after having welded, in addition it is also necessary to manual by weldering The contact contact connect is taken off.It follows that the mode of manual welding is entirely estimates placement contact, weld interval by workman Also entirely estimating with workman, therefore the skills involved in the labour to operator require high, the welding quality extremely unstable so caused, And manual welding inefficiency, work under bad environment, greatly affect the healthy of operator.
Meanwhile, on market, existing stitch welding machine uses rotating disk structure, is provided with multiple station on rotating disk, By vibrating disk feeding, then by cylinder, material is pushed in the station on rotating disk.In four stations, first station is for using cylinder Being pushed by contact in fixture, second station is placement contact in fixture, and the 3rd station is welding post, the 4th station The contact contact welded for taking-up.This structure is relative to manual welding, and efficiency is high, and welding quality is good, but due to contact all Being the thin slice of stamping parts, easily occur stuck phenomenon when cylinder pushes in fixture, fault rate is higher.
Summary of the invention
In order to solve above-mentioned technical problem, the present invention provides a kind of horizontal slide rail formula self-regulated pose bonding machine, including: pedestal 1, workpiece fixing seat 2, welding wire storage bin 3, soldering tip 4, horizontal sliding rail 5, horizontal drive cylinder 6, cross sliding clock 7, vertically drives Dynamic air cylinder 8, electric cabinet 9;Described pedestal 1 is stainless steel rectangular structure, and its size is 2m~2.5m (length) × 1m~1.5m (wide) × 25cm~30cm (thick);Described workpiece fixing seat 2 is positioned in the middle of pedestal 1, workpiece fixing seat 2 direction and pedestal 1 width Parallel;Described welding wire storage bin 3 is positioned over pedestal 1 side;Described horizontal sliding rail 5 is positioned at above pedestal 1, its direction and base Seat 1 length direction is parallel, and horizontal sliding rail 5 two ends are connected by support column is fixing with pedestal 1 respectively;Described cross sliding clock 7 It is slidably connected with horizontal sliding rail 5 by the chute on horizontal sliding rail 5;It is sliding that described horizontal drive cylinder 6 is positioned at level Block 7 side, horizontal drive cylinder 6 and cross sliding clock 7 drive connection;Described vertical driving cylinder 8 is vertically installed at cross sliding clock 7 Inside, vertically drives cylinder 8 lower end to be provided with soldering tip 4, vertically drives cylinder 8 and soldering tip 4 drive connection;Described electric cabinet 9 is solid Dingan County is contained in horizontal sliding rail 5 side;
Described horizontal drive cylinder 6, vertically driving cylinder 8 control to be connected with electric cabinet 9 by wire respectively.
Further, described workpiece fixing seat 2 includes: base 2-1, fixing support shaft 2-2, spraying cooling pipe 2-3;Wherein Described base 2-1 is made by high temperature resistant material, and its thickness is between 20mm~30mm;Described fixing support shaft 2-2 quantity Being 2, be respectively and fixedly installed in the middle of base 2-1 length direction, workpiece is fixing with base 2-1 even by fixing support shaft 2-2 Connect;Described spraying cooling pipe 2-3 is positioned at the distance of both sides, workpiece fixed position, spraying cooling pipe 2-3 and workpiece at 3cm~5cm Between.
Further, described spraying cooling pipe 2-3 includes: jet pipe 2-3-1, nozzle 2-3-2, workpiece temperature detector 2-3- 3;Wherein said jet pipe 2-3-1 is circular configuration, and its a diameter of 2cm~3cm, jet pipe 2-3-1 institute bearing temperature scope is at-35 DEG C ~120 DEG C;Described nozzle 2-3-2 is evenly distributed on jet pipe 2-3-1, the spacing between two nozzle 2-3-2 at 1.5cm~ Between 2.5cm, nozzle 2-3-2 quantity is no less than 10, and nozzle 2-3-2 controls to be connected with electric cabinet 9 by wire;Described workpiece Hygrosensor 2-3-3 is fixedly mounted on jet pipe 2-3-1 side, and workpiece temperature detector 2-3-3 is controlled with electric cabinet 9 by wire System connects.
Further, described soldering tip 4 includes: elliptic orbit 4-1, capillary hydraulic jack 4-2, capillary temperature detector 4- 3, capillary 4-4, U-tube card 4-5, welding wire handgrip 4-6;With some needle falling holes on wherein said elliptic orbit 4-1, its aperture exists Between 1cm~2cm;Described capillary hydraulic jack 4-2 is arranged at below elliptic orbit 4-1, and capillary hydraulic jack 4-2 is passed through Sliding pin is slidably connected with elliptic orbit 4-1;Described capillary 4-4 is fixedly mounted on capillary hydraulic jack 4-2 lower end, capillary 4-4 Lower end is cutting-edge structure;Described capillary temperature detector 4-3 is positioned at capillary 4-4 side;Described welding wire handgrip 4-6 passes through U-tube Card 4-5 is fixing with capillary hydraulic jack 4-2 to be connected;
Described capillary hydraulic jack 4-2, capillary temperature detector 4-3 control to be connected with electric cabinet 9 by wire respectively.
Further, described welding wire handgrip 4-6 includes: fixing axle 4-6-1, otic placode 4-6-2, jaw type jaw 4-6-3, jaw Jack 4-6-4, welding wire length detector 4-6-5;Wherein said fixing axle 4-6-1 lower end is by fastener shaft and otic placode 4-6-2 Chain connection, fixing axle 4-6-1 upper end is connected by bolt is fixing with U-tube card 4-5;Described jaw jack 4-6-4 one end Being fixedly welded on bottom otic placode 4-6-2, the jaw jack 4-6-4 other end is fixing with jaw type jaw 4-6-3 to be connected;Described jaw type Jaw 4-6-3 is shaped as clamp type structure, and jaw type jaw 4-6-3 is provided with welding wire length detector 4-6-5;
Described jaw jack 4-6-4, welding wire length detector 4-6-5 control to be connected with electric cabinet 9 by wire respectively.
Further, described capillary 4-4 is by macromolecular material pressing mold molding, the constituent of capillary 4-4 and manufacture process As follows:
One, capillary 4-4 constituent:
Count by weight, 2-methoxyl group-4-acrylate-1-acrylic-1-benzyloxy benzene 42~78 parts, 2,2-dimethyl-3-(2-first Base-1-acrylic)-cyclopropane-carboxylic acid 4-(methoxyl methyl)-benzyl ester 13~65 parts, (S)-3-pi-allyl-2-methyl-4-oxygen Generation-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound 58~102 parts, α- Cyano group-3-phenoxy benzyl (IRS) cis-3-(2,2-dibromo vinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester 33~86 parts, (R, S)-alpha-cyano-3-phenoxy benzyl (1R, 3R)-3-(2,2-dichloroethylene)-2,2-dimethyl cyclopropane carboxylic acid's ester 115 ~183 parts, cyano group-(3-Phenoxyphenyl) methyl-3-(2,2-dichloroethylene)-2,2-dimethyl cyclopropane carboxylic acid's ester 202 ~274 parts, concentration is (3-Phenoxyphenyl) methyl-3-(2,2-dichloroethylene)-2 of 66ppm~98ppm, 2-dimethyl Cyclopropanecarboxylcompound 32~72 parts, 2,3,5,6-tetra-fluoro-4-methyl-benzyls (Z)-(1R, 3R, 1S, 3S)-3-(2-chloro-3,3,3- Trifluoropropyl-1-thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester 88~154 parts, 3-(2,2-dichloroethylene)-2,2-dimethyl Cyclopropane-carboxylic acid 75~114 parts, cross-linking agent 64~105 parts, 2-(4-acetylaminohydroxyphenylarsonic acid 3-chlorphenyl) propionitrile 134~215 parts, N- [5-[double [2-(2-propenyloxy group) ethyl] amino]-2-[(2-bromo-4,6-dinitrophenyl) azo]-4-methoxybenzene] acetyl Amine 38~82 parts, N-[2-(2-bromo-4,6-dinitrophenyl azo group)-5-[two (2-acrylic) amino]-4-methoxybenzene Base] acetamide 96~174 parts, N-[2-[(2-chloro-4,6-dinitrophenyl) azo]-5-(ethylamino)-4-(2-methoxyl group second Epoxide) phenyl] acetamide 58~113 parts;
Described cross-linking agent is N-[3-[(2-cyanoethyl) ethylamino]-4-methoxy is for phenyl] acetamide, N, N-bis-cyclohexyl-2-benzene And any one in thiazolesulfenamide, acetoacetyl p-ethoxyaniline;
Two, the manufacture process of capillary 4-4, comprises the steps of
1st step: add ultra-pure water 1600~1950 parts that electrical conductivity is 1.15 μ S/cm~5.43 μ S/cm in a kettle., start Agitator in reactor, rotating speed is 51rpm~96rpm, starts heat pump, makes reactor temperature rise to 63 DEG C~105 DEG C; It is sequentially added into 2-methoxyl group-4-acrylate-1-acrylic-1-benzyloxy benzene, 2,2-dimethyl-3-(2-methyl-1-propylene base)-ring third Alkane carboxylic acid 4-(methoxyl methyl)-benzyl ester, (S)-3-pi-allyl-2-methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2- Dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound, stirring is to being completely dissolved, and regulation pH value is 5.3~9.7, will stir Mixing device rotating speed and be adjusted to 128rpm~188rpm, temperature is 78 DEG C~146 DEG C, esterification 18~25 hours;
2nd step: take alpha-cyano-3-phenoxy benzyl (IRS) cis-3-(2,2-dibromo vinyl)-2,2-dimethylcyclopropane Carboxylate, (R, S)-alpha-cyano-3-phenoxy benzyl (1R, 3R)-3-(2,2-dichloroethylene)-2,2-dimethylcyclopropane carboxylic Acid esters is pulverized, and powder diameter is 800~1500 mesh;Add cyano group-(3-Phenoxyphenyl) methyl-3-(2,2-bis-chloroethene Thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester mix homogeneously, it is laid in pallet, tiling thickness is 18mm~26mm, uses agent Amount is alpha ray irradiation 102 that 5.5kGy~10.8kGy, energy are 7.0MeV~22MeV~182 minutes, and Isodose β x ray irradiation x 74~154 minutes;
3rd step: the mixed-powder processed through the 2nd step is dissolved in (3-Phenoxyphenyl) methyl-3-(2,2-dichloroethylene)-2,2- In dimethyl cyclopropane carboxylic acid's ester, adding reactor, agitator speed is 112rpm~182rpm, and temperature is 67 DEG C~125 DEG C, Starting vacuum pump makes the vacuum of reactor reach-0.44MPa~1.62MPa, keeps this state response 14~26 hours;Pressure release And it is passed through radon gas, making reacting kettle inner pressure is 0.55MPa~1.42MPa, and insulation stands 9~17 hours;Agitator speed promotes To 214rpm~289rpm, simultaneous reactions still pressure release to 0MPa;Be sequentially added into 2,3,5,6-tetra-fluoro-4-methyl-benzyl (Z)-(1R, 3R, 1S, 3S)-3-(2-chloro-3,3,3-trifluoropropyl-1-thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester, 3-(2,2-dichloroethylene Base)-2, after 2-dimethyl cyclopropane carboxylic acid is completely dissolved, add cross-linking agent stirring mixing so that the hydrophilic parent of reactor solution Oil equilibrium valve is 6.3~9.5, and insulation stands 8~14 hours;
4th step: when agitator speed is 134rpm~218rpm, be sequentially added into 2-(4-acetylaminohydroxyphenylarsonic acid 3-chlorphenyl) propionitrile, N-[5-[double [2-(2-propenyloxy group) ethyl] amino]-2-[(2-bromo-4,6-dinitrophenyl) azo]-4-methoxybenzene] second Amide, N-[2-(2-bromo-4,6-dinitrophenyl azo group)-5-[two (2-acrylic) amino]-4-methoxyphenyl] second Amide and N-[2-[(2-chloro-4,6-dinitrophenyl) azo]-5-(ethylamino)-4-(2-methoxy ethoxy) phenyl] acetyl Amine, promotes reactor pressure so that it is reaching 1.8MPa~2.5MPa, temperature is 163 DEG C~209 DEG C, and polyreaction 28~38 is little Time;After having reacted, reacting kettle inner pressure is down to 0MPa, is cooled to 33 DEG C~44 DEG C, discharging, enter molding press and can be prepared by weldering Pin 4-4.
Further, the invention also discloses the control method of a kind of horizontal slide rail formula self-regulated pose bonding machine, the method Including following step:
1st step: first workpiece is fixed on base 2-1 by staff by fixing support shaft 2-2, presses electric cabinet 9 the most again Start button, electric cabinet 9 starts horizontal drive cylinder 6, and horizontal drive cylinder 6 promotes cross sliding clock 7 at horizontal sliding rail 5 Upper slip, after cross sliding clock 7 arrives the horizontal level of default, horizontal drive cylinder 6 closed by electric cabinet 9;Meanwhile, electricity Control case 9 starts the vertically driving cylinder 8 in cross sliding clock 7, and under the promotion vertically driving cylinder 8, soldering tip 4 vertically declines, When soldering tip 4 drops to distance workpiece 5cm~8cm, electric cabinet 9 is closed and is vertically driven cylinder 8;After 2s, electric cabinet 9 controls capillary liquid Pressure jack 4-2 work, capillary 4-4 is highly finely adjusted by capillary hydraulic jack 4-2, and capillary hydraulic jack 4-2 promotes Capillary 4-4 slowly moves downward, progressively near workpiece;Capillary 4-4 is when carrying out height fine adjusting function, and soldering tip 4 is by sliding pin at ellipse Track 4-1 slides, and is finely adjusted capillary 4-4 horizontal level;
2nd step: after capillary 4-4 position adjustments is good, workpiece is carried out by welding wire handgrip 4-6 by welding wire near capillary 4-4, capillary 4-4 Welding;At capillary 4-4 in workpiece welding process, capillary 4-4 temperature is monitored by capillary temperature detector 4-3 in real time, works as capillary When temperature detector 4-3 detects capillary 4-4 temperature more than 150 DEG C, the signal of telecommunication is sent to automatically controlled by capillary temperature detector 4-3 Case 9, the temperature control unit in electric cabinet 9 control chamber carries out temperature regulation process to capillary 4-4;
3rd step: during capillary 4-4 welding workpiece, the welding wire length detector 4-6-5 butt welding filament length on welding wire handgrip 4-6 Degree monitoring in real time, when welding wire length detector 4-6-5 detects that welding wire length is less than 3cm, welding wire length detector 4-6-5 will Feedback signal is sent to electric cabinet 9, and electric cabinet 9 starts the jaw jack 4-6-4 on welding wire handgrip 4-6, jaw jack 4- 6-4 promotes jaw type jaw 4-6-3 to move to welding wire storage bin 3, the welding wire that jaw type jaw 4-6-3 is new in capturing welding wire storage bin 3 After, it is back to the position near capillary 4-4 along original route;
4th step: during capillary 4-4 welding workpiece, the workpiece temperature detector 2-3-3 on spraying cooling pipe 2-3 is to workpiece Temperature is monitored in real time, when workpiece temperature detector 2-3-3 detects that workpiece temperature is higher than 140 DEG C, and workpiece temperature detector 2- Detection signal is fed back to electric cabinet 9 by 3-3, and electric cabinet 9 is opened the nozzle 2-3-2 on jet pipe 2-3-1, nozzle 2-3-2 and will be condensed Gas is sprayed onto on workpiece;When workpiece temperature detector 2-3-3 detects that workpiece temperature is less than 45 DEG C, workpiece temperature detector Detection signal is fed back to electric cabinet 9 by 2-3-3, and the nozzle 2-3-2 on jet pipe 2-3-1 closed by electric cabinet 9.
A kind of horizontal slide rail formula self-regulated pose bonding machine disclosed by the invention, has an advantage in that:
(1) this apparatus structure is the compactest, and automaticity is high, easy to operate;
(2) this device welding work speed is fast, and the used time is short, and solder joint is smooth full, and workpiece welding quality is good;
(3) this device can exchange welding wire automatically for, is not required to manual operation, saves human cost, greatly improves work efficiency.
A kind of horizontal slide rail formula self-regulated pose bonding machine of the present invention, this plant automation degree is high, it is possible to automatically Exchanging welding wire for, greatly improve work efficiency, the workpiece welding used time is short, and solder joint is smooth full, and welding quality is good.
Accompanying drawing explanation
Fig. 1 is heretofore described a kind of horizontal slide rail formula self-regulated pose bonding machine schematic diagram.
Fig. 2 is heretofore described workpiece fixing seat structural representation.
Fig. 3 is heretofore described spraying cooling tubular construction schematic diagram.
Fig. 4 is heretofore described welding head structure schematic diagram.
Fig. 5 is heretofore described welding wire gripping structure schematic diagram.
Fig. 6 is that the heretofore described corrosion-resistant degree of capillary material is with using time diagram.
In figure 1 above~Fig. 5, pedestal 1, workpiece fixing seat 2, base 2-1, fixing support shaft 2-2, spraying cooling pipe 2-3, Jet pipe 2-3-1, nozzle 2-3-2, workpiece temperature detector 2-3-3, welding wire storage bin 3, soldering tip 4, elliptic orbit 4-1, capillary liquid Pressure jack 4-2, capillary temperature detector 4-3, capillary 4-4, U-tube card 4-5, welding wire handgrip 4-6, fixing axle 4-6-1, otic placode 4-6-2, jaw type jaw 4-6-3, the horizontal sliding rail of jaw jack 4-6-4, welding wire length detector 4-6-5 5, horizontal drive Cylinder 6, cross sliding clock 7, vertically drive cylinder 8, electric cabinet 9.
Detailed description of the invention
A kind of horizontal slide rail formula self-regulated pose bonding machine provided the present invention with embodiment below in conjunction with the accompanying drawings enters One step explanation.
As it is shown in figure 1, be heretofore described a kind of horizontal slide rail formula self-regulated pose bonding machine schematic diagram.From Fig. 1 Find out, including: pedestal 1, workpiece fixing seat 2, welding wire storage bin 3, soldering tip 4, horizontal sliding rail 5, horizontal drive cylinder 6, water Smooth block 7, vertically drives cylinder 8, electric cabinet 9;Described pedestal 1 is stainless steel rectangular structure, and its size is 2m~2.5m (length) × 1m~1.5m (wide) × 25cm~30cm (thick);Described workpiece fixing seat 2 is positioned in the middle of pedestal 1, workpiece fixing seat 2 direction with Pedestal 1 width is parallel;Described welding wire storage bin 3 is positioned over pedestal 1 side;Described horizontal sliding rail 5 is positioned on pedestal 1 Side, its direction is parallel with pedestal 1 length direction, and horizontal sliding rail 5 two ends are connected by support column is fixing with pedestal 1 respectively; Described cross sliding clock 7 is slidably connected with horizontal sliding rail 5 by the chute on horizontal sliding rail 5;Described horizontal drive gas Cylinder 6 is positioned at cross sliding clock 7 side, horizontal drive cylinder 6 and cross sliding clock 7 drive connection;Described vertical driving cylinder 8 is vertically pacified It is contained in cross sliding clock 7 internal, vertically drives cylinder 8 lower end to be provided with soldering tip 4, vertically drive cylinder 8 and soldering tip 4 drive connection; Described electric cabinet 9 is fixedly mounted on horizontal sliding rail 5 side;
Described horizontal drive cylinder 6, vertically driving cylinder 8 control to be connected with electric cabinet 9 by wire respectively.
As in figure 2 it is shown, be heretofore described workpiece fixing seat structural representation.As seen from Figure 2, workpiece fixing seat 2 include: base 2-1, fixing support shaft 2-2, spraying cooling pipe 2-3;Wherein said base 2-1 made by high temperature resistant material and Becoming, its thickness is between 20mm~30mm;Described fixing support shaft 2-2 quantity is 2, is respectively and fixedly installed to base 2-1 length In the middle of degree direction, workpiece is connected by fixing support shaft 2-2 is fixing with base 2-1;It is solid that described spraying cooling pipe 2-3 is positioned at workpiece Both sides are put in location, and the distance of spraying cooling pipe 2-3 and workpiece is between 3cm~5cm.
As it is shown on figure 3, be heretofore described spraying cooling tubular construction schematic diagram.Find out from Fig. 3 or Fig. 1, spray Cooling tube 2-3 includes: jet pipe 2-3-1, nozzle 2-3-2, workpiece temperature detector 2-3-3;Wherein said jet pipe 2-3-1 is circular Structure, its a diameter of 2cm~3cm, jet pipe 2-3-1 institute bearing temperature scope is at-35 DEG C~120 DEG C;Described nozzle 2-3-2 is uniform Being distributed on jet pipe 2-3-1, the spacing between two nozzle 2-3-2 is between 1.5cm~2.5cm, and nozzle 2-3-2 quantity is no less than 10, nozzle 2-3-2 controls to be connected with electric cabinet 9 by wire;Described workpiece temperature detector 2-3-3 is fixedly mounted on jet pipe 2-3-1 side, workpiece temperature detector 2-3-3 controls to be connected with electric cabinet 9 by wire.
As shown in Figure 4, it is heretofore described welding head structure schematic diagram.Finding out from Fig. 4 or Fig. 1, soldering tip 4 includes: Elliptic orbit 4-1, capillary hydraulic jack 4-2, capillary temperature detector 4-3, capillary 4-4, U-tube card 4-5, welding wire handgrip 4- 6;With some needle falling holes on wherein said elliptic orbit 4-1, its aperture is between 1cm~2cm;Described capillary hydraulic jack 4-2 is arranged at below elliptic orbit 4-1, and capillary hydraulic jack 4-2 is slidably connected with elliptic orbit 4-1 by sliding pin;Described Capillary 4-4 is fixedly mounted on capillary hydraulic jack 4-2 lower end, and capillary 4-4 lower end is cutting-edge structure;Described capillary temperature detection Device 4-3 is positioned at capillary 4-4 side;Described welding wire handgrip 4-6 is fixing with capillary hydraulic jack 4-2 even by U-tube card 4-5 Connect;
Described capillary hydraulic jack 4-2, capillary temperature detector 4-3 control to be connected with electric cabinet 9 by wire respectively.
As it is shown in figure 5, be heretofore described welding wire gripping structure schematic diagram.Find out from Fig. 4 or Fig. 1 or Fig. 5, weldering Silk handgrip 4-6 includes: fixing axle 4-6-1, otic placode 4-6-2, jaw type jaw 4-6-3, jaw jack 4-6-4, and welding wire length is examined Survey device 4-6-5;Wherein said fixing axle 4-6-1 lower end is by fastener shaft and otic placode 4-6-2 chain connection, on fixing axle 4-6-1 Hold and be connected by bolt is fixing with U-tube card 4-5;Described jaw jack 4-6-4 one end is fixedly welded at the bottom of otic placode 4-6-2 Portion, the jaw jack 4-6-4 other end is fixing with jaw type jaw 4-6-3 to be connected;Described jaw type jaw 4-6-3 is shaped as jaw type knot Structure, jaw type jaw 4-6-3 is provided with welding wire length detector 4-6-5;
Described jaw jack 4-6-4, welding wire length detector 4-6-5 control to be connected with electric cabinet 9 by wire respectively.
The work process of a kind of horizontal slide rail formula self-regulated pose bonding machine of the present invention is:
1st step: first workpiece is fixed on base 2-1 by staff by fixing support shaft 2-2, presses electric cabinet 9 the most again Start button, electric cabinet 9 starts horizontal drive cylinder 6, and horizontal drive cylinder 6 promotes cross sliding clock 7 at horizontal sliding rail 5 Upper slip, after cross sliding clock 7 arrives the horizontal level of default, horizontal drive cylinder 6 closed by electric cabinet 9;Meanwhile, electricity Control case 9 starts the vertically driving cylinder 8 in cross sliding clock 7, and under the promotion vertically driving cylinder 8, soldering tip 4 vertically declines, When soldering tip 4 drops to distance workpiece 5cm~8cm, electric cabinet 9 is closed and is vertically driven cylinder 8;After 2s, electric cabinet 9 controls capillary liquid Pressure jack 4-2 work, capillary 4-4 is highly finely adjusted by capillary hydraulic jack 4-2, and capillary hydraulic jack 4-2 promotes Capillary 4-4 slowly moves downward, progressively near workpiece;Capillary 4-4 is when carrying out height fine adjusting function, and soldering tip 4 is by sliding pin at ellipse Track 4-1 slides, and is finely adjusted capillary 4-4 horizontal level;
2nd step: after capillary 4-4 position adjustments is good, workpiece is carried out by welding wire handgrip 4-6 by welding wire near capillary 4-4, capillary 4-4 Welding;At capillary 4-4 in workpiece welding process, capillary 4-4 temperature is monitored by capillary temperature detector 4-3 in real time, works as capillary When temperature detector 4-3 detects capillary 4-4 temperature more than 150 DEG C, the signal of telecommunication is sent to automatically controlled by capillary temperature detector 4-3 Case 9, the temperature control unit in electric cabinet 9 control chamber carries out temperature regulation process to capillary 4-4;
3rd step: during capillary 4-4 welding workpiece, the welding wire length detector 4-6-5 butt welding filament length on welding wire handgrip 4-6 Degree monitoring in real time, when welding wire length detector 4-6-5 detects that welding wire length is less than 3cm, welding wire length detector 4-6-5 will Feedback signal is sent to electric cabinet 9, and electric cabinet 9 starts the jaw jack 4-6-4 on welding wire handgrip 4-6, jaw jack 4- 6-4 promotes jaw type jaw 4-6-3 to move to welding wire storage bin 3, the welding wire that jaw type jaw 4-6-3 is new in capturing welding wire storage bin 3 After, it is back to the position near capillary 4-4 along original route;
4th step: during capillary 4-4 welding workpiece, the workpiece temperature detector 2-3-3 on spraying cooling pipe 2-3 is to workpiece Temperature is monitored in real time, when workpiece temperature detector 2-3-3 detects that workpiece temperature is higher than 140 DEG C, and workpiece temperature detector 2- Detection signal is fed back to electric cabinet 9 by 3-3, and electric cabinet 9 is opened the nozzle 2-3-2 on jet pipe 2-3-1, nozzle 2-3-2 and will be condensed Gas is sprayed onto on workpiece;When workpiece temperature detector 2-3-3 detects that workpiece temperature is less than 45 DEG C, workpiece temperature detector Detection signal is fed back to electric cabinet 9 by 2-3-3, and the nozzle 2-3-2 on jet pipe 2-3-1 closed by electric cabinet 9.
A kind of horizontal slide rail formula self-regulated pose bonding machine of the present invention, this plant automation degree is high, it is possible to automatically Exchanging welding wire for, greatly improve work efficiency, the workpiece welding used time is short, and solder joint is smooth full, and welding quality is good.
The following is the embodiment of the manufacture process of capillary 4-4 of the present invention, embodiment is to further illustrate this Bright content, but should not be construed as limitation of the present invention.Without departing from the spirit and substance of the case in the present invention, to the present invention Amendment that method, step or condition are made and replacement, belong to the scope of the present invention.
If not specializing, the conventional means that technological means used in embodiment is well known to those skilled in the art.
Embodiment 1
Manufacture capillary 4-4 of the present invention according to following steps, and count by weight:
1st step: add the ultra-pure water 1600 parts that electrical conductivity is 1.15 μ S/cm in a kettle., start agitator in reactor, turn Speed is 51rpm, starts heat pump, makes reactor temperature rise to 63 DEG C;Be sequentially added into 2-methoxyl group-4-acrylate-1-acrylic- 1-benzyloxy benzene 42 parts, 2,2-dimethyl-3-(2-methyl-1-propylene base)-cyclopropane-carboxylic acid 4-(methoxyl methyl)-benzyl ester 13 Part, (S)-3-pi-allyl-2-methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene Base) cyclopropanecarboxylcompound 58 parts, stirring is to being completely dissolved, and regulation pH value is 5.3, and agitator speed is adjusted to 128rpm, temperature It is 78 DEG C, esterification 18 hours;
2nd step: take alpha-cyano-3-phenoxy benzyl (IRS) cis-3-(2,2-dibromo vinyl)-2,2-dimethylcyclopropane Carboxylate 33 parts, (R, S)-alpha-cyano-3-phenoxy benzyl (1R, 3R)-3-(2,2-dichloroethylene)-2,2-diformazan basic ring third Alkane carboxylate 115 parts is pulverized, and powder diameter is 800 mesh;Add cyano group-(3-Phenoxyphenyl) methyl-3-(2,2-dichloro Vinyl)-2,202 parts of mix homogeneously of 2-dimethyl cyclopropane carboxylic acid's ester, it is laid in pallet, tiling thickness is 18mm, uses The alpha ray irradiation 102 minutes that dosage is 5.5kGy, energy is 7.0MeV, and the β x ray irradiation x of Isodose 74 minutes;
3rd step: the mixed-powder processed through the 2nd step is dissolved in (3-Phenoxyphenyl) methyl-3-(2,2-bis-that concentration is 66ppm Chlorovinyl)-2, in 2-dimethyl cyclopropane carboxylic acid's ester 32 parts, add reactor, agitator speed is 112rpm, and temperature is 67 DEG C, start vacuum pump and make the vacuum of reactor reach-0.44MPa, keep this state response 14 hours;Pressure release is also passed through radon Gas, making reacting kettle inner pressure is 0.55MPa, and insulation stands 9 hours;Agitator speed is promoted to 214rpm, and simultaneous reactions still is let out It is depressed into 0MPa;It is sequentially added into 2,3,5,6-tetra-fluoro-4-methyl-benzyl (Z)-(1R, 3R, 1S, 3S)-3-(2-chloro-3,3,3-trifluoro Acrylate-1-thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester 88 parts, 3-(2,2-dichloroethylene)-2,2-dimethyl cyclopropane carboxylic acid After 75 parts are completely dissolved, add cross-linking agent 64 parts stirring mixing so that the hydrophile-lipophile balance value of reactor solution is 6.3, protects Gentle and quiet put 8 hours;
4th step: when agitator speed is 134rpm, is sequentially added into 2-(4-acetylaminohydroxyphenylarsonic acid 3-chlorphenyl) propionitrile 134 parts, N- [5-[double [2-(2-propenyloxy group) ethyl] amino]-2-[(2-bromo-4,6-dinitrophenyl) azo]-4-methoxybenzene] acetyl Amine 38 parts, N-[2-(2-bromo-4,6-dinitrophenyl azo group)-5-[two (2-acrylic) amino]-4-methoxyphenyl] Acetamide 96 parts, N-[2-[(2-chloro-4,6-dinitrophenyl) azo]-5-(ethylamino)-4-(2-methoxy ethoxy) benzene Base] acetamide 58 parts, promote reactor pressure so that it is reaching 1.8MPa, temperature is 163 DEG C, polyreaction 28 hours;React After one-tenth, reacting kettle inner pressure is down to 0MPa, is cooled to 33 DEG C, discharging, enter molding press and can be prepared by capillary 4-4;
Described cross-linking agent is N-[3-[(2-cyanoethyl) ethylamino]-4-methoxy is for phenyl] acetamide.
Embodiment 2
Manufacture capillary 4-4 of the present invention according to following steps, and count by weight:
1st step: add the ultra-pure water 1820 parts that electrical conductivity is 3.82 μ S/cm in a kettle., start agitator in reactor, turn Speed is 71rpm, starts heat pump, makes reactor temperature rise to 83 DEG C;Be sequentially added into 2-methoxyl group-4-acrylate-1-acrylic- 1-benzyloxy benzene 58 parts, 2,2-dimethyl-3-(2-methyl-1-propylene base)-cyclopropane-carboxylic acid 4-(methoxyl methyl)-benzyl ester 38 Part, (S)-3-pi-allyl-2-methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene Base) cyclopropanecarboxylcompound 83 parts, stirring is to being completely dissolved, and regulation pH value is 7.5, and agitator speed is adjusted to 158rpm, temperature It is 122 DEG C, esterification 21 hours;
2nd step: take alpha-cyano-3-phenoxy benzyl (IRS) cis-3-(2,2-dibromo vinyl)-2,2-dimethylcyclopropane Carboxylate 55 parts, (R, S)-alpha-cyano-3-phenoxy benzyl (1R, 3R)-3-(2,2-dichloroethylene)-2,2-diformazan basic ring third Alkane carboxylate 148 parts is pulverized, and powder diameter is 1100 mesh;Add cyano group-(3-Phenoxyphenyl) methyl-3-(2,2-bis- Chlorovinyl)-2,238 parts of mix homogeneously of 2-dimethyl cyclopropane carboxylic acid's ester, it is laid in pallet, tiling thickness is 22mm, adopts With dosage be 8.2kGy, energy be the alpha ray irradiation 142 minutes of 14MeV, and the β x ray irradiation x of Isodose 114 minutes;
3rd step: the mixed-powder processed through the 2nd step is dissolved in (3-Phenoxyphenyl) methyl-3-(2,2-bis-that concentration is 82ppm Chlorovinyl)-2, in 2-dimethyl cyclopropane carboxylic acid's ester 52 parts, add reactor, agitator speed is 147rpm, and temperature is 98 DEG C, start vacuum pump and make the vacuum of reactor reach 1.32MPa, keep this state response 20 hours;Pressure release is also passed through radon gas, Making reacting kettle inner pressure is 0.92MPa, and insulation stands 13 hours;Agitator speed is promoted to 252rpm, simultaneous reactions still pressure release To 0MPa;Be sequentially added into 2,3,5,6-tetra-fluoro-4-methyl-benzyl (Z)-(1R, 3R, 1S, 3S)-3-(2-chloro-3,3,3-trifluoropropyl- 1-thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester 121 parts, 3-(2,2-dichloroethylene)-2,2-dimethyl cyclopropane carboxylic acid 95 After part is completely dissolved, add cross-linking agent 84 parts stirring mixing so that the hydrophile-lipophile balance value of reactor solution is 7.8, insulation Stand 11 hours;
4th step: when agitator speed is 174rpm, is sequentially added into 2-(4-acetylaminohydroxyphenylarsonic acid 3-chlorphenyl) propionitrile 174 parts, N- [5-[double [2-(2-propenyloxy group) ethyl] amino]-2-[(2-bromo-4,6-dinitrophenyl) azo]-4-methoxybenzene] acetyl Amine 63 parts, N-[2-(2-bromo-4,6-dinitrophenyl azo group)-5-[two (2-acrylic) amino]-4-methoxyphenyl] Acetamide 136 parts, N-[2-[(2-chloro-4,6-dinitrophenyl) azo]-5-(ethylamino)-4-(2-methoxy ethoxy) benzene Base] acetamide 88 parts, promote reactor pressure so that it is reaching 2.3MPa, temperature is 185 DEG C, polyreaction 33 hours;React After one-tenth, reacting kettle inner pressure is down to 0MPa, is cooled to 38 DEG C, discharging, enter molding press and can be prepared by capillary 4-4;
Described cross-linking agent is acetoacetyl p-ethoxyaniline.
Embodiment 3
Manufacture capillary 4-4 of the present invention according to following steps, and count by weight:
1st step: add the ultra-pure water 1950 parts that electrical conductivity is 5.43 μ S/cm in a kettle., start agitator in reactor, turn Speed is 96rpm, starts heat pump, makes reactor temperature rise to 105 DEG C;It is sequentially added into 2-methoxyl group-4-acrylate-1-propylene Base-1-benzyloxy benzene 78 parts, 2,2-dimethyl-3-(2-methyl-1-propylene base)-cyclopropane-carboxylic acid 4-(methoxyl methyl)-benzyl Ester 65 parts, (S)-3-pi-allyl-2-methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl isophthalic acid- Acrylic) cyclopropanecarboxylcompound 102 parts, stirring is to being completely dissolved, and regulation pH value is 9.7 agitator speed to be adjusted to 188rpm, Temperature is 146 DEG C, esterification 25 hours;
2nd step: take alpha-cyano-3-phenoxy benzyl (IRS) cis-3-(2,2-dibromo vinyl)-2,2-dimethylcyclopropane Carboxylate 86 parts, (R, S)-alpha-cyano-3-phenoxy benzyl (1R, 3R)-3-(2,2-dichloroethylene)-2,2-diformazan basic ring third Alkane carboxylate 183 parts is pulverized, and powder diameter is 1500 mesh;Add cyano group-(3-Phenoxyphenyl) methyl-3-(2,2-bis- Chlorovinyl)-2,274 parts of mix homogeneously of 2-dimethyl cyclopropane carboxylic acid's ester, it is laid in pallet, tiling thickness is 26mm, adopts With dosage be 10.8kGy, energy be the alpha ray irradiation 182 minutes of 22MeV, and the β x ray irradiation x of Isodose 154 minutes;
3rd step: the mixed-powder processed through the 2nd step is dissolved in (3-Phenoxyphenyl) methyl-3-(2,2-bis-that concentration is 98ppm Chlorovinyl)-2, in 2-dimethyl cyclopropane carboxylic acid's ester 72 parts, add reactor, agitator speed is 182rpm, and temperature is 125 DEG C, start vacuum pump and make the vacuum of reactor reach 1.62MPa, keep this state response 26 hours;Pressure release is also passed through radon Gas, making reacting kettle inner pressure is 1.42MPa, and insulation stands 17 hours;Agitator speed is promoted to 289rpm, and simultaneous reactions still is let out It is depressed into 0MPa;It is sequentially added into 2,3,5,6-tetra-fluoro-4-methyl-benzyl (Z)-(1R, 3R, 1S, 3S)-3-(2-chloro-3,3,3-trifluoro Acrylate-1-thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester 154 parts, 3-(2,2-dichloroethylene)-2,2-dimethylcyclopropane carboxylic After acid 114 parts is completely dissolved, add cross-linking agent 105 parts stirring mixing so that the hydrophile-lipophile balance value of reactor solution is 9.5, insulation stands 14 hours;
4th step: when agitator speed is 218rpm, is sequentially added into 2-(4-acetylaminohydroxyphenylarsonic acid 3-chlorphenyl) propionitrile 215 parts, N- [5-[double [2-(2-propenyloxy group) ethyl] amino]-2-[(2-bromo-4,6-dinitrophenyl) azo]-4-methoxybenzene] acetyl Amine 82 parts, N-[2-(2-bromo-4,6-dinitrophenyl azo group)-5-[two (2-acrylic) amino]-4-methoxyphenyl] Acetamide 174 parts, N-[2-[(2-chloro-4,6-dinitrophenyl) azo]-5-(ethylamino)-4-(2-methoxy ethoxy) benzene Base] acetamide 113 parts, promote reactor pressure so that it is reaching 2.5MPa, temperature is 209 DEG C, polyreaction 38 hours;Reaction After completing, reacting kettle inner pressure is down to 0MPa, is cooled to 44 DEG C, discharging, enter molding press and can be prepared by capillary 4-4;
Described cross-linking agent is N, N-bis-cyclohexyls-2-[4-morpholinodithio sulfenamide.
Reference examples
Reference examples is the capillary of certain brand commercially available.
Embodiment 4
Capillary described in capillary 4-4 embodiment 1~3 prepared and reference examples carries out using effect contrast.Single to the two Position weight, wear rate, heat-resisting quantity, material comprcssive strength are added up, and result is as shown in table 1.
As seen from Table 1, capillary 4-4 of the present invention, its Unit Weight, wear rate, heat-resisting quantity, material comprcssive strength It is superior to the product that prior art produces etc. index.
Additionally, as shown in Figure 6, it is that the heretofore described corrosion-resistant degree of capillary material is with using time diagram.Figure is found out, Capillary 4-4 used by embodiment 1~3, the corrosion-resistant degree of its material is significantly better than existing product with use time intensity of variation.

Claims (7)

1. a horizontal slide rail formula self-regulated pose bonding machine, including: pedestal (1), workpiece fixing seat (2), welding wire storage bin (3), Soldering tip (4), horizontal sliding rail (5), horizontal drive cylinder (6), cross sliding clock (7), vertically drive cylinder (8), electric cabinet (9);It is characterized in that, described pedestal (1) is stainless steel rectangular structure, and its size is 2m~2.5m (length) × 1m~1.5m (wide) × 25cm~30cm (thick);Described workpiece fixing seat (2) is positioned in the middle of pedestal (1), workpiece fixing seat (2) direction and pedestal (1) Width is parallel;Described welding wire storage bin (3) is positioned over pedestal (1) side;Described horizontal sliding rail (5) is positioned at pedestal (1) top, its direction is parallel with pedestal (1) length direction, and horizontal sliding rail (5) two ends are respectively by support column and pedestal (1) fixing connection;Described cross sliding clock (7) is slided even with horizontal sliding rail (5) by the chute on horizontal sliding rail (5) Connect;Described horizontal drive cylinder (6) is positioned at cross sliding clock (7) side, and horizontal drive cylinder (6) drives even with cross sliding clock (7) Connect;It is internal that described vertical driving cylinder (8) is vertically installed at cross sliding clock (7), vertically drives cylinder (8) lower end to be provided with soldering tip (4) cylinder (8) and soldering tip (4) drive connection, are vertically driven;Described electric cabinet (9) is fixedly mounted on horizontal sliding rail (5) Side;
Described horizontal drive cylinder (6), vertically cylinder (8) is driven to be connected by the control of wire and electric cabinet (9) respectively.
A kind of horizontal slide rail formula self-regulated pose bonding machine the most according to claim 1, it is characterised in that described workpiece is fixed Seat (2) including: base (2-1), fixing support shaft (2-2), spraying cooling pipe (2-3);Wherein said base (2-1) is by high temperature resistant Material is made, and its thickness is between 20mm~30mm;Described fixing support shaft (2-2) quantity is 2, fixedly mounts respectively In the middle of base (2-1) length direction, workpiece is connected by fixing support shaft (2-2) and base (2-1) are fixing;Described spray is cold But pipe (2-3) is positioned at both sides, workpiece fixed position, and the distance of spraying cooling pipe (2-3) and workpiece is between 3cm~5cm.
A kind of horizontal slide rail formula self-regulated pose bonding machine the most according to claim 2, it is characterised in that described spraying cooling Pipe (2-3) including: jet pipe (2-3-1), nozzle (2-3-2), workpiece temperature detector (2-3-3);Wherein said jet pipe (2-3-1) For circular configuration, its a diameter of 2cm~3cm, jet pipe (2-3-1) institute bearing temperature scope is at-35 DEG C~120 DEG C;Described nozzle (2-3-2) be evenly distributed on jet pipe (2-3-1), the spacing between two nozzles (2-3-2) between 1.5cm~2.5cm, nozzle (2-3-2) quantity is no less than 10, and nozzle (2-3-2) controls to be connected with electric cabinet (9) by wire;Described workpiece temperature detects Device (2-3-3) is fixedly mounted on jet pipe (2-3-1) side, and workpiece temperature detector (2-3-3) is controlled with electric cabinet (9) by wire System connects.
A kind of horizontal slide rail formula self-regulated pose bonding machine the most according to claim 1, it is characterised in that described soldering tip (4) Including: elliptic orbit (4-1), capillary hydraulic jack (4-2), capillary temperature detector (4-3), capillary (4-4), U-tube card (4-5), welding wire handgrip (4-6);Wherein said elliptic orbit (4-1) is upper with some needle falling holes, its aperture 1cm~2cm it Between;Described capillary hydraulic jack (4-2) is arranged at elliptic orbit (4-1) lower section, and capillary hydraulic jack (4-2) is by sliding pin It is slidably connected with elliptic orbit (4-1);Described capillary (4-4) is fixedly mounted on capillary hydraulic jack (4-2) lower end, capillary (4-4) lower end is cutting-edge structure;Described capillary temperature detector (4-3) is positioned at capillary (4-4) side;Described welding wire handgrip (4- 6) it is connected by U-tube card (4-5) and capillary hydraulic jack (4-2) are fixing;
Described capillary hydraulic jack (4-2), capillary temperature detector (4-3) are controlled even with electric cabinet (9) by wire respectively Connect.
A kind of horizontal slide rail formula self-regulated pose bonding machine the most according to claim 4, it is characterised in that described welding wire handgrip (4-6) including: fixing axle (4-6-1), otic placode (4-6-2), jaw type jaw (4-6-3), jaw jack (4-6-4), welding wire is long Degree detector (4-6-5);Wherein said fixing axle (4-6-1) lower end is by fastener shaft and otic placode (4-6-2) chain connection, fixing Axle (4-6-1) upper end is connected by bolt and U-tube card (4-5) are fixing;The fixing welding in described jaw jack (4-6-4) one end In otic placode (4-6-2) bottom, jaw jack (4-6-4) other end is fixing with jaw type jaw (4-6-3) to be connected;Described jaw type presss from both sides Pawl (4-6-3) is shaped as clamp type structure, and jaw type jaw (4-6-3) is provided with welding wire length detector (4-6-5);
Described jaw jack (4-6-4), welding wire length detector (4-6-5) are controlled even with electric cabinet (9) by wire respectively Connect.
A kind of horizontal slide rail formula self-regulated pose bonding machine the most according to claim 4, it is characterised in that described capillary (4- 4) by macromolecular material pressing mold molding, constituent and the manufacture process of capillary (4-4) are as follows:
One, capillary (4-4) constituent:
Count by weight, 2-methoxyl group-4-acrylate-1-acrylic-1-benzyloxy benzene 42~78 parts, 2,2-dimethyl-3-(2-first Base-1-acrylic)-cyclopropane-carboxylic acid 4-(methoxyl methyl)-benzyl ester 13~65 parts, (S)-3-pi-allyl-2-methyl-4-oxygen Generation-ring amyl-2-thiazolinyl (1R, 3R)-2,2-dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound 58~102 parts, α- Cyano group-3-phenoxy benzyl (IRS) cis-3-(2,2-dibromo vinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester 33~86 parts, (R, S)-alpha-cyano-3-phenoxy benzyl (1R, 3R)-3-(2,2-dichloroethylene)-2,2-dimethyl cyclopropane carboxylic acid's ester 115 ~183 parts, cyano group-(3-Phenoxyphenyl) methyl-3-(2,2-dichloroethylene)-2,2-dimethyl cyclopropane carboxylic acid's ester 202 ~274 parts, concentration is (3-Phenoxyphenyl) methyl-3-(2,2-dichloroethylene)-2 of 66ppm~98ppm, 2-dimethyl Cyclopropanecarboxylcompound 32~72 parts, 2,3,5,6-tetra-fluoro-4-methyl-benzyls (Z)-(1R, 3R, 1S, 3S)-3-(2-chloro-3,3,3- Trifluoropropyl-1-thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester 88~154 parts, 3-(2,2-dichloroethylene)-2,2-dimethyl Cyclopropane-carboxylic acid 75~114 parts, cross-linking agent 64~105 parts, 2-(4-acetylaminohydroxyphenylarsonic acid 3-chlorphenyl) propionitrile 134~215 parts, N- [5-[double [2-(2-propenyloxy group) ethyl] amino]-2-[(2-bromo-4,6-dinitrophenyl) azo]-4-methoxybenzene] acetyl Amine 38~82 parts, N-[2-(2-bromo-4,6-dinitrophenyl azo group)-5-[two (2-acrylic) amino]-4-methoxybenzene Base] acetamide 96~174 parts, N-[2-[(2-chloro-4,6-dinitrophenyl) azo]-5-(ethylamino)-4-(2-methoxyl group second Epoxide) phenyl] acetamide 58~113 parts;
Described cross-linking agent is N-[3-[(2-cyanoethyl) ethylamino]-4-methoxy is for phenyl] acetamide, N, N-bis-cyclohexyl-2-benzene And any one in thiazolesulfenamide, acetoacetyl p-ethoxyaniline;
Two, the manufacture process of capillary (4-4), comprises the steps of
1st step: add ultra-pure water 1600~1950 parts that electrical conductivity is 1.15 μ S/cm~5.43 μ S/cm in a kettle., start Agitator in reactor, rotating speed is 51rpm~96rpm, starts heat pump, makes reactor temperature rise to 63 DEG C~105 DEG C; It is sequentially added into 2-methoxyl group-4-acrylate-1-acrylic-1-benzyloxy benzene, 2,2-dimethyl-3-(2-methyl-1-propylene base)-ring third Alkane carboxylic acid 4-(methoxyl methyl)-benzyl ester, (S)-3-pi-allyl-2-methyl-4-oxo-ring amyl-2-thiazolinyl (1R, 3R)-2,2- Dimethyl-3-(2-methyl-1-propylene base) cyclopropanecarboxylcompound, stirring is to being completely dissolved, and regulation pH value is 5.3~9.7, will stir Mixing device rotating speed and be adjusted to 128rpm~188rpm, temperature is 78 DEG C~146 DEG C, esterification 18~25 hours;
2nd step: take alpha-cyano-3-phenoxy benzyl (IRS) cis-3-(2,2-dibromo vinyl)-2,2-dimethylcyclopropane Carboxylate, (R, S)-alpha-cyano-3-phenoxy benzyl (1R, 3R)-3-(2,2-dichloroethylene)-2,2-dimethylcyclopropane carboxylic Acid esters is pulverized, and powder diameter is 800~1500 mesh;Add cyano group-(3-Phenoxyphenyl) methyl-3-(2,2-bis-chloroethene Thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester mix homogeneously, it is laid in pallet, tiling thickness is 18mm~26mm, uses agent Amount is alpha ray irradiation 102 that 5.5kGy~10.8kGy, energy are 7.0MeV~22MeV~182 minutes, and Isodose β x ray irradiation x 74~154 minutes;
3rd step: the mixed-powder processed through the 2nd step is dissolved in (3-Phenoxyphenyl) methyl-3-(2,2-dichloroethylene)-2,2- In dimethyl cyclopropane carboxylic acid's ester, adding reactor, agitator speed is 112rpm~182rpm, and temperature is 67 DEG C~125 DEG C, Starting vacuum pump makes the vacuum of reactor reach-0.44MPa~1.62MPa, keeps this state response 14~26 hours;Pressure release And it is passed through radon gas, making reacting kettle inner pressure is 0.55MPa~1.42MPa, and insulation stands 9~17 hours;Agitator speed promotes To 214rpm~289rpm, simultaneous reactions still pressure release to 0MPa;Be sequentially added into 2,3,5,6-tetra-fluoro-4-methyl-benzyl (Z)-(1R, 3R, 1S, 3S)-3-(2-chloro-3,3,3-trifluoropropyl-1-thiazolinyl)-2,2-dimethyl cyclopropane carboxylic acid's ester, 3-(2,2-dichloroethylene Base)-2, after 2-dimethyl cyclopropane carboxylic acid is completely dissolved, add cross-linking agent stirring mixing so that the hydrophilic parent of reactor solution Oil equilibrium valve is 6.3~9.5, and insulation stands 8~14 hours;
4th step: when agitator speed is 134rpm~218rpm, be sequentially added into 2-(4-acetylaminohydroxyphenylarsonic acid 3-chlorphenyl) propionitrile, N-[5-[double [2-(2-propenyloxy group) ethyl] amino]-2-[(2-bromo-4,6-dinitrophenyl) azo]-4-methoxybenzene] second Amide, N-[2-(2-bromo-4,6-dinitrophenyl azo group)-5-[two (2-acrylic) amino]-4-methoxyphenyl] second Amide and N-[2-[(2-chloro-4,6-dinitrophenyl) azo]-5-(ethylamino)-4-(2-methoxy ethoxy) phenyl] acetyl Amine, promotes reactor pressure so that it is reaching 1.8MPa~2.5MPa, temperature is 163 DEG C~209 DEG C, and polyreaction 28~38 is little Time;After having reacted, reacting kettle inner pressure is down to 0MPa, is cooled to 33 DEG C~44 DEG C, discharging, enter molding press and can be prepared by weldering Pin (4-4).
7. the control method of a horizontal slide rail formula self-regulated pose bonding machine, it is characterised in that the method includes following step Rapid:
1st step: first workpiece is fixed on base (2-1) by staff with fixing support shaft (2-2), presses automatically controlled the most again The start button of case (9), electric cabinet (9) starts horizontal drive cylinder (6), and horizontal drive cylinder (6) promotes cross sliding clock (7) to exist Horizontal sliding rail (5) is upper to slide, and after cross sliding clock (7) arrives the horizontal level of default, electric cabinet (9) closedown level is driven Dynamic air cylinder (6);Meanwhile, electric cabinet (9) starts and vertically drives cylinder (8) in cross sliding clock (7), is vertically driving cylinder (8) under promotion, soldering tip (4) vertically declines, and when soldering tip (4) drops to distance workpiece 5cm~8cm, electric cabinet (9) is closed perpendicular Directly drive cylinder (8);After 2s, electric cabinet (9) controls capillary hydraulic jack (4-2) work, and capillary hydraulic jack (4-2) is right Capillary (4-4) is highly finely adjusted, and capillary hydraulic jack (4-2) promotes capillary (4-4) slowly to move downward, progressively near work Part;Capillary (4-4) is when carrying out height fine adjusting function, and soldering tip (4) is slided at elliptic orbit (4-1), to capillary (4-4) water by sliding pin Mean place is finely adjusted;
2nd step: after capillary (4-4) position adjustments is good, welding wire handgrip (4-6) is by welding wire near capillary (4-4), and capillary (4-4) is right Workpiece welds;At capillary (4-4) in workpiece welding process, capillary temperature detector (4-3) is real to capillary (4-4) temperature Time monitoring, when capillary temperature detector (4-3) detects capillary (4-4) temperature more than 150 DEG C, capillary temperature detector (4- 3) signal of telecommunication being sent to electric cabinet (9), the temperature control unit in electric cabinet (9) control chamber carries out temperature regulation to capillary (4-4) Process;
3rd step: during capillary (4-4) welding workpiece, the welding wire length detector (4-6-5) on welding wire handgrip (4-6) is right Welding wire length is monitored in real time, and when welding wire length detector (4-6-5) detects that welding wire length is less than 3cm, welding wire length detects Feedback signal is sent to electric cabinet (9) by device (4-6-5), and electric cabinet (9) starts the jaw jack on welding wire handgrip (4-6) (4-6-4), jaw jack (4-6-4) promotes jaw type jaw (4-6-3) mobile to welding wire storage bin (3), jaw type jaw (4-6- 3), after welding wire new in capturing welding wire storage bin (3), it is back to the position near capillary (4-4) along original route;
4th step: during capillary (4-4) welding workpiece, the workpiece temperature detector (2-3-3) on spraying cooling pipe (2-3) Monitoring real-time to workpiece temperature, when workpiece temperature detector (2-3-3) detects that workpiece temperature is higher than 140 DEG C, workpiece temperature Detection signal is fed back to electric cabinet (9) by detector (2-3-3), and the nozzle (2-3-on jet pipe (2-3-1) opened by electric cabinet (9) 2), condensed gas is sprayed onto on workpiece by nozzle (2-3-2);When workpiece temperature detector (2-3-3) detects that workpiece temperature is low In 45 DEG C time, detection signal is fed back to electric cabinet (9) by workpiece temperature detector (2-3-3), and jet pipe (2-closed by electric cabinet (9) Nozzle (2-3-2) on 3-1).
CN201610643067.6A 2016-08-08 2016-08-08 A kind of horizontal slide rail formula self-regulated pose bonding machine and its control method Expired - Fee Related CN106238984B (en)

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CN108544158A (en) * 2018-07-17 2018-09-18 刘道灵 A kind of intermetallic composite coating automatic spot-welding device
CN112171130A (en) * 2020-09-10 2021-01-05 湖北鸿榕天达科技有限公司 Welding device for improving quality of antirust aluminum alloy welded joint
CN112604524A (en) * 2020-12-08 2021-04-06 湖北省哈福生物化学有限公司 Automatic quantitative adding device for soldering flux and method for automatically adding soldering flux by using same
CN113172418A (en) * 2021-05-10 2021-07-27 深圳市路安仪器设备有限公司 Full-automatic assembling equipment for shell assembly

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CN112171130B (en) * 2020-09-10 2022-05-31 湖北鸿榕天达科技有限公司 Welding device for improving quality of antirust aluminum alloy welded joint
CN112604524A (en) * 2020-12-08 2021-04-06 湖北省哈福生物化学有限公司 Automatic quantitative adding device for soldering flux and method for automatically adding soldering flux by using same
CN113172418A (en) * 2021-05-10 2021-07-27 深圳市路安仪器设备有限公司 Full-automatic assembling equipment for shell assembly

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