CN106217745B - A kind of SIM card mechanized production system - Google Patents

A kind of SIM card mechanized production system Download PDF

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Publication number
CN106217745B
CN106217745B CN201610765744.1A CN201610765744A CN106217745B CN 106217745 B CN106217745 B CN 106217745B CN 201610765744 A CN201610765744 A CN 201610765744A CN 106217745 B CN106217745 B CN 106217745B
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CN
China
Prior art keywords
sim card
box
belt
plate
fixed
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Active
Application number
CN201610765744.1A
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Chinese (zh)
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CN106217745A (en
Inventor
裘洪立
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Ningbo Liwei Robot Polytron Technologies Inc
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Ningbo Liwei Robot Polytron Technologies Inc
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Priority to CN201610765744.1A priority Critical patent/CN106217745B/en
Publication of CN106217745A publication Critical patent/CN106217745A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0084General arrangement or lay-out of plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14639Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
    • B29C45/14647Making flat card-like articles with an incorporated IC or chip module, e.g. IC or chip cards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • B29C45/382Cutting-off equipment for sprues or ingates disposed outside the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • B29C2045/177Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners stacking moulded articles

Abstract

The present invention relates to a kind of SIM card mechanized production systems, including injection molding machine, high speed machine hand, safety guide rail and SIM card self-test mounted box machine, high speed machine hand automatically takes out the SIM card product that molding is completed from the finishing die intracavitary of injection molding machine, and is automatically put into SIM card self-test mounted box machine and carries out self-test and mounted box.SIM card self-test mounted box machine includes mounted box conveying mechanism, four company's mechanism parts, output conveyer belt mechanism and main frame structure, mounted box conveying mechanism is used to receive to be detected qualified SIM card product by four company's mechanism parts and the SIM card box filled is sent to output conveyer belt mechanism automatically, and four company's mechanism parts are used to remove the functions such as the automatic mounted box of SIM card product, the automatic detection of SIM card product, SIM card product.On-line checking and finished product after present invention integration SIM card quickly removes, product takes out stack the techniques such as mounted box output, complete the actions such as taking-up, on-line checking, the finished product stacking mounted box of SIM card product, design structure is compact, and floor space is small.

Description

A kind of SIM card mechanized production system
Technical field
The invention belongs to automation control appliance technical field, more particularly to a kind of SIM card mechanized production system.
Background technology
Previous country's SIM card production is mainly processed with PVC material punch forming process, with injection molding process skill The promotion of art and the competition of market environment, currently, processing SIM card with ABS material injection molding to become a kind of trend.Due to SIM card piece wall thickness is relatively thin so that the production cycle of SIM card just becomes very short, and this requires mating extracting mechanical arms height Ability, high-precision and the high stability of speed operation;Requirement of the another aspect SIM card in terms of size is relatively high, when injection molding The appearance of defect ware is inevitably had, this is required for automating to the processes such as the On-line self-diagnosis of product and the stacking mounted box of trailer card Equipment.
Invention content
Technical problem to be solved by the present invention lies in provide a kind of SIM card mechanized production system, to complete SIM card The actions such as the mouth of a river, on-line checking, finished product stacking mounted box are cut in the taking-up and realization of product, and integration SIM card quickly removes, product takes out On-line checking and finished product afterwards stacks intelligent and high-efficiency combination process robot automation's system of the techniques one such as mounted box output.
The invention is realized in this way providing a kind of SIM card mechanized production system, including injection molding machine 0-1, high speed machine Hand 0-2, safety guide rail 0-3 and the forming of SIM card self-test mounted box machine 0-4, the high speed machine hand 0-2 from injection molding machine 0-1 The SIM card product that molding is completed is automatically taken out in die cavity, and is automatically put into SIM card self-test mounted box machine 0-4 and is carried out self-test and dress Box, the SIM card self-test mounted box machine 0-4 include mounted box conveying mechanism A, four company mechanism part B, output conveyer belt mechanism C and master Frame structure D, the mounted box conveying mechanism A is used to be packed into the packing box of empty dress SIM card product and receives connects mechanism by four Portion B detects qualified SIM card product and the packing box for filling SIM card product is sent on output conveyer belt mechanism C automatically, described Four company mechanism part B are used to complete to remove from high speed machine hand 0-2 SIM card product, the automatic detection of SIM card product, SIM card system The automatic mounted box function of product, the output conveyer belt mechanism C are used to the packing box for filling SIM card product be transferred to other work Region.
Further, the mounted box conveying mechanism A includes L-type speed reducer 5-1, servo motor 5-2, row plate 5-4, supports Column 5-5, support seat 5-6, SIM card box 5-7, shunting guide rod 5-8, aluminium profiles long beam 5-12 and belt 5-13;Wherein, the servo Motor 5-2 drives belt 5-13 movements by L-type speed reducer 5-1;The SIM card box 5-7 is for temporarily putting SIM card product, in institute State multiple SIM card box 5-7 placed side by side on belt 5-13;The SIM card box 5-7 is separated laterally across shunting guide rod 5-8, institute SIM card box 5-7 is stated longitudinally through the card 5-14 limits on belt 5-13.
Further, the mounted box conveying mechanism A further includes cover board 5-3, in place inductive switch 5-9, hinge 5-10 and dress Box detector 5-11, the cover board 5-3 are linked together by hinge 5-10 and row plate 5-4, the inductive switch 5-9 in place For incuding positions of the SIM card box 5-7 on belt 5-13, the mounted box detector 5-11 for detect on belt 5-13 whether It placed SIM card box 5-7.
Further, the four companies mechanism part B includes testing agency 1, pickup switching mechanism 2, transfer arranging mechanism 3 and turns over Turn ejecting mechanism 4, the testing agency 1 is located at four tops for connecting mechanism part B, and the pickup switching mechanism 2 is located at testing agency 1 Lower part, the transfer arranging mechanism 3 is located at the lower part of pickup switching mechanism 2, and the overturning ejecting mechanism 4 is located at four and connects mechanisms The bottom of portion B;The testing agency 1 for detecting SIM card product automatically;The pickup switching mechanism 2 is used for from high speed machine SIM card product is drawn in hand 0-2 and is overturn is put into transfer arranging mechanism 3;The transfer arranging mechanism 3 is used for SIM card system Product are arranged in order and are delivered in mounted box conveying mechanism A;The overturning ejecting mechanism 4 is for completing after SIM card box 5-7 is filled The automatic Transition of cartridge overturns and cartridge release is transferred in output conveyer belt mechanism C.
Further, the pickup switching mechanism 2 include fixed plate 2-1, bearing mounting base 2-2, sucker fixed plate 2-3, Vacuum cup 2-4, rebound 2-5, shaft coupling 2-6, rotary cylinder fixed seat 2-7, one 2-8 of rotary cylinder, two 2- of rotary cylinder 9, transition block 2-10, transmission shaft lever 2-11 and bearing 2-12;Multiple vacuum cup 2- are installed on the sucker fixed plate 2-3 4, by the drive of two 2-9 of rotary cylinder, realize 90 degree of rotary motion;The vacuum cup 2-4 is for being sucked from high speed machine SIM card product that the 0-2 conveyings of tool hand come and that qualification is detected by testing agency 1;The transmission shaft lever 2-11 passes through bearing 2-12 is mounted on bearing mounting base 2-2;One 2-8 of the rotary cylinder is mounted on rotary cylinder fixed seat 2-7, the rotation The rotary shaft of one 2-8 of cylinder is linked together by shaft coupling 2-6 and transmission shaft lever 2-11;The transition block 2-10 is fixed one end On transmission shaft lever 2-11, the other end is linked together by rebound 2-5 and two 2-9 of rotary cylinder;The rotary cylinder one 2-8 drives the transition block 2-10 on transmission shaft lever 2-11 to rotate, and then makes sucker fixed plate 2-3 and vacuum cup 2-4 It rotates around transmission shaft lever 2-11 axis.
Further, the transfer arranging mechanism 3 include, row fixed beam 3-2, support plate 3-3, card positive stop strip 3-4, Rotary shaft 3-5, belt 3-6, fixed beam 3-9, side fixed plate 3-10, servo motor 3-11 and motor mounting plate 3-14;It is described Row fixed beam 3-2 is linked together by support plate 3-3 and side fixed plate 3-10;Two rotary shaft 3-5 and two pieces Side fixed plate 3-10 constitutes quadrilateral frame structure;It is driven by belt 3-6 connections between two rotary shaft 3-5, institute Stating belt 3-6 and card positive stop strip 3-4 respectively has eight limits as SIM card product to convey;SIM card product is from vacuum cup 2- Dead weight is fallen on belt 3-6 after falling off in 4, is then transferred in mounted box conveying mechanism A by belt 3-6;The motor mounting plate The one end 3-14 is mounted on the fixed plate 3-10 of side, and the other end installs servo motor 3-11 and case 3-13.
Further, the transfer arranging mechanism 3 further includes light bulb 3-1, drawing plate 3-7, position adjustable board 3-8, adjusting block 3- 12, case 3-13 and protective plastic plate 3-15, the light bulb 3-1 provide photograph on row fixed beam 3-2 for on-line checking It is bright;The drawing plate 3-7 is for adjusting belt 3-6 tightness;It is provided with arc groove 3-16 on the position adjustable board 3-8, is led to Cross the angle of inclination that arc groove 3-16 adjusts whole quadrilateral frame structure;The protective plastic plate 3-15 is mounted on two pieces of sides The SIM card product being located on belt 3-6 of the top protection of fixed plate 3-10 below;The adjusting block 3-12 is by adjusting electricity The installation site of machine mounting plate 3-14 is passed to adjust the position of servo motor 3-11 and rotary shaft 3-5 with adjusting between the two The tightness of defeated band;The case 3-13 is used to protect drive pulley and the transmission of servo motor 3-11 and rotary shaft 3-5 Band.
Further, the overturning ejecting mechanism 4 includes overturning component and releases component, and the overturning component includes fixing One 4-1 of seat, transition block 4-2, one 4-3 of connecting shaft, cylinder feet base 4-4, cylinder 4-5, cartridge fishplate bar 4-6, axle sleeve 4-7, connecting shaft Two 4-8, air cylinder support 4-10, two 4-14 of fixed seat, connecting shaft three 4-15 and side plate 4-16;Wherein, one 4-1 of the fixed seat and Two 4-14 of fixed seat is integrally fixed on main frame structure D;The transition block 4-2 is mounted on one 4-1 of fixed seat, the cylinder Pedestal 4-4 and transition block 4-2 is linked together by one 4-3 of connecting shaft, constitutes a hinges;The axle sleeve 4-7 and cylinder Holder 4-10 is linked together by two 4-8 of connecting shaft, constitutes second hinges;The cartridge fishplate bar 4-6 and fixed seat two 4-14 is linked together by three 4-15 of connecting shaft, constitutes third hinges;The release component is arranged in cartridge fishplate bar 4-6 Bottom surface;The air cylinder support 4-10 is fixed on the upper surface of cartridge fishplate bar 4-6;The cylinder 4-5 is pushed away by air cylinder support 4-10 Dynamic cartridge fishplate bar 4-6 is turned into horizontality counterclockwise around three 4-15 of connecting shaft.
Further, the release component includes push plate 4-9, transition block 4-11, linear air cylinder slider plate 4-12, inductor 4-13, linear air cylinder fixed plate 4-17 and linear air cylinder 4-18, the push plate 4-9 settings are in the upper surface of cartridge fishplate bar 4-6;It is described Linear air cylinder 4-18 is fixed on the bottom surface of cartridge fishplate bar 4-6, the linear air cylinder 4- by two linear air cylinder fixed plate 4-17 Linear air cylinder slider plate 4-12 on 18 drives transition block 4-11 and push plate 4-9 for linear motion;Fill the SIM of SIM card product Cartridge 5-7 is slipped down on cartridge fishplate bar 4-6 with conducting oneself with dignity after being released from constraint, then by the effect of cylinder 4-5, makes SIM card box 5-7 is downwardly turned over to horizontal position, and under the action of linear air cylinder 4-18, and the 5-7 releases of SIM card box are arrived by push plate 4-9 It exports in conveyer belt mechanism C;The inductor 4-13 is for incuding whether have SIM card box 5-7 on cartridge fishplate bar 4-6.
Further, the output conveyer belt mechanism C includes case 6-1, servo motor mounting plate 6-2, servo motor 6- 3, wide belt 6-4, inductor switch 6-5, inductor switch fixing casing 6-6, row beam 6-7, belt fixed block 6-8 and belt rolling Take turns 6-9;The servo motor 6-3 is mounted on servo motor mounting plate 6-2, is rolled by the servo motor 6-3 drive belts 6-9 is taken turns, and then drives the wide belt 6-4 movements;The inductor switch 6-5 is fixed by inductor switch fixing casing 6-6 On row beam 6-7, for incuding the transported SIM card box 5-7 on wide belt 6-4;Fill the SIM card box 5-7 quilts of SIM card The overturning ejecting mechanism 4 of four company mechanism part B is pushed on wide belt 6-4, and other work are delivered to using the wide belt 6-4 Region is post-processed.
Compared with prior art, SIM card mechanized production system of the invention has the characteristics that:
(1), realize that the taking-ups of similar thin-walled card products, cooperation periphery automation equipment can be used for postchannel process processing.
(2), realize take out, cut the mouth of a river, on-line checking, finished product stack mounted box, the actions such as output.
(3), design structure it is compact, floor space is small, wherein three conveyer belts add two Pneumatic turnover mechanisms and one horizontal to release Mechanism, perfect spatial hierarchy, the completion SIM card product that can automate take out after automatic stacking mounted box and mounted box after The output of product.
Description of the drawings
Fig. 1 is a preferred embodiment of the present invention stereoscopic schematic diagram;
Fig. 2 is the stereoscopic schematic diagram of SIM card self-test mounted box machine in Fig. 1;
Fig. 3 is the stereoscopic schematic diagram of four company's mechanism parts in Fig. 2;
Fig. 4 is the stereoscopic schematic diagram of the pickup switching mechanism in Fig. 3;
Fig. 5 is the stereoscopic schematic diagram of the transfer arranging mechanism in Fig. 3;
Fig. 6 is the stereoscopic schematic diagram of the overturning ejecting mechanism in Fig. 3;
Fig. 7 is the front view of Fig. 6;
Fig. 8 is the stereoscopic schematic diagram of the mounted box conveying mechanism in Fig. 2;
Fig. 9 is the stereoscopic schematic diagram of the output conveyer belt mechanism in Fig. 2.
Specific implementation mode
In order to make technical problems, technical solutions and advantages to be solved be more clearly understood, tie below Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only To explain the present invention, it is not intended to limit the present invention.
It please refers to shown in Fig. 1, the preferred embodiment of SIM card mechanized production system of the present invention, including injection molding machine 0-1, height Fast manipulator 0-2, safety guide rail 0-3 and SIM card self-test mounted box machine 0-4.The injection molding machine 0-1 is used for injection molded SIM Blocking product, the high speed machine hand 0-2 automatically take out the SIM card product that molding is completed from the finishing die intracavitary of injection molding machine 0-1, and It is automatically put into SIM card self-test mounted box machine 0-4 and carries out self-test and mounted box.The high speed machine hand 0-2 is arranged injection molding machine 0-1's Top, the SIM card self-test mounted box machine 0-4 are arranged in the sides injection molding machine 0-1.
Please refer to shown in Fig. 2, the SIM card self-test mounted box machine 0-4 include mounted box conveying mechanism A, four connect mechanism part B, Export conveyer belt mechanism C and main frame structure D.The mounted box conveying mechanism A is used to be packed into the packing box of empty dress SIM card product Qualified SIM card product is detected automatically by four company mechanism part B with reception and the packing box for filling SIM card product is sent to output On conveyer belt mechanism C.The four companies mechanism part B removes SIM card product, SIM card product for completing from high speed machine hand 0-2 Automatic detection, SIM card product the functions such as automatic mounted box.The output conveyer belt mechanism C is used for filling SIM card product Packing box is transferred to other working regions and is post-processed.The main frame structure D is used to support mounted box conveying mechanism A, four companies Mechanism part B and output conveyer belt mechanism C.The four companies mechanism part B is located at the top of main frame structure D, the output conveyer belt Mechanism C is located at the lower part of main frame structure D, and the mounted box conveying mechanism A settings connect mechanism part B and output conveyer belt mechanism four Between C, the mounted box conveying mechanism A is obliquely installed, and the upper end connects mechanism part B close to four, and lower end is close to output conveying belt machine Structure C.
Please refer to shown in Fig. 8, the mounted box conveying mechanism A include L-type speed reducer 5-1, servo motor 5-2, cover board 5-3, Row plate 5-4, supporting pillar 5-5, support seat 5-6, SIM card box 5-7, shunting guide rod 5-8, in place inductive switch 5-9, hinge 5- 10, mounted box detector 5-11, aluminium profiles long beam 5-12 and belt 5-13.Wherein, the servo motor 5-2 passes through L-type speed reducer 5-1 Drive belt 5-13 movements.The SIM card box 5-7 is placed side by side multiple on the belt 5-13 for temporarily putting SIM card product SIM card box 5-7.The SIM card box 5-7 is separated laterally across shunting guide rod 5-8, and the SIM card box 5-7 is longitudinally through belt Card 5-14 limits on 5-13, prevent SIM card box 5-7 from gliding.The cover board 5-3 is connected by hinge 5-10 and row plate 5-4 It is connected together, facilitates cover board 5-3 may be reversed and open addition SIM card box 5-7.The 5-9 of inductive switch in place is for incuding SIM card Positions of the box 5-7 on belt 5-13.The mounted box detector 5-11 is for detecting whether placed SIM card box on belt 5-13 5-7。
Shown in Fig. 2 and Fig. 3, the four companies mechanism part B includes testing agency 1, pickup switching mechanism 2, defeated Send arrangement mechanism 3 and overturning ejecting mechanism 4.The testing agency 1 is located at four tops for connecting mechanism part B, the pickup tipper Structure 2 is located at the lower part of testing agency 1, and the transfer arranging mechanism 3 is located at the lower part of pickup switching mechanism 2, and the overturning is released Mechanism 4 is located at four bottoms for connecting mechanism part B.The testing agency 1 for detecting whether SIM card product is non-defective unit automatically.It is described Pickup switching mechanism 2 is used to draw SIM card product from high speed machine hand 0-2 and overturn and be put into transfer arranging mechanism 3.It is described SIM card product for being arranged in order and being delivered in mounted box conveying mechanism A by transfer arranging mechanism 3.The overturning ejecting mechanism 4 Automatic Transition for completing the cartridge after SIM card box 5-7 is filled overturns and cartridge release is transferred to output conveyer belt mechanism C In.
It please refers to shown in Fig. 4, the pickup switching mechanism 2 includes fixed plate 2-1, bearing mounting base 2-2, sucker fixed plate 2-3, vacuum cup 2-4, rebound 2-5, shaft coupling 2-6, rotary cylinder fixed seat 2-7, one 2-8 of rotary cylinder, rotary cylinder Two 2-9, transition block 2-10, transmission shaft lever 2-11 and bearing 2-12.The fixed plate 2-1 is fixed on main frame structure D.Institute It states and multiple vacuum cup 2-4 is installed on sucker fixed plate 2-3, by the drive of two 2-9 of rotary cylinder, realize 90 degree of rotation Movement.The vacuum cup 2-4 is used to be sucked coming from the 0-2 conveyings of high speed machine hand and detects qualification by testing agency 1 SIM card product.The transmission shaft lever 2-11 is mounted on by bearing 2-12 on bearing mounting base 2-2, and transmission shaft lever 2-11 can Rotation.One 2-8 of the rotary cylinder is mounted on rotary cylinder fixed seat 2-7, and the rotary shaft of one 2-8 of the rotary cylinder passes through Shaft coupling 2-6 links together with transmission shaft lever 2-11.The one end the transition block 2-10 is fixed on transmission shaft lever 2-11, another End is linked together by rebound 2-5 and two 2-9 of rotary cylinder.One 2-8 of the rotary cylinder drives on transmission shaft lever 2-11 Transition block 2-10 rotate, and then so that sucker fixed plate 2-3 and vacuum cup 2-4 is done around transmission shaft lever 2-11 axis and revolve Transhipment is dynamic.
It please refers to shown in Fig. 5, the transfer arranging mechanism 3 includes light bulb 3-1, row fixed beam 3-2, support plate 3-3, card Piece positive stop strip 3-4, it rotary shaft 3-5, belt 3-6, drawing plate 3-7, position adjustable board 3-8, fixed beam 3-9, side fixed plate 3-10, watches Take motor 3-11, adjusting block 3-12, case 3-13, motor mounting plate 3-14 and protective plastic plate 3-15.The row fixed beam 3-2 is linked together by support plate 3-3 and side fixed plate 3-10, and the light bulb 3-1 is mounted on row fixed beam 3-2, Illumination is provided for on-line checking.Two rotary shaft 3-5 and two pieces of side fixed plate 3-10 constitute quadrilateral frame structure.Two It is driven by belt 3-6 connections between a rotary shaft 3-5, the belt 3-6 and card positive stop strip 3-4 respectively have eight conducts The limit of SIM card product conveys.SIM card product is conducted oneself with dignity after falling off in vacuum cup 2-4 to be fallen on belt 3-6, then by skin Band 3-6 is transferred in mounted box conveying mechanism A.The drawing plate 3-7 is for adjusting belt 3-6 tightness.The motor installation The one end plate 3-14 is mounted on the fixed plate 3-10 of side, and the other end installs servo motor 3-11 and case 3-13.In the positioning It is provided with arc groove 3-16 on plate 3-8, the angle of inclination of whole quadrilateral frame structure is adjusted by arc groove 3-16.It is described anti- It protects plastic plate 3-15 and is mounted on the SIM card system being located on belt 3-6 of the top protection of two pieces of side fixed plate 3-10 below Product.The adjusting block 3-12 adjusts servo motor 3-11 and rotary shaft by the installation site of regulation motor mounting plate 3-14 The position of 3-5, to adjust the tightness of transmission belt between the two;The case 3-13 is for protecting servo motor 3-11 and rotation The drive pulley and transmission belt of shaft 3-5.
Shown in Fig. 6 and Fig. 7, the overturning ejecting mechanism 4 includes overturning component and releases component, described to turn over Turn component include one 4-1 of fixed seat, transition block 4-2, one 4-3 of connecting shaft, cylinder feet base 4-4, cylinder 4-5, cartridge fishplate bar 4-6, Axle sleeve 4-7, two 4-8 of connecting shaft, air cylinder support 4-10, two 4-14 of fixed seat, connecting shaft three 4-15 and side plate 4-16.The release Component include push plate 4-9, transition block 4-11, linear air cylinder slider plate 4-12, inductor 4-13, linear air cylinder fixed plate 4-17 and Linear air cylinder 4-18.
Wherein, one 4-1 of the fixed seat and two 4-14 of fixed seat are integrally fixed on main frame structure D.The transition block 4-2 is mounted on one 4-1 of fixed seat, and the cylinder feet base 4-4 and transition block 4-2 is linked together by one 4-3 of connecting shaft, structure At a hinges.The axle sleeve 4-7 and air cylinder support 4-10 is linked together by two 4-8 of connecting shaft, constitutes second hinge Chain pair.The cartridge fishplate bar 4-6 and two 4-14 of fixed seat is linked together by three 4-15 of connecting shaft, constitutes third hinge It is secondary.The release component is arranged in the bottom surface of cartridge fishplate bar 4-6;The air cylinder support 4-10 is fixed on the upper of cartridge fishplate bar 4-6 Face.The cylinder 4-5 is turned by air cylinder support 4-10 promotions cartridge fishplate bar 4-6 around three 4-15 of connecting shaft horizontal counterclockwise State.The push plate 4-9 is arranged in the upper surface of cartridge fishplate bar 4-6;The linear air cylinder 4-18 passes through two linear air cylinder fixed plates 4-17 is fixed on the bottom surface of cartridge fishplate bar 4-6, and the linear air cylinder slider plate 4-12 on the linear air cylinder 4-18 drives transition block 4-11 and push plate 4-9 are for linear motion;Fill SIM card product SIM card box 5-7 be released from constraint after conduct oneself with dignity slip down to cartridge On fishplate bar 4-6, then by the effect of cylinder 4-5, SIM card box 5-7 is set to downwardly turn over to horizontal position, and in linear air cylinder 4- Under the action of 18, SIM card box 5-7 is released into output conveyer belt mechanism C by push plate 4-9;The inductor 4-13 is used for Whether there is SIM card box 5-7 on induction cartridge fishplate bar 4-6.
It please refers to shown in Fig. 9, the output conveyer belt mechanism C includes case 6-1, servo motor mounting plate 6-2, servo electricity Machine 6-3, wide belt 6-4, inductor switch 6-5, inductor switch fixing casing 6-6, row beam 6-7, belt fixed block 6-8 and skin Band idler wheel 6-9.The servo motor 6-3 is mounted on servo motor mounting plate 6-2, and skin is driven by the servo motor 6-3 Band idler wheel 6-9, and then drive the wide belt 6-4 movements.The inductor switch 6-5 passes through inductor switch fixing casing 6-6 It is fixed on row beam 6-7, for incuding the transported SIM card box 5-7 on wide belt 6-4.Fill the SIM card box of SIM card 5-7 is pushed to by the overturning ejecting mechanism 4 of four company mechanism part B on wide belt 6-4, it is delivered to using the wide belt 6-4 Its working region is post-processed.
The operation principle of the SIM card mechanized production system of the present invention is as follows:
The SIM card mechanized production system of the present invention is mainly by injection molding machine 0-1, high speed machine hand 0-2, safety guide rail 0- This four part 3 and SIM card self-test mounted box machine 0-4 forms.Wherein injection molding machine 0-1 completes the forming of SIM card product, high speed machine Hand 0-2 completes the docking of the taking-up of SIM card product, the detection and pickup switching mechanism 2 that coordinate detection structure 1, enables product quilt Vacuum cup 2-4 in pickup switching mechanism 2 is sucked.SIM card self-test mounted box machine 0-4 is mainly the inspection for completing SIM card product The functions such as survey, mounted box and output, after wherein SIM card product is sucked in the vacuum cup 2-4 in pickup switching mechanism 2, in rotary pneumatic Being rotated by 90 ° under the action of two 2-9 of cylinder makes four SIM card products side by side on one wire, and then in the work of one 2-8 of rotary cylinder With one angle of lower rotation, SIM card product is placed on the belt 3-6 of transfer arranging mechanism 3, product is made to be transmitted to mounted box conveying In the SIM card box 5-7 of mechanism A, etc. after SIM cards box 5-7 fills, SIM card box 5-7 and SIM card product slip down to overturning kickoff mechanism On the cartridge fishplate bar 4-6 of structure 4, then by the effect of cylinder 4-5, make to downwardly turn under SIM card box 5-7 and SIM card product Horizontal position, and under the action of linear air cylinder 4-18, SIM card box 5-7 and SIM card product are released to output conveyer belt mechanism On the wide belt 6-4 of C, the finally whole box SIM card output under the drive of wide belt 6-4.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.

Claims (9)

1. a kind of SIM card mechanized production system, which is characterized in that including injection molding machine(0-1), high speed machine hand(0-2), safety Protective fence(0-3)With SIM card self-test mounted box machine(0-4), the high speed machine hand(0-2)From injection molding machine(0-1)Finishing die Intracavitary automatically takes out the SIM card product that molding is completed, and is automatically put into SIM card self-test mounted box machine(0-4)Carry out self-test and dress Box, the SIM card self-test mounted box machine(0-4)Including mounted box conveying mechanism(A), four connect mechanism parts(B), output conveyer belt mechanism (C)And main frame structure(D), the mounted box conveying mechanism(A)Packing box and reception for being packed into empty dress SIM card product pass through Cross four company's mechanism parts(B)The packing box for filling SIM card product is simultaneously sent to output conveyer belt by the qualified SIM card product of automatic detection Mechanism(C)On, described four connect mechanism part(B)For completing from high speed machine hand(0-2)On remove SIM card product, SIM card product Automatic detection, SIM card product automatic mounted box function, the output conveyer belt mechanism(C)For filling SIM card product Packing box is transferred to other working regions;The mounted box conveying mechanism(A)Including L-type speed reducer(5-1), servo motor(5-2), Row plate(5-4), supporting pillar(5-5), support seat(5-6), SIM card box(5-7), shunting guide rod(5-8), the long beam of aluminium profiles(5- 12)And belt(5-13);Wherein, the servo motor(5-2)Pass through L-type speed reducer(5-1)Drive belt(5-13)Movement;Institute State SIM card box(5-7)For temporarily putting SIM card product, in the belt(5-12)Upper multiple SIM card boxes placed side by side(5-7);Institute State SIM card box(5-7)Laterally across shunting guide rod(5-8)It separates, the SIM card box(5-7)Longitudinally through belt(5-13) On card(5-14)Limit.
2. SIM card mechanized production system as described in claim 1, which is characterized in that the mounted box conveying mechanism(A)Also wrap Include cover board(5-3), inductive switch in place(5-9), hinge(5-10)With mounted box detector(5-11), the cover board(5-3)Pass through Hinge(5-10)With row plate(5-4)It links together, the inductive switch in place(5-9)For incuding SIM card box(5-7) Belt(5-13)On position, the mounted box detector(5-11)For detecting belt(5-13)On whether placed SIM card box (5-7).
3. SIM card mechanized production system as described in claim 1, which is characterized in that described four connect mechanism part(B)Including inspection Survey mechanism(1), pickup switching mechanism(2), transfer arranging mechanism(3)With overturning ejecting mechanism(4), the testing agency(1)Position Connect mechanism part in four(B)Top, the pickup switching mechanism(2)Positioned at testing agency(1)Lower part, the transportation arrangement machine Structure(3)Positioned at pickup switching mechanism(2)Lower part, the overturning ejecting mechanism(4)Connect mechanism part positioned at four(B)Bottom;Institute State testing agency(1)For detecting SIM card product automatically;The pickup switching mechanism(2)For from high speed machine hand(0-2)In It draws SIM card product and overturns and be put into transfer arranging mechanism(3)In;The transfer arranging mechanism(3)For by SIM card product according to Secondary arrangement is simultaneously delivered to mounted box conveying mechanism(A)In;The overturning ejecting mechanism(4)For completing in SIM card box(5-7)It fills The automatic Transition of cartridge overturns and cartridge release is transferred to output conveyer belt mechanism afterwards(C)In.
4. SIM card mechanized production system as claimed in claim 3, which is characterized in that the pickup switching mechanism(2)Including Fixed plate(2-1), bearing mounting base(2-2), sucker fixed plate(2-3), vacuum cup(2-4), rebound(2-5), shaft coupling (2-6), rotary cylinder fixed seat(2-7), rotary cylinder one(2-8), rotary cylinder two(2-9), transition block(2-10), transmission shaft Bar(2-11)And bearing(2-12);In the sucker fixed plate(2-3)On multiple vacuum cups are installed(2-4), pass through rotation Cylinder two(2-9)Drive under realize rotary motion;The vacuum cup(2-4)For being sucked from high speed machine hand(0-2)It is defeated It is bringing and pass through testing agency(1)Detect qualified SIM card product;The transmission shaft lever(2-11)Pass through bearing(2-12) Mounted on bearing mounting base(2-2)On;The rotary cylinder one(2-8)Mounted on rotary cylinder fixed seat(2-7)On, the rotation Rotaring cylinder one(2-8)Rotary shaft pass through shaft coupling(2-6)With transmission shaft lever(2-11)It links together;The transition block(2- 10)One end is fixed on transmission shaft lever(2-11)On, the other end passes through rebound(2-5)With rotary cylinder two(2-9)It is connected to one It rises;The rotary cylinder one(2-8)Drive transmission shaft lever(2-11)On transition block(2-10)It rotates, and then makes sucker Fixed plate(2-3)And vacuum cup(2-4)Around transmission shaft lever(2-11)Axis rotates.
5. SIM card mechanized production system as claimed in claim 4, which is characterized in that the transfer arranging mechanism(3)Including Row fixed beam(3-2), support plate(3-3), card positive stop strip(3-4), rotary shaft(3-5), belt(3-6), fixed beam(3- 9), side fixed plate(3-10), servo motor(3-11)And motor mounting plate(3-14);The row fixed beam(3-2)Pass through Support plate(3-3)With side fixed plate(3-10)It links together;The rotary shaft(3-5)With side fixed plate(3-10)It constitutes Quadrilateral frame structure;Two rotary shafts(3-5)Between pass through belt(3-6)Connection drives, the belt(3-6)And card Piece positive stop strip(3-4)Limit as SIM card product conveys;SIM card product is from vacuum cup(2-4)In fall off after conduct oneself with dignity and fall on Belt(3-6)On, then by belt(3-6)It is transferred to mounted box conveying mechanism(A)In;The motor mounting plate(3-14)Pacify one end Mounted in side fixed plate(3-10)On, the other end installs servo motor(3-11)And case(3-13).
6. SIM card mechanized production system as claimed in claim 5, which is characterized in that the transfer arranging mechanism(3)Also wrap Include light bulb(3-1), drawing plate(3-7), position adjustable board(3-8), adjusting block(3-12), case(3-13)With protective plastic plate(3- 15), the light bulb(3-1)Mounted on row fixed beam(3-2)On;The drawing plate(3-7)For adjusting belt(3-6)It is elastic Degree;In the position adjustable board(3-8)On be provided with arc groove(3-16), pass through arc groove(3-16)Adjust whole quadrilateral frame The angle of inclination of structure;The protective plastic plate(3-15)Mounted on two pieces of side fixed plates(3-10)Top protection below Be located at belt(3-6)On SIM card product;The adjusting block(3-12)Pass through regulation motor mounting plate(3-14)Installation position It sets to adjust servo motor(3-11)With rotary shaft(3-5)Position, to adjust the tightness of transmission belt between the two;Institute State case(3-13)For protecting servo motor(3-11)With rotary shaft(3-5)Drive pulley and transmission belt.
7. SIM card mechanized production system as claimed in claim 5, which is characterized in that the overturning ejecting mechanism(4)Including It overturns component and releases component, the overturning component includes fixed seat one(4-1), transition block(4-2), connecting shaft one(4-3), gas Cylinder pedestal(4-4), cylinder(4-5), cartridge fishplate bar(4-6), axle sleeve(4-7), connecting shaft two(4-8), air cylinder support(4-10), it is solid Reservation two(4-14), connecting shaft three(4-15)And side plate(4-16);Wherein, the fixed seat one(4-1)With fixed seat two(4- 14)All it is integrally fixed at main frame structure(D)On;The transition block(4-2)Mounted on fixed seat one(4-1)On, the cylinder foot Seat(4-4)With transition block(4-2)Pass through connecting shaft one(4-3)It links together, constitutes a hinges;The axle sleeve(4-7) With air cylinder support(4-10)Pass through connecting shaft two(4-8)It links together, constitutes second hinges;The cartridge fishplate bar(4- 6)With fixed seat two(4-14)Pass through connecting shaft three(4-15)It links together, constitutes third hinges;The release component It is arranged in cartridge fishplate bar(4-6)Bottom surface;The air cylinder support(4-10)It is fixed on cartridge fishplate bar(4-6)The upper surface of;The gas Cylinder(4-5)Pass through air cylinder support(4-10)Push cartridge fishplate bar(4-6)Around connecting shaft three(4-15)It is turned into counterclockwise horizontal State.
8. SIM card mechanized production system as claimed in claim 7, which is characterized in that the release component includes push plate(4- 9), transition block(4-11), linear air cylinder slider plate(4-12), inductor(4-13), linear air cylinder fixed plate(4-17)With it is linear Cylinder(4-18), the push plate(4-9)It is arranged in cartridge fishplate bar(4-6)The upper surface of;The linear air cylinder(4-18)Pass through two Linear air cylinder fixed plate(4-17)It is fixed on cartridge fishplate bar(4-6)Bottom surface, the linear air cylinder(4-18)On linear air cylinder Slider plate(4-12)Drive transition block(4-11)And push plate(4-9)It is for linear motion;Fill the SIM card box of SIM card product(5-7) Cartridge fishplate bar is slipped down to after being released from constraint with conducting oneself with dignity(4-6)On, then pass through cylinder(4-5)Effect, make SIM card box(5- 7)It downwardly turns over to horizontal position, and in linear air cylinder(4-18)Under the action of, pass through push plate(4-9)SIM card box(5-7)It pushes away Go out to output conveyer belt mechanism(C)In;The inductor(4-13)For incuding cartridge fishplate bar(4-6)On whether have SIM card box (5-7).
9. SIM card mechanized production system as claimed in claim 7, which is characterized in that the output conveyer belt mechanism(C)Packet Include case(6-1), servo motor mounting plate(6-2), servo motor(6-3), wide belt(6-4), inductor switch(6-5), sense Answer device switch fixing casing(6-6), row beam(6-7), belt fixed block(6-8)And belt roller(6-9);The servo motor (6-3)Mounted on servo motor mounting plate(6-2)On, pass through the servo motor(6-3)Drive belt idler wheel(6-9), in turn Drive the wide belt(6-4)Movement;The inductor switch(6-5)Pass through inductor switch fixing casing(6-6)It is fixed on cross Cross girders(6-7)On, for incuding in wide belt(6-4)Upper transported SIM card box(5-7);Fill the SIM card box of SIM card(5- 7)Connect mechanism part by four(B)Overturning ejecting mechanism(4)It is pushed to wide belt(6-4)On, using the wide belt(6-4)It is defeated It send to other working regions and is post-processed.
CN201610765744.1A 2016-08-31 2016-08-31 A kind of SIM card mechanized production system Active CN106217745B (en)

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CN109466055B (en) * 2017-01-03 2020-11-27 苏州创力波科技有限公司 Grooving mechanism for SIM clamping groove insertion core
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CN101551871B (en) * 2008-04-01 2012-02-22 上海长丰智能卡有限公司 Novel mobile phone card and implementation method thereof
CN101318582B (en) * 2008-07-14 2010-10-13 王开来 Intelligent Plug-in containing case special for small cards and uses thereof
CN203228945U (en) * 2013-05-10 2013-10-09 珠海保税区星汉智能卡有限公司 SIM (subscriber identify module) card punching package device
CN203958698U (en) * 2014-07-14 2014-11-26 珠海保税区星汉智能卡有限公司 The automatic personalized wrapping machine of SIM
CN105643866A (en) * 2016-03-30 2016-06-08 东莞市乐鑫塑胶制品有限公司 Automatic production system for top covers of SD (secure digital) cards
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