CN106217010A - A one-out three-type linear bottle cap filling machine - Google Patents

A one-out three-type linear bottle cap filling machine Download PDF

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Publication number
CN106217010A
CN106217010A CN201610798471.0A CN201610798471A CN106217010A CN 106217010 A CN106217010 A CN 106217010A CN 201610798471 A CN201610798471 A CN 201610798471A CN 106217010 A CN106217010 A CN 106217010A
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gasket
seat
bottle cap
sliding
guide rail
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朱远军
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Zhongshan Jinyi Automation Equipment Co ltd
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Zhongshan Jinyi Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Jars (AREA)

Abstract

The invention discloses a one-out-of-three linear bottle cap gasket feeding machine which comprises a vibrating disc, a rack, a linear mechanism, a gasket feeding mechanism, a gasket pressing mechanism, a discharging mechanism, a sliding mechanism and a positioning mechanism, wherein the vibrating disc is arranged on the rack; the vibrating disc is arranged on one side of the rack, the bottle cap is placed in the vibrating disc, the linear mechanism is installed on the rack, the vibrating disc is provided with a track groove, and the track groove is in butt joint with one end of the direct mechanism; the gasket feeding mechanism and the gasket pressing mechanism are sequentially arranged on the rack and are positioned on the same side of the linear mechanism, the sliding mechanism is arranged on the rack, the positioning mechanism is arranged on the sliding mechanism, the sliding mechanism and the positioning mechanism are positioned on the other side of the linear mechanism, and the blanking mechanism is arranged at the other end of the direct mechanism; the gasket feeding mechanism comprises a gasket seat and a pressure head seat, three gasket grooves are arranged on the gasket seat at intervals, and the number of vacuum pressure heads on the pressure head seat is the same as that of the gasket grooves. The invention can realize 'one-out-three' and further improve the production efficiency.

Description

一种一出三型直线式瓶盖入垫机A one-out three-type linear bottle cap filling machine

技术领域technical field

本发明涉及机械设备技术领域,具体是一种一出三型直线式瓶盖入垫机。The invention relates to the technical field of mechanical equipment, in particular to a one-out three-type linear bottle cap filling machine.

背景技术Background technique

目前将垫片置入瓶盖这一工作,传统的方式均采用人工置入的方式,不仅效率低下,并且都是人手接触操作,不够卫生;也有一部分采用机械自动置入方式,但这些设备采用“一出一”的方式,工作头单个顺序作业,也不具有自动检测,不良品自动剔除功能,且这种机械结构较复杂,设各价格非常昂贵。申请人在授权公告号为CN204430710U的中国专利中公开了一种直线吸压式入垫机,能够实现“一出二”,提高了生产效率。但其在进行产品切换时不够便捷、快速,另外,在现今高速发展的时代,研发生产效率更高的瓶盖入垫机将具有巨大的社会价值和市场价值。At present, the traditional method of inserting the gasket into the bottle cap is manual insertion, which is not only inefficient, but also is operated by manual contact, which is not hygienic; some of them use mechanical automatic insertion, but these devices use In the "one out one" method, the working head operates in a single sequence, and does not have the function of automatic detection and automatic rejection of defective products, and this kind of mechanical structure is relatively complicated, and the price of each device is very expensive. The applicant discloses a linear suction and pressure cushioning machine in the Chinese patent whose authorized notification number is CN204430710U, which can realize "one out two" and improve production efficiency. However, it is not convenient and fast enough for product switching. In addition, in today's era of rapid development, the research and development of bottle cap inserting machines with higher production efficiency will have huge social and market value.

发明内容Contents of the invention

本发明的目的在于提供一种一出三型直线式瓶盖入垫机,以解决上述背景技术中提出的问题。The object of the present invention is to provide a one-out three-type linear bottle cap filling machine to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种一出三型直线式瓶盖入垫机,包括振动盘、机架、直线机构、进垫片机构、压垫片机构、下料机构、滑动机构和定位机构;所述振动盘设置在机架一侧,瓶盖放置在振动盘内,直线机构安装在机架上,振动盘上设置有轨道槽,且轨道槽与直接机构的一端对接;所述进垫片机构和压垫片机构依次设置在机架上,且位于直线机构的同一侧,滑动机构安装在机架上,定位机构设置在滑动机构上,且滑动机构和定位机构位于直线机构的另一侧,所述下料机构设置在直接机构的另一端;所述进垫片机构包括第一气缸、第一导轨、托板、垫片座、压头座和二级气缸,托板滑动安装在第一导轨上,第一气缸驱动托板沿第一导轨移动,垫片座安装在托板上,垫片座上间隔设置有三个垫片槽,压头座位于垫片座的上方,二级气缸驱动压头座升降,压头座下侧安装有真空压头,真空压头与垫片槽的数量相同,且两者一一对应。A one-out three-type linear bottle cap filling machine, including a vibrating plate, a frame, a linear mechanism, a gasket-feeding mechanism, a gasket-pressing mechanism, a blanking mechanism, a sliding mechanism and a positioning mechanism; the vibrating disk is set on On one side of the frame, the bottle cap is placed in the vibrating plate, the linear mechanism is installed on the frame, the vibrating plate is provided with a track groove, and the track groove is docked with one end of the direct mechanism; the gasket feeding mechanism and the gasket pressing mechanism They are arranged on the frame in turn, and are located on the same side of the linear mechanism. The sliding mechanism is installed on the frame, the positioning mechanism is arranged on the sliding mechanism, and the sliding mechanism and the positioning mechanism are located on the other side of the linear mechanism. It is arranged at the other end of the direct mechanism; the gasket advancing mechanism includes a first cylinder, a first guide rail, a supporting plate, a gasket seat, a pressure head seat and a secondary cylinder, the supporting plate is slidably installed on the first guide rail, and the first The cylinder drives the supporting plate to move along the first guide rail. The gasket seat is installed on the supporting plate. There are three spacer grooves on the spacer seat. The indenter seat is located above the gasket seat. The two-stage cylinder drives the indenter seat up and down. A vacuum pressure head is installed on the lower side of the pressure head seat, and the number of the vacuum pressure head and the gasket groove is the same, and the two correspond one by one.

作为本发明进一步的方案:所述滑动机构包括第二气缸、第二导轨和第一滑座,定位机构安装在第一滑座上,第一滑座滑动安装在第二导轨上,第二导轨与滑动机构相平行,第二气缸驱动第一滑座沿第二导轨滑动。As a further solution of the present invention: the sliding mechanism includes a second cylinder, a second guide rail and a first sliding seat, the positioning mechanism is installed on the first sliding seat, the first sliding seat is slidably installed on the second guide rail, and the second guide rail Parallel to the sliding mechanism, the second air cylinder drives the first sliding seat to slide along the second guide rail.

作为本发明再进一步的方案:所述定位机构包括定位板、第二滑座、第三导轨、底板和第三气缸,第三导轨和第三气缸均安装在底板上,第三导轨与滑动机构相垂直,底板安装在第一滑座上,第二滑座滑动安装在第三导轨上,第三气缸驱动第二滑座沿第三导轨滑动,定位板固定在第二滑座上,定位板上设置有多个卡位,每个卡位由依次相连的三个卡口组成。As a further solution of the present invention: the positioning mechanism includes a positioning plate, a second sliding seat, a third guide rail, a base plate and a third cylinder, the third guide rail and the third cylinder are all installed on the base plate, the third guide rail and the sliding mechanism Vertically, the bottom plate is installed on the first sliding seat, the second sliding seat is slidably installed on the third guide rail, the third cylinder drives the second sliding seat to slide along the third guide rail, the positioning plate is fixed on the second sliding seat, and the positioning plate There are multiple card slots on the top, and each card slot is composed of three bayonet slots connected in sequence.

作为本发明再进一步的方案:所述机架上还设置有用于检测定位板的卡口上是否有瓶盖的第一检测机构,第一检测机构位于进垫片机构的前端。As a further solution of the present invention: the frame is also provided with a first detection mechanism for detecting whether there is a bottle cap on the bayonet of the positioning plate, and the first detection mechanism is located at the front end of the gasket feeding mechanism.

作为本发明再进一步的方案:所述机架上还设置有用于检测瓶盖内是否有垫片的第二检测机构,且第二检测机构位于压垫片机构与下料机构之间。As a further solution of the present invention: the frame is also provided with a second detection mechanism for detecting whether there is a gasket in the bottle cap, and the second detection mechanism is located between the gasket pressing mechanism and the feeding mechanism.

作为本发明再进一步的方案:所述垫片座通过螺丝安装在托板上;所述定位板通过螺丝安装在第二滑座上;所述压垫片机构通过螺丝安装在机架上。As a further solution of the present invention: the gasket seat is installed on the supporting plate by screws; the positioning plate is installed on the second sliding seat by screws; the gasket pressing mechanism is installed on the frame by screws.

作为本发明再进一步的方案:所述垫片座通过两个锁紧螺丝安装在托板上,定位板通过两个锁紧螺丝安装在第二滑座上,压垫片机构通过两个锁紧螺丝安装在机架上。As a further solution of the present invention: the gasket seat is installed on the supporting plate through two locking screws, the positioning plate is installed on the second sliding seat through two locking screws, and the gasket pressing mechanism is locked by two locking screws. Screw mounted on the rack.

作为本发明再进一步的方案:所述定位板上设置有四个卡位。As a further solution of the present invention: four locking positions are arranged on the positioning plate.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、本发明能够自动完成瓶盖入垫工序,代替了人工劳动,极大的降低了工人的劳动强度,且能够实现“一出三”,进一步提高了生产效率,运行稳定,定位准确,合格率高,有利于提高企业效益。1. The present invention can automatically complete the process of inserting the bottle cap into the cushion, replaces manual labor, greatly reduces the labor intensity of workers, and can realize "one out of three", further improving production efficiency, stable operation, accurate positioning, and qualified A high rate is conducive to improving the efficiency of enterprises.

2、本发明在进行不同产品生产之间的切换时,切换方便,快速便捷,具有巨大的市场价值和社会价值。2. When the present invention switches between different product productions, the switch is convenient, fast and convenient, and has huge market value and social value.

附图说明Description of drawings

图1为一出三型直线式瓶盖入垫机的结构示意图。Fig. 1 is a structural schematic diagram of a three-in-one linear bottle cap filling machine.

图2为一出三型直线式瓶盖入垫机中进垫片机构的结构示意图。Fig. 2 is a structural schematic diagram of the gasket feeding mechanism in the one-out three-type linear bottle cap gasketing machine.

图3为一出三型直线式瓶盖入垫机中滑动机构和定位机构的结构示意图。Fig. 3 is a structural schematic diagram of the sliding mechanism and the positioning mechanism in the one-out three-type linear bottle cap filling machine.

图中:1-振动盘、2-瓶盖、3-轨道槽、4-机架、5-直线机构、6-第一检测机构、7-进垫片机构、8-压垫片机构、9-第二检测机构、10-下料机构、11-滑动机构、12-定位机构、13-第一气缸、14-第一导轨、15-托板、16-垫片座、17-垫片槽、18-压头座、19-真空压头、20-二级气缸、21-定位板、22-卡口、23-第三导轨、24-底板、25-第三气缸、26-第二气缸。In the figure: 1-vibration plate, 2-cap, 3-track groove, 4-frame, 5-linear mechanism, 6-first detection mechanism, 7-gasket feeding mechanism, 8-gasket pressing mechanism, 9 -Second detection mechanism, 10-feeding mechanism, 11-sliding mechanism, 12-positioning mechanism, 13-first cylinder, 14-first guide rail, 15-pallet, 16-gasket seat, 17-gasket groove , 18-pressure head seat, 19-vacuum pressure head, 20-secondary cylinder, 21-positioning plate, 22-bayonet, 23-third guide rail, 24-bottom plate, 25-third cylinder, 26-second cylinder .

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1~3,本发明实施例中,一种一出三型直线式瓶盖入垫机,包括振动盘1、机架4、直线机构5、进垫片机构7、压垫片机构8、下料机构10、滑动机构11和定位机构12;所述振动盘1设置在机架4一侧,瓶盖2放置在振动盘1内,直线机构5安装在机架4上,振动盘1上设置有轨道槽3,且轨道槽3与直接机构5的一端对接,振动盘1上的瓶盖2在振动盘1的作用下依次进入轨道槽3内,定位机构12将轨道槽3上振动盘1送出的瓶盖2移动至同一位置,并等待直线机构5的传送,直线机构5做往返运动以将瓶盖2一直向后传送;所述进垫片机构7和压垫片机构8依次设置在机架4上,且位于直线机构5的同一侧,滑动机构11安装在机架4上,定位机构12设置在滑动机构11上,且滑动机构11和定位机构12位于直线机构5的另一侧,所述下料机构10设置在直接机构5的另一端,直线机构5上的瓶盖2被定位机构12定位,滑动机构11驱动定位机构12移动时,定位机构12带动瓶盖2沿直线机构5移动,当瓶盖2移动至进垫片机构7的下方时,进垫片机构7将垫片送入瓶盖2内,瓶盖2继续沿着直线机构5移动,当瓶盖2移动至压垫片机构8下方时,压垫片机构8将垫片压紧在瓶盖2内,当瓶盖2移动至直线机构5的末端时,经下料机构10进入下一工序;Please refer to Figures 1 to 3. In the embodiment of the present invention, a one-out three-type linear bottle cap filling machine includes a vibrating plate 1, a frame 4, a linear mechanism 5, a gasket feeding mechanism 7, and a gasket pressing mechanism. 8. The blanking mechanism 10, the sliding mechanism 11 and the positioning mechanism 12; the vibrating plate 1 is arranged on one side of the frame 4, the bottle cap 2 is placed in the vibrating plate 1, the linear mechanism 5 is installed on the frame 4, and the vibrating plate 1 is provided with a track groove 3, and the track groove 3 is docked with one end of the direct mechanism 5, the bottle cap 2 on the vibrating plate 1 enters the track groove 3 in sequence under the action of the vibrating plate 1, and the positioning mechanism 12 puts the track groove 3 on the The bottle cap 2 sent out by the vibrating plate 1 moves to the same position, and waits for the transmission of the linear mechanism 5, and the linear mechanism 5 makes a reciprocating motion to convey the bottle cap 2 backward; the gasket feeding mechanism 7 and the gasket pressing mechanism 8 Set on the frame 4 in turn, and be positioned at the same side of the linear mechanism 5, the sliding mechanism 11 is installed on the frame 4, the positioning mechanism 12 is arranged on the sliding mechanism 11, and the sliding mechanism 11 and the positioning mechanism 12 are positioned at the linear mechanism 5 On the other side, the blanking mechanism 10 is arranged at the other end of the direct mechanism 5, the bottle cap 2 on the linear mechanism 5 is positioned by the positioning mechanism 12, and when the sliding mechanism 11 drives the positioning mechanism 12 to move, the positioning mechanism 12 drives the bottle cap 2 Move along the linear mechanism 5, when the bottle cap 2 moves to the bottom of the gasket mechanism 7, the gasket mechanism 7 will send the gasket into the bottle cap 2, and the bottle cap 2 continues to move along the linear mechanism 5, when the bottle cap 2. When moving to the bottom of the gasket pressing mechanism 8, the gasket pressing mechanism 8 will press the gasket tightly in the bottle cap 2. When the bottle cap 2 moves to the end of the linear mechanism 5, it will enter the next process through the unloading mechanism 10;

所述进垫片机构7包括第一气缸13、第一导轨14、托板15、垫片座16、压头座18和二级气缸20,托板15滑动安装在第一导轨14上,第一气缸13驱动托板15沿第一导轨14移动,垫片座16安装在托板15上,垫片座16上间隔设置有三个垫片槽17,压头座18位于垫片座16的上方,二级气缸20驱动压头座18升降,压头座18下侧安装有真空压头19,真空压头19与垫片槽17的数量相同,且两者一一对应,垫片位于垫片座16上的垫片槽17内,第一气缸13将托板15前推至指定位置,从而带动垫片座16移动至指定位置,二级气缸20驱动压头座18下降,真空压头19将垫片槽17内的垫片吸起,然后二级气缸20驱动压头座18上升,第一气缸13带动托板15后退至初始位置,二级气缸20驱动压头座18下降,真空压头19将垫片压入正下方的瓶盖2内部,最后二级气缸20驱动压头座18上升至初始位置,完成一个工作循环;The gasket advance mechanism 7 includes a first cylinder 13, a first guide rail 14, a supporting plate 15, a gasket seat 16, a pressure head seat 18 and a secondary cylinder 20, the supporting plate 15 is slidably mounted on the first guide rail 14, and the second A cylinder 13 drives the pallet 15 to move along the first guide rail 14, the gasket seat 16 is installed on the pallet 15, three gasket grooves 17 are arranged on the gasket seat 16 at intervals, and the pressure head seat 18 is located above the gasket seat 16 , the two-stage cylinder 20 drives the pressure head seat 18 up and down, and the vacuum pressure head 19 is installed on the lower side of the pressure head seat 18. In the gasket groove 17 on the seat 16, the first cylinder 13 pushes the supporting plate 15 forward to the designated position, thereby driving the gasket seat 16 to move to the designated position, the secondary cylinder 20 drives the pressure head seat 18 to descend, and the vacuum pressure head 19 The gasket in the gasket groove 17 is sucked up, and then the secondary cylinder 20 drives the pressure head seat 18 to rise, the first cylinder 13 drives the supporting plate 15 to retreat to the initial position, the secondary cylinder 20 drives the pressure head seat 18 to descend, and the vacuum pressure The head 19 presses the gasket into the inside of the bottle cap 2 directly below, and finally the secondary cylinder 20 drives the pressure head seat 18 to the initial position to complete a working cycle;

所述滑动机构11包括第二气缸26、第二导轨和第一滑座,定位机构12安装在第一滑座上,第一滑座滑动安装在第二导轨上,第二导轨与滑动机构11相平行,第二气缸26驱动第一滑座沿第二导轨滑动,从而带动定位机构12沿第二导轨滑动,进而带动定位机构12所定位的瓶盖2沿直线机构5移动,所述定位机构12包括定位板21、第二滑座、第三导轨23、底板24和第三气缸25,第三导轨23和第三气缸25均安装在底板24上,第三导轨23与滑动机构11相垂直,底板24安装在第一滑座上,从而将整个定位机构12安装在第一滑座上,第二滑座滑动安装在第三导轨23上,第三气缸25驱动第二滑座沿第三导轨23滑动,定位板21固定在第二滑座上,从而定位板21随着第二滑座的移动而移动,定位板21上设置有多个卡位,每个卡位由依次相连的三个卡口22组成,通过卡口22对瓶盖2进行定位,每个卡位能够同时定位三个瓶盖2,定位板21上的卡位数量不加限制,本实施例中,优选的,所述定位板21上设置有四个卡位;Described sliding mechanism 11 comprises the second cylinder 26, the second guide rail and the first sliding seat, and positioning mechanism 12 is installed on the first sliding seat, and the first sliding seat is slidably installed on the second guide rail, and the second guide rail and sliding mechanism 11 In parallel, the second cylinder 26 drives the first sliding seat to slide along the second guide rail, thereby driving the positioning mechanism 12 to slide along the second guide rail, and then drives the bottle cap 2 positioned by the positioning mechanism 12 to move along the linear mechanism 5. The positioning mechanism 12 includes a positioning plate 21, a second sliding seat, a third guide rail 23, a base plate 24 and a third cylinder 25, the third guide rail 23 and the third cylinder 25 are all installed on the base plate 24, and the third guide rail 23 is perpendicular to the sliding mechanism 11 , the bottom plate 24 is installed on the first slide, so that the entire positioning mechanism 12 is installed on the first slide, the second slide is slidably installed on the third guide rail 23, and the third cylinder 25 drives the second slide along the third The guide rail 23 slides, and the positioning plate 21 is fixed on the second sliding seat, so that the positioning plate 21 moves along with the movement of the second sliding seat. The positioning plate 21 is provided with a plurality of card positions, and each card position is connected by three sequentially. The bottle cap 2 is positioned through the bayonet port 22, and each card position can locate three bottle caps 2 at the same time, and the number of card positions on the positioning plate 21 is not limited. In this embodiment, preferably, The positioning plate 21 is provided with four card positions;

所述机架4上还设置有用于检测定位板21的卡口22上是否有瓶盖2的第一检测机构6,第一检测机构6位于进垫片机构7的前端,所述机架4上还设置有用于检测瓶盖2内是否有垫片的第二检测机构9,且第二检测机构9位于压垫片机构8与下料机构10之间;The frame 4 is also provided with a first detection mechanism 6 for detecting whether there is a bottle cap 2 on the bayonet 22 of the positioning plate 21. The first detection mechanism 6 is positioned at the front end of the gasket mechanism 7. The frame 4 There is also a second detection mechanism 9 for detecting whether there is a gasket in the bottle cap 2, and the second detection mechanism 9 is located between the gasket pressing mechanism 8 and the feeding mechanism 10;

所述垫片座16通过螺丝安装在托板15上,所述定位板21通过螺丝安装在第二滑座上,所述压垫片机构8通过螺丝安装在机架4上,在进行产品切换时,只需要取下螺丝,就能够进行垫片座16、定位板21及压垫片机构8的更换,以适用不同规格的瓶盖2及垫片,十分方便,本实施例中,优选的,所述垫片座16通过两个锁紧螺丝安装在托板15上,定位板21通过两个锁紧螺丝安装在第二滑座上,压垫片机构8通过两个锁紧螺丝安装在机架4上。The gasket seat 16 is installed on the supporting plate 15 by screws, the positioning plate 21 is installed on the second sliding seat by screws, the gasket pressing mechanism 8 is installed on the frame 4 by screws, and the product is switched When only needing to take off screw, just can carry out the replacement of gasket seat 16, positioning plate 21 and pressing gasket mechanism 8, to be suitable for bottle cap 2 and gasket of different specifications, very convenient, in the present embodiment, preferred , the gasket seat 16 is installed on the supporting plate 15 through two locking screws, the positioning plate 21 is installed on the second sliding seat through two locking screws, and the gasket pressing mechanism 8 is installed on the second sliding seat through two locking screws. on rack 4.

本发明的工作原理是:振动盘1上的瓶盖2在振动盘1的作用下依次进入轨道槽3内,定位机构12将轨道槽3上振动盘1送出的瓶盖2移动至同一位置,并等待直线机构5的传送,直线机构5做往返运动以将瓶盖2一直向后传送,第二气缸26驱动第一滑座沿第二导轨滑动,从而带动定位机构12沿第二导轨滑动至机架4前端,第三气缸25驱动第二滑座沿第三导轨23移动,带动定位板21向直线机构5移动,定位板21通过卡口22对直线机构5上的瓶盖2进行定位,每个卡位能够同时定位三个瓶盖2,第二气缸26带动定位机构12沿第二导轨向后移动,进而带动瓶盖2沿直线机构5向后移动,第一气缸13将托板15前推至指定位置,从而带动垫片座16移动至指定位置,二级气缸20驱动压头座18下降,真空压头19将垫片槽17内的垫片吸起,然后二级气缸20驱动压头座18上升,第一气缸13带动托板15后退至初始位置,当定位板21带动瓶盖2移动至压垫片机构8下方时,二级气缸20驱动压头座18下降,真空压头19将垫片压入正下方的瓶盖2内部,最后二级气缸20驱动压头座18上升至初始位置,瓶盖2继续沿着直线机构5移动,当瓶盖2移动至压垫片机构8下方时,压垫片机构8将垫片压紧在瓶盖2内,当瓶盖2移动至直线机构5的末端时,第二检测机构9检测瓶盖2内是否有垫片,检测合格的瓶盖2经下料机构10进入下一工序,检测不合格的瓶盖2送入排废机构排出。The working principle of the present invention is: the bottle cap 2 on the vibrating plate 1 enters the track groove 3 sequentially under the action of the vibrating plate 1, and the positioning mechanism 12 moves the bottle cap 2 sent out by the vibrating plate 1 on the track groove 3 to the same position, And waiting for the transmission of the linear mechanism 5, the linear mechanism 5 does reciprocating motion to convey the bottle cap 2 backwards, and the second cylinder 26 drives the first sliding seat to slide along the second guide rail, thereby driving the positioning mechanism 12 to slide along the second guide rail to At the front end of the frame 4, the third cylinder 25 drives the second sliding seat to move along the third guide rail 23, driving the positioning plate 21 to move to the linear mechanism 5, and the positioning plate 21 positions the bottle cap 2 on the linear mechanism 5 through the bayonet 22, Each card position can locate three bottle caps 2 at the same time, the second cylinder 26 drives the positioning mechanism 12 to move backward along the second guide rail, and then drives the bottle cap 2 to move backward along the linear mechanism 5, and the first cylinder 13 moves the supporting plate 15 Push forward to the specified position, thereby driving the gasket seat 16 to move to the specified position, the secondary cylinder 20 drives the pressure head seat 18 to descend, the vacuum pressure head 19 sucks up the gasket in the gasket groove 17, and then the secondary cylinder 20 drives The pressure head seat 18 rises, and the first cylinder 13 drives the supporting plate 15 to retreat to the initial position. When the positioning plate 21 drives the bottle cap 2 to move below the gasket pressing mechanism 8, the secondary cylinder 20 drives the pressure head seat 18 to descend, and the vacuum pressure The head 19 presses the gasket into the inside of the bottle cap 2 directly below, and finally the secondary cylinder 20 drives the pressure head seat 18 to rise to the initial position, and the bottle cap 2 continues to move along the linear mechanism 5. When the bottle cap 2 moves to press the gasket When the mechanism 8 is below, the gasket pressing mechanism 8 compresses the gasket in the bottle cap 2. When the bottle cap 2 moves to the end of the linear mechanism 5, the second detection mechanism 9 detects whether there is a gasket in the bottle cap 2, and detects whether there is a gasket in the bottle cap 2. Qualified bottle caps 2 enter the next process through the unloading mechanism 10, and unqualified bottle caps 2 are sent to the waste discharge mechanism to be discharged.

本发明能够自动完成瓶盖入垫工序,代替了人工劳动,极大的降低了工人的劳动强度,且能够实现“一出三”,进一步提高了生产效率,运行稳定,定位准确,合格率高,有利于提高企业效益。本发明在进行不同产品生产之间的切换时,切换方便,快速便捷,具有巨大的市场价值和社会价值。The invention can automatically complete the process of putting the bottle cap into the cushion, replaces manual labor, greatly reduces the labor intensity of workers, and can realize "one out of three", further improves production efficiency, stable operation, accurate positioning, and high pass rate , which is conducive to improving enterprise efficiency. When switching between different product productions, the invention is convenient, fast and convenient, and has huge market value and social value.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (8)

1.一种一出三型直线式瓶盖入垫机,其特征在于,包括振动盘(1)、机架(4)、直线机构(5)、进垫片机构(7)、压垫片机构(8)、下料机构(10)、滑动机构(11)和定位机构(12);所述振动盘(1)设置在机架(4)一侧,瓶盖(2)放置在振动盘(1)内,直线机构(5)安装在机架(4)上,振动盘(1)上设置有轨道槽(3),且轨道槽(3)与直接机构(5)的一端对接;所述进垫片机构(7)和压垫片机构(8)依次设置在机架(4)上,且位于直线机构(5)的同一侧,滑动机构(11)安装在机架(4)上,定位机构(12)设置在滑动机构(11)上,且滑动机构(11)和定位机构(12)位于直线机构(5)的另一侧,所述下料机构(10)设置在直接机构(5)的另一端;所述进垫片机构(7)包括第一气缸(13)、第一导轨(14)、托板(15)、垫片座(16)、压头座(18)和二级气缸(20),托板(15)滑动安装在第一导轨(14)上,第一气缸(13)驱动托板(15)沿第一导轨(14)移动,垫片座(16)安装在托板(15)上,垫片座(16)上间隔设置有三个垫片槽(17),压头座(18)位于垫片座(16)的上方,二级气缸(20)驱动压头座(18)升降,压头座(18)下侧安装有真空压头(19),真空压头(19)与垫片槽(17)的数量相同,且两者一一对应。1. A one-out three-type linear bottle cap filling machine, characterized in that it includes a vibrating plate (1), a frame (4), a linear mechanism (5), a gasket feeding mechanism (7), and a gasket pressing mechanism. mechanism (8), blanking mechanism (10), sliding mechanism (11) and positioning mechanism (12); the vibrating plate (1) is arranged on one side of the frame (4), and the bottle cap (2) is placed on the vibrating plate (1), the linear mechanism (5) is installed on the frame (4), the vibrating plate (1) is provided with a track groove (3), and the track groove (3) is docked with one end of the direct mechanism (5); Said advance gasket mechanism (7) and gasket pressing mechanism (8) are arranged on the frame (4) in turn, and are located on the same side of the linear mechanism (5), and the sliding mechanism (11) is installed on the frame (4) , the positioning mechanism (12) is arranged on the sliding mechanism (11), and the sliding mechanism (11) and the positioning mechanism (12) are located on the other side of the linear mechanism (5), and the said unloading mechanism (10) is arranged on the direct mechanism The other end of (5); the gasket advance mechanism (7) includes a first cylinder (13), a first guide rail (14), a pallet (15), a gasket seat (16), and a pressure head seat (18) And the secondary cylinder (20), the supporting plate (15) is slidably installed on the first guide rail (14), the first cylinder (13) drives the supporting plate (15) to move along the first guide rail (14), and the gasket seat (16 ) is installed on the supporting plate (15), three gasket grooves (17) are arranged at intervals on the gasket seat (16), the pressure head seat (18) is located above the gasket seat (16), and the secondary cylinder (20) Drive pressure head seat (18) lifting, pressure head seat (18) underside is equipped with vacuum pressure head (19), and the quantity of vacuum pressure head (19) and gasket groove (17) is identical, and both correspond one to one. 2.根据权利要求1所述的一出三型直线式瓶盖入垫机,其特征在于,所述滑动机构(11)包括第二气缸(26)、第二导轨和第一滑座,定位机构(12)安装在第一滑座上,第一滑座滑动安装在第二导轨上,第二导轨与滑动机构(11)相平行,第二气缸(26)驱动第一滑座沿第二导轨滑动。2. The one-out three-type linear bottle cap filling machine according to claim 1, characterized in that, the sliding mechanism (11) includes a second cylinder (26), a second guide rail and a first sliding seat, and the positioning The mechanism (12) is installed on the first sliding seat, and the first sliding seat is slidably installed on the second guide rail, and the second guide rail is parallel to the sliding mechanism (11), and the second cylinder (26) drives the first sliding seat along the second Rail slides. 3.根据权利要求2所述的一出三型直线式瓶盖入垫机,其特征在于,所述定位机构(12)包括定位板(21)、第二滑座、第三导轨(23)、底板(24)和第三气缸(25),第三导轨(23)和第三气缸(25)均安装在底板(24)上,第三导轨(23)与滑动机构(11)相垂直,底板(24)安装在第一滑座上,第二滑座滑动安装在第三导轨(23)上,第三气缸(25)驱动第二滑座沿第三导轨(23)滑动,定位板(21)固定在第二滑座上,定位板(21)上设置有多个卡位,每个卡位由依次相连的三个卡口(22)组成。3. The one-out three-type linear bottle cap filling machine according to claim 2, characterized in that, the positioning mechanism (12) includes a positioning plate (21), a second sliding seat, and a third guide rail (23) , base plate (24) and the 3rd cylinder (25), the 3rd guide rail (23) and the 3rd cylinder (25) are all installed on the base plate (24), the 3rd guide rail (23) is perpendicular to sliding mechanism (11), Base plate (24) is installed on the first slide seat, and the second slide seat is slidably installed on the third guide rail (23), and the third cylinder (25) drives the second slide seat to slide along the third guide rail (23), and the positioning plate ( 21) It is fixed on the second sliding seat, and the positioning plate (21) is provided with a plurality of card positions, and each card position is composed of three bayonet sockets (22) connected in sequence. 4.根据权利要求3所述的一出三型直线式瓶盖入垫机,其特征在于,所述机架(4)上还设置有用于检测定位板(21)的卡口(22)上是否有瓶盖(2)的第一检测机构(6),第一检测机构(6)位于进垫片机构(7)的前端。4. The one-out three-type linear bottle cap filling machine according to claim 3, characterized in that, the frame (4) is also provided with a bayonet (22) for detecting the positioning plate (21) Whether there is a first detection mechanism (6) for the bottle cap (2), the first detection mechanism (6) is located at the front end of the gasket feeding mechanism (7). 5.根据权利要求4所述的一出三型直线式瓶盖入垫机,其特征在于,所述机架(4)上还设置有用于检测瓶盖(2)内是否有垫片的第二检测机构(9),且第二检测机构(9)位于压垫片机构(8)与下料机构(10)之间。5. The one-out three-type linear bottle cap gasketing machine according to claim 4, characterized in that, the frame (4) is also provided with a second device for detecting whether there is a gasket in the bottle cap (2). Two detection mechanisms (9), and the second detection mechanism (9) is located between the gasket pressing mechanism (8) and the feeding mechanism (10). 6.根据权利要求3或4或5所述的一出三型直线式瓶盖入垫机,其特征在于,所述垫片座(16)通过螺丝安装在托板(15)上;所述定位板(21)通过螺丝安装在第二滑座上;所述压垫片机构(8)通过螺丝安装在机架(4)上。6. The one-out three-type linear bottle cap filling machine according to claim 3, 4 or 5, characterized in that, the gasket seat (16) is mounted on the supporting plate (15) by screws; The positioning plate (21) is installed on the second sliding seat through screws; the gasket pressing mechanism (8) is installed on the frame (4) through screws. 7.根据权利要求6所述的一出三型直线式瓶盖入垫机,其特征在于,所述垫片座(16)通过两个锁紧螺丝安装在托板(15)上,定位板(21)通过两个锁紧螺丝安装在第二滑座上,压垫片机构(8)通过两个锁紧螺丝安装在机架(4)上。7. The one-out three-type linear bottle cap filling machine according to claim 6, characterized in that, the gasket seat (16) is installed on the supporting plate (15) by two locking screws, and the positioning plate (21) is installed on the second sliding seat through two locking screws, and the gasket pressing mechanism (8) is installed on the frame (4) through two locking screws. 8.根据权利要求7所述的一出三型直线式瓶盖入垫机,其特征在于,所述定位板(21)上设置有四个卡位。8. The one-out three-type linear bottle cap cushioning machine according to claim 7, characterized in that, the positioning plate (21) is provided with four locking positions.
CN201610798471.0A 2016-08-31 2016-08-31 A one-out three-type linear bottle cap filling machine Pending CN106217010A (en)

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CN107186466A (en) * 2017-07-28 2017-09-22 芜湖智联工业装备有限公司 A kind of guide finger lining mounting device
CN107253036A (en) * 2017-07-28 2017-10-17 芜湖智联工业装备有限公司 One kind is oriented to pin bush(ing) automatic installation apparatus and its installation method
CN107813117A (en) * 2017-09-26 2018-03-20 深圳市通产丽星股份有限公司 The assembling equipment and its assemble method of a kind of lid
CN108714780A (en) * 2018-06-04 2018-10-30 苏州菲丽丝智能科技有限公司 The assembling device of two workpiece of unlike material
CN114799786A (en) * 2022-03-14 2022-07-29 东莞市大满包装实业有限公司 Automatic installation mechanism for upper cover gasket of tea caddy

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CN205309725U (en) * 2016-01-12 2016-06-15 昆山茂高塑胶科技有限公司 Plastics bottle lid gasket machine of packing
CN206029227U (en) * 2016-08-31 2017-03-22 中山市金易自动化设备有限公司 Machine is gone into to fill up by one three type orthoscopic bottle lid

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Publication number Priority date Publication date Assignee Title
CN204430710U (en) * 2015-01-22 2015-07-01 朱远军 A linear suction pressure cushioning machine
CN205309725U (en) * 2016-01-12 2016-06-15 昆山茂高塑胶科技有限公司 Plastics bottle lid gasket machine of packing
CN206029227U (en) * 2016-08-31 2017-03-22 中山市金易自动化设备有限公司 Machine is gone into to fill up by one three type orthoscopic bottle lid

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186466A (en) * 2017-07-28 2017-09-22 芜湖智联工业装备有限公司 A kind of guide finger lining mounting device
CN107253036A (en) * 2017-07-28 2017-10-17 芜湖智联工业装备有限公司 One kind is oriented to pin bush(ing) automatic installation apparatus and its installation method
CN107813117A (en) * 2017-09-26 2018-03-20 深圳市通产丽星股份有限公司 The assembling equipment and its assemble method of a kind of lid
CN108714780A (en) * 2018-06-04 2018-10-30 苏州菲丽丝智能科技有限公司 The assembling device of two workpiece of unlike material
CN114799786A (en) * 2022-03-14 2022-07-29 东莞市大满包装实业有限公司 Automatic installation mechanism for upper cover gasket of tea caddy
CN114799786B (en) * 2022-03-14 2023-02-24 东莞市大满包装实业有限公司 Automatic installation mechanism for upper cover gasket of tea caddy

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Application publication date: 20161214