CN106215602A - Coating cloud purification environmental-protection tapping equipment - Google Patents
Coating cloud purification environmental-protection tapping equipment Download PDFInfo
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- CN106215602A CN106215602A CN201610838287.4A CN201610838287A CN106215602A CN 106215602 A CN106215602 A CN 106215602A CN 201610838287 A CN201610838287 A CN 201610838287A CN 106215602 A CN106215602 A CN 106215602A
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- 238000000746 purification Methods 0.000 title claims abstract description 11
- 239000011248 coating agent Substances 0.000 title claims 6
- 238000000576 coating method Methods 0.000 title claims 6
- 238000010079 rubber tapping Methods 0.000 title claims 5
- 230000004888 barrier function Effects 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 229920000742 Cotton Polymers 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims 3
- 239000007787 solid Substances 0.000 claims 2
- 206010010904 Convulsion Diseases 0.000 claims 1
- 241000628997 Flos Species 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000036461 convulsion Effects 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 239000003973 paint Substances 0.000 abstract description 31
- 239000003595 mist Substances 0.000 abstract description 24
- 238000000926 separation method Methods 0.000 abstract description 23
- 238000011084 recovery Methods 0.000 abstract description 9
- 230000007613 environmental effect Effects 0.000 abstract description 7
- 238000004891 communication Methods 0.000 abstract description 3
- 239000007921 spray Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 239000003365 glass fiber Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009290 primary effect Effects 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0258—Other waste gases from painting equipments or paint drying installations
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
本发明公开了一种漆雾净化环保排放装置,包括装置架和装固在装置架上的分离罐、导气管道、过滤室和排气管道,分离罐为倒锥形、顶面有顶口、底面有底口、侧面上段有进气口,导气管道具有前段水平管路、中段垂直管路和后段水平管路,前段水平管路前段底面上有导入口,后段水平管路后段顶面上有导出口,分离罐顶口和导气管道导入口间连有连通管道,分离罐底口承接装设有回收罐,过滤室位于后段水平管路上方且底部开有底通口、顶部开有顶通口、内部自下向上依次固设有三道过滤屏障,导气管道的导出口和过滤室的底通口间连有导通管道,排气管道的前端连在过滤室的顶通口上、后端为排放口,中段装设有风机装置。本发明环保、健康、成本低。
The invention discloses an environmental protection discharge device for paint mist purification, which comprises a device frame, a separation tank fixed on the device frame, an air guide pipe, a filter chamber and an exhaust pipe. There is a bottom opening on the bottom surface and an air inlet on the upper part of the side. The air guide pipe has a front horizontal pipeline, a middle vertical pipeline and a rear horizontal pipeline. The front horizontal pipeline has an inlet on the front bottom surface, and the rear horizontal pipeline has a rear section There is an export port on the top surface, a communication pipe is connected between the top port of the separation tank and the inlet port of the air guide pipe, the bottom port of the separation tank is connected with a recovery tank, and the filter chamber is located above the horizontal pipeline in the rear section and has a bottom port at the bottom 1. There is a top port on the top, and three filter barriers are fixed inside from bottom to top. There is a conduction pipe between the outlet of the air guide pipe and the bottom port of the filter chamber, and the front end of the exhaust pipe is connected to the bottom of the filter chamber. The upper and rear ends of the top port are discharge ports, and the middle part is equipped with a fan device. The invention is environmentally friendly, healthy and low in cost.
Description
技术领域technical field
本发明涉及漆雾净化领域,尤其涉及一种漆雾净化环保排放装置。The invention relates to the field of paint mist purification, in particular to an environmental protection discharge device for paint mist purification.
背景技术Background technique
现有喷漆房对于漆雾的排放处理过于简单,具体而言,在喷漆行业内,目前的油性涂料喷涂设备基本采用的都是湿式或者干式喷漆室,湿式多为瀑布式水帘喷漆室,漆雾经水帘过滤后直接由排风机通过排风管道排出,基本没有经过处理,属于直排,油性涂料不溶于水,这种方式处理效率低,基本都通不过环保标准,而且风机和管道会附着很多油漆必须经常清理,尤其是清理风机内壁和扇叶,相当麻烦,如果清理不勤容易造成扇叶附着过多而不平衡,风机运转震动和噪音巨大或者风机扇叶与内壁黏住电机负荷增大而烧掉电机;干式喷漆室也基本是采用直排过滤模式,是通过大功率风机抽风的方式使含漆雾的空气经过装置漆雾吸附材料的过滤室过滤排出,这种方式虽能解决问题,但由于也是直接抽排含大量漆雾的空气进行过滤,所以漆雾吸附材料使用周期很短,需要经常更换,成本很高。Existing paint spray booths are too simple for the discharge of paint mist. Specifically, in the paint spray industry, the current oil-based paint spray equipment basically uses wet or dry spray booths, and the wet spray booths are mostly waterfall-type water curtain spray booths. After the paint mist is filtered by the water curtain, it is directly discharged by the exhaust fan through the exhaust pipe. It is basically untreated and belongs to straight discharge. The oily paint is insoluble in water. This method has low treatment efficiency and basically cannot pass the environmental protection standard. There will be a lot of paint attached, which must be cleaned frequently, especially cleaning the inner wall and blades of the fan, which is quite troublesome. If the cleaning is not done frequently, it will easily cause excessive attachment of the fan blades and unbalanced, the fan will vibrate and make great noise during operation, or the fan blades and the inner wall of the fan will stick to the motor. The load increases and the motor is burned; the dry spray booth basically adopts the direct filter mode, and the air containing paint mist is filtered and discharged through the filter chamber equipped with paint mist adsorption materials through the way of high-power fan suction. Although it can solve the problem, since the air containing a large amount of paint mist is directly pumped and filtered, the service life of the paint mist adsorption material is very short, and it needs to be replaced frequently, and the cost is very high.
发明内容Contents of the invention
有鉴于此,本发明所要解决的技术问题是:提供一种环保、健康、成本低的漆雾净化环保排放装置。In view of this, the technical problem to be solved by the present invention is to provide an environmentally friendly, healthy and low-cost paint mist purification and environmental protection discharge device.
为了达到上述目的,本发明采用如下技术方案来实现的:In order to achieve the above object, the present invention adopts following technical scheme to realize:
一种漆雾净化环保排放装置,其中,包括装置架和装固在所述装置架上的分离罐、导气管道、过滤室和排气管道,所述分离罐为内径自下向上渐次增加并于顶面上开有顶口、底面上开有底口、侧面上段靠近所述顶口处开有进气口的倒锥形罐体,所述导气管道为自前向后依次具有前段水平管路、中段垂直管路和后段水平管路的“Z”型管道,所述前段水平管路于自身前段的底面上开有导入口,所述后段水平管路于自身后段的顶面上开有导出口,所述分离罐的顶口和导气管道的导入口间连有连通管道,所述分离罐的底口上承接装设有回收罐,所述过滤室位于所述后段水平管路的上方且底部开有底通口、顶部开有顶通口、内部自下向上依次固设有玻纤漆雾毡、初效过滤棉和活性炭过滤棉三道过滤屏障,所述导气管道的导出口和过滤室的底通口间连有导通管道,所述排气管道的前端连在所述过滤室的顶通口上、后端为排放口,中段装设有用以抽风的风机装置。An environmental protection discharge device for paint mist purification, which includes a device frame and a separation tank fixed on the device frame, an air guide pipe, a filter room and an exhaust pipe, and the inner diameter of the separation tank gradually increases from bottom to top. It is an inverted conical tank with a top opening on the top surface, a bottom opening on the bottom surface, and an air inlet on the upper side of the side near the top opening. The air guide pipeline has a front section of horizontal pipelines from front to back. 1. The "Z" type pipeline of the vertical pipeline in the middle section and the horizontal pipeline in the rear section. There is an export port, a communication pipe is connected between the top port of the separation tank and the inlet port of the air guide pipe, and a recovery tank is installed on the bottom port of the separation tank, and the filter chamber is located in the rear section of the horizontal pipe. There is a bottom opening on the top and bottom of the road, and a top opening on the top. There are three filter barriers, namely glass fiber paint mist felt, primary filter cotton and activated carbon filter cotton, fixed inside from bottom to top. There is a conduction pipe between the outlet of the filter chamber and the bottom port of the filter chamber. The front end of the exhaust pipe is connected to the top port of the filter chamber, and the rear end is a discharge port. The middle section is equipped with a fan device for exhausting air. .
作为优选,所述后段水平管路于自身前段的底面上具有下凹形成的沉积室。Preferably, the rear section of the horizontal pipeline has a concave deposition chamber on the bottom surface of its front section.
作为优选,所述回收罐可拆装的装接在所述分离罐的底口上。Preferably, the recovery tank is detachably attached to the bottom port of the separation tank.
作为优选,所述回收罐于自身的侧壁上开有导溢口并于所述导溢口上连有导溢管,还包括位于所述导溢管末端下方承接位置处并装固在所述装置架上的承接罐。As a preference, the recovery tank has an overflow port on its side wall and is connected with an overflow pipe on the overflow port; Receptacle tank on the device rack.
由上述技术方案可知,本发明的有益效果是:As can be seen from the foregoing technical scheme, the beneficial effects of the present invention are:
相比现有技术,本发明通过对分离罐的设置,使其能在过滤屏障前先行对漆雾进行分离,之后再利用过滤屏障过滤,这样就可以有效延长过滤屏障中漆雾吸附材料使用周期、降低漆雾吸附材料采供成本,如此,风机抽排的也是经过分离和过滤后的清洁空气,就不会出现或者极少量有油漆粘附的现象,有效节约了人工清理的投入,也延长了风机的使用寿命,且经过分离和过滤双管齐下所排出的空气更符合环保标准,更安全,更健康。具体而言,将含漆雾的空气经过水幕的简单过滤由进气口进入分离罐,由于分离罐体呈到锥形,加上设计风速达20m/s,根据科恩达原理,气流会沿罐体内壁高速向下旋转并在旋转过程中产生强大的离心力,换言之就是在分离罐内部产生大旋风离心力,在此环境下,重力加速度会将微小的漆雾颗粒和水雾颗粒甩出气流也就是甩到罐体内壁上,在设计压力和气量条件下,可除去≥10μm的颗粒,因为油性涂料在未达到汽化温度情况下挥发缓慢,会一直处于流体状态,所以当颗粒物撞击罐体内壁后重力加速度的惯性消失,颗粒附着于罐体内壁沿内壁流进罐体底部回收罐中,即实现分离效果,在工况点,分离效率为99%,在工况点±15%范围内,分离效率为97%,而经过分离的不含或者含极微量颗粒物的气流由于到达锥形罐体底部压力上升汇同外旋气流挤压,会形成一股柱状的内旋气流垂直向上由分离罐体上部进入导气管道,之后在经过导气管道的中段垂直管路过程中,由于重力作用,气流中所含极少的漆雾会附着在管道内壁上并沿内壁流入通风管道底部或底部所设置的沉积室内,本发明中在过滤室中设置了玻纤漆雾毡、初效过滤棉和活性炭过滤棉三道过滤屏障,其中,玻纤漆雾毡为第一道过滤屏障,其专门吸附粘性的超细漆雾;初效过滤棉为第二道过滤屏障;活性炭过滤棉为第三道过滤屏障,其过滤含气味的分子,最后,经过滤的空气完全到达环保标准,由风机装置抽排排放到大气中。Compared with the prior art, the present invention sets the separation tank so that it can separate the paint mist before the filter barrier, and then use the filter barrier to filter, so that the service life of the paint mist adsorption material in the filter barrier can be effectively extended , Reduce the cost of purchasing and supplying paint mist adsorption materials. In this way, the clean air that is exhausted by the fan is also separated and filtered, and there will be no or very small amount of paint adhesion, which effectively saves the investment in manual cleaning and prolongs the life of the machine. The service life of the fan is extended, and the air discharged through the two-pronged approach of separation and filtration is more in line with environmental protection standards, safer and healthier. Specifically, the air containing paint mist is simply filtered by the water curtain and enters the separation tank from the air inlet. Since the separation tank body is conical and the design wind speed is 20m/s, according to the Coanda principle, the airflow will flow along the The inner wall of the tank rotates downward at high speed and generates strong centrifugal force during the rotation process. In other words, a large cyclone centrifugal force is generated inside the separation tank. In this environment, the acceleration of gravity will throw tiny paint mist particles and water mist particles out of the airflow. It is to throw it on the inner wall of the tank. Under the design pressure and air volume conditions, particles ≥ 10 μm can be removed. Because the oil-based paint volatilizes slowly before reaching the vaporization temperature, it will always be in a fluid state, so when the particles hit the inner wall of the tank The inertia of the acceleration of gravity disappears, and the particles adhere to the inner wall of the tank and flow into the recovery tank at the bottom of the tank along the inner wall, that is, the separation effect is realized. At the working point, the separation efficiency is 99%, and within the range of ±15% of the working point, the separation The efficiency is 97%, and the separated airflow containing no or very small particles reaches the bottom of the conical tank due to the pressure rise and is squeezed with the external swirling airflow, forming a columnar internal swirling airflow vertically upward from the separation tank The upper part enters the air duct, and then passes through the middle vertical pipeline of the air duct. Due to the effect of gravity, the very little paint mist contained in the airflow will adhere to the inner wall of the duct and flow into the bottom of the ventilation duct along the inner wall or set at the bottom. In the deposition chamber of the present invention, three filter barriers of glass fiber paint mist mat, primary effect filter cotton and activated carbon filter cotton are set in the filter chamber, wherein the glass fiber paint mist mat is the first filter barrier, which specifically absorbs viscous The ultra-fine paint mist; the primary effect filter cotton is the second filter barrier; the activated carbon filter cotton is the third filter barrier, which filters odorous molecules, and finally, the filtered air completely reaches the environmental protection standard and is exhausted by the fan device released into the atmosphere.
附图说明Description of drawings
图1为本发明主视的透视结构示意图,其中示意出了气流的走向。Fig. 1 is a schematic perspective view of the front view of the present invention, wherein the direction of the airflow is shown.
图2为本发明侧视的透视结构示意图。Fig. 2 is a perspective structural schematic diagram of the present invention in side view.
图3为本发明俯视的透视结构示意图。Fig. 3 is a perspective structural schematic diagram of the present invention viewed from above.
1、装置架; 2、分离罐;1. Device frame; 2. Separation tank;
3、过滤室; 4、排气管道;3. Filter chamber; 4. Exhaust pipe;
5、进气口; 6、前段水平管路;5. Air inlet; 6. Front horizontal pipeline;
7、中段垂直管路; 8、后段水平管路;7. Vertical pipeline in the middle section; 8. Horizontal pipeline in the rear section;
9、连通管道; 10、回收罐;9. Connecting pipeline; 10. Recovery tank;
11、玻纤漆雾毡; 12、初效过滤棉;11. Glass fiber paint mat; 12. Primary filter cotton;
13、活性炭过滤棉; 14、导通管道;13. Activated carbon filter cotton; 14. Leading pipe;
15、排放口; 16、风机装置;15. Drain port; 16. Fan device;
17、沉积室; 18、导溢管;17. Deposition chamber; 18. Spill pipe;
19、承接罐。19. To undertake the tank.
具体实施方式detailed description
为了使本领域技术人员能更进一步了解本发明的特征及技术内容,请参阅以下有关本发明的详细说明与附图。In order for those skilled in the art to further understand the features and technical contents of the present invention, please refer to the following detailed description and accompanying drawings of the present invention.
请参阅图1至图3所示,本发明提供了一种漆雾净化环保排放装置,其中,包括装置架1和装固在所述装置架上的分离罐2、导气管道、过滤室3和排气管道4,所述分离罐为内径自下向上渐次增加并于顶面上开有顶口、底面上开有底口、侧面上段靠近所述顶口处开有进气口5的倒锥形罐体,所述导气管道为自前向后依次具有前段水平管路6、中段垂直管路7和后段水平管路8的“Z”型管道,所述前段水平管路于自身前段的底面上开有导入口,所述后段水平管路于自身后段的顶面上开有导出口,所述分离罐的顶口和导气管道的导入口间连有连通管道9,所述分离罐的底口上承接装设有回收罐10,所述过滤室位于所述后段水平管路的上方且底部开有底通口、顶部开有顶通口、内部自下向上依次固设有玻纤漆雾毡11、初效过滤棉12和活性炭过滤棉13三道过滤屏障,所述导气管道的导出口和过滤室的底通口间连有导通管道14,所述排气管道的前端连在所述过滤室的顶通口上、后端为排放口15,中段装设有用以抽风的风机装置16,所述后段水平管路于自身前段的底面上具有下凹形成的沉积室17,所述回收罐可拆装的装接在所述分离罐的底口上,所述回收罐于自身的侧壁上开有导溢口并于所述导溢口上连有导溢管18,还包括位于所述导溢管末端下方承接位置处并装固在所述装置架上的承接罐19。Please refer to Fig. 1 to Fig. 3, the present invention provides a kind of paint mist purification environment-friendly discharge device, wherein, comprise device frame 1 and the separation tank 2 that is fixed on the device frame, air guide pipe, filter chamber 3 and Exhaust pipe 4, the separation tank is an inverted cone with an inner diameter gradually increasing from bottom to top, with a top opening on the top surface, a bottom opening on the bottom surface, and an air inlet 5 on the upper side of the side near the top opening. Shaped tank, the air guide pipe is a "Z"-shaped pipe with a front horizontal pipeline 6, a middle vertical pipeline 7 and a rear horizontal pipeline 8 from front to back, and the front horizontal pipeline is in front of its own front section. There is an inlet on the bottom surface, and the rear horizontal pipeline has an outlet on the top surface of its own rear section, and a communication pipe 9 is connected between the top port of the separation tank and the inlet of the air guide pipe. The bottom port of the separation tank is connected with a recovery tank 10, the filter chamber is located above the horizontal pipeline in the rear section and has a bottom port at the bottom, a top port at the top, and fixed internally from bottom to top. Glass fiber paint mist mat 11, primary effect filter cotton 12 and activated carbon filter cotton 13 three filter barriers, the outlet of the air guide duct and the bottom opening of the filter chamber are connected with a conduction duct 14, and the exhaust duct The front end of the filter chamber is connected to the top port of the filter chamber, the rear end is a discharge port 15, and the middle section is equipped with a fan device 16 for drawing air. Chamber 17, the recovery tank is detachably attached to the bottom opening of the separation tank, the recovery tank has a spill guide on its side wall and is connected with a spill guide 18 on the spill guide , also includes a receiving tank 19 located at the receiving position below the end of the overflow pipe and fixed on the device frame.
但以上所述仅为本发明的较佳可行实施例,并非用以局限本发明的专利范围,故凡运用本发明说明书及附图内容所作的等效结构变化,均同理包含在本发明的范围内。However, the above description is only a preferred feasible embodiment of the present invention, and is not intended to limit the patent scope of the present invention, so all equivalent structural changes made by using the description of the present invention and the contents of the accompanying drawings are all included in the scope of the present invention in the same way. within range.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610838287.4A CN106215602A (en) | 2016-09-14 | 2016-09-14 | Coating cloud purification environmental-protection tapping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201610838287.4A CN106215602A (en) | 2016-09-14 | 2016-09-14 | Coating cloud purification environmental-protection tapping equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109224681A (en) * | 2018-10-25 | 2019-01-18 | 中汽(天津)系统工程有限公司 | An industrial air conditioner paint mist felt filter frame |
| CN112999781A (en) * | 2021-03-11 | 2021-06-22 | 机械工业第九设计研究院有限公司 | Glue spraying chamber orifice plate filter |
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| CN109224681A (en) * | 2018-10-25 | 2019-01-18 | 中汽(天津)系统工程有限公司 | An industrial air conditioner paint mist felt filter frame |
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Effective date of registration: 20190726 Address after: 610000 Airport Industrial Concentration Zone, Gaoping District, Nanchong City, Sichuan Province Applicant after: Nanchong joy Industry & Trade Co., Ltd. Address before: 321300 Zhongjiang City, Yongkang Province, as the Pearl River town, Zhejiang village street, No. 288 Applicant before: Jiang Ting |
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Application publication date: 20161214 |