CN106193270A - Urban discharging pipeline blocking Dredge drill bit - Google Patents
Urban discharging pipeline blocking Dredge drill bit Download PDFInfo
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- CN106193270A CN106193270A CN201610804366.3A CN201610804366A CN106193270A CN 106193270 A CN106193270 A CN 106193270A CN 201610804366 A CN201610804366 A CN 201610804366A CN 106193270 A CN106193270 A CN 106193270A
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- 230000000903 blocking effect Effects 0.000 title claims abstract description 29
- 238000007599 discharging Methods 0.000 title 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 181
- 239000007921 spray Substances 0.000 claims abstract description 108
- 238000007789 sealing Methods 0.000 claims abstract description 82
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 210000004907 gland Anatomy 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F9/00—Arrangements or fixed installations methods or devices for cleaning or clearing sewer pipes, e.g. by flushing
- E03F9/002—Cleaning sewer pipes by mechanical means
- E03F9/005—Apparatus for simultaneously pushing and rotating a cleaning device carried by the leading end of a cable or an assembly of rods
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Abstract
城市排水管道堵塞用疏通钻头,包括由前到后依次同轴向设置的前锥筒、中筒体、后锥筒和后筒体,中筒体外圆周表面设有螺旋状的凸棱条,中筒体后部开设有前进旋转驱动喷水孔,中筒体前部开设有后退旋转驱动喷水孔,前锥筒后部开设有后退喷水孔,后锥筒前部开设有前进喷水孔,中筒体内壁上设有固定支架,固定支架上设有用于封堵/打开所述四种喷水孔的水压调节联动机构;前锥筒前端设有射流孔;后筒体内同轴向连接有进水管,进水管外壁与后筒体内壁之间设有旋转密封结构。本发明充分降低操作人员劳动强度,自动化程度高,通过调节水压进行前进或后退,并可多次重复使用,疏通效果好,专门适用于市政管道的疏通作业。
The dredging bit for urban drainage pipeline blockage includes a front cone, a middle cylinder, a rear cone and a rear cylinder arranged coaxially from front to back. There is a water spray hole for forward rotation drive at the rear of the cylinder, a water spray hole for backward rotation drive at the front of the middle cylinder, a retreat water spray hole at the rear of the front cone, and a forward water spray hole at the front of the rear cone , the inner wall of the middle cylinder is provided with a fixed bracket, and the fixed bracket is provided with a water pressure adjustment linkage mechanism for blocking/opening the four kinds of water spray holes; the front end of the front cone is provided with a jet hole; the rear cylinder is coaxial A water inlet pipe is connected, and a rotary sealing structure is arranged between the outer wall of the water inlet pipe and the inner wall of the rear cylinder. The invention fully reduces the labor intensity of operators, has a high degree of automation, moves forward or backward by adjusting the water pressure, can be used repeatedly, has good dredging effect, and is specially suitable for dredging municipal pipelines.
Description
技术领域technical field
本发明属于市政工程管理养护技术领域,尤其涉及一种城市排水管道堵塞用疏通钻头。The invention belongs to the technical field of municipal engineering management and maintenance, and in particular relates to a dredging drill bit for blockage of urban drainage pipes.
背景技术Background technique
每年的夏季,国内很多地方都出现强降雨天气,城市内涝问题层出不穷,直接危害到城市的安全运行及人民的生命安全,同时也造成了巨大的经济损失。而造成城市内涝的原因有很多,如雨量过大、排水系统不完善、排水管道破损等。再加之城市建设的力度越来越大,工程所需的沙土在运输中极易掉落堆积在道路上,并随路面冲洗流入污水、雨水排水系统,造成管道内的淤泥量增加引起管道阻塞,同时也会导致雨天排水不畅,进一步加剧城市内涝,影响交通通畅,甚至导致交通瘫痪。如何切实提高城市排水管道的排水效率,减少管道淤积或堵塞, 确保管道畅通,保障汛期安全,是解决城市内涝的最有效途径。Every summer, heavy rainfall occurs in many places in China, and urban waterlogging problems emerge one after another, directly endangering the safe operation of the city and people's lives, and also causing huge economic losses. There are many reasons for urban waterlogging, such as excessive rainfall, imperfect drainage systems, and damaged drainage pipes. Coupled with the increasing intensity of urban construction, the sand and soil required for the project are easily dropped and accumulated on the road during transportation, and flow into the sewage and rainwater drainage system with the road surface washing, resulting in an increase in the amount of silt in the pipeline and causing pipeline blockage. At the same time, it will also lead to poor drainage in rainy days, further aggravating urban waterlogging, affecting smooth traffic, and even causing traffic paralysis. How to effectively improve the drainage efficiency of urban drainage pipes, reduce pipe siltation or blockage, ensure smooth flow of pipes, and ensure safety during flood seasons are the most effective ways to solve urban waterlogging.
目前,对城市雨水、污水排水管道的疏通一般使用市政工程的疏通车,但现场大部分作业还是需要人工操作,这不仅工作环境恶劣、劳动强度大,工作效率低,而且耗费大量的水资源,疏通效果也不好。At present, the dredging vehicles of municipal engineering are generally used to dredge urban rainwater and sewage drainage pipes, but most of the operations on site still require manual operation, which not only has harsh working environment, high labor intensity, low work efficiency, but also consumes a lot of water resources. Dredge effect is not good.
发明内容Contents of the invention
本发明为了解决现有技术中的不足之处,提供一种自动化程度高、疏通效率高、疏通效果好、节约用水的城市排水管道堵塞用疏通钻头。In order to solve the deficiencies in the prior art, the present invention provides a dredging drill bit for blockage of urban drainage pipes with high degree of automation, high dredging efficiency, good dredging effect and water saving.
为解决上述技术问题,本发明采用如下技术方案:城市排水管道堵塞用疏通钻头,包括由前到后依次同轴向设置的前锥筒、中筒体、后锥筒和后筒体,前锥筒呈前尖后粗的圆锥体结构,前锥筒的后端部外径等于中筒体外径,后锥筒呈前粗后细的圆锥体结构,中筒体外径等于后锥筒前端部外径,后锥筒后端部外径等于后筒体;In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: the dredging drill bit for urban drainage pipe blockage, comprising a front cone, a middle cylinder, a rear cone and a rear cylinder coaxially arranged in sequence from front to back, and the front cone The cylinder has a conical structure with a sharp front and a thick rear. The outer diameter of the rear end of the front cone is equal to the outer diameter of the middle cylinder, and the rear cone is a conical structure with a thick front and a thinner back. diameter, the outer diameter of the rear end of the rear cone is equal to the rear cylinder;
中筒体外圆周表面沿轴线方向设有螺旋状的凸棱条,中筒体后部沿圆周方向均匀开设有至少三个前进旋转驱动喷水孔,中筒体前部沿圆周方向均匀开设有至少三个后退旋转驱动喷水孔,前锥筒后部沿圆周方向均匀开设有至少三个后退喷水孔,后锥筒前部沿圆周方向均匀开设有至少三个前进喷水孔;The outer peripheral surface of the middle cylinder is provided with spiral convex ribs along the axial direction, the rear part of the middle cylinder is uniformly provided with at least three forward rotation driving water spray holes along the circumference direction, and the front part of the middle cylinder is uniformly provided with at least three water spray holes along the circumference direction. Three backward rotation driving water spray holes, at least three backward water spray holes are evenly opened in the rear of the front cone along the circumferential direction, and at least three forward water spray holes are evenly opened in the front of the rear cone along the circumferential direction;
所有前进旋转驱动喷水孔的中心线均位于垂直于中筒体中心线的一个平面上;所有后退旋转驱动喷水孔的中心线均位于垂直于中筒体中心线的另一个平面上,前进旋转驱动喷水孔的中心线和后退旋转驱动喷水孔的中心线均平行于中筒体的切向方向,前进旋转驱动喷水孔的外端口朝向与中筒体顺时针旋转时的方向一致,后退旋转驱动喷水孔的外端口朝向与中筒体逆时针旋转时的方向一致;前进喷水孔的中心线和后退喷水孔的中心线均平行于中筒体的中心线;The centerlines of all forward rotating drive water spray holes are located on a plane perpendicular to the centerline of the middle cylinder; the centerlines of all backward rotation drive water spray holes are located on another plane perpendicular to the centerline of the middle cylinder. The center line of the rotary drive water spray hole and the center line of the reverse rotary drive water spray hole are parallel to the tangential direction of the middle cylinder, and the outer port of the forward rotation drive water spray hole is in the same direction as the middle cylinder rotates clockwise , the direction of the outer port of the water spray hole driven by the backward rotation is consistent with the direction when the middle cylinder rotates counterclockwise; the center line of the forward water spray hole and the center line of the backward water spray hole are parallel to the center line of the middle cylinder;
中筒体中部内壁上设有固定支架,固定支架上设有前端敞口的固定筒,固定筒的中心线与中筒体的中心线重合,固定筒内滑动设有滑块,滑块后侧面与固定筒右侧壁之间设有压缩弹簧,滑块前侧面沿轴线方向固定连接有前联动杆,前联动杆前端通过螺栓螺母连接结构设有呈圆盘形的前堵板,前堵板上设有前透水孔,前堵板外圆周边沿设有前密封支架,前密封支架外圆周上设有前滑动密封圈和位于前滑动密封圈后侧的前锥形密封圈,前滑动密封圈与中筒体内壁滑动密封连接,前锥形密封圈与后退喷水孔前后对应且与前锥筒内壁相适配;滑块后侧面沿轴线方向固定连接有向后穿过压缩弹簧和固定筒后侧壁的后联动杆,后联动杆后端通过螺栓螺母连接结构设有呈圆盘形的后堵板,后堵板上设有后透水孔,后堵板外圆周边沿设有后密封支架,后密封支架外圆周上设有后滑动密封圈和位于后滑动密封圈后侧的后锥形密封圈,后滑动密封圈与中筒体内壁滑动密封连接,后锥形密封圈与前进喷水孔前后对应且与后锥筒内壁相适配,前进旋转驱动喷水孔的孔径小于后滑动密封圈的宽度,后退旋转驱动喷水孔的孔径小于前滑动密封圈的宽度;There is a fixed bracket on the inner wall of the middle part of the middle cylinder, and a fixed cylinder with an open front end is arranged on the fixed bracket. There is a compression spring between the right side wall of the fixed cylinder, and the front side of the slider is fixedly connected with the front linkage rod along the axis direction. The front end of the front linkage rod is connected by bolts and nuts. There is a front permeable hole on the top, a front sealing bracket is arranged on the outer circumference of the front blocking plate, a front sliding sealing ring and a front conical sealing ring located on the rear side of the front sliding sealing ring are arranged on the outer circumference of the front sealing bracket, and the front sliding sealing ring Sliding and sealing connection with the inner wall of the middle cylinder, the front conical sealing ring corresponds to the front and rear of the retreat water spray hole and is adapted to the inner wall of the front cone cylinder; the rear side of the slider is fixedly connected along the axial direction with a rearward pass through the compression spring and the fixed cylinder The rear linkage rod on the rear side wall, the rear end of the rear linkage rod is connected by bolts and nuts to a disc-shaped rear blocking plate, the rear blocking plate is provided with a rear permeable hole, and the outer periphery of the rear blocking plate is provided with a rear sealing bracket , the outer circumference of the rear sealing bracket is provided with a rear sliding sealing ring and a rear conical sealing ring located on the rear side of the rear sliding sealing ring. The holes correspond to the front and back and are adapted to the inner wall of the rear cone. The diameter of the water spray hole driven by forward rotation is smaller than the width of the rear sliding sealing ring, and the diameter of the water spray hole driven by backward rotation is smaller than the width of the front sliding sealing ring;
前锥筒前端设有射流孔;后筒体内同轴向连接有进水管,进水管外壁与后筒体内壁之间设有旋转密封结构。A jet hole is provided at the front end of the front cone; a water inlet pipe is coaxially connected in the rear cylinder, and a rotary sealing structure is arranged between the outer wall of the water inlet pipe and the inner wall of the rear cylinder.
旋转密封结构包括设有后筒体内壁前端的限位环板,后筒体前端插设到限位环板内,进水管外壁上设有定位套,后筒体内壁与进水管外壁之间形成后端敞口的轴承室,轴承室内由前向后依次设有第一推力轴承、内滚珠轴承、第二推力轴承和固定密封圈,第一推力轴承、第二推力轴承和固定密封圈套设在进水管上,内滚珠轴承的内圈套设在定位套上,第一推力轴承与内滚珠轴承之间设有套设在定位套上的第一支撑圈,第二推力轴承与内滚珠轴承之间设有套设在定位套上的第二支撑圈;后筒体后端设有一个用于顶压限位第二推力轴承和固定密封圈的轴承压盖,轴承压盖通过螺钉与后筒体后端面紧固连接。The rotary sealing structure includes a limit ring plate at the front end of the inner wall of the rear cylinder, the front end of the rear cylinder is inserted into the limit ring plate, a positioning sleeve is provided on the outer wall of the water inlet pipe, and a gap is formed between the inner wall of the rear cylinder and the outer wall of the water inlet pipe. The bearing chamber with the rear end open, the bearing chamber is provided with the first thrust bearing, the inner ball bearing, the second thrust bearing and the fixed sealing ring from front to rear, and the first thrust bearing, the second thrust bearing and the fixed sealing ring are set in the On the water inlet pipe, the inner ring of the inner ball bearing is set on the positioning sleeve, the first support ring set on the positioning sleeve is set between the first thrust bearing and the inner ball bearing, the second thrust bearing and the inner ball bearing There is a second support ring set on the positioning sleeve; the rear end of the rear cylinder is provided with a bearing gland for pressing the second thrust bearing and fixing the sealing ring. The bearing gland is connected to the rear cylinder through screws. The rear end face is tightly connected.
限位环板内圈与进水管外壁之间、固定筒内壁与滑块外壁之间、后联动杆外壁与固定筒后侧壁之间均设有一个密封环。A sealing ring is arranged between the inner ring of the limiting ring plate and the outer wall of the water inlet pipe, between the inner wall of the fixed cylinder and the outer wall of the slider, and between the outer wall of the rear linkage rod and the rear side wall of the fixed cylinder.
中筒体包括第一圆筒和第二圆筒,第一圆筒的后端与第二圆筒的前端螺纹连接,第一圆筒与前锥筒为一体结构,后筒体和后锥筒为一体结构。The middle cylinder includes a first cylinder and a second cylinder, the rear end of the first cylinder is threadedly connected with the front end of the second cylinder, the first cylinder and the front cone are integrated, the rear cylinder and the rear cone integrated structure.
采用上述技术方案,进水管后端连接高压水源(高压水源可采用市政工程所常用的疏通车),将本发明放置到排水管道的堵塞处,高压水由进水管注入到中筒体内,高压水由推动后堵板向前移动,后堵板外边缘的后滑动密封圈脱离前进旋转驱动喷水孔,后锥形密封圈脱离前进喷水孔,后堵板依次通过后联动杆、滑块和前联动杆推动前堵板向前移动,前堵板外边缘的前滑动密封圈将后退旋转驱动喷水孔封堵,前锥形密封圈将后退喷水孔封堵,同时,水流通过后透水孔、固定支架和前透水孔后,通过前锥筒前端的射流孔喷出,通过射流孔喷出的高压水流对堵塞处进行喷射,起到一定的射流疏通作用,同时,高压水从前进旋转驱动喷水孔内和前进喷水孔喷出,由前进旋转驱动喷水孔喷出的高压水流喷射产生的冲量驱动疏通钻头顺时针旋转,由前进喷水孔喷出的高压水流喷射产生的冲量驱动疏通钻头前进,由于中筒体上设有螺旋状的凸棱条,凸棱条也随着疏通钻头旋转对疏通钻头产生螺旋推力,在螺旋推力和高压水流前进驱动力的共同作用,推动疏通钻头再旋转的同时也向前运动,从而对排水管道内堵塞物进行疏通,高压水也对堵塞物起到良好的疏通作用。Using the above technical scheme, the rear end of the water inlet pipe is connected to a high-pressure water source (the high-pressure water source can be a dredging vehicle commonly used in municipal engineering), and the present invention is placed at the blockage of the drainage pipe, and the high-pressure water is injected into the middle cylinder from the water inlet pipe, and the high-pressure water Push the rear blocking plate to move forward, the rear sliding sealing ring on the outer edge of the rear blocking plate is separated from the forward rotation driving water spray hole, the rear tapered sealing ring is separated from the forward water spray hole, and the rear blocking plate passes through the rear linkage rod, slider and The front linkage rod pushes the front blocking plate to move forward, the front sliding sealing ring on the outer edge of the front blocking plate will move backward and rotate to drive the water spray hole to block, and the front conical sealing ring will block the backward water spray hole, and at the same time, the water flow passes through the water spray hole. After the hole, the fixed bracket and the front permeable hole, it is sprayed out through the jet hole at the front end of the front cone, and the high-pressure water jetted through the jet hole sprays the blockage, which plays a certain role in dredging the jet flow. At the same time, the high-pressure water flows from the forward rotation Drive the water spray hole and the forward water spray hole to spray, the impulse generated by the high-pressure water jet sprayed out of the forward rotation drive water spray hole drives the dredging drill to rotate clockwise, and the impulse generated by the high-pressure water jet sprayed out of the forward water spray hole Drive the dredging drill bit forward, because the middle cylinder is provided with spiral convex ribs, and the convex ribs also rotate with the dredging bit to generate a spiral thrust to the dredging drill bit. When the drill bit rotates again, it also moves forward, thereby dredging the blockage in the drainage pipe, and the high-pressure water also plays a good role in dredging the blockage.
由于排水管道比较长,本发明旋进去之后很难直接退出,当需要将本发明退出时,提高高压水的压力,高压水的水压增大后,高压水会驱动滑块克服压缩弹簧的弹力沿固定筒内壁向后移动,随着水压的增大,滑块一直向后移动,滑块通过前联动杆向前拉动前堵板向后移动,同时滑块通过后联动杆向前推动后堵板向后移动,直到后滑动密封圈和后锥形密封圈分别将前进旋转驱动喷水孔和前进喷水孔封堵后,水压不再上升,此时后退旋转驱动喷水孔和后退喷水孔打开,高压水由后退旋转驱动喷水孔和后退喷水孔喷出,由后退旋转驱动喷水孔喷出的高压水流喷射产生的冲量驱动疏通钻头逆时针旋转,由后退喷水孔喷出的高压水流喷射产生的冲量驱动疏通钻头后退,由于中筒体上设有螺旋状的凸棱条,凸棱条也随着疏通钻头旋转对疏通钻头产生螺旋推力,在螺旋推力和高压水流前进驱动力的共同作用,推动疏通钻头旋转的同时也向后运动,这样就使疏通钻头退出排水管道。Because the drainage pipe is relatively long, it is difficult to withdraw directly after the present invention is screwed in. When the present invention needs to be withdrawn, the pressure of the high-pressure water is increased. After the water pressure of the high-pressure water increases, the high-pressure water will drive the slider to overcome the elastic force of the compression spring Move backward along the inner wall of the fixed cylinder. With the increase of water pressure, the slider moves backward all the time. The slider pulls the front blocking plate forward through the front linkage rod to move backward. At the same time, the slider pushes forward through the rear linkage rod. The blocking plate moves backward until the rear sliding sealing ring and the rear cone sealing ring block the forward rotation drive water spray hole and the forward water spray hole respectively, and the water pressure no longer rises. At this time, the backward rotation drives the water spray hole and the backward The water spray hole is opened, and the high-pressure water is sprayed from the water spray hole driven by the backward rotation and the water spray hole. The impulse generated by the jetted high-pressure water jet drives the dredging bit to retreat. Since the middle cylinder is provided with spiral ribs, the ribs also rotate with the dredging bit to generate a helical thrust on the dredging bit. When the helical thrust and high-pressure water flow The combined effect of forward driving force promotes the dredging drill bit to rotate and also moves backward, so that the dredging drill bit is withdrawn from the drainage pipe.
由于旋转密封结构的设置,这样可使后筒体在高速旋转时,进水管保持不动。第一推力轴承和第二推力轴承为进水管和中筒体之间在受到轴向力的时候,起到良好支撑作用。后筒体内壁与进水管外壁之间、固定筒内壁与滑块外壁之间、后联动杆外壁与固定筒后侧壁之间均设有一个密封环,起到良好的密封,避免高压水进入到轴承室和固定筒内。Due to the setting of the rotary sealing structure, the water inlet pipe remains motionless when the rear cylinder rotates at high speed. The first thrust bearing and the second thrust bearing play a good supporting role when the water inlet pipe and the middle cylinder are subjected to axial force. There is a sealing ring between the inner wall of the rear cylinder and the outer wall of the water inlet pipe, between the inner wall of the fixed cylinder and the outer wall of the slider, and between the outer wall of the rear linkage rod and the rear side wall of the fixed cylinder to provide a good seal and prevent high-pressure water from entering into the bearing chamber and the fixing cylinder.
第一圆筒的后端与第二圆筒的前端螺纹连接,第一圆筒与前锥筒为一体结构,后筒体和后锥筒为一体结构。这样便于对内部的各个部件进行拆装以及检修维护。The rear end of the first cylinder is threadedly connected to the front end of the second cylinder, the first cylinder and the front cone are integrally structured, and the rear cylinder and the rear cone are integrally structured. In this way, it is convenient to disassemble, repair and maintain the various internal components.
前进旋转驱动喷水孔的中心线和后退旋转驱动喷水孔的中心线均平行于中筒体的切向方向,这样可使高压水的作用下驱动疏通钻头进行顺时针或逆时针旋转),前进喷水孔的中心线和后退喷水孔的中心线均平行于中筒体的中心线,在高压水的作用下为疏通钻头提供轴向方向上前进和后退的动力。前进旋转驱动喷水孔、后退旋转驱动喷水孔、前进喷水孔和后退喷水孔均便于加工制造。The center line of the water spray hole driven by the forward rotation and the center line of the water spray hole driven by the backward rotation are parallel to the tangential direction of the middle cylinder, so that the dredging drill bit can be driven to rotate clockwise or counterclockwise under the action of high-pressure water), The center line of the forward water spray hole and the center line of the retreat water spray hole are all parallel to the center line of the middle cylinder, and under the action of high-pressure water, the power to advance and retreat in the axial direction is provided for the dredging drill bit. The forward rotation driving water spray hole, the backward rotation driving water spray hole, the forward water spray hole and the retreating water spray hole are all convenient for processing and manufacturing.
另外,在进水管侧部邻近轴承压盖的位置对称设有两个连接环,连接环上连接有拉绳,当本发明向后退出排水管道使,可适当用力向后拉两根拉绳,使本发明更快、更容易地退出排水管道。In addition, two connecting rings are arranged symmetrically at the position adjacent to the bearing gland on the side of the water inlet pipe, and there are pull ropes connected to the connecting rings. Make the present invention exit the drain pipe faster and easier.
综上所述,本发明设计新颖、结构简单且紧凑,易于操作,充分降低操作人员劳动强度,自动化程度高,采用高压水流喷射驱动行进的原理,通过调高水压进行后退,实现本发明在疏通过程中的前进或后退,并可多次重复使用,疏通效果好,专门适用于市政管道的疏通作业。In summary, the present invention is novel in design, simple and compact in structure, easy to operate, fully reduces the labor intensity of operators, and has a high degree of automation. Forward or backward during the dredging process, and can be reused many times, the dredging effect is good, and it is specially suitable for the dredging operation of municipal pipelines.
附图说明Description of drawings
图1是本发明外形的结构示意图;Fig. 1 is a structural representation of the present invention's profile;
图2是图1中A-A剖视图;Fig. 2 is A-A sectional view among Fig. 1;
图3是图1中B-B剖视图。Fig. 3 is a B-B sectional view in Fig. 1 .
具体实施方式detailed description
如图1、图2和图3所示,本发明的城市排水管道堵塞用疏通钻头,包括由前到后依次同轴向设置的前锥筒1、中筒体、后锥筒2和后筒体3,前锥筒1呈前尖后粗的圆锥体结构,前锥筒1的后端部外径等于中筒体外径,后锥筒2呈前粗后细的圆锥体结构,中筒体外径等于后锥筒2前端部外径,后锥筒2后端部外径等于后筒体3;中筒体包括第一圆筒4和第二圆筒,第一圆筒4的后端与第二圆筒5的前端螺纹连接,第一圆筒4与前锥筒1为一体结构,后筒体3和后锥筒2为一体结构。As shown in Fig. 1, Fig. 2 and Fig. 3, the dredging drill bit for blockage of urban drainage pipes of the present invention comprises a front cone 1, a middle cylinder, a rear cone 2 and a rear cylinder coaxially arranged in sequence from front to back Body 3, the front cone 1 has a conical structure with a sharp front and a thick rear. The outer diameter of the rear end of the front cone 1 is equal to the outer diameter of the middle cylinder. The diameter is equal to the outer diameter of the front end of the rear cone 2, and the outer diameter of the rear end of the rear cone 2 is equal to the rear cylinder 3; the middle cylinder includes the first cylinder 4 and the second cylinder, and the rear end of the first cylinder 4 is connected to the The front end of the second cylinder 5 is screwed, the first cylinder 4 and the front cone 1 are integrated, and the rear cylinder 3 and the rear cone 2 are integrated.
中筒体外圆周表面沿轴线方向设有螺旋状的凸棱条6,中筒体后部沿圆周方向均匀开设有至少三个前进旋转驱动喷水孔7,中筒体前部沿圆周方向均匀开设有至少三个后退旋转驱动喷水孔8,前锥筒1后部沿圆周方向均匀开设有至少三个后退喷水孔40,后锥筒3前部沿圆周方向均匀开设有至少三个前进喷水孔41。The outer peripheral surface of the middle cylinder is provided with spiral convex ribs 6 along the axial direction, at least three forward rotation driving water spray holes 7 are uniformly opened along the circumferential direction at the rear of the middle cylinder, and the front part of the middle cylinder is uniformly opened along the circumferential direction. There are at least three backward rotation driving water spray holes 8, the rear portion of the front cone 1 is uniformly provided with at least three retreat water spray holes 40 along the circumferential direction, and the front portion of the rear cone 3 is uniformly provided with at least three forward spray holes along the circumferential direction. Water hole 41.
所有前进旋转驱动喷水孔7的中心线均位于垂直于中筒体中心线的一个平面上;所有后退旋转驱动喷水孔8的中心线均位于垂直于中筒体中心线的另一个平面上,前进旋转驱动喷水孔7的中心线和后退旋转驱动喷水孔8的中心线均平行于中筒体的切向方向,前进旋转驱动喷水孔7的外端口朝向与中筒体顺时针旋转时的方向一致,后退旋转驱动喷水孔8的外端口朝向与中筒体逆时针旋转时的方向一致;前进喷水孔41的中心线和后退喷水孔的中心线均平行于中筒体的中心线。The centerlines of all forward rotation driving spray holes 7 are located on a plane perpendicular to the centerline of the middle cylinder; the centerlines of all backward rotation drive water spray holes 8 are located on another plane perpendicular to the centerline of the middle cylinder , the center line of the forward rotation driving water spray hole 7 and the center line of the backward rotation driving water spray hole 8 are all parallel to the tangential direction of the middle cylinder body, and the outer port of the forward rotation drive water spray hole 7 faces clockwise with the middle cylinder body The direction of rotation is the same, and the direction of the outer port of the water spray hole 8 driven by the backward rotation is consistent with the direction when the middle cylinder rotates counterclockwise; the center line of the forward water spray hole 41 and the center line of the backward water spray hole are all parallel to the middle cylinder body centerline.
中筒体中部内壁上设有固定支架9,固定支架9上设有前端敞口的固定筒10,固定筒10的中心线与中筒体的中心线重合,固定筒10内滑动设有滑块11,滑块11后侧面与固定筒10右侧壁之间设有压缩弹簧12,滑块11前侧面沿轴线方向固定连接有前联动杆13,前联动杆13前端通过螺栓螺母连接结构设有呈圆盘形的前堵板14,前堵板14上设有前透水孔15,前堵板14外圆周边沿设有前密封支架16,前密封支架16外圆周上设有前滑动密封圈17和位于前滑动密封圈17后侧的前锥形密封圈42,前滑动密封圈17与中筒体内壁滑动密封连接,前锥形密封圈42与后退喷水孔40前后对应且与前锥筒1内壁相适配;滑块11后侧面沿轴线方向固定连接有向后穿过压缩弹簧12和固定筒10后侧壁的后联动杆18,后联动杆18后端通过螺栓螺母连接结构设有呈圆盘形的后堵板19,后堵板19上设有后透水孔20,后堵板19外圆周边沿设有后密封支架21,后密封支架21外圆周上设有后滑动密封圈22和位于后滑动密封圈22后侧的后锥形密封圈43,后滑动密封圈22与中筒体内壁滑动密封连接,后锥形密封圈43与前进喷水孔41前后对应且与后锥筒2内壁相适配;前进旋转驱动喷水孔7的孔径小于后滑动密封圈22的宽度,后退旋转驱动喷水孔8的孔径小于前滑动密封圈17的宽度。A fixed bracket 9 is provided on the inner wall of the middle part of the middle cylinder, and a fixed cylinder 10 with an open front end is arranged on the fixed bracket 9. The center line of the fixed cylinder 10 coincides with the center line of the middle cylinder body, and a slider is provided for sliding inside the fixed cylinder 10. 11. A compression spring 12 is provided between the rear side of the slider 11 and the right side wall of the fixed cylinder 10. The front side of the slider 11 is fixedly connected with the front linkage rod 13 along the axis direction, and the front end of the front linkage rod 13 is connected by a bolt and nut. A disc-shaped front blocking plate 14 is provided with a front permeable hole 15, a front sealing bracket 16 is provided on the outer periphery of the front blocking plate 14, and a front sliding sealing ring 17 is provided on the outer circumference of the front sealing bracket 16. And the front conical sealing ring 42 that is positioned at the rear side of the front sliding sealing ring 17, the front sliding sealing ring 17 is in sliding and sealing connection with the inner wall of the middle cylinder, and the front conical sealing ring 42 corresponds to the front and back of the retreating water spray hole 40 and is connected to the front cone. 1, the inner wall is compatible; the rear side of the slider 11 is fixedly connected along the axial direction with a rear linkage rod 18 that passes through the compression spring 12 and the rear side wall of the fixed cylinder 10 backwards, and the rear linkage rod 18 is connected by a bolt and nut. Disc-shaped rear blocking plate 19, the rear blocking plate 19 is provided with a rear permeable hole 20, the outer periphery of the rear blocking plate 19 is provided with a rear sealing support 21, and the outer circumference of the rear sealing support 21 is provided with a rear sliding sealing ring 22 And the rear tapered sealing ring 43 that is positioned at the back side of the rear sliding sealing ring 22, the rear sliding sealing ring 22 is in sliding sealing connection with the inner wall of the middle cylinder, the rear tapered sealing ring 43 corresponds to the front and rear of the forward spray hole 41 and is connected to the rear cone 2 inner walls are compatible; the aperture of the forward rotation driving water spray hole 7 is less than the width of the rear sliding seal ring 22, and the aperture of the backward rotation driving water spray hole 8 is less than the width of the front sliding seal ring 17.
前锥筒1前端设有射流孔23;后筒体3内同轴向连接有进水管24,进水管24外壁与后筒体3内壁之间设有旋转密封结构。The front end of the front cone 1 is provided with a jet hole 23; the rear cylinder 3 is coaxially connected with a water inlet pipe 24, and a rotary sealing structure is arranged between the outer wall of the water inlet pipe 24 and the inner wall of the rear cylinder 3.
前进旋转驱动喷水孔7的内端口位于前进旋转驱动喷水孔7的外端口的前侧,前进旋转驱动喷水孔7的中心线偏离中筒体的中心线;后退旋转驱动喷水孔8的内端口位于后退旋转驱动喷水孔8的外端口的后侧,后退旋转驱动喷水孔8的中心线偏离疏通钻头的中心线,前进旋转驱动喷水孔7的中心线和后退旋转驱动喷水孔8的中心线均与中筒体的中心线呈40-50°的夹角。The inner port of the forward rotation driving water spray hole 7 is located at the front side of the outer port of the forward rotation driving water spray hole 7, and the center line of the forward rotation driving water spray hole 7 deviates from the center line of the middle cylinder; the backward rotation drives the water spray hole 8 The inner port of the inner port is positioned at the rear side of the outer port of the reverse rotation drive water spray hole 8, the center line of the reverse rotation drive water spray hole 8 deviates from the center line of the dredging drill bit, the center line of the forward rotation drive water spray hole 7 and the retreat rotation drive spray hole 8 The centerlines of the water holes 8 all form an angle of 40-50° with the centerline of the middle cylinder.
旋转密封结构包括设有后筒体3内壁前端的限位环板25,后筒体3前端插设到限位环板25内,进水管24外壁上设有定位套26,后筒体3内壁与进水管24外壁之间形成后端敞口的轴承室,轴承室内由前向后依次设有第一推力轴承27、内滚珠轴承28、第二推力轴承29和固定密封圈30,第一推力轴承27、第二推力轴承29和固定密封圈30套设在进水管24上,内滚珠轴承28的内圈套设在定位套26上,第一推力轴承27与内滚珠轴承28之间设有套设在定位套26上的第一支撑圈31,第二推力轴承29与内滚珠轴承28之间设有套设在定位套26上的第二支撑圈32;后筒体3后端设有一个用于顶压限位第二推力轴承29和固定密封圈30的轴承压盖32,轴承压盖32通过螺钉与后筒体3后端面紧固连接。The rotary sealing structure includes a limit ring plate 25 provided with the front end of the inner wall of the rear cylinder body 3. A bearing chamber with an open rear end is formed between the outer wall of the water inlet pipe 24. The bearing chamber is provided with a first thrust bearing 27, an inner ball bearing 28, a second thrust bearing 29 and a fixed sealing ring 30 from front to back. The first thrust bearing The bearing 27, the second thrust bearing 29 and the fixed sealing ring 30 are set on the water inlet pipe 24, the inner ring of the inner ball bearing 28 is set on the positioning sleeve 26, and a sleeve is arranged between the first thrust bearing 27 and the inner ball bearing 28. The first support ring 31 provided on the positioning sleeve 26, the second support ring 32 set on the positioning sleeve 26 is provided between the second thrust bearing 29 and the inner ball bearing 28; the rear end of the rear cylinder 3 is provided with a The bearing cover 32 is used to press and limit the second thrust bearing 29 and fix the sealing ring 30, and the bearing cover 32 is fastened to the rear end surface of the rear cylinder 3 through screws.
限位环板25内圈与进水管24外壁之间、固定筒10内壁与滑块11外壁之间、后联动杆18外壁与固定筒10后侧壁之间均设有一个密封环34。A sealing ring 34 is provided between the inner ring of the limit ring plate 25 and the outer wall of the water inlet pipe 24, between the inner wall of the fixed cylinder 10 and the outer wall of the slider 11, and between the outer wall of the rear linkage rod 18 and the rear side wall of the fixed cylinder 10.
本发明的工作使用过程如下:进水管24后端连接高压水源(高压水源可采用市政工程所常用的疏通车),将本发明放置到排水管道的堵塞处,高压水由进水管24注入到中筒体内,高压水由推动后堵板19向前移动,后堵板19外边缘的后滑动密封圈22脱离前进旋转驱动喷水孔7,后锥形密封圈43脱离前进喷水孔41,后堵板19依次通过后联动杆18、滑块11和前联动杆13推动前堵板14向前移动,前堵板14外边缘的前滑动密封圈17将后退旋转驱动喷水孔8封堵,前锥形密封圈42将后退喷水孔40封堵,同时,水流通过后透水孔20、固定支架9和前透水孔15后,通过前锥筒1前端的射流孔23喷出,通过射流孔23喷出的高压水流对堵塞处进行喷射,起到一定的射流疏通作用,同时,高压水从前进旋转驱动喷水孔7内和前进喷水孔41喷出,由前进旋转驱动喷水孔7喷出的高压水流喷射产生的冲量驱动疏通钻头顺时针旋转,由前进喷水孔41喷出的高压水流喷射产生的冲量驱动疏通钻头前进,由于中筒体上设有螺旋状的凸棱条6,凸棱条6也随着疏通钻头旋转对疏通钻头产生螺旋推力,在螺旋推力和水流共同作用,推动疏通钻头旋转的同时也向前运动,从而对排水管道内堵塞物进行疏通,高压水也对堵塞物起到良好的疏通作用。The working process of the present invention is as follows: the rear end of the water inlet pipe 24 is connected to a high-pressure water source (the high-pressure water source can adopt a dredging vehicle commonly used in municipal engineering), the present invention is placed on the blockage of the drainage pipe, and the high-pressure water is injected into the center by the water inlet pipe 24 Inside the cylinder, the high-pressure water is moved forward by pushing the rear blocking plate 19, the rear sliding sealing ring 22 on the outer edge of the rear blocking plate 19 is separated from the forward rotation driving water spray hole 7, the rear tapered sealing ring 43 is separated from the forward water spray hole 41, and the rear The blocking plate 19 pushes the front blocking plate 14 to move forward through the rear linkage rod 18, the slider 11 and the front linkage rod 13 in turn, and the front sliding sealing ring 17 on the outer edge of the front blocking plate 14 will retreat and rotate to drive the spray hole 8 to block, The front cone sealing ring 42 blocks the retreat water spray hole 40. At the same time, after the water flow passes through the rear water permeable hole 20, the fixed bracket 9 and the front water permeable hole 15, it is sprayed out through the jet hole 23 at the front end of the front cone tube 1, and passes through the jet hole. The high-pressure water flow ejected from 23 sprays the clogged part, which plays a certain role in dredging the jet flow. At the same time, the high-pressure water is sprayed from the forward rotation driving water spray hole 7 and the forward water spray hole 41, and the forward rotation drives the water spray hole 7. The impulse generated by the ejected high-pressure water jet drives the dredging bit to rotate clockwise, and the impulse generated by the high-pressure water jet ejected from the forward water spray hole 41 drives the dredged bit to advance. , the convex rib 6 also produces a helical thrust to the dredging bit as the dredging bit rotates, and the helical thrust and the water flow act together to push the dredging bit to rotate while also moving forward, thereby dredging the blockage in the drainage pipe, and the high-pressure water also Play a good dredging effect on blockages.
由于排水管道比较长,本发明旋进去之后很难直接退出,当需要将本发明退出时,提高高压水的压力,高压水的水压增大后,高压水会驱动滑块11克服压缩弹簧12的弹力沿固定筒10内壁向后移动,随着水压的增大,滑块11一直向后移动,滑块11通过前联动杆13向前拉动前堵板14向后移动,同时滑块11通过后联动杆18向前推动后堵板19向后移动,直到后滑动密封圈22和后锥形密封圈43分别将前进旋转驱动喷水孔7和前进喷水孔41封堵后,水压不再上升,此时后退旋转驱动喷水孔8和后退喷水孔40打开,高压水由后退旋转驱动喷水孔8和后退喷水孔40喷出,由后退旋转驱动喷水孔8喷出的高压水流喷射产生的冲量驱动疏通钻头逆时针旋转,由后退喷水孔40喷出的高压水流喷射产生的冲量驱动疏通钻头后退,由于中筒体上设有螺旋状的凸棱条6,凸棱条6也随着疏通钻头旋转对疏通钻头产生螺旋推力,在螺旋推力和水流共同作用,推动疏通钻头旋转的同时也向后运动,这样就使疏通钻头退出排水管道。Because the drainage pipe is relatively long, it is difficult to withdraw directly after the present invention is screwed in. When the present invention needs to be withdrawn, the pressure of the high-pressure water is increased. After the hydraulic pressure of the high-pressure water increases, the high-pressure water will drive the slider 11 to overcome the compression spring 12 The elastic force moves backward along the inner wall of the fixed cylinder 10. With the increase of water pressure, the slider 11 has been moving backward. The slider 11 pulls the front blocking plate 14 forward through the front linkage rod 13 and moves backward. At the same time, the slider 11 The rear blocking plate 19 is pushed forward by the rear linkage rod 18 and moves backward until the rear sliding sealing ring 22 and the rear tapered sealing ring 43 respectively block the forward rotation driving water spray hole 7 and the forward water spray hole 41. No longer rising, at this time, the reverse rotation drives the water spray hole 8 and the retreat water spray hole 40 to open. The impulse generated by the high-pressure water jet drives the dredging bit to rotate counterclockwise, and the impulse generated by the high-pressure water jet ejected from the retreating water spray hole 40 drives the dredged bit to retreat. Rib 6 also produces helical thrust to dredging drill bit along with the dredging drill bit rotation, and when spiral thrust and current act together, also moves backward when promoting dredging drill bit to rotate, so just makes dredging drill bit withdraw from drainpipe.
由于旋转密封结构的设置,这样可使后筒体3在高速旋转时,进水管24保持不动。第一推力轴承27和第二推力轴承29为进水管24和中筒体之间在受到轴向力的时候,起到良好支撑作用。后筒体3内壁与进水管24外壁之间、固定筒10内壁与滑块11外壁之间、后联动杆18外壁与固定筒10后侧壁之间均设有一个密封环34,起到良好的密封,避免高压水进入到轴承室和固定筒10内。Due to the setting of the rotary sealing structure, the water inlet pipe 24 remains motionless when the rear cylindrical body 3 rotates at a high speed. The first thrust bearing 27 and the second thrust bearing 29 play a good supporting role when the water inlet pipe 24 and the middle cylinder are subjected to axial force. A sealing ring 34 is arranged between the inner wall of the rear cylinder body 3 and the outer wall of the water inlet pipe 24, between the inner wall of the fixed cylinder 10 and the outer wall of the slider 11, and between the outer wall of the rear linkage rod 18 and the rear side wall of the fixed cylinder 10 to play a good role. The sealing can prevent high-pressure water from entering the bearing chamber and the fixed cylinder 10.
第一圆筒4的后端与第二圆筒5的前端螺纹连接,第一圆筒与前锥筒为一体结构,后筒体3和后锥筒2为一体结构。这样便于对内部的各个部件进行拆装以及检修维护。The rear end of the first cylinder 4 is threadedly connected to the front end of the second cylinder 5, the first cylinder and the front cone are integrally structured, and the rear cylinder body 3 and the rear cone 2 are integrally structured. In this way, it is convenient to disassemble, repair and maintain the various internal components.
前进旋转驱动喷水孔7的中心线和后退旋转驱动喷水孔8的中心线均平行于中筒体的切向方向,这样可使高压水的作用下驱动疏通钻头进行顺时针或逆时针旋转),前进喷水孔41的中心线和后退喷水孔40的中心线均平行于中筒体的中心线,在高压水的作用下为疏通钻头提供轴向方向上前进和后退的动力。前进旋转驱动喷水孔7、后退旋转驱动喷水孔8、前进喷水孔41和后退喷水孔40均便于加工制造。The center line of the forward rotation driving water spray hole 7 and the center line of the backward rotation driving water spray hole 8 are both parallel to the tangential direction of the middle cylinder, so that the dredging drill bit can be driven to rotate clockwise or counterclockwise under the action of high pressure water ), the center line of the forward water spray hole 41 and the center line of the retreat water spray hole 40 are all parallel to the center line of the middle cylinder, and under the action of high-pressure water, the power to advance and retreat in the axial direction is provided for the dredging drill bit. The water spray hole 7 driven by forward rotation, the water spray hole 8 driven by the backward rotation, the water spray hole 41 advanced and the water spray hole 40 retreated are all convenient for processing and manufacturing.
另外,在进水管24侧部邻近轴承压盖32的位置对称设有两个连接环,连接环上连接有拉绳,当本发明向后退出排水管道使,可适当用力向后拉两根拉绳,使本发明更快、更容易地退出排水管道。In addition, two connecting rings are arranged symmetrically near the position of the bearing gland 32 on the side of the water inlet pipe 24. The connecting rings are connected with pull ropes. rope, making the present invention exit the drain faster and more easily.
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.
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