CN106192621A - High-speed railway track plate lays precision high-speed adjustment device and method - Google Patents
High-speed railway track plate lays precision high-speed adjustment device and method Download PDFInfo
- Publication number
- CN106192621A CN106192621A CN201610760786.6A CN201610760786A CN106192621A CN 106192621 A CN106192621 A CN 106192621A CN 201610760786 A CN201610760786 A CN 201610760786A CN 106192621 A CN106192621 A CN 106192621A
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- CN
- China
- Prior art keywords
- track plates
- track
- grasping plate
- plate hook
- longeron
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2204/00—Characteristics of the track and its foundations
- E01B2204/09—Ballastless systems
Abstract
The present invention is specially a kind of high-speed railway track plate and lays precision high-speed adjustment device and method, solves existing track slab pavement and there is track plates easy damaged and the problem of the impact laying efficiency that wastes time and energy.It is provided with longeron between the end of two shape crossbeams, door shape beam surface upper is provided with hanger, the lower surface of door shape crossbeam is provided with anticollision spring, grasping plate hook rotating shaft all it is installed with in the door pillar of door shape crossbeam, grasping plate hook rotating shaft lower end is fixed with rotary grasping plate hook, grasping plate hook rotating shaft upper end is fixed with rotary handle, the lower end of rotary grasping plate hook is provided with suspender lifting hydraulic jack, it is provided with transverse hydraulic oil cylinder inside the door pillar of door shape crossbeam, longeron upper surface is provided with hydraulic hand-pump, longeron lower surface is provided with vertical supporting bar, the lower end of vertical supporting bar is provided with rubber wheel, and on rubber wheel, it is provided with walking rocking handle.The present invention is effectively increased efficiency of construction, and has good protective effect to track plates.
Description
Technical field
The present invention relates to track slab pavement and adjust field, be specially a kind of high-speed railway track plate laying precision and quickly adjust
Device and method.
Background technology
China Express Railway construction has started to the CRTS III plate-type non-fragment orbit of large scale application independent research,
In work progress, by surveying setting-out position ceiling mounted tracks plate on reinforced concrete footing in place, utilize fine measuring instrument and
Measurement means coordinates adjuster accurately to adjust the locus (containing plane and elevation) of track plates, fills after installation form
Note self-compacting concrete packed layer, forms solid concrete roabed structure.
But when track plates laying construction, there is problems in that 1, utilize crane gear track plates is directly lifted to
Paving location is in place, and crane gear operator cannot directly observe the laying graticule of track plates needs special messenger to command, and is blown, refers to
The personnel that wave coordinate the impact of the factor such as the best with hoistman, and often track slab pavement error in place is relatively big, if pursuing simply
Plate precision, expends overlong time；2, the track plates hanging method used at present is: 8 pre-buried in track plates both sides play hanging sleeve
4 hangers (2 pieces of bolts of each hanger) are installed on cylinder, after track plates lifting is in place, also need front cushion block suitably to be padded by track plates
Height, recycles embedded sleeve barrel and installs adjuster after removing hanger, time-consuming, more seriously: due to by installing hanger
Time fix bolt fail thoroughly to tighten, hoist cable lifting time the impacts such as not steadily impulsive force is excessive, often make in hoisting process
Become concrete shearing damage (cracking) near embedded sleeve barrel, time serious, even cause track plates to scrap；3, track slab fine adjustment device
It is a kind of special purpose device adjusting function with three-dimensional, but it is the most extremely limited, when track slab pavement error in place is inclined to adjust stroke
Time big, then need to be repeated adjustment for several times and track plates could be adjusted to laying on graticule, take considerable time and recruitment, with
Time when significantly adjusting track plates plan-position by adjuster, often result in side track plates and adjuster distance mistake
Closely, the installation of self-compacting concrete pouring forms is affected.
Summary of the invention
The present invention is to solve that existing track slab pavement exists track plates easy damaged and efficiency is laid in impact of wasting time and energy
Problem, it is provided that a kind of high-speed railway track plate lays precision high-speed adjustment device and method.
The present invention adopts the following technical scheme that realization: high-speed railway track plate lays precision high-speed adjustment device, bag
Include two the shape crossbeams front and back arranged, be provided with longeron between the end of two shape crossbeams, set between door shape crossbeam and longeron
Being equipped with hound, door shape beam surface upper is provided with hanger, and hanger connects hoist cable, and the lower surface of door shape crossbeam is provided with anti-
Clashing into spring, be all installed with the grasping plate hook rotating shaft being vertically arranged in the door pillar of door shape crossbeam, grasping plate hook rotating shaft lower end is fixed with rotation
Formula grasping plate hook, grasping plate hook rotating shaft upper end is fixed with rotary handle, and the lower end of rotary grasping plate hook is provided with suspender lifting hydraulic oil
Cylinder, is provided with the transverse hydraulic oil cylinder that left and right is distributed in opposite directions inside the door pillar of door shape crossbeam, longeron upper surface is provided with manually
Hydraulic pump, longeron lower surface is provided with the vertical supporting bar of some distributions front and back, and the lower end of vertical supporting bar is provided with rubber
It is provided with walking rocking handle on wheel, and a pair rubber wheel that wherein left and right is corresponding.
This adjusting apparatus utilizes rotary grasping plate hook to realize contacting and separating between suspender and the track plates of horizontal attitude,
And with the transverse hydraulic oil cylinder of both sides, track plates is held tightly, it is to avoid hoist cable impact operation lifting pre-buried to track plates perimeter of sleeve is mixed
The damage of solidifying soil；Utilize the characteristic of micro-deformation after rubber wheel stress simultaneously, whole device is smoothly supported on slope and supports
On face (draining of base is domatic), and realized the longitudinally, laterally trace tune of track plates by walking rocking handle and transverse hydraulic oil cylinder
Whole；Overcome existing track slab pavement and there is track plates easy damaged and the problem of the impact laying efficiency that wastes time and energy.
High-speed railway track plate lay precision fast adjustment method, use following steps: a, utilize crane gear suspension hook with
Hoist cable is connected firmly, and rotates rotary handle and makes all rotary grasping plate hooks in being flared out state；B, by suspender from fortune wooden handcart
Slowly falling after side's alignment rail plate, suspender falls within track plates, and manual rotation's rotary handle makes all rotary grasping plate hook positions
In closure state below track plates；C, utilize hydraulic hand-pump pressurization make transverse hydraulic oil cylinder be held tightly by track plates, then rise
Hanger rail guidance tape, puts off the track slab pavement position in underlining in advance, by commanding hoistman and human assistance by track
Plate falls around marking line (error is not preferably greater than 30mm)；D, manual rotation walk rocking handle, and longitudinally adjusted whole suspender makes track
Plate lengthwise position, close proximity to the plate graticule that falls (error is not preferably greater than 3mm) of fore-and-aft direction, completes the tune of track plates longitudinal error
Whole, to observe track plates and left and right and fall plate graticule error, unclamp side transverse hydraulic oil cylinder, opposite side transverse hydraulic oil cylinder adds and bears down on one
Push away track plates to the plate graticule position that falls (error be not preferably greater than 3mm), complete track plates lateral error and adjust；E, release transverse hydraulic
And utilize hydraulic hand-pump to drive suspender lifting hydraulic jack synchronous ascending track plates, adjuster is installed and (or supports interim pad
Wood) the vertical hydraulic pressure of synchronous release afterwards, make track plates be supported on base by adjuster (or supporting interim chock)；F, manually turn
Dynamic rotary grasping plate hook makes it be opening, and separates in track plates, and hoisting sling carries out subsequent cycle operation.
The quick adjustment technology of track slab pavement precision of the present invention is rationally reliable, not yet removes suspender after utilizing plate
Opportunity, quickly track plates precision is adjusted, eliminates track plates coarse adjustment operation, reduce track slab pavement and initially miss
Difference, provides advantage for installation adjuster simultaneously, is effectively increased efficiency of construction, and has track plates good
Protective effect, has simple in construction, the easy to operate and advantage of low cost, it is adaptable in the construction of all plate-type ballastless tracks.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the schematic top plan view of Fig. 1.
In figure: 1-door shape crossbeam, 2-longeron, 3-hound, 4-hanger, 5-hoist cable, 6-anticollision spring, 7-grasping plate hook turns
Axle, 8-rotary grasping plate hook, 9-rotary handle, 10-suspender lifting hydraulic jack, 11-transverse hydraulic oil cylinder, 12-hand-hydraulic
Pump, 13-vertical supporting bar, 14-rubber wheel, 15-walks rocking handle.
Detailed description of the invention
High-speed railway track plate lays precision high-speed adjustment device, including two the shape crossbeams 1 front and back arranged, two shape horizontal strokes
It is provided with longeron 2 between the end of beam 1, between door shape crossbeam 1 and longeron 2, is provided with hound 3, door shape crossbeam 1 upper surface
Being provided with hanger 4, hanger 4 connects has hoist cable 5, the lower surface of door shape crossbeam 1 to be provided with anticollision spring 6, door shape crossbeam 1
All being installed with the grasping plate hook rotating shaft 7 being vertically arranged in door pillar, grasping plate hook rotating shaft 7 lower end is fixed with rotary grasping plate hook 8, and grasping plate hook turns
Axle 7 upper end is fixed with rotary handle 9, and the lower end of rotary grasping plate hook 8 is provided with suspender lifting hydraulic jack 10, door shape crossbeam 1
Door pillar inside be provided with the transverse hydraulic oil cylinder 11 that is distributed in opposite directions of left and right, longeron 2 upper surface is provided with hydraulic hand-pump 12,
Longeron 2 lower surface is provided with the vertical supporting bar 13 of some distributions front and back, and the lower end of vertical supporting bar 13 is provided with rubber wheel
Walking rocking handle 15 it is provided with on 14, and a pair rubber wheel 14 that wherein left and right is corresponding.
High-speed railway track plate lay precision fast adjustment method, use following steps: a, utilize crane gear suspension hook with
Hoist cable 5 is connected firmly, and rotates rotary handle 9 and makes all rotary grasping plate hooks 8 in being flared out state；B, by suspender from fortune wooden handcart
Slowly falling after track plates aligned above, suspender falls within track plates, and manual rotation's rotary handle 9 makes all rotary grasping plate hooks
8 are positioned at below track plates in closure state；C, utilize hydraulic hand-pump 12 pressurization make transverse hydraulic oil cylinder 11 be held tightly by track plates,
Then lift by crane track plates, put off the track slab pavement position in underlining in advance, by commander's hoistman and human assistance
Track plates is fallen around marking line；D, manual rotation walk rocking handle 15, and longitudinally adjusted whole suspender makes track plates lengthwise position
Close proximity to the plate graticule that falls of fore-and-aft direction, complete the adjustment of track plates longitudinal error, observe track plates and left and right and fall plate graticule
Error, unclamps side transverse hydraulic oil cylinder 11, the opposite side transverse hydraulic oil cylinder 11 pushing tow track plates that pressurizes to the plate graticule position that falls,
Complete track plates lateral error to adjust；E, discharge transverse hydraulic and utilize hydraulic hand-pump 12 to drive suspender lifting hydraulic jack 10
Synchronous ascending track plates, installs the vertical hydraulic pressure of synchronous release after adjuster, makes track plates be supported on base by adjuster；
It is opening that f, manual rotation's rotary grasping plate hook 8 make it, and separates in track plates, and hoisting sling carries out subsequent cycle work
Industry.
In specific implementation process, square steel tube is used to process welding spreader gate shape crossbeam 1 He according to the length of track plates
Longeron 2, and it is welded into entirety；Hydraulic hand-pump 12 connects two set fluid pressure lines by reversal valve, can control suspender lifting respectively
Hydraulic jack 10 and transverse hydraulic oil cylinder 11；The every pair of rubber wheel 14 be fabricated to coupling type structure (bearing be arranged on axle and wheel seat it
Between)；Longeron 2 surface middle part arranges rotary shaft and linkage, it is achieved grasping plate hook rotating shaft 7 corresponding to left and right can the most inwardly or to
It is provided with alignment pin in outer rotation, and rotary handle 9, prevents it from rotating.
Claims (2)
1. a high-speed railway track plate lays precision high-speed adjustment device, it is characterised in that: include two shapes front and back arranged
Crossbeam (1), is provided with longeron (2), is provided with between door shape crossbeam (1) and longeron (2) between the end of two shape crossbeams (1)
Hound (3), door shape crossbeam (1) upper surface is provided with hanger (4), and the upper connection of hanger (4) has hoist cable (5), door shape crossbeam (1)
Lower surface is provided with anticollision spring (6), is all installed with grasping plate hook rotating shaft (7) being vertically arranged, grabs in the door pillar of door shape crossbeam (1)
Plate hook rotating shaft (7) lower end is fixed with rotary grasping plate hook (8), and grasping plate hook rotating shaft (7) upper end is fixed with rotary handle (9), rotates
The lower end of formula grasping plate hook (8) is provided with suspender lifting hydraulic jack (10), is provided with left and right inside the door pillar of door shape crossbeam (1)
The transverse hydraulic oil cylinder (11) being distributed in opposite directions, longeron (2) upper surface is provided with hydraulic hand-pump (12), and longeron (2) lower surface sets
Being equipped with the vertical supporting bar (13) of some distributions front and back, the lower end of vertical supporting bar (13) is provided with rubber wheel (14), and its
Walking rocking handle (15) it is provided with on a pair rubber wheel (14) that middle left and right is corresponding.
2. a high-speed railway track plate lays precision fast adjustment method, it is characterised in that: use following steps: a, utilize
Heavy equipment suspension hook is connected firmly with hoist cable (5), rotates rotary handle (9) and makes all rotary grasping plate hooks (8) in being flared out shape
State；B, whereabouts of being blown slowly after fortune wooden handcart track plates aligned above by suspender, suspender falls within track plates, manual rotation's rotary handle
(9) all rotary grasping plate hooks (8) are made to be positioned at below track plates in closure state；C, utilize hydraulic hand-pump (12) pressurization make horizontal stroke
To hydraulic jack (11), track plates is held tightly, then lifts by crane track plates, put off the track slab pavement position in underlining in advance,
By commander's hoistman and human assistance, track plates is fallen around marking line；D, manual rotation walk rocking handle (15), longitudinally
Adjusting whole suspender makes track plates lengthwise position close proximity to the plate graticule that falls of fore-and-aft direction, completes the tune of track plates longitudinal error
Whole, observe track plates and left and right and fall plate graticule error, unclamp side transverse hydraulic oil cylinder (11), opposite side transverse hydraulic oil cylinder
(11) pressurization pushing tow track plates is to the plate graticule position that falls, and completes track plates lateral error and adjusts；E, release transverse hydraulic also utilize
Hydraulic hand-pump (12) drives suspender lifting hydraulic jack (10) synchronous ascending track plates, and after installing adjuster, synchronous release erects
To hydraulic pressure, track plates is made to be supported on base by adjuster；F, manual rotation's rotary grasping plate hook (8) make it in opening shape
State, and separate in track plates, hoisting sling carries out subsequent cycle operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610760786.6A CN106192621B (en) | 2016-08-30 | 2016-08-30 | High-speed railway track plate lays precision high-speed adjustment device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610760786.6A CN106192621B (en) | 2016-08-30 | 2016-08-30 | High-speed railway track plate lays precision high-speed adjustment device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106192621A true CN106192621A (en) | 2016-12-07 |
| CN106192621B CN106192621B (en) | 2017-12-01 |
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ID=58088922
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610760786.6A Active CN106192621B (en) | 2016-08-30 | 2016-08-30 | High-speed railway track plate lays precision high-speed adjustment device and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN106192621B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108642980A (en) * | 2018-05-28 | 2018-10-12 | 中铁十六局集团有限公司 | The quick whole lossless removal fragments-free track slab construction engineering method of railway in operation roadbed repair |
| CN109355984A (en) * | 2018-12-11 | 2019-02-19 | 中铁五局集团第六工程有限责任公司 | A kind of prefabricated switching turnout plate rotating plate translating device of subway and its application method |
| CN109930435A (en) * | 2019-03-13 | 2019-06-25 | 中建三局第一建设工程有限责任公司 | Straddle-type monorail PC track beam construction method in a kind of circular cross section tunnel |
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| AU2005309124A1 (en) * | 2004-11-22 | 2006-06-01 | Franz Plasser Bahnbaumaschinen-Industriegesellschaft Mbh | Full gantry crane for conveying track panels |
| CN101812818A (en) * | 2010-05-13 | 2010-08-25 | 四川省成都普什机电技术研究有限公司 | Movable precise adjusting device for track slab |
| CN101994280A (en) * | 2010-10-09 | 2011-03-30 | 中铁一局集团有限公司 | Full-automatic accurate adjustment device for track plate of ballastless track of rapid transit railway |
| CN201842572U (en) * | 2010-11-02 | 2011-05-25 | 河北新大地机电制造有限公司 | Turnout plate lifting appliance for ballastless track of railway |
| CN202830663U (en) * | 2012-11-06 | 2013-03-27 | 王俊岩 | Construction lifting tool for track board of railway |
| CN205399100U (en) * | 2016-02-17 | 2016-07-27 | 成都市新筑路桥机械股份有限公司 | Embedded track laying device |
| CN206070260U (en) * | 2016-08-30 | 2017-04-05 | 中铁十七局集团有限公司 | High-speed railway track plate lays precision high-speed adjustment device |
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2016
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2005309124A1 (en) * | 2004-11-22 | 2006-06-01 | Franz Plasser Bahnbaumaschinen-Industriegesellschaft Mbh | Full gantry crane for conveying track panels |
| CN101812818A (en) * | 2010-05-13 | 2010-08-25 | 四川省成都普什机电技术研究有限公司 | Movable precise adjusting device for track slab |
| CN101994280A (en) * | 2010-10-09 | 2011-03-30 | 中铁一局集团有限公司 | Full-automatic accurate adjustment device for track plate of ballastless track of rapid transit railway |
| CN201842572U (en) * | 2010-11-02 | 2011-05-25 | 河北新大地机电制造有限公司 | Turnout plate lifting appliance for ballastless track of railway |
| CN202830663U (en) * | 2012-11-06 | 2013-03-27 | 王俊岩 | Construction lifting tool for track board of railway |
| CN205399100U (en) * | 2016-02-17 | 2016-07-27 | 成都市新筑路桥机械股份有限公司 | Embedded track laying device |
| CN206070260U (en) * | 2016-08-30 | 2017-04-05 | 中铁十七局集团有限公司 | High-speed railway track plate lays precision high-speed adjustment device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108642980A (en) * | 2018-05-28 | 2018-10-12 | 中铁十六局集团有限公司 | The quick whole lossless removal fragments-free track slab construction engineering method of railway in operation roadbed repair |
| CN109355984A (en) * | 2018-12-11 | 2019-02-19 | 中铁五局集团第六工程有限责任公司 | A kind of prefabricated switching turnout plate rotating plate translating device of subway and its application method |
| CN109355984B (en) * | 2018-12-11 | 2023-10-20 | 中铁五局集团第六工程有限责任公司 | Subway prefabricated turnout plate rotating plate translation device and application method thereof |
| CN109930435A (en) * | 2019-03-13 | 2019-06-25 | 中建三局第一建设工程有限责任公司 | Straddle-type monorail PC track beam construction method in a kind of circular cross section tunnel |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106192621B (en) | 2017-12-01 |
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