CN106192571B - A kind of multi-functional environment-protection poster paper production system - Google Patents
A kind of multi-functional environment-protection poster paper production system Download PDFInfo
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- CN106192571B CN106192571B CN201610740116.8A CN201610740116A CN106192571B CN 106192571 B CN106192571 B CN 106192571B CN 201610740116 A CN201610740116 A CN 201610740116A CN 106192571 B CN106192571 B CN 106192571B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 92
- 239000011241 protective layer Substances 0.000 claims abstract description 50
- 239000000843 powder Substances 0.000 claims abstract description 13
- 239000003063 flame retardant Substances 0.000 claims abstract description 12
- 238000000746 purification Methods 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims description 48
- 239000007788 liquid Substances 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 37
- 239000011248 coating agent Substances 0.000 claims description 34
- 238000000576 coating method Methods 0.000 claims description 34
- 238000004049 embossing Methods 0.000 claims description 33
- 239000000049 pigment Substances 0.000 claims description 32
- 238000002347 injection Methods 0.000 claims description 31
- 239000007924 injection Substances 0.000 claims description 31
- 238000001035 drying Methods 0.000 claims description 29
- 238000005507 spraying Methods 0.000 claims description 25
- 239000011344 liquid material Substances 0.000 claims description 23
- 239000011941 photocatalyst Substances 0.000 claims description 15
- 238000004659 sterilization and disinfection Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 12
- 238000009500 colour coating Methods 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 10
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 9
- 238000004040 coloring Methods 0.000 claims description 7
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000004146 energy storage Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
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- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 239000000347 magnesium hydroxide Substances 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 2
- 238000001802 infusion Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract description 11
- 239000000126 substance Substances 0.000 abstract description 6
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- 230000007613 environmental effect Effects 0.000 description 3
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- -1 iron ions Chemical class 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
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- IGXWBGJHJZYPQS-SSDOTTSWSA-N D-Luciferin Chemical compound OC(=O)[C@H]1CSC(C=2SC3=CC=C(O)C=C3N=2)=N1 IGXWBGJHJZYPQS-SSDOTTSWSA-N 0.000 description 1
- CYCGRDQQIOGCKX-UHFFFAOYSA-N Dehydro-luciferin Natural products OC(=O)C1=CSC(C=2SC3=CC(O)=CC=C3N=2)=N1 CYCGRDQQIOGCKX-UHFFFAOYSA-N 0.000 description 1
- BJGNCJDXODQBOB-UHFFFAOYSA-N Fivefly Luciferin Natural products OC(=O)C1CSC(C=2SC3=CC(O)=CC=C3N=2)=N1 BJGNCJDXODQBOB-UHFFFAOYSA-N 0.000 description 1
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- 239000000853 adhesive Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/70—Multistep processes; Apparatus for adding one or several substances in portions or in various ways to the paper, not covered by another single group of this main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/32—Addition to the formed paper by contacting paper with an excess of material, e.g. from a reservoir or in a manner necessitating removal of applied excess material from the paper
- D21H23/34—Knife or blade type coaters
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/50—Spraying or projecting
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/52—Addition to the formed paper by contacting paper with a device carrying the material
- D21H23/56—Rolls
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/78—Controlling or regulating not limited to any particular process or apparatus
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/04—Physical treatment, e.g. heating, irradiating
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/04—Physical treatment, e.g. heating, irradiating
- D21H25/06—Physical treatment, e.g. heating, irradiating of impregnated or coated paper
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention provides a kind of multi-functional environment-protection poster paper production system, including background colour shaping mechanism, protective layer shaping mechanism, characteristic agent shaping mechanism, purification mechanism and pattern forming mechanism, background colour shaping mechanism is suitable to form a variety of background color layers on body paper, protective layer shaping mechanism is suitable to form the protective clear layer for protecting background color layer on a variety of background color layers, characteristic agent shaping mechanism, which is suitable to be formed on protective clear layer, includes fire retardant, multifrequency nature agent including smooth agent and luminescent powder, purification mechanism is suitable to carry out harmful substance removal to the body paper after shaping characteristic agent, pattern forming mechanism is suitable to carry out the body paper of foregoing forming in the various patterns that roll-in forms needs.The poster paper outward appearance that production system of the present invention makes is beautiful, has various decorative patterns and color, while the various characteristic functions formed, and added value and the market competitiveness are improved for poster paper, disclosure satisfy that the needs of current a variety of advertisement designs and ad production.
Description
Technical Field
The invention relates to the technical field of advertisement paper manufacturing, in particular to a multifunctional environment-friendly advertisement paper production system.
Background
With the rapid development of current economy, the consumption of advertising paper in China is increasing in recent years, and advertising paper pasted everywhere is visible in subways, carriages, outdoor billboards and the like. However, the inventor of the present invention has found through research that the advertisement paper made by the existing method has simple appearance and single function, and the advertisement paper itself has no special performance, which causes serious shortage of market competitiveness and can not meet the needs of various advertisement designs and advertisement making at present. Therefore, a new way of making advertising paper is urgently needed.
Disclosure of Invention
Aiming at the technical problems that the advertising paper manufactured by the existing method in the prior art is simple in appearance and single in function, and the advertising paper per se basically has no special performance, the invention provides a novel multifunctional environment-friendly advertising paper production system.
In order to solve the technical problems, the invention adopts the following technical scheme:
a multifunctional environment-friendly advertising paper production system comprises a background color forming mechanism, a protective layer forming mechanism, a characteristic agent forming mechanism, a purifying mechanism and a pattern forming mechanism; wherein,
the background color forming mechanism comprises a plurality of background color coating units and a plurality of background color drying units which are arranged in series, each background color coating unit comprises a background pigment storage tank, an air duct, a gas generator, a coating roller, a fluid pressure sensor, a first PLC (programmable logic controller) and a charging valve, the background pigment storage tank comprises a storage tank body and a pigment collecting tank, the pigment collecting tank is a V-shaped tank body with a large mouth and a small bottom, the mouth part of the pigment collecting tank is fixedly connected with the lower part of the storage tank body, the bottom of the pigment collecting tank is provided with a blanking gap suitable for the outflow of background pigments, and a rotary baffle for shielding the blanking gap is arranged at the bottom of the pigment collecting tank, one end of the air duct is connected with the background pigment storage tank, the other end of the air duct is connected with the gas generator, the coating roller is arranged relative to the blanking gap at the bottom of the pigment collecting tank and has a diameter, the first PLC is suitable for analyzing the voltage semaphore converted by the fluid pressure sensor and controlling the charging valve connected to the background color raw material storage tank to be opened when the voltage semaphore is lower than a preset value; each background color drying unit comprises a drying box and a plurality of heaters, the drying box is covered on a moving flow line, and the heaters are arranged on the inner wall of the drying box and are suitable for heating and drying background pigments coated on base paper in the drying box;
the protective layer forming mechanism comprises a protective layer coating unit and a protective layer flattening unit, the protective layer coating unit comprises a paper feeding roller, a supporting roller, a scraper and a scraper device, the paper feeding roller is suitable for conveying heated and dried base paper to the roller surface of the supporting roller, the scraper is installed on the scraper device, the scraper is in clearance fit with the roller surface of the supporting roller, the rotating supporting roller is suitable for scraping and coating the protective layer material between the scraper and the supporting roller on the base paper of the roller surface, and the protective layer material is located on a background color material surface; the protective layer flattening unit comprises a first pressing roller and a second pressing roller which are suitable for matching and flattening the coated protective layer;
the characteristic agent forming mechanism comprises a characteristic agent spraying unit and a characteristic agent baking unit which are arranged in series, the characteristic agent spraying unit comprises a flame retardant spraying unit, a smoothing agent spraying unit and a photoinduced energy storage luminous powder spraying unit, each characteristic agent spraying unit comprises a characteristic agent liquid material storage, a gas pipe, a liquid conveying pipe, an adjusting valve, a control valve, an injection pipe, a liquid level sensor, a second PLC (programmable logic controller) and a switch valve, one end of the gas conveying pipe is connected with the gas storage, the other end of the gas conveying pipe is connected with one end of the characteristic agent liquid material storage, the other end of the characteristic agent liquid material storage is connected with the injection pipe through the liquid conveying pipe, the injection pipe is arranged above a base paper flow channel, the surface of the injection pipe facing the base paper is provided with a plurality of injection holes distributed in an array manner, and the surface of the injection pipe per square centimeter is provided with 5-7 injection holes with the diameter of 0., the regulating valve and the control valve are arranged on the infusion tube, the regulating valve is suitable for regulating the output flow of the characteristic agent liquid material storage, the control valve is suitable for carrying out injection control on the injection tube, the liquid level sensor is arranged on the inner wall of the characteristic agent liquid material storage and is suitable for sensing the liquid level of the characteristic agent liquid material in the characteristic agent liquid material storage, and when the liquid level of the characteristic agent liquid material is detected to be lower than the set liquid level, the second PLC controller controls the switch valve connected to the characteristic agent raw material storage chamber to be opened; the characteristic agent baking unit is suitable for baking the base paper sprayed with the characteristic agent to enable the characteristic agent raw material to be jointed with the protective layer raw material;
the purification mechanism comprises a photocatalyst sprayer and an ultraviolet disinfection lamp, the photocatalyst sprayer is suitable for spraying photocatalyst liquid on the base paper after the forming of the characteristic agent, and the ultraviolet disinfection lamp is suitable for carrying out ultraviolet irradiation disinfection on the base paper after the photocatalyst liquid is sprayed;
the pattern forming mechanism comprises an upper pattern forming mechanism and a lower pattern forming mechanism, the upper pattern forming mechanism comprises a paper leading roller, a first embossing roller and a first mirror roller, the paper leading roller is suitable for guiding the base paper with the formed characteristic agent and enters an embossing component formed by matching the first embossing roller and the first mirror roller to carry out embossing pattern forming, the first embossing roller is arranged above the base paper, and the first mirror roller is arranged below the base paper; the lower pattern forming mechanism comprises a guide roller, a second embossing roller and a second mirror roller, the guide roller is suitable for turning and guiding the base paper with the formed upper patterns, the upper patterns formed on the base paper are converted into the lower surface of the base paper, then the base paper enters an embossing component formed by matching the second embossing roller and the second mirror roller to form embossing patterns, the second embossing roller is arranged above the base paper, and the second mirror roller is arranged below the base paper.
Further, the background color coating unit is selected from at least two of a blue coating unit, a green coating unit, and a red coating unit.
Further, the heating temperature of the heater is 40-60 ℃, and the time for the base paper coated with the background coloring material to pass through the drying box is 20-30 seconds.
Furthermore, the heater is a quartz infrared heater or a ceramic infrared heater.
Further, the protective layer is transparent ink or transparent gloss oil.
Further, the flame retardant is selected from at least one of antimony trioxide, magnesium hydroxide and aluminum hydroxide.
Compared with the prior art, the multifunctional environment-friendly advertising paper production system comprises a background color forming mechanism, a protective layer forming mechanism, a characteristic agent forming mechanism, a purifying mechanism and a pattern forming mechanism, wherein the background color forming mechanism is suitable for forming various background color layers on base paper, the protective layer forming mechanism is suitable for forming a transparent protective layer for protecting the background color layers on the various background color layers, the characteristic agent forming mechanism is suitable for forming various characteristic agents including a fire retardant, a smoothing agent and noctilucent powder on the transparent protective layer, the purifying mechanism is suitable for spraying a photocatalyst liquid and irradiating the base paper with the formed characteristic agents by an ultraviolet disinfection lamp, therefore, harmful chemical substances such as formaldehyde, organic matters, bacteria and the like can be removed, and the pattern forming mechanism is suitable for rolling the formed base paper to form various needed patterns. Therefore, the advertisement paper manufactured by the production system has beautiful appearance, various decorative patterns and colors, various formed characteristic agents and environmental protection and purification on harmful substances, various special performances and functions are added to the advertisement paper, the added value and market competitiveness of products are effectively improved, and the requirements of various advertisement designs and advertisement manufacturing at present can be met.
Drawings
FIG. 1 is a schematic diagram of a multifunctional environmental-friendly advertising paper production system provided by the invention.
Fig. 2 is a schematic structural view of the background color forming mechanism in fig. 1.
Fig. 3 is a schematic structural diagram of the protective layer forming mechanism in fig. 1.
Fig. 4 is a schematic structural view of the characteristic agent molding mechanism in fig. 1.
Fig. 5 is a schematic structural view of the purge mechanism in fig. 1.
Fig. 6 is a schematic structural view of the pattern forming mechanism in fig. 1.
In the figure, 1, a background color forming mechanism; 11. a background color coating unit; 111. a background color reservoir; 112. an air duct; 113. a gas generator; 114. a coating roll; 115. a fluid pressure sensor; 116. a first PLC controller; 117. a feed valve; 12. a background color drying unit; 121. a drying box; 122. a heater; 2. a protective layer forming mechanism; 21. a protective layer coating unit; 211. a paper feed roller; 212. a support roller; 213. a scraper; 214. a scraper device; 22. a protective layer flattening unit; 221. a first press roller; 222. a second press roller; 3. a characteristic agent forming mechanism; 31. a characteristic agent spraying unit; 310. a characteristic agent liquid material storage; 311. a gas reservoir; 312. a gas delivery pipe; 313. a transfusion tube; 314. adjusting a valve; 315. a control valve; 316. an injection pipe; 317. a liquid level sensor; 318. a second PLC controller; 319. an on-off valve; 32. a characteristic agent baking unit; 4. a purification mechanism; 41. a photocatalyst sprayer; 42. an ultraviolet disinfection lamp; 5. a pattern forming mechanism; 51. a pattern forming mechanism; 511. paper guiding rolls; 512. a first patterned roll; 513. a first mirror surface roller; 52. a lower pattern forming mechanism; 521. a guide roller; 522. a second patterned roll; 523. a second mirror roller.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
In the description of the present invention, it is to be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-6, the present invention provides a system for producing a multifunctional environmental-friendly advertisement paper, which includes a background color forming mechanism 1, a protective layer forming mechanism 2, a characteristic agent forming mechanism 3, a purifying mechanism 4 and a pattern forming mechanism 5; wherein,
the background color forming mechanism 1 comprises a plurality of background color coating units 11 and a plurality of background color drying units 12 which are arranged in series, each background color coating unit comprises a background color material container 111, an air duct 112, a gas generator 113, a coating roller 114, a fluid pressure sensor 115, a first PLC (programmable logic controller) 116 and a charging valve 117, the background color material container 111 comprises a container body and a color material collecting tank, the container body is a hollow frame body, the color material collecting tank is a V-shaped tank body with a large opening and a small bottom, the opening part of the color material collecting tank is fixedly connected with the lower part of the container body by welding, the bottom of the color material collecting tank is provided with a blanking gap suitable for the background color material to flow out, and a rotary baffle plate for shielding the blanking gap when the background color material collecting tank is not used, so that the blanking gap can be shielded by the rotary baffle plate to prevent the background color material stored in the color material collecting tank from flowing out, one end of the gas-guide tube 112 is connected with the background color material container 111, the other end of the gas-guide tube 112 is connected with the gas generator 113, so that gas can be filled into the background color material container 111 storing background color material and the gas pressure can be adjusted and controlled, the coating roller 114 is arranged relative to the feeding gap at the bottom of the color material collecting tank, namely the arrangement mode of the coating roller 114 is consistent with the feeding gap at the bottom of the color material collecting tank, for example, the feeding gap at the bottom of the color material collecting tank is arranged along the width direction of the container body, the coating roller 114 is also arranged along the width direction of the container body, so that the coating roller 114 can transfer and coat the background color material flowing out from the feeding gap onto the base paper setting area of the moving production line, and the diameter of the coating roller 114 is 16-28 cm, thereby the background color material on the coating roller 114 can be rapidly coated, Accurately and uniformly coating the base paper in a set area, wherein the fluid pressure sensor 115 is arranged at the upper section of the pigment collecting tank and is suitable for converting the pigment pressure change in the pigment collecting tank into a voltage signal quantity, the first PLC 116 is suitable for analyzing the voltage signal quantity converted by the fluid pressure sensor 115, and when the voltage signal quantity is lower than a preset value, the feeding valve 117 connected to a background color raw material storage tank is controlled to be opened, so that the background pigment in the background pigment storage tank 111 can be automatically detected and added to ensure the background color to be used in time; each of the background color drying units 12 includes a drying box 121 and a plurality of heaters 122, the drying box 121 is covered on a moving flow line, the plurality of heaters 122 are installed on an inner wall of the drying box 121 to heat and dry the background coloring material coated on the base paper passing through the inside of the drying box 121, and of course, the installation manner of the heaters may be: the heater close to the inlet of the drying box 121 is slightly far away from the base paper, the heater close to the middle of the drying box 121 is closest to the base paper, and the heater close to the outlet of the drying box 121 is farthest away from the base paper, so that the background pigment on the base paper can be dried, and meanwhile, the background pigment can have strong adhesive force on the base paper, namely, the phenomenon of color fading is avoided;
the protective layer forming mechanism 2 comprises a protective layer coating unit 21 and a protective layer flattening unit 22, wherein the protective layer coating unit 21 comprises a paper feeding roller 211, a supporting roller 212, a scraper 213 and a scraper device 214, the paper feeding roller 211 is suitable for conveying heated and dried base paper to the roller surface of the supporting roller 212, the scraper 213 is installed on the scraper device 214, the scraper 213 is in clearance fit with the roller surface of the supporting roller 212, the rotating supporting roller 212 is suitable for scraping and coating the protective layer material between the scraper 213 and the supporting roller 212 on the base paper of the roller surface, and the protective layer material is located on the background color material surface; the protective layer flattening unit 22 comprises a first pressing roller 221 and a second pressing roller 222 which are suitable for matching and flattening the coated protective layer so as to ensure the flatness of the protective layer and realize the consistency of the surface flatness of the base paper;
the characteristic agent forming mechanism 3 comprises a characteristic agent spraying unit 31 and a characteristic agent baking unit 32 which are arranged in series, the characteristic agent spraying unit 31 comprises a flame retardant spraying unit, a smoothing agent spraying unit and a photoinduced energy storage luminous powder spraying unit, each characteristic agent spraying unit comprises a characteristic agent liquid material storage 310, a gas storage 311, a gas conveying pipe 312, a liquid conveying pipe 313, an adjusting valve 314, a control valve 315, an injection pipe 316, a liquid level sensor 317, a second PLC (programmable logic controller) 318 and a switch valve 319, one end of the gas conveying pipe 312 is connected to the gas storage 311, the other end of the gas conveying pipe 312 is connected with one end of the characteristic agent liquid material storage 310, the other end of the characteristic agent liquid material storage 310 is connected with the injection pipe 316 through the liquid conveying pipe 313, the injection pipe 316 is arranged above a base paper flow passage, and a plurality of injection holes distributed in an array are arranged on the surface of the injection pipe facing the base, 5-7 injection holes with the diameter of 0.7-0.8 mm are arranged on the surface of each square centimeter of the injection pipe, so that the characteristic agent liquid in the injection pipe can be converted into atomization effect to be sprayed on the protective layer of the base paper, the uniformity and the uniformity of the spraying are ensured, the regulating valve 314 and the control valve 315 are arranged on the liquid conveying pipe 313, the regulating valve 314 is suitable for regulating the output flow of the characteristic agent liquid storage 310, the control valve 315 is suitable for carrying out injection control on the injection pipe 316, so that when the base paper enters the lower part of the injection pipe 316, the control valve 315 is opened, the characteristic agent liquid in the characteristic agent liquid storage 310 can be conveyed to the injection pipe 316 through the liquid conveying pipe 313 to be sprayed, and the gas pressure in the characteristic agent liquid storage 310 can be controlled and regulated through the gas storage 311, so as to realize the effective conveying of the characteristic agent liquid, the liquid level sensor 317 is arranged on the inner wall of the characteristic agent liquid material storage 310 and is suitable for sensing the liquid level of the characteristic agent liquid material in the characteristic agent liquid material storage 310, and when the liquid level of the characteristic agent liquid material is detected to be lower than the set liquid level, the second PLC 318 controls the switch valve 319 connected to the characteristic agent raw material storage chamber to be opened, so that the characteristic agent liquid material in the characteristic agent liquid material storage 310 can be automatically detected and added, and the use time of the characteristic agent liquid material is ensured; the characteristic agent baking unit 32 is suitable for baking the base paper sprayed with the characteristic agent to enable the characteristic agent raw material to be connected with the protective layer raw material, and the characteristic agent baking unit 32 can be specifically realized by adopting a structural design similar to that of the background color drying unit 12, so that the formed advertisement paper has the characteristics of flame retardance, smoothness and automatic light emitting at night;
the purification mechanism 4 comprises a photocatalyst sprayer 41 and an ultraviolet disinfection lamp 42, the photocatalyst sprayer 41 is suitable for spraying photocatalyst liquid on the base paper after the forming of the characteristic agent, and the ultraviolet disinfection lamp 42 is suitable for ultraviolet irradiation disinfection on the base paper after the photocatalyst liquid is sprayed, so that harmful chemical substances such as formaldehyde, bacteria, organic matters and the like can be removed, and the functions of deodorization, antibacterial disinfection, air purification and self-cleaning are achieved, so that the formed base paper can be well ensured to reach the standard on important requirements such as environmental protection and the like, and the actual application needs are better met;
the pattern forming mechanism 5 comprises an upper pattern forming mechanism 51 and a lower pattern forming mechanism 52, the upper pattern forming mechanism 51 comprises a paper guide roller 511, a first embossing roller 512 and a first mirror roller 513, the paper guide roller 511 is suitable for guiding the base paper with the formed characteristic agent and enters an embossing member formed by matching the first embossing roller 512 and the first mirror roller 513 to carry out embossing pattern forming, the first embossing roller 512 is arranged above the base paper, and the first mirror roller 513 is arranged below the base paper, so that a corresponding embossing pattern is formed on the upper surface of the base paper; the lower pattern forming mechanism 52 comprises a guide roller 521, a second embossing roller 522 and a second mirror roller 523, wherein the guide roller 521 is suitable for turning over and guiding the base paper with the formed upper pattern, namely, the formed upper pattern on the base paper is converted into the lower surface of the base paper, and then the base paper enters an embossing member formed by matching the second embossing roller 522 and the second mirror roller 523 to carry out embossing pattern forming, the second embossing roller 522 is arranged above the base paper, and the second mirror roller 523 is arranged below the base paper, so that the corresponding embossing pattern is formed on the lower surface of the base paper, the embossing pattern is formed on both sides of the base paper, and the appearance of the advertising paper is ensured to be very beautiful.
As a specific example, the background color coating unit 11 is selected from at least two of a blue coating unit, a green coating unit and a red coating unit, that is, at least two background colors of blue, green and red are included on the manufactured advertisement paper, thereby making the appearance of the advertisement paper more beautiful. Of course, the background color of the advertisement paper is not limited to blue, green and red, and those skilled in the art can make other colors such as white, yellow, etc. according to the need on the basis of the foregoing embodiments.
In a specific embodiment, the heating temperature of the heater is 40-60 ℃, and the time for the base paper coated with the background coloring material to pass through the drying oven is 20-30 seconds, so that the background coloring material is favorably attached to the base paper, fading and color collapse are avoided, and meanwhile, the background coloring material also contains certain moisture, so that the protective layer is conveniently formed and combined.
As a specific embodiment, the heater is a quartz infrared heater or a ceramic infrared heater, and the infrared heater has better radiation efficiency and radiation range, so that the heat generated by the infrared heater can be fully absorbed by the background pigment on the base paper, and the heating service life is very long.
As a specific example, the protective layer is transparent ink or transparent gloss oil, so that the background colorant can be well protected under the premise of achieving low hiding power and good transparency, and the gloss of the background colorant and the gloss of the ink or gloss oil are combined with each other to reflect a vivid color.
As a specific embodiment, the flame retardant is selected from at least one of antimony trioxide, magnesium hydroxide and aluminum hydroxide, so that the paper is endowed with a flame-retardant functional auxiliary agent which is a flammable material, namely, the advertising paper contains a flame-retardant component, and therefore, the advertising paper can effectively prevent, delay or stop flame propagation when being attacked by an external fire source caused by human or other factors, and the flame-retardant effect is achieved.
As a specific embodiment, the photoinduced energy storage luminous powder is formed by combining fluorescent protein and calcium or iron ions, so that after the luminous powder is irradiated by natural light, sunlight light, ultraviolet light and the like, the luminous energy can be stored, and after the light irradiation is stopped, the luminous energy can be slowly released in a fluorescent mode, so that the luminous powder can still see luminescence at night or in a dark place for a duration of several hours to dozens of hours, and the product additional value of the advertising paper is effectively improved; meanwhile, the luminous powder formed by combining the fluorescent protein and calcium or iron ions has no radioactivity, so that the luminous powder is nontoxic and harmless and has no pollution to the surrounding environment. Of course, on the basis of the foregoing embodiments, those skilled in the art can also adopt other materials such as luciferin and luciferase to form the photo-induced energy storage luminous powder, and the advertising paper made of the photo-induced energy storage luminous powder can achieve the effect of emitting light at night. Similarly, other characteristic materials can be added to the base paper by those skilled in the art to realize other corresponding characteristic functions.
Compared with the prior art, the multifunctional environment-friendly advertising paper production system comprises a background color forming mechanism, a protective layer forming mechanism, a characteristic agent forming mechanism, a purifying mechanism and a pattern forming mechanism, wherein the background color forming mechanism is suitable for forming various background color layers on base paper, the protective layer forming mechanism is suitable for forming a transparent protective layer for protecting the background color layers on the various background color layers, the characteristic agent forming mechanism is suitable for forming various characteristic agents including a fire retardant, a smoothing agent and noctilucent powder on the transparent protective layer, the purifying mechanism is suitable for spraying a photocatalyst liquid and irradiating the base paper with the formed characteristic agents by an ultraviolet disinfection lamp, therefore, harmful chemical substances such as formaldehyde, organic matters, bacteria and the like can be removed, and the pattern forming mechanism is suitable for rolling the formed base paper to form various needed patterns. Therefore, the advertisement paper manufactured by the production system has beautiful appearance, various decorative patterns and colors, various formed characteristic agents and environmental protection and purification on harmful substances, various special performances and functions are added to the advertisement paper, the added value and market competitiveness of products are effectively improved, and the requirements of various advertisement designs and advertisement manufacturing at present can be met.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (6)
1. A multifunctional environment-friendly advertising paper production system is characterized by comprising a background color forming mechanism (1), a protective layer forming mechanism (2), a characteristic agent forming mechanism (3), a purifying mechanism (4) and a pattern forming mechanism (5); wherein,
the background color forming mechanism (1) comprises a plurality of background color coating units (11) and a plurality of background color drying units (12) which are arranged in series, each background color coating unit (11) comprises a background pigment storage container (111), an air duct (112), a gas generator (113), a coating roller (114), a fluid pressure sensor (115), a first PLC (programmable logic controller) controller (116) and a charging valve (117), the background pigment storage container (111) comprises a storage container body and a pigment collection storage tank, the pigment collection storage tank is a V-shaped tank body with a large opening and a small bottom, the opening part of the pigment collection storage tank is fixedly connected with the lower part of the storage container body, the bottom of the pigment collection storage tank is provided with a blanking gap suitable for background pigments to flow out, and a rotary baffle plate for shielding the blanking gap, one end of the air duct (112) is connected with the background pigment storage container (111), the other end of the air duct (112) is connected with an air generator (113), the coating roller (114) is arranged opposite to the feeding gap at the bottom of the pigment collecting tank, the diameter of the coating roller is 16-28 cm, the coating roller is suitable for transferring and coating the background pigment flowing out from the feeding gap to a base paper set area of a moving production line, the fluid pressure sensor (115) is arranged at the upper section of the pigment collecting tank and is suitable for converting the pigment pressure change in the pigment collecting tank into a voltage signal quantity, the first PLC (116) is suitable for analyzing the voltage signal quantity converted by the fluid pressure sensor (115), and when the voltage signal quantity is lower than a preset value, the charging valve (117) connected to the background color raw material storage tank is controlled to be opened; each background color drying unit (12) comprises a drying box (121) and a plurality of heaters (122), the drying box (121) is covered on a moving flow line, and the heaters (122) are installed on the inner wall of the drying box (121) and are suitable for heating and drying the background coloring materials coated on the base paper and passing through the inside of the drying box (121);
the protective layer forming mechanism (2) comprises a protective layer coating unit (21) and a protective layer flattening unit (22), the protective layer coating unit comprises a paper feeding roller (211), a supporting roller (212), a scraper (213) and a scraper device (214), the paper feeding roller (211) is suitable for conveying the heated and dried base paper to the roller surface of the supporting roller (212), the scraper (213) is installed on the scraper device (214), the scraper (213) is in clearance fit with the roller surface of the supporting roller (212), the rotating supporting roller (212) is suitable for scraping the protective layer material between the scraper (213) and the supporting roller (212) onto the base paper of the roller surface, and the protective layer material is located on the background color material surface; the protective layer flattening unit (22) comprises a first pressing roller (221) and a second pressing roller (222) which are suitable for matching and flattening the coated protective layer;
the characteristic agent forming mechanism (3) comprises a characteristic agent spraying unit (31) and a characteristic agent baking unit (32) which are arranged in series, the characteristic agent spraying unit (31) comprises a flame retardant spraying unit, a smoothing agent spraying unit and a photoinduced energy storage luminous powder spraying unit, each characteristic agent spraying unit (31) comprises a characteristic agent liquid material storage device (310), a gas storage device (311), a gas conveying pipe (312), a liquid conveying pipe (313), an adjusting valve (314), a control valve (315), an injection pipe (316), a liquid level sensor (317), a second PLC (programmable logic controller) controller (318) and a switch valve (319), one end of the gas conveying pipe (312) is connected with the gas storage device (311), the other end of the gas conveying pipe (312) is connected with one end of the characteristic agent liquid material storage device (310), and the other end of the characteristic agent liquid material storage device (310) is connected with the injection pipe (316) through the liquid conveying pipe (313), the injection pipe (316) is arranged above the base paper flow passage, a plurality of injection holes distributed in an array are arranged on the surface of the injection pipe (316) facing the base paper, and 5-7 injection holes with the diameter of 0.7-0.8 mm are arranged on the surface of each square centimeter of the injection pipe, the regulating valve (314) and the control valve (315) are arranged on the infusion tube, the regulating valve (314) is suitable for regulating the output flow of the characteristic agent liquid storage (310), the control valve (315) is suitable for controlling the injection of the injection pipe (316), the liquid level sensor (317) is arranged on the inner wall of the characteristic agent liquid storage (310), and adapted to sense a level of the attribute liquid within the attribute liquid reservoir (310), when the liquid level of the characteristic agent liquid material is detected to be lower than the set liquid level, the second PLC (318) controls an on-off valve (319) connected to the characteristic agent raw material storage chamber to be opened; the characteristic agent baking unit (32) is suitable for baking the base paper sprayed with the characteristic agent to enable the characteristic agent raw material to be jointed with the protective layer raw material;
the purification mechanism (4) comprises a photocatalyst sprayer (41) and an ultraviolet disinfection lamp (42), wherein the photocatalyst sprayer (41) is suitable for spraying photocatalyst liquid on the base paper after the forming of the characteristic agent, and the ultraviolet disinfection lamp (42) is suitable for carrying out ultraviolet irradiation disinfection on the base paper after the photocatalyst liquid is sprayed;
the pattern forming mechanism (5) comprises an upper pattern forming mechanism (51) and a lower pattern forming mechanism (52), the upper pattern forming mechanism (51) comprises a paper leading roller (511), a first embossing roller (512) and a first mirror roller (513), the paper leading roller (511) is suitable for guiding base paper with a forming characteristic agent and enters an embossing component formed by matching the first embossing roller (512) and the first mirror roller (513) to carry out embossing pattern forming, the first embossing roller (512) is arranged above the base paper, and the first mirror roller (513) is arranged below the base paper; the lower pattern forming mechanism (52) comprises a guide roller (521), a second embossing roller (522) and a second mirror roller (523), the guide roller (521) is suitable for turning over and guiding the base paper with the formed upper pattern, the formed upper pattern on the base paper is converted into the lower surface of the base paper, then the base paper enters an embossing component formed by matching the second embossing roller (522) and the second mirror roller (523) to carry out embossing pattern forming, the second embossing roller (522) is arranged above the base paper, and the second mirror roller (523) is arranged below the base paper.
2. The multifunctional environment-friendly advertisement paper production system as claimed in claim 1, wherein the background color coating unit (11) is selected from at least two of a blue coating unit, a green coating unit and a red coating unit.
3. The system for producing multifunctional environment-friendly advertisement paper as claimed in claim 1, wherein the heating temperature of the heater is 40-60 degrees, and the time for the base paper coated with the background coloring material to pass through the drying oven is 20-30 seconds.
4. The multifunctional environment-friendly advertising paper production system as claimed in claim 1, wherein the heater is selected from a quartz infrared heater or a ceramic infrared heater.
5. The multifunctional environment-friendly advertising paper production system as claimed in claim 1, wherein the protective layer is transparent ink or transparent gloss oil.
6. The multifunctional environment-friendly advertisement paper production system as claimed in claim 1, wherein the flame retardant is selected from at least one of antimony trioxide, magnesium hydroxide and aluminum hydroxide.
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| CN102815087B (en) * | 2012-08-13 | 2015-03-25 | 佛山市三水壹晨纸塑有限公司 | Printing synchronous embossing production device for leatherette paper |
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