CN106192271A - A kind of solarization Liang technique preparing Canton gauze gambiered silk fabric and solarization Liang device - Google Patents
A kind of solarization Liang technique preparing Canton gauze gambiered silk fabric and solarization Liang device Download PDFInfo
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- CN106192271A CN106192271A CN201610790895.2A CN201610790895A CN106192271A CN 106192271 A CN106192271 A CN 106192271A CN 201610790895 A CN201610790895 A CN 201610790895A CN 106192271 A CN106192271 A CN 106192271A
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- 239000004744 fabric Substances 0.000 title claims abstract description 156
- 238000000034 method Methods 0.000 title claims abstract description 45
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 20
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 230000001678 irradiating effect Effects 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 241001113926 Gelsemium Species 0.000 claims description 18
- 230000005855 radiation Effects 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 13
- 241000270728 Alligator Species 0.000 claims description 9
- 238000004043 dyeing Methods 0.000 claims description 9
- 238000001704 evaporation Methods 0.000 claims description 8
- 230000008020 evaporation Effects 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 4
- 235000013311 vegetables Nutrition 0.000 claims description 4
- 238000005470 impregnation Methods 0.000 claims description 3
- 230000005059 dormancy Effects 0.000 claims 1
- 230000004075 alteration Effects 0.000 abstract description 8
- 230000003760 hair shine Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012360 testing method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000005286 illumination Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000015110 jellies Nutrition 0.000 description 2
- 239000008274 jelly Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 235000008956 Dioscorea cirrhosa Nutrition 0.000 description 1
- 241001648081 Dioscorea cirrhosa Species 0.000 description 1
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 1
- 206010054949 Metaplasia Diseases 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 229910001447 ferric ion Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000036561 sun exposure Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention discloses a kind of solarization Liang technique preparing Canton gauze gambiered silk fabric and shines Liang device.Wherein, this solarization Liang technique includes step: (1) contaminates step, is fully soaked by open and flat fabric in Rhizoma Dioscoreae Cirrhosae juice；(2) preheating step, or only one side equidistant from the upper and lower both sides of open and flat fabric utilizes heating devices heat；(3) irradiating step, or only one side equidistant from the upper and lower both sides of fabric utilizes ultraviolet and/or infrared ray uniform irradiation fabric；(4) uniform wet；(5) homogeneous cooling；(6) repeat dye to shine, on-demand repetition step (1)～step (5), number of repetition 10～20 times.The present invention uses ultraviolet to shine Liang, break away from sunshine and shine the impact of the natural causes such as Liang depends on the weather, the production efficiency of Canton gauze gambiered silk fabric is prepared in raising, make the glossiness of Canton gauze gambiered silk fabric, aberration and color fastness more preferably, improve condition and the quality of Canton gauze gambiered silk fabric, it is achieved that shine Liang technique and meet the product of gambiered Guangdong silk standard by standardized production stably producing.
Description
Technical field
The present invention relates to relate to Canton gauze gambiered silk fabric technology of preparing, especially relate to a kind of solarization Liang technique preparing Canton gauze gambiered silk fabric and shine Liang
Device.
Background technology
Canton gauze gambiered silk fabric is the tuber that a kind of for the fabric of yarn or silk fabric plant cries Rhizoma Dioscoreae Cirrhosae (Dioscorea cirrhosa Lour)
Juice repeatedly carries out impregnating, after dry in the sun, make the jelly of fabric one layer of yellowish-brown of attachment, then with the pond sludge containing ferric ion
It is evenly applied to fabric face, after repeated multiple times dry in the sun, washing, makes the juice of the plant of the fabric of front black, bottom surface coffee color
After liquid dye, Canton gauze gambiered and gambiered Guangdong silk are just become.
During Liang silk production, illumination serves very important effect.Through the irradiation of sunlight, Liang silk black
Color is the most natural, be rich in gloss.Requiring intensity of illumination extremely strict because shining Liang technique, therefore, the power of sunlight determines
The time that in 1 year, gambiered Guangdong silk produces.Annual in mid-April～goes into operation by the end of October, and the only sunlight strength in this period is suitable for shining
Liang, Producer is worked from dawn to dusk work almost every day.Annual July～early August (i.e. the lunar calendar Slight Heat solar term to solar term in the beginning of autumn)
Owing to sunlight is excessively strong, temperature is the most too high, and the Liang silk of production can hardening become fragile.And after November, the season being dried because of the north
Wind is gone down south, and also should not shine Liang.Equally, it is also required to according to environment such as sunlight strength, temperature, air humidity, air quantity during shining Liang
Factor, utilizes experience to determine to shine the time length of Liang, and the colouring shining Liang time too short then Liang silk is poor, shines Liang overlong time then
The most easily occur that Liang silk is hardening to become fragile.
As can be seen here, existing use tradition handicraft technique prepare Canton gauze gambiered silk fabric during, shine Liang technique and be limited to all many condition:
1. shining Liang to need to be limited to weather opportunity, the weather that can shine Liang operation in 1 year is few；2. Liang the limited time is shone in technologist
Fu is empirically determined according to environment such as intensity of illumination, humidity, air quantity, and deviation is relatively big, easily makes the streaking one of Liang silk；
3. due to the restriction of natural conditions, compliance rate (by the standard GB/T of gambiered Guangdong silk/T 22856-2009) phase of the product produced
To relatively low.
Summary of the invention
For overcoming the defect of prior art, the present invention proposes a kind of solarization Liang technique preparing Canton gauze gambiered silk fabric and shines Liang device,
Shining and use ultraviolet in Liang device or/and infrared ray substitutes natural lighting, the ambient parameter shining Liang is controlled, is conducive to improving and prepares Liang
The production efficiency of yarn silk fabric and product quality.
A kind of solarization Liang technique preparing Canton gauze gambiered silk fabric, including step:
(1) contaminate step, open and flat fabric is fully soaked in Rhizoma Dioscoreae Cirrhosae juice, fabric is carried out level dyeing at least 20 points
Clock；Fabric is silk fabric, vegetable fibre fabric or azelon fabric；
(2) preheating step, or only one side equidistant from the upper and lower both sides of open and flat fabric utilizes heating devices heat to make for 2-3 minute
The moist part evaporation of Rhizoma Dioscoreae Cirrhosae juice on fabric, preheating temperature is 38 DEG C～42 DEG C；
(3) irradiating step, or only one side equidistant from the upper and lower both sides of fabric utilizes ultraviolet and/or infrared ray uniform irradiation
Fabric, irradiation time 10～15 minutes, the ultraviolet of fabric face and/or intensity of infrared irradiation 10～20 μ W/cm2；
(4) uniform wet step, from the upper and lower both sides of fabric, equidistant uniform sprinkling steam carries out wettability treatment to fabric；
(5) cooling step, carries out homogeneous cooling process from the upper and lower both sides of fabric to fabric；
(6) repeat dye to shine, on-demand repetition step (1)～step (5), number of repetition 10～20 times；
(7) subsequent treatment, rolls up silk fabric, warehouse-in.
Further, the irradiation time of irradiation fabric 12 minutes, the ultraviolet irradiation intensity 15 μ W/cm on fabric2。
Further, preheating temperature is 40 DEG C.
Further, the number of repetition of step (1)-step (5) 15 times.
A kind of described solarization gelsemium device shining gelsemium technique preparing Canton gauze gambiered silk fabric, including casing, these casing both sides are relatively parallel
Being provided with guide rail, slide on rails is provided with horizontally moving device, fabric is flatly clipped in the horizontally moving device of both sides, should
Casing includes preheating station successively, irradiates station, uniform wet station, cooling station, and each station all has the cabinet space of closing；
Each station includes that equipment, described equipment include being arranged on the upper equipment at casing top and/or set
Put the lower equipment at box bottom, described upper equipment and lower equipment equal to the distance of silk fabric；
The upper equipment of described preheating station is respectively provided on two sides with air vent, and the upper equipment both sides irradiating station are divided
It is not provided with front-seat QI KOU and rear air inlet；Described preheating station, irradiate station box body wall on be respectively equipped with temperature sensor and
Humidity sensor, with operating temperature constant in guaranteeing casing and working relative humidity.
Further, being additionally provided with dip-dye station before preheating station, described dip-dye station includes that upright guide rail, segmentation are led
Rail, described sectional guide rail is slidably arranged on upright guide rail；The casing of described impregnation station is arranged in dip-dye pond, described dip-dye
Agitator it is provided with bottom pond.
Further, described horizontally moving device includes sliding shoe, and described sliding shoe is interval with multiple elastic telescopic
Part, each elastic telescopic part connects an alligator clamp, and fabric is clamped in alligator clamp；Guide rail includes guide rail body, in guide rail body
Being provided with guide rail bar, guide rail body is also interval with multiple guide runner, described alligator clamp is slidably arranged in guide runner.
Further, the equipment of described preheating station is heater, and described heater is electrical bar；Described photograph
The equipment penetrating station is to have the ultraviolet lamp of multiple ultraviolet LED array or have multiple red
The infrared ray radiation device of outside line light emitting diode matrix.
Further, the equipment of described uniform wet station is steam spray device, described steam spray device bag
Include the steam jet of multiple array；The equipment of described cooling station is heat abstractor (8), and described heat abstractor is axial flow wind
Fan.
Further, the first irradiation station and second that described irradiation station includes setting gradually irradiates station, and described the
Two irradiate stations has only holding steady temperature and the sleep state of humidity and normal operating conditions.
The purpose shining Liang is exactly jelly Rhizoma Dioscoreae Cirrhosae juice being dried up and condensing in fabric face formation yellowish-brown, and the present invention passes through
The technical problem that following substantial technological improvement solution " shines Liang technique to be limited to contaminate by hand shine and natural weather factor ":
1) integrated, each station is integrated in casing, and process conditions are easily controllable.
Comparing manual dye to shine, shining to being preheating to irradiate from dye is continuous print overall space to moistening to cooling again, each
Station has the work space of relative closure so that the process conditions of each station are easily controllable；Each station is the most collaborative, from
A upper station out immediately enters next station, concurs.
2) uniform, fabric flatly spreads out, and two-sided processes simultaneously, it is ensured that the homogeneity of fabric treating:
Contaminating station, fabric is flatly immersed in be contaminated below the liquid level in pond, coordinates the homogeneous effect of agitator to ensure
Dye homogeneous；
Preheating station, irradiation station, uniform wet station, cooling station have been equidistantly positioned work clothes up and down at fabric
Put, it is ensured that the process to the upper and lower surface of fabric is homogeneous.
Especially irradiate station, utilize ultraviolet or infrared ray simulation sun exposure, but naturally irradiate always have irradiation less than
The back side, and upper and lower surface of the present invention all can accept irradiation, improves dyeing Se Laodu, aberration and the surface gloss of gelsemium yarn silk fabric；
When single-face dyeing, optional only unlatching single-side irradiance device；
The present invention, by the improvement at integrated and uniform aspect, is indoor solarization gelsemium technique by naturally shining gelsemium process changeover, real
Show the round-the-clock solarization gelsemium Processes and apparatus not limited by natural conditions.
Compared with prior art, there is advantages that
The present invention uses ultraviolet or/and infrared ray replaces daylight carries out shining Liang, has broken away from and has shone Liang sunshine and depend on the weather
Etc. the impact of natural cause, and the production efficiency preparing Canton gauze gambiered silk fabric can be improved, turn to work for Canton gauze gambiered silk fabric from traditional-handwork making
Industry metaplasia is produced and is provided the condition of realization.It addition, the present invention uses ultraviolet or/and infrared ray shines Liang, the Canton gauze gambiered silk fabric finally given
Glossiness, aberration and color fastness more preferably, illustrate that using ultraviolet to shine Liang can be greatly improved condition and the quality of Canton gauze gambiered silk fabric.Separately
Outward, the application achieves and shines Liang technique and meet the product of country's gambiered Guangdong silk standard by standardized production stably producing.
Accompanying drawing explanation
Fig. 1 is the flow chart that the present invention prepares the solarization Liang technique of Canton gauze gambiered silk fabric.
Fig. 2 is the front view that the present invention prepares the solarization Liang device of the solarization Liang technique of Canton gauze gambiered silk fabric.
Fig. 3 is the F-F sectional view that the present invention prepares the solarization Liang device of the solarization Liang technique of Canton gauze gambiered silk fabric.
Fig. 4 is the G-G sectional view that the present invention prepares the solarization Liang device of the solarization Liang technique of Canton gauze gambiered silk fabric
Fig. 5 is the horizontally moving device structure for amplifying section view that the present invention prepares the solarization Liang device of the solarization Liang technique of Canton gauze gambiered silk fabric
Figure.
1 casing, 2 air vents, 3 heaters, 5 first irradiation units, 6 second irradiation units, 7 steam spray devices, 8 dissipate
Thermal, 9 temperature sensors, 10 humidity sensors, 11 fabrics, 12 guide rails, 13 horizontally moving devices, 14 contaminate pond, and 15 is vertical
Guide rail, 16 sectional guide rails
4.1 irradiate position air vent, and 4.2 irradiate position air inlet,
Irradiation unit on 5.1 first, 5.2 first times irradiation units,
Irradiation unit on 6.1 second, 6.2 second times irradiation units,
Steam spray device on 7.1,7.2 times steam spray devices,
Heat abstractor on 8.1,8.2 times heat abstractors
Detailed description of the invention
The structural representation shining Liang device as depicted, this solarization Liang device includes casing 1, and these casing 1 both sides are relatively
Parallel being provided with guide rail 12, slide on rails is provided with horizontally moving device 13, fabric 11 is flatly clipped in the level of both sides and moves
In dynamic device 13.Described fabric 11 is yarn woven fabric or silk fabric or vegetable fibre fabric or azelon fabric.This casing 1 depends on
Secondary include contaminate station H, preheating station A, the first ultra-vioket radiation station B, the second ultra-vioket radiation station C, uniform wet station D,
Cooling station E.Each station all has the cabinet space of closing.Described preheating station A, the first ultra-vioket radiation station B and the second ultraviolet
Irradiate and be respectively equipped with temperature sensor 9 and humidity sensor 10, with the temperature that suitably works in guaranteeing casing on the box body wall of station C
Degree and working relative humidity.Described horizontally moving device 13 includes sliding shoe 13.1, and described sliding shoe 13.1 is interval with multiple bullet
Property extensible member 13.2, each elastic telescopic part 13.2 connects alligator clamp 13.3.Fabric 11 is clamped in alligator clamp 13.3.Guide rail 12
Including guide rail body 12.1, guide rail body 12.1 is provided with guide rail bar 12.2, and guide rail body 12.1 is also interval with multiple leading
Chute 12.3.Described alligator clamp 13.3 is slidably arranged in guide runner.
Described dip-dye station H includes upright guide rail 15, sectional guide rail 16, and described sectional guide rail 16 is slidably arranged in vertically leads
On rail 15.The casing of described impregnation station H is arranged in dip-dye pond 14, is provided with agitator 15 and is responsible for all bottom described dip-dye pond 14
One changes Rhizoma Dioscoreae Cirrhosae juice.This dip-dye pond 14 is substitutable for three, contaminates the Rhizoma Dioscoreae Cirrhosae juice storing variable concentrations in pond.When single-face dyeing,
Contaminate station H and may be designed as uniformly spraying from top the alternative of Rhizoma Dioscoreae Cirrhosae juice.Or note controlling fabric when declining high
Degree makes fabric only lower surface contact Rhizoma Dioscoreae Cirrhosae juice face.
Described preheating station A include heater 3, described heater 3 include being arranged on casing top on add hot charging
Putting 3.1 and be arranged on the lower heater 3.2 of box bottom, described upper heater 3.1 and lower heater 3.2 are knitted to silk
The distance of thing 11 is equal.Described upper heater 3.1 is respectively provided on two sides with air vent 2, and described air vent 2 is front-seat QI KOU
2.1, rear exhaust port 2.2, described front-seat QI KOU 2.1, rear exhaust port 2.2 are spaced multiple along casing cross section, described
Front-seat QI KOU 2.1, rear exhaust port 2.2 are forced exhaust mouth, inside set aerofoil fan.Preferably, heater 3 is electrical bar.
Described first ultra-vioket radiation station B includes that the first irradiation unit 5, described first irradiation unit 5 include being arranged on case
Irradiation unit 5.1 and the first time irradiation unit 5.2 being arranged on box bottom on the first of body top.Dress is irradiated on described first
Put 5.1 and first time irradiation unit 5.2 equal to the distance of silk fabric 11.On described first, irradiation unit is respectively provided on two sides with
Irradiating position air vent 4.1, irradiate position air inlet 4.2, irradiation position air vent 4.1, irradiation position air inlet 4.2 are along casing cross section
Spaced multiple.Behind front row, described irradiation position QI KOU 4.1, irradiation position, air inlet 4.2 sets the pressure row of aerofoil fan in being
Air inlet, in order to humidity constant in maintaining station and temperature.Preferably, described first irradiation unit is for having multiple ultraviolet
The ultraviolet lamp of light emitting diode matrix or there is the infrared ray radiation dress of multiple infrared light-emitting diode array
Put.Irradiation unit can individually control, to meet single-face dyeing demand up and down.
Described second ultra-vioket radiation station C includes that the second irradiation unit 6, described second irradiation unit 6 include being arranged on case
Irradiation unit 6.1 and the second time irradiation unit 6.2 being arranged on box bottom on the second of body top.Dress is irradiated on described second
Put 6.1 and second time irradiation unit 6.2 equal to the distance of silk fabric 11.On described second, irradiation unit is respectively provided on two sides with
Irradiating front row, position QI KOU 4.1, irradiate air inlet 4.2 behind position, behind irradiation front row, position QI KOU 4.1, irradiation position, air inlet 4.2 is along case
Body cross section is spaced multiple.Behind front row, described irradiation position QI KOU 4.1, irradiation position, air inlet 4.2 sets aerofoil fan in being
Pressure discharge into QI KOU, in order to humidity constant in maintaining station and temperature.Preferably, described second irradiation unit is many for having
The ultraviolet lamp of individual ultraviolet LED array or there is the infrared of multiple infrared light-emitting diode array
Beam irradiating apparatus.Described second irradiation unit has normal operating conditions and only keeps steady temperature and the sleep state of humidity.
Described uniform wet station D includes that steam spray device 7, described steam spray device 7 include being arranged on casing top
The upper steam spray device 7.1 in portion and the lower steam spray device 7.2 being arranged on box bottom.Described upper steam spray device
7.1 and lower steam spray device 7.2 equal to the distance of fabric 11.Described steam spray device 7 includes the steam of multiple array
Shower nozzle.
Described cooling station E includes that heat abstractor 8, described heat abstractor 8 include being arranged on the upper heat radiation dress at casing top
Put 8.1 and be arranged on the lower heat abstractor 8.2 of box bottom.Described upper heat abstractor 8.1 and lower heat abstractor 8.2 are to fabric 11
Distance equal.Described heat abstractor is aerofoil fan.
A kind of solarization Liang technique preparing Canton gauze gambiered silk fabric, fabric is silk fabric, vegetable fibre fabric or azelon fabric, bag
Include step:
(1) contaminate step, open and flat fabric is fully soaked in Rhizoma Dioscoreae Cirrhosae juice, fabric is carried out level dyeing at least 20 points
Clock；
(2) preheating step, equidistant from the upper and lower both sides of open and flat fabric utilizes heating devices heat within 2-3 minute, to make potato fabric
The moist part evaporation of Liang juice, preheating temperature is 38 DEG C～42 DEG C；
(3) irradiating step, equidistant ultraviolet and/or the infrared ray uniform irradiation fabric of utilizing from the upper and lower both sides of fabric, shines
Penetrate time 10～15 minutes, the ultraviolet on fabric and/or intensity of infrared irradiation 10～20 μ W/cm2；
(4) uniform wet step, from the upper and lower both sides of fabric, equidistant uniform sprinkling steam carries out wettability treatment to fabric；
(5) cooling step, carries out homogeneous cooling process from the upper and lower both sides of fabric to fabric；
(6) repeat dye to shine, on-demand repetition step (1)～step (5), number of repetition 10～20 times；
(7) subsequent treatment, rolls up silk fabric, warehouse-in.
As it can be seen, the specific works flow process utilizing described solarization gelsemium device to realize described solarization Liang technique is:
(1) contaminating step, be flatly clipped on horizontally moving device 13 by fabric 11, horizontally moving device 13 moves to leaching
Dyer position, starts agitator 15, starts sectional guide rail 16 and drop to the Rhizoma Dioscoreae Cirrhosae contaminating pond 14 at upright guide rail 15 after 10-20 minute
At least 10-20cm below juice face, carries out level dyeing at least 20 minutes to fabric 11.Rise described sectional guide rail 16 to arrive and institute
State guide rail 12 to dock.
(2) preheating step, removes horizontally moving device 13 dip-dye station and enters preheating station, A.T.C pre-
Thermal technology position makes casing keep steady temperature, and the scope of described steady temperature is 38 DEG C～42 DEG C.Fabric 11 makes at preheating station
On fabric, the moisture of Rhizoma Dioscoreae Cirrhosae juice is able to part evaporation, and the moisture of evaporation air vent 2.1, rear exhaust port 2.2 in the past are discharged outside casing
Portion.
(3) first irradiating step, remove horizontally moving device 13 preheating station and enter the first irradiation station, automatically control
First ultra-vioket radiation station of temperature makes casing keep steady temperature, and the scope of described steady temperature is 38 DEG C～42 DEG C.Level
Mobile device 13 drives fabric 11 to move between upper and lower irradiation unit, and irradiation unit utilizes ultraviolet or/and infrared ray radiation
Fabric 11, irradiation time 10～15 minutes, by ultraviolet or/and infrared ray radiation makes Rhizoma Dioscoreae Cirrhosae juice be solidificated on fabric 11, knit
Ultraviolet on thing 11 is or/and intensity of infrared irradiation 10～20 μ W/cm2.In the process, the moisture content on fabric 11 may proceed to
Being evaporated, the moisture content of evaporation is discharged by front row, described irradiation position QI KOU 4.1, and controlling device can also be laggard by irradiating position
QI KOU 4.2 carries out air exchange, maintains indoor constant humidity and temperature.Irradiation unit can individually control up and down.
(4) second irradiating step, remove horizontally moving device 13 the first irradiation station and enter the second irradiation station, automatically
The the first irradiation station controlling temperature makes casing keep steady temperature, and the scope of described steady temperature is 38 DEG C～42 DEG C.Level
Mobile device 13 drives fabric 11 to move between upper and lower irradiation unit, and irradiation unit utilizes ultraviolet or/and infrared ray radiation
Fabric 11, irradiation time 10-15 minute, by ultraviolet or/and infrared ray radiation makes Rhizoma Dioscoreae Cirrhosae juice be solidificated on fabric 11, fabric
Ultraviolet on 11 is or/and intensity of infrared irradiation 10～20 μ W/cm2.In the process, the moisture content on fabric 11 may proceed to
With evaporation, the moisture content of evaporation is discharged by front row, described irradiation position QI KOU 4.1, and controlling device can also be by air inlet behind irradiation position
Mouth 4.2 carries out air exchange, maintains indoor constant humidity and temperature.Described second irradiating step is optional, according to dyeing
The depth, optional omission the second irradiating step, specific to shining gelsemium device, optional second irradiation station only maintains stationary temperature
And humidity, irradiation unit does not works.Irradiation unit can individually control up and down.
(5) uniform wet step, removes horizontally moving device 13 the second irradiation station and enters moistening station, move horizontally
Device 13 drives fabric 11 to move between upper and lower damping device, opens damping device 7 and fabric 11 is carried out wettability treatment, make to knit
Thing 30 is able to moistening, prevents fabric 30 hardening or becomes fragile.
(6) cooling step, removes horizontally moving device 13 moistening station and enters cooling station, and horizontally moving device 13 carries
Dynamic fabric 11 moves between upper and lower heat abstractor, opens heat abstractor and fabric is carried out forced cooling process.
(7) on-demand repetition step (1)～step (6), number of repetition 10～20 times；
(8) subsequent treatment, rolls up silk fabric, warehouse-in.
Embodiment 1: during above-mentioned steps (2) (3), the temperature in casing is 38 DEG C, step (2) fabric 30 heater 3 it
Between heat 3 minutes, in step (3), irradiation unit 7 irradiates the irradiation time 10 minutes of fabric 11, and the ultraviolet on fabric 11 irradiates
Intensity 20 μ W/cm2And the number of repetition repeating step (1)～step (5) is 20 times.
Embodiment 2: compared with Example 1, difference is that substituting ultraviolet with infrared ray radiation irradiates.
Embodiment 3: compared with Example 1, difference is to use infrared ray to irradiate fabric, ultrared photograph with Burdick lamp
Penetrate intensity: ultraviolet irradiation intensity=1:1, alternate embodiment 1 uses single ultraviolet to irradiate.
Embodiment 4: during above-mentioned steps (2) (3), the temperature in casing is 42 DEG C, step (2) fabric 11 heater 3 it
Between heat 2 minutes, in step (3), irradiation unit irradiates the irradiation time 15 minutes of fabric 30, and the ultraviolet on fabric 11 irradiates
Intensity 10 μ W/cm2, and repeat step (1)～the number of repetition of step (5) is 10 times.
Embodiment 5: compared with Example 4, difference is that substituting ultraviolet with infrared ray radiation irradiates.
Embodiment 6: compared with Example 4, difference is to use infrared ray to irradiate fabric, ultrared photograph with Burdick lamp
Penetrate intensity: ultraviolet irradiation intensity=2:1, alternate embodiment 4 uses single ultraviolet to irradiate.
Embodiment 7: during above-mentioned steps (2) (3), the temperature in casing is 40 DEG C, step (2) fabric 11 heater 3 it
Between heat 2.5 minutes, in step (3), irradiation unit irradiates the irradiation time 12 minutes of fabric 11, and the ultraviolet on fabric 11 shines
Penetrate intensity 15 μ W/cm2, and repeat step (1)～the number of repetition of step (5) is 15 times.
Embodiment 8: compared with Example 7, difference is that substituting ultraviolet with infrared ray radiation irradiates.
Embodiment 9: compared with Example 7, difference is to use infrared ray to irradiate fabric, ultrared photograph with Burdick lamp
Penetrate intensity: ultraviolet irradiation intensity=1.5:1, alternate embodiment 7 uses single ultraviolet to irradiate.
Contrast test: use same materials and with a batch of yarn woven fabric or silk fabric fabric, use identical Rhizoma Dioscoreae Cirrhosae juice,
Matched group is to use traditional Canton gauze gambiered silk fabric preparation technology, above-described embodiment 1～embodiment 3 compared with matched group only with matched group
Shine Liang technique different (matched group utilizes natural sunlight).Matched group, embodiment 1～embodiment 3 prepare respectively 10 pieces of same materials,
The Canton gauze gambiered silk fabric of formed objects, contrasts, test method and inspection in terms of the color and luster brightness of Canton gauze gambiered silk fabric, aberration and color fastness three
Rule press respectively the 3rd chapter of GB/T15552-2007 and the execution of the 4th chapter (according to gambiered Guangdong silk GB GB/T 22856-2009 the 5th article and
Article 6, regulation), it is not described here in detail.
(1) aberration >=4 grade are high-class product, and 3-4 level is Grade A, and 3 grades is goods of inferior quality.Matched group, embodiment 1～embodiment
The aberration of 9 respective 10 pieces of Canton gauze gambiered silk fabrics is as shown in table 1 below:
Table 1 (unit: block)
As can be seen here, embodiment 1-embodiment 9 relative comparison group, the Canton gauze gambiered silk fabric prepared is high-class product, hardly
There is aberration, compare matched group, the application can significantly improve the aberration grade of Canton gauze gambiered silk fabric, and the Canton gauze gambiered silk fabric produced is at color difference index
Upper energy 100% meets high-class product standard.
(2) the judgment criteria detection Canton gauze gambiered silk fabric of glossiness scribbles the surface gloss of Rhizoma Dioscoreae Cirrhosae juice one side.I.e. can be by often
The average of the color and luster brightness of the multiple test point of block gambiered Guangdong silk, as the gloss brightness of this block Canton gauze gambiered silk fabric.Glossiness is complete sub-less than 30
Black, glossiness is half sub-black at 40-60, and glossiness is bright black more than 60, and test result is as shown in table 2 below.
Table 2 (unit: block)
From the test result of table 2 it can be seen that the glossiness of Canton gauze gambiered silk fabric prepared of traditional handicraft is relatively low, outward appearance is mostly black
Color, only a few is half sub-black, and the glossiness of the Canton gauze gambiered silk fabric of embodiment 1-embodiment 9 preparation is higher, all bright blacks, and
High-class product in the industry cycle regarded as by the Canton gauze gambiered silk fabric of bright black.Single for glossiness, i.e. matched group high-class product only has 50%, and implements
The all high-class products of product of example 1-embodiment 9, therefore the method can significantly improve the glossiness of Canton gauze gambiered silk fabric.
(3) it is divided into color fastness to water, fastness to soaping, resistance to according to color fastness in gambiered Guangdong silk GB GB/T 22856-2009
PERSPIRATION COLOR FASTNESS, the color fastness of resistance to dry friction and color fastness to light.The color fastness to water of high-class product, fastness to soaping, perspiration resistance
Color fastness is both needed to reach the color fastness to water of 3-4 level, Grade A or goods of inferior quality, fastness to soaping, colour fastness to perspiration are both needed to
Reaching 3 grades, the color fastness of resistance to dry friction of high-class product, Grade A or goods of inferior quality must reach 3 grades, and the color fastness to light of high-class product must
Must reach 4 grades, the color fastness to light of Grade A or goods of inferior quality must reach 3 grades.
In matched group, embodiment 1～embodiment 9, each piece of Canton gauze gambiered silk fabric carries out color fastness detection, corresponding color fastness testing result
The block number meeting high-class product respectively is shown in Table 3:
Table 3 (unit: block)
Knowable to the test of table 3, embodiment 1～embodiment 9 relative comparison group have more preferably color fastness, the most resistance to unlubricated friction
Wipe color fastness to compare matched group and be significantly increased, and in embodiment 1～embodiment 9, at least 90% product is at the top of one's class product, compares
Matched group excellence rate also significantly increases.
The present invention, by the improvement at integrated and uniform aspect, is indoor solarization gelsemium technique by naturally shining gelsemium process changeover, real
Show the round-the-clock solarization gelsemium equipment and technique not limited by natural conditions.
Claims (10)
1. the solarization Liang technique preparing Canton gauze gambiered silk fabric, it is characterised in that include step:
(1) contaminate step, open and flat fabric is fully soaked in Rhizoma Dioscoreae Cirrhosae juice, fabric is carried out level dyeing at least 20 minutes；
Fabric is silk fabric, vegetable fibre fabric or azelon fabric；
(2) preheating step, or only one side equidistant from the upper and lower both sides of open and flat fabric utilizes heating devices heat to make fabric in 2-3 minute
The moist part evaporation of upper Rhizoma Dioscoreae Cirrhosae juice, preheating temperature is 38 DEG C～42 DEG C；
(3) irradiating step, or only one side equidistant from the upper and lower both sides of fabric utilizes ultraviolet and/or infrared ray uniform irradiation to knit
Thing, irradiation time 10～15 minutes, the ultraviolet of fabric face and/or intensity of infrared irradiation 10～20 μ W/cm2；
(4) uniform wet step, from the upper and lower both sides of fabric, equidistant uniform sprinkling steam carries out wettability treatment to fabric；
(5) cooling step, carries out homogeneous cooling process from the upper and lower both sides of fabric to fabric；
(6) repeat dye to shine, on-demand repetition step (1)～step (5), number of repetition 10～20 times.
Shine Liang technique the most according to claim 1, it is characterised in that the irradiation time of irradiating step 12 minutes, fabric face
Ultraviolet irradiation intensity 15 μ W/cm2。
Shine Liang technique the most according to claim 1, it is characterised in that preheating temperature is 40 DEG C.
Shine Liang technique the most according to claim 1, it is characterised in that the number of repetition of step (1)-step (5) 15 times.
5. as described in claim 1-4 is arbitrary, prepare the solarization gelsemium device shining gelsemium technique of Canton gauze gambiered silk fabric, including casing (1), should
Casing both sides are relatively parallel and are provided with guide rail (12), and slide on rails is provided with horizontally moving device (13), and fabric (11) is put down
The site of an exhibition is clipped in the horizontally moving device (13) of both sides, it is characterised in that
This casing includes preheating station (A) successively, irradiates station (B, C), uniform wet station (D), cooling station (E), each work
All there is the cabinet space of closing position；
Each station includes that equipment, described equipment include being arranged on the upper equipment at casing top and/or be arranged on
The lower equipment of box bottom, described upper equipment and lower equipment are equal to the distance of fabric (11)；
The upper equipment of described preheating station (A) is respectively provided on two sides with air vent (2), irradiates the upper work clothes of station (B, C)
Put and be respectively provided on two sides with front-seat QI KOU (4.1) and rear air inlet (4.2)；Described preheating station (A), the case of irradiation station (B, C)
Temperature sensor (9) and humidity sensor (10) it is respectively equipped with, with operating temperature constant in guaranteeing casing and work on body wall
Humidity.
6. shine gelsemium device as claimed in claim 5, it is characterised in that contaminate station (H), institute front being additionally provided with of preheating station (A)
Stating dip-dye station (H) and include upright guide rail (15), sectional guide rail (16), described sectional guide rail (16) is slidably arranged in upright guide rail
(15) on；The casing of described impregnation station (H) is arranged in dip-dye pond (14), and described dip-dye pond (14) bottom is provided with agitator
(15)。
7. shine gelsemium device as claimed in claim 5, it is characterised in that described horizontally moving device (13) includes sliding shoe
(13.1), described sliding shoe (13.1) being interval with multiple elastic telescopic part (13.2), each elastic telescopic part (13.2) is even
Connecing an alligator clamp (13.3), fabric (11) is clamped in alligator clamp (13.3)；Guide rail (12) includes guide rail body (12.1), guide rail
Body is provided with guide rail bar (12.2), and guide rail body (12.1) is also interval with multiple guide runner (12.3), described alligator clamp
(13.3) it is slidably arranged in guide runner.
8. shine gelsemium device as claimed in claim 5, it is characterised in that the equipment of described preheating station (A) is heater
(3), described heater (3) is electrical bar；The equipment of described irradiation station (B, C) is for having multiple luminescence-utraviolet two
The ultraviolet lamp of pole pipe array or there is the infrared ray radiation device of multiple infrared light-emitting diode array.
9. shine gelsemium device as claimed in claim 5, it is characterised in that the equipment of described uniform wet station (7) is steam
Sprayer unit (7), described steam spray device (7) includes the steam jet of multiple array；The work clothes of described cooling station (E)
Being set to heat abstractor (8), described heat abstractor is aerofoil fan.
10. shine gelsemium device as claimed in claim 5, it is characterised in that described irradiation station (B, C) includes first set gradually
Irradiating station (B) and second and irradiate station (C), described second irradiates station (C) has only holding steady temperature and the sleeping of humidity
Dormancy state and normal operating conditions.
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| CN201610790895.2A CN106192271B (en) | 2016-08-31 | 2016-08-31 | A kind of solarization Liang techniques for preparing Canton gauze gambiered silk fabric and solarization Liang devices |
| PCT/CN2017/096989 WO2018040887A1 (en) | 2016-08-31 | 2017-08-11 | Dioscorea cirrhosa drying technique and dioscorea cirrhosa drying device for manufacturing dioscorea cirrhosa fabric |
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| CN201610790895.2A CN106192271B (en) | 2016-08-31 | 2016-08-31 | A kind of solarization Liang techniques for preparing Canton gauze gambiered silk fabric and solarization Liang devices |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018040887A1 (en) * | 2016-08-31 | 2018-03-08 | 周晓刚 | Dioscorea cirrhosa drying technique and dioscorea cirrhosa drying device for manufacturing dioscorea cirrhosa fabric |
| CN110130123A (en) * | 2019-04-20 | 2019-08-16 | 深圳市易菲妮时装有限公司 | The preparation process of high-performance antimildew and antibacterial gelsemium cotton |
| US11434603B2 (en) * | 2020-12-04 | 2022-09-06 | ISAE FnC, Ltd. | Natural dyeing method using shouliang yam rhizome |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112568310B (en) * | 2020-12-08 | 2022-11-25 | 九江鸿立食品有限公司 | Ginger preserved fruit production device |
| CN118914525B (en) * | 2024-10-10 | 2025-01-07 | 常熟色织有限公司 | Color fastness detection device and detection method for dyeing of polyester fabric |
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| CN102733182A (en) * | 2012-07-11 | 2012-10-17 | 周晓刚 | Process for producing double-sided gambiered Guangdong silk |
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| CN106192271B (en) * | 2016-08-31 | 2017-10-03 | 周晓刚 | A kind of solarization Liang techniques for preparing Canton gauze gambiered silk fabric and solarization Liang devices |
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| CN101046067A (en) * | 2007-04-12 | 2007-10-03 | 苏州大学 | Process of dyeing silk with dye yam extract |
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| CN102733182A (en) * | 2012-07-11 | 2012-10-17 | 周晓刚 | Process for producing double-sided gambiered Guangdong silk |
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| US11434603B2 (en) * | 2020-12-04 | 2022-09-06 | ISAE FnC, Ltd. | Natural dyeing method using shouliang yam rhizome |
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| WO2018040887A1 (en) | 2018-03-08 |
| CN106192271B (en) | 2017-10-03 |
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