CN106192189A - There is the weaving method of the warp-knitted spacer fabric of different-thickness - Google Patents
There is the weaving method of the warp-knitted spacer fabric of different-thickness Download PDFInfo
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- CN106192189A CN106192189A CN201610832071.7A CN201610832071A CN106192189A CN 106192189 A CN106192189 A CN 106192189A CN 201610832071 A CN201610832071 A CN 201610832071A CN 106192189 A CN106192189 A CN 106192189A
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- warp
- sley bar
- thickness
- warp run
- run
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/128—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The present invention relates to the weaving method of a kind of warp-knitted spacer fabric with different-thickness, feature is, double rib warp loom use six sley bars weave, comprise the following steps: (1) sley bar GB1, GB2 penetrates upper epidermis yarn, sley bar GB5, GB6 penetrate layer yarn, and sley bar GB3, GB4 penetrate a paraphysis；The upper epidermis of fabric is woven by sley bar GB1, GB2, and the layer of fabric is woven by sley bar GB5, GB6；Between paraphysis by sley bar GB3, GB4 weave；(3) when changing thickness in the horizontal, sley bar GB3, GB4 complementation is entried, and the amount of entrying is equal, and sley bar GB3 is empty after first wearing, and wears after sley bar GB4 elder generation sky；The warp run-in of sley bar GB3 is set smaller than the warp run-in of sley bar GB4；(4) when changing thickness in the vertical, arranging the part line region in sley bar GB3 or GB4 stringer and arrange warp run-in greatly, it is little that part line region arranges warp run-in.The present invention is entried by control and warp run-in, and fabric horizontal section and longitudinal profile can be made to have different-thickness.
Description
Technical field
The present invention relates to the weaving method of a kind of warp-knitted spacer fabric with different-thickness, especially one has surface
The weaving method of the 3 D stereo textile of concave-convex effect.
Background technology
Two-needle bar warp-knitted spacer fabric be the surface fabric separate by two and in centre connect with support make
Interval yarn composition 3 D stereo WARP-KNITTING, be the conventional variety of double-needle bed raschel machine.Machine generally uses tongue
Pin, the distance between knocking-over bar can regulate, thus determines the distance between two outside layers, i.e. the thickness of three-dimensional woven product.Interval is knitted
The thickness of thing has the bigger range of choice, generally 2～60mm；In order to reach some specific uses, thickness can increase to
150mm is the most.
Gradually there are higher requirement, the outward appearance of textile and multi-functional needs to be improved to textile due to people.
Warp-knitted spacer textile has various different design, mainly by improving surface texture, spacer layer configuration, upper and lower two-layer
Interval and the profile of side.And the warp-knitted spacer fabric with different-thickness will meet people's pursuit to high-quality.
Changing a kind of mode of space layer is that to make bigger needle back in wall traversing for interval yarn, the most special after the most whole
Reason, but shortcoming is more, is rarely employed in practice.Another way is to regulate thickness, between machine knocking-over bar by change structure
Distance keep constant, during braiding, machine uses half plane No. configuration, and two sley bars participate in missing a pin when of braiding
Away from, one one worn, another sky one is worn, so produce surface relatively thick, by an interlayer every yarn connect, fabric
Supportive poor.Now, paraphysis between different length can be comprised between the two layers of surface of three-dimensional woven product, can pass through
The warp let-off changes interval filament length degree, carrys out working interval silk when weaving outer surface with idle knitting needle, thus changes the thickness of fabric,
But having certain limitation, minimum thickness is equivalent to the knocking-over bar distance set, and maximum gauge depends on what machine can reach
Maximum needle back is traversing, can adjust according to relevant plane No..
Form filled type textile object freely can use in a wide variety of applications, from 2 d-to-3 d, but
All there is shortcoming, object can be outward-dipping because of air pressure inside and material flexibility, and woven fabric and WARP-KNITTING will not occur
This situation, but in warp knit, a paraphysis, both as interval, is again reinforcing material simultaneously, and this means that and can not produce form
Object freely.Therefore, if after surface uses airtight, high-elastic, permanent plastic coating to be got up by the fabric seal made, the most permissible
It is used for producing free style expanded product, just can be used for such as seat cushion, medicated pillow etc..
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of warp-knitted spacer with different-thickness
The weaving method of fabric, based on the method changing interval filament length degree, is entried by control and warp run-in, fabric can be made laterally to cut open
Face and longitudinal profile have different-thickness.
The technical scheme provided according to the present invention, the weaving method of a kind of warp-knitted spacer fabric with different-thickness, special
Levying and be, use six sley bars to weave on double rib warp loom, six sley bars are followed successively by GB1, GB2, GB3, GB4, GB5, GB6,
Comprise the following steps:
(1) sley bar GB1, GB2 penetrates upper epidermis yarn, and sley bar GB5, GB6 penetrate layer yarn, and sley bar GB3, GB4 wear
Enter a paraphysis, be the positive warp let-off；The upper epidermis of fabric is woven by sley bar GB1, GB2, and the layer of fabric is by sley bar GB5, GB6
Braiding, is and normally send yarn；Between paraphysis by sley bar GB3, GB4 weave；
(2) when changing thickness in the horizontal, sley bar GB3, GB4 complementation is entried, and the amount of entrying is equal, after sley bar GB3 first wears
Sky, wears after sley bar GB4 elder generation sky；The warp run-in of sley bar GB3 is set smaller than the warp run-in of sley bar GB4；Carry out after weaving textile
Be filled in transversely show at the sley bar GB3 braiding that warp run-in is little thin, thick at the sley bar GB4 braiding that warp run-in is big；
(3) when changing thickness in the vertical, the part line region arranged in sley bar GB3 or GB4 stringer arranges the warp let-off
Amount is big, and it is little that part line region arranges warp run-in；Carry out after weaving textile being filled on longitudinally and be formed at the line that warp run-in is big
Region is thicker, and the line region that warp run-in is little is relatively thin.
In a detailed description of the invention, when changing thickness on transverse and longitudinal simultaneously, sley bar GB3, GB4 complementation is entried,
The amount of entrying is equal, and sley bar GB3 is empty after first wearing, and wears after sley bar GB4 elder generation sky；In the part line region of sley bar GB3, warp run-in is set
Little, it is big that part line region arranges warp run-in；Warp run-in is set in the part line region of sley bar GB4 little, part line region
It is big that warp run-in is set；Carrying out after weaving textile being filled in transverse and longitudinal and all demonstrate that thickness changes, the region that warp run-in is big is thicker, send
The region little through amount is relatively thin.
In a detailed description of the invention, described warp-knitted spacer fabric is woven complete after, in upper epidermis and layer
Surface recombination surfacing seals.
In a detailed description of the invention, described surface material uses elastomer or silica-gel coating.
In a detailed description of the invention, described between paraphysis use low bullet chemical-fibres filaments such as polyester filament.
The weaving method of the warp-knitted spacer fabric with different-thickness of the present invention, based on the side changing interval filament length degree
Method, is entried by control and warp run-in, and fabric horizontal section and longitudinal profile can be made to have different-thickness.
Accompanying drawing explanation
Fig. 1-1 is the structural representation of the WARP-KNITTING laterally with different interval thickness.
Fig. 1-2 is the cross sectional representation of Fig. 1-1.
Fig. 2-1 is the structural representation of the WARP-KNITTING longitudinally with different interval thickness.
Fig. 2-2 is the Longitudinal cross section schematic of Fig. 2-1.
Fig. 3-1 be have the WARP-KNITTING of different interval thickness conventional between the 1st kind of gauze pad motion diagram of paraphysis, pad yarn is digital
For 2-3/2-1/1-0/1-2//.
Fig. 3-2 be have the WARP-KNITTING of different interval thickness conventional between the 2nd kind of gauze pad motion diagram of paraphysis.
Fig. 3-3 be have the WARP-KNITTING of different interval thickness conventional between the 3rd kind of gauze pad motion diagram of paraphysis, pad yarn is digital
For 1-0/1-0/1-2/1-2//.
Fig. 4-1 is that the cross section being transversely formed concave-convex effect after the warp-knitted spacer fabric that the embodiment of the present invention 1 produces is filled shows
It is intended to.
Fig. 4-2 is the front projection design sketch of Fig. 4-1.
Fig. 5-1 is that the cross section being longitudinally formed concave-convex effect after the warp-knitted spacer fabric that the embodiment of the present invention 2 produces is filled shows
It is intended to.
Fig. 5-2 is the front projection design sketch of Fig. 5-1.
Fig. 6 is that after the warp-knitted spacer fabric that the embodiment of the present invention 3 produces is filled, transverse and longitudinal is just concurrently forming concave-convex effect
Face drop shadow effect schemes.
Detailed description of the invention
As shown in Fig. 1-1, Fig. 1-2, for the schematic diagram transversely with different-thickness at warp-knitted spacer fabric.As Fig. 2-
1, shown in Fig. 2-2, for upwards there is the schematic diagram of different-thickness knitting of warp-knitted spacer fabric.
The weaving method of the warp-knitted spacer fabric with different-thickness of the present invention, comprises the following steps:
(1) use six sley bars to weave on E22 double rib warp loom, six sley bars be followed successively by GB1, GB2, GB3, GB4,
GB5、GB6；
(2) sley bar GB1, GB2 penetrates upper epidermis yarn, and sley bar GB5, GB6 penetrate layer yarn, and sley bar GB3, GB4 wear
Enter a paraphysis, be the positive warp let-off；The upper epidermis of fabric is woven by sley bar GB1, GB2, and the layer of fabric is by sley bar GB5, GB6
Braiding, is and normally send yarn；Between paraphysis by sley bar GB3, GB4 weave；
(3) when changing thickness in the horizontal, sley bar GB3, GB4 complementation is entried, and the amount of entrying is equal, after sley bar GB3 first wears
Sky, wears after sley bar GB4 elder generation sky；The warp run-in of sley bar GB3 is set smaller than the warp run-in of sley bar GB4, and sley bar GB3 is woven vertical
The thinner thickness of row, the thickness of the woven stringer of sley bar GB4 is thicker；Carry out after weaving textile being filled in transversely showing the warp let-off
Measure at little sley bar GB3 braiding thin, thick at the sley bar GB4 braiding that warp run-in is big；
(4) when changing thickness in the vertical, owing to same stringer is woven by sley bar GB3 or GB4, therefore according to need
It is big that warp run-in is set in the part line region of same stringer, warp run-in is set in part line region little；After weaving textile
The line region being filled with being formed at warp run-in in the vertical big is thicker, and the line region that warp run-in is little is relatively thin；
(5), when wanting to change thickness on transverse and longitudinal, sley bar GB3, GB4 complementation is entried, and the amount of entrying is equal, sley bar GB3 simultaneously
After first wearing empty, wear after sley bar GB4 elder generation sky；Based on step (3) and the principle of step (4), set in the part line region of sley bar GB3
Putting warp run-in little, it is big that part line region arranges warp run-in；Warp run-in is set in the part line region of sley bar GB4 little, part
It is big that line region arranges warp run-in；Carry out after weaving textile being filled in transverse and longitudinal the concave-convex effect all demonstrating that thickness changes, send
The region big through amount is thicker, and the region that warp run-in is little is relatively thin.
In said process, raw material can select low bullet common chemical-fibres filaments such as polyester filament etc., and warp run-in can be according to
The kind of whole purposes, performance or raw material is designed.
After finished product, warp-knitted spacer fabric surface is composite surface material, can carry out close with elastomer or silica-gel coating
Envelope, at interval not insufflation gas time, a paraphysis is in nature without straight configuration, and upper layer differs because of interval filament length degree, supports
Act on poor without there being obvious difference in thickness；During insufflation gas, between different length, paraphysis is straightened, thus can be at same fabric
Surface forms not equal thickness.Before weaving, knocking-over bar distance can be determined according to the textile profile of design, i.e. be spaced filament length
Degree, arranges further and penetrates the warp run-in of yarn on every sley bar.
Below in conjunction with concrete drawings and Examples, the invention will be further described.
Embodiment 1: be transversely formed concave-convex effect
On E22 double rib warp loom use six sley bars weave, knocking-over bar distance is 16mm, fabric tissue, entry and
Warp run-in is as shown in table 1:
Table 1
When knocking-over bar distance is for 16mm, between GB3, front and back, needle-bar has the normal lopping of 2 lines to paraphysis, during lopping
Warp run-in is 17327mm/rack, but now paraphysis is when the 2 line lopping that front and back's needle-bar is identical between GB4, and warp run-in is big
It is 24000mm/rack in normal warp run-in.GB3 and GB4 has the scarce pad of 10 lines, i.e. this 10 line simultaneously, and a paraphysis is not connected to
The fabric of needle-bar front and back, but in order to reach the thickness thickness more than GB3 connection yarn region in GB4 connection yarn region, GB4 send
Also the warp run-in (9000mm/rack) of now GB3 it is greater than through amount (6000mm/rack).Finally, at fabric face composite surface
After material filling, the area thickness of GB4 connection front and rear panel fabric is greater than GB3 and connects the region of front and rear panel, such as Fig. 4-1, figure
Shown in 4-2.
Embodiment 2: be longitudinally formed concave-convex effect
On E18 double rib warp loom use five sley bars weave, knocking-over bar distance is 16mm, fabric tissue, entry and
Warp run-in is as shown in table 2:
Table 2
When knocking-over bar distance is for 30mm, between GB3, front and back, needle-bar has the normal lopping of 2 lines to paraphysis, during lopping
Warp run-in is 31679mm/rack, 8 lines scarce pad time warp run-in be 29341mm/rack, between front 200 lines, paraphysis send
Keep constant through amount.Warp run-in in rear 200 lines changes, and 2 line lopping warp run-ins are 42000mm/rack, and 8 is horizontal
Lieque pad warp run-in is 40000mm/rack.Finally after fabric face composite surface material filling, in rear 200 line regions
Thickness is greater than front 200 line regions, as shown in Fig. 5-1, Fig. 5-2.
Embodiment 3: transverse and longitudinal concurrently forms concave-convex effect
On E22 double rib warp loom use six sley bars weave, knocking-over bar distance is 30mm, fabric tissue, entry and
Warp run-in is as shown in table 3:
Table 3
When knocking-over bar distance is for 30mm, between GB3, front and back, needle-bar has the normal lopping of 2 lines to paraphysis, during lopping
Warp run-in is 17327mm/rack, 8 lines scarce pad time warp run-in be 6000mm/rack, the paraphysis warp let-off between front 100 lines
Amount keeps constant.Warp run-in during the normal lopping of 2 lines of GB4 becomes 24000mm/rack, warp let-off during the scarce pad of 8 lines
Amount is for becoming 9000mm/rack, and between front 100 lines, paraphysis warp run-in keeps constant.GB3 and GB4 is simultaneously in rear 100 lines
Warp run-in changes.Warp run-in during the normal lopping of 2 lines of GB3 becomes 24000mm/rack, during the scarce pad of 8 lines
Warp run-in is for becoming 9000mm/rack.Warp run-in during the normal lopping of 2 lines of GB4 becomes 17327mm/rack, 8 lines
Warp run-in when lacking pad is for becoming 6000mm/rack.But in order to reach the thickness in GB4 connection yarn region more than GB3 connection yarn district
The thickness in territory, the warp run-in (19500mm/rack) of GB4 is also greater than the warp run-in (15800mm/rack) of now GB3.Finally,
After fabric face composite surface material filling, GB4 connects the area thickness of front and rear panel fabric and is greater than GB3 connection front and rear panel
Region, as shown in Figure 6.
The pad yarn number that in above-described embodiment, sley bar GB3, GB4 use is as shown in figure 3-2, it would however also be possible to employ and Fig. 3-1, Fig. 3-
Pad yarn shown in 3 is digital, or other conventional between the pad yarn motion of paraphysis replace.
Claims (5)
1. there is a weaving method for the warp-knitted spacer fabric of different-thickness, it is characterized in that, double rib warp loom uses
Six sley bars weave, and six sley bars are followed successively by GB1, GB2, GB3, GB4, GB5, GB6, comprise the following steps:
(1) sley bar GB1, GB2 penetrates upper epidermis yarn, and sley bar GB5, GB6 penetrate layer yarn, between sley bar GB3, GB4 penetrate
Paraphysis, is the positive warp let-off；The upper epidermis of fabric is woven by sley bar GB1, GB2, and the layer of fabric is compiled by sley bar GB5, GB6
Knit, be and normally send yarn；Between paraphysis by sley bar GB3, GB4 weave；
(2) when changing thickness in the horizontal, sley bar GB3, GB4 complementation is entried, and the amount of entrying is equal, and sley bar GB3 is empty after first wearing, comb
Wear after comb GB4 elder generation sky；The warp run-in of sley bar GB3 is set smaller than the warp run-in of sley bar GB4；It is filled in after weaving textile
Transversely show at the sley bar GB3 braiding that warp run-in is little thin, thick at the sley bar GB4 braiding that warp run-in is big；
(3) when changing thickness in the vertical, the part line region in sley bar GB3 or GB4 stringer is set warp run-in is set greatly,
It is little that part line region arranges warp run-in；Carry out after weaving textile being filled on longitudinally and be formed at the big line region of warp run-in relatively
Thickness, the line region that warp run-in is little is relatively thin.
There is the weaving method of the warp-knitted spacer fabric of different-thickness the most as claimed in claim 1, it is characterized in that: exist when simultaneously
When changing thickness on transverse and longitudinal, sley bar GB3, GB4 complementation is entried, and the amount of entrying is equal, and sley bar GB3 is empty after first wearing, and sley bar GB4 is the most empty
After wear；Arranging warp run-in in the part line region of sley bar GB3 little, it is big that part line region arranges warp run-in；Sley bar GB4's
It is little that part line region arranges warp run-in, and it is big that part line region arranges warp run-in；Carry out after weaving textile being filled in transverse and longitudinal
All demonstrating that thickness changes, the region that warp run-in is big is thicker, and the region that warp run-in is little is relatively thin.
There is the weaving method of the warp-knitted spacer fabric of different-thickness the most as claimed in claim 1 or 2, it is characterized in that: be described
Warp-knitted spacer fabric is woven complete after, the surface recombination surfacing in upper epidermis and layer seals.
There is the weaving method of the warp-knitted spacer fabric of different-thickness the most as claimed in claim 3, it is characterized in that: described surface
Surfacing uses elastomer or silica-gel coating.
There is the weaving method of the warp-knitted spacer fabric of different-thickness the most as claimed in claim 3, it is characterized in that: described interval
Silk uses low bullet chemical-fibres filaments such as polyester filament.
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| CN201610832071.7A CN106192189A (en) | 2016-09-19 | 2016-09-19 | There is the weaving method of the warp-knitted spacer fabric of different-thickness |
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| CN201610832071.7A CN106192189A (en) | 2016-09-19 | 2016-09-19 | There is the weaving method of the warp-knitted spacer fabric of different-thickness |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107059236A (en) * | 2017-05-11 | 2017-08-18 | 信泰(福建)科技有限公司 | A kind of improved novel weaved method |
| CN107988700A (en) * | 2018-01-05 | 2018-05-04 | 常州市赛嘉机械有限公司 | A kind of interval yarn constant strain electronic warp let-off control method of the irregular amplitude of oscillation |
| CN108221163A (en) * | 2018-04-21 | 2018-06-29 | 福建瑞虹贾卡实业有限公司 | A kind of jacquard fabric with concave-convex wall and preparation method thereof |
| CN109355793A (en) * | 2018-11-13 | 2019-02-19 | 中原工学院 | Two-sided Jacquard shapes 3D elastic bionic hair products entirely and prepares equipment and method in pairs |
| CN109371560A (en) * | 2018-11-13 | 2019-02-22 | 中原工学院 | The method for preparing 3D wig by warp-knitted spacer fabric with different thickness |
| CN109736005A (en) * | 2019-03-21 | 2019-05-10 | 福建漳平协龙高新化纤有限公司 | A kind of fabric and its weaving method with damping performance |
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| CN109355793A (en) * | 2018-11-13 | 2019-02-19 | 中原工学院 | Two-sided Jacquard shapes 3D elastic bionic hair products entirely and prepares equipment and method in pairs |
| CN109371560A (en) * | 2018-11-13 | 2019-02-22 | 中原工学院 | The method for preparing 3D wig by warp-knitted spacer fabric with different thickness |
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Application publication date: 20161207 |