A kind of high speed copper plating production line
(1) technical field
The present invention relates to welding wire production technical field, more particularly to a kind of high speed copper plating production line.
(2) background technology
The processing of existing welding wire is that welding wire is made by drawing procedure with the wire rod being relatively large in diameter, and for antirust and improves weldering
The electric conductivity of silk need to carry out copper plating treatment to welding wire, then again through washing, air-blowing, polishing, into tension bracket and finally by take-up
Machine harvest welding wire is rolled up.Coppered welding wire processing is carried out in coppered welding wire tinuous production, is generally released by payingoff mechanism
Pending welding wire enters copper plating groove copper facing after being washed again after alkali cleaning, washing, acid-wash activation processing.Welding wire is only in existing copper plating groove
Vertical operation, production line is longer, and utilization rate of equipment and installations is low, and floor space is big, and hall space utilization rate substantially reduces, so as to largely effect on
Operating efficiency;And welding wire is pulled out from tension rack before entering admission machine, once silk is broken, it can throw away and hurt sb.'s feelings, give working environment band
Carry out certain potential safety hazard, reduce operating efficiency.The whole process that electric welding wire product line is finally wound as welding wire by pulling to,
The processing effectiveness and reliability of its committed step, high efficiency problem, which also turn into industry, needs Continuous Innovation and improvements.
(3) content of the invention
The present invention is in order to make up the deficiencies in the prior art, there is provided a kind of high speed copper facing life rational in infrastructure, design science
Producing line, whole height copper plating production line copper facing efficiency high, welding wire winding are convenient, safe, and overall production line floor space contracts significantly
It is small, factory floor space has been saved, it is more convenient, solve problems of the prior art.
The present invention is achieved through the following technical solutions:
A kind of high speed copper plating production line, including paying out machine, be provided with paying out machine rear sequentially pass through for welding wire finish draw machine,
Spiral defatting machine, high speed copper plating device, rinsing bowl, hauling machine, tensioner, safe winding displacement pipe and admission machine;The safe winding displacement
Pipe front end horizontally rotates with tensioner rear end to be connected, and the mouth of pipe of the safe winding displacement pipe is correspondingly arranged with tensioner line outlet, institute
Safe winding displacement pipe rear end is stated with the strand oscillator of admission machine to be connected.
The high speed copper plating device includes copper plating groove and mother liquor tank, and mother liquor tank is connected below copper plating groove and with copper plating groove
It is logical to set, a pump housing is provided with copper plating groove and mother liquor tank rear, the import of the pump housing is connected by pipeline with the liquid outlet of mother liquor tank,
The outlet of the pump housing is connected by pipeline with copper plating groove inlet;It is hinged and connected on copper plating groove provided with one with copper plating groove top rear
Groove lid, be sequentially provided with from the top down on copper plating groove inner back side wall horizontal parallel setting the first pilot trench and the second pilot trench;
Second pilot trench length is longer than the setting of the first pilot trench;The phase on the copper plating groove rear wall of the first pilot trench, the left and right sides of the second pilot trench
To provided with two wire wrapping disks, each wire wrapping disk is sheathed in a fixing axle being connected with copper plating groove rear wall respectively;On each wire wrapping disk
Uniform intervals are provided with several wrapping wire grooves set along wire wrapping disk circumferential direction, in the left and right sidewall of the first pilot trench and the second pilot trench
Upper each wrapping wire groove of correspondence is provided with Wire channel in building;The first inlet is provided with the copper plating groove rear wall at the first pilot trench rear, second
The copper plating groove rear wall at pilot trench rear is provided with one second inlet, and one first feed tube is provided with copper plating groove inner back side wall
With the second feed tube, the first feed tube and the second feed tube are connected with the first inlet and the second inlet respectively;In the second son
Be provided with liquid collecting chamber in mother liquor tank below groove, the mother liquor tank groove top face outside liquid collecting chamber in from copper plating groove madial wall to
Setting is tilted down in the middle part of mother liquor tank;Enter fiber tube mouth provided with one on copper plating groove left side wall, one is provided with copper plating groove right side wall
The wire vent mouth of pipe;An air-blowing pipe is provided with the copper plating groove rear wall at wire vent mouth of pipe rear, the air-blowing pipe is set by pipeline and one
Air accumulator in copper plating groove rear is connected.
A backplate is provided with copper plating groove rear wall above each wire wrapping disk;The backplate includes one on each wire wrapping disk
The side plate that the level board and top of side are connected with level board outer end, each side plate are in be obliquely installed laterally from the top down.
First feed tube is a three-way pipe, and the rear end import of the three-way pipe is entered with first on copper plating groove rear wall
Liquid mouth is connected.
The safe winding displacement pipe includes one located at the body between tensioner and admission machine, is provided with the anterior bottom of body
The rotary support seat that one front end is connected with tensioner rear end, the strand oscillator of a rear end and admission machine is provided with the bottom at body rear portion
The connected mobile support base in front end;Its bottom between rotary support seat and mobile support base is provided with one along tube length side
To the first opening of setting.
The rotary support seat includes a first level supporting plate for being located at body front bottom end, in first level supporting plate bottom
Provided with one first pole, a first level supporting plate is provided with below first level supporting plate, it is corresponding in first level supporting plate
First pole is provided with a through hole, and the bottom of the first pole passes through hole setting;Behind the front end of first level supporting plate and tensioner
End is connected;The mobile support base includes second horizontal shelf for being located at body rear portion bottom, at the bottom of the second horizontal shelf
End is provided with one second pole, and one second horizontal supporting plate is provided with below the second horizontal shelf, right on the second horizontal supporting plate
The second pole is answered to be provided with second opening set along the second horizontal supporting plate length direction, the bottom of the second pole passes second
Opening is set;The rear end of second horizontal supporting plate and the strand oscillator front end of admission machine are connected;In the left and right two of first level supporting plate
End is respectively equipped with the first vertical backplate that an inner side is connected with body front outsides wall;The first level supporting plate and first vertical
Backplate is weldingly connected with body lateral wall;It is respectively equipped with the left and right ends of the second horizontal shelf outside an inner side and body rear portion
The second connected vertical backplate of side wall;Second horizontal shelf and the second vertical backplate are weldingly connected with body lateral wall.
The beneficial effects of the invention are as follows:The high speed copper facing Design of Production Line science, reasonable, the entire production line efficiency high, peace
Full stable performance;The space-consuming of high speed copper plating production line in factory is greatlyd save, overall production line floor space contracts significantly
It is short;The safety protective tube being arranged between tensioner and admission machine, protection effect can be played to welding wire, avoids welding wire from being broken
Throw away to hurt sb.'s feelings and damage, conveniently wear silk, avoid welding wire from wearing what welding wire rear end during silk can not be drawn in protecting tube
Difficulty, improve and wear an efficiency, greatly improve the operating efficiency of whole high speed copper plating production line.
(4) illustrate
The present invention is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of Fig. 1 high speed copper plating devices;
Fig. 3 is Fig. 2 overlooking the structure diagrams;
Fig. 4 is groove lid Unclosing structure schematic diagram in Fig. 2;
Fig. 5 is Fig. 2 partial top structural representations;
Fig. 6 is the structural representation of security protection winding displacement pipe in Fig. 1;
Fig. 7 is Fig. 6 present invention looks up structural representation.
In figure, 1 finish draw machine, 2 spiral defatting machines, 3 rinsing bowls, 4 hauling machines, 5 tensioners, 6 admission machines, 7 copper plating grooves, 8 is female
Liquid bath, 9 pump housings, 10 groove lids, 11 first pilot trench, 12 second pilot trench, 13 wire wrapping disks, 14 fixing axles, 15 wrapping wire grooves, 16 Wire channel in building,
17 first feed tubes, 18 second feed tubes, 19 liquid collecting chambers, 20 enter fiber tube mouth, the 21 wire vent mouths of pipe, 22 air-blowing pipes, 23 gas storage
Tank, 24 backplates, 25 bodys, 26 first openings, 27 first level supporting plates, 28 first poles, 29 first level supporting plates, 30 is logical
Hole, 31 second horizontal shelfs, 32 second poles, 33 second horizontal supporting plates, 34 second openings, 35 first vertical backplates, 36 the
Two vertical backplates, 37 high speed copper plating devices, 38 safe winding displacement pipes.
(5) embodiment
For the technical characterstic for illustrating this programme can be understood, below by embodiment, and its accompanying drawing is combined, to this hair
It is bright to be described in detail.
As shown in accompanying drawing 1-7, the high speed copper plating production line includes paying out machine, is provided with paying out machine rear and is worn successively for welding wire
Finish draw machine 1, spiral defatting machine 2, high speed copper plating device 37, rinsing bowl 3, hauling machine 4, tensioner 5, the safe and of winding displacement pipe 38 crossed
Admission machine 6;The safe front end of winding displacement pipe 38 horizontally rotates with the rear end of tensioner 5 to be connected, the mouth of pipe of the safe winding displacement pipe 38
It is correspondingly arranged with the line outlet of tensioner 5, the safe rear end of winding displacement pipe 38 is connected with the strand oscillator of admission machine 6.
The high speed copper plating device 37 includes copper plating groove 7 and mother liquor tank 8, and mother liquor tank 8 is located at the lower section of copper plating groove 7 and and copper facing
Groove 7 is connected setting, is provided with a pump housing 9 in copper plating groove 7 and the rear of mother liquor tank 8, the import of the pump housing 9 passes through pipeline and mother liquor tank 8
Liquid outlet be connected, the outlet of the pump housing 9 is connected by pipeline with the inlet of copper plating groove 7;One and copper plating groove are provided with copper plating groove 7
The groove lid 10 that top rear is hinged and connected, it is sequentially provided with horizontal parallel setting from the top down on the inner back side wall of copper plating groove 7
First pilot trench 11 and the second pilot trench 12;The length of second pilot trench 12 is longer than the first pilot trench 11 and set;In the first pilot trench 11, the second pilot trench
Relative on the rear wall of copper plating groove 7 of 12 left and right sides to be provided with two wire wrapping disks 13, each wire wrapping disk 13 is sheathed on one and copper facing respectively
In the connected fixing axle 14 of the rear wall of groove 7;Uniform intervals are set provided with several along wire wrapping disk circumferential direction on each wire wrapping disk 13
The wrapping wire groove 15 put, each wrapping wire groove 15 is corresponded in the left and right sidewall of the first pilot trench 11 and the second pilot trench 12 and is provided with Wire channel in building 16;
The first inlet, the copper plating groove rear wall at the rear of the second pilot trench 12 are provided with the copper plating groove rear wall at the rear of the first pilot trench 11
One second inlet is provided with, is provided with one first feed tube 17 and the second feed tube 18 on copper plating groove inner back side wall, first
The feed tube 18 of feed tube 17 and second is connected with the first inlet and the second inlet respectively;Mother liquor below the second pilot trench 12
Be provided with liquid collecting chamber 19 in groove 8, the mother liquor tank groove top face outside liquid collecting chamber 19 is in from copper plating groove madial wall to mother liquor tank
Middle part tilts down setting;Enter fiber tube mouth 20 provided with one on the left side wall of copper plating groove 7, a wire vent is provided with copper plating groove right side wall
The mouth of pipe 21;Be provided with an air-blowing pipe 22 on the copper plating groove rear wall at the rear of the wire vent mouth of pipe 21, the air-blowing pipe 22 by pipeline with
One air accumulator 23 located at copper plating groove rear is connected.
A backplate 24 is provided with the copper plating groove rear wall above each wire wrapping disk 13;The backplate 24 include one located at respectively around
The side plate that level board and top above 13 wire trays are connected with level board outer end, each side plate is in inclination is set laterally from the top down
Put.
First feed tube 17 is a three-way pipe, rear end import and first on copper plating groove rear wall of the three-way pipe
Inlet is connected.
The safe winding displacement pipe 38 includes one located at the body 25 between tensioner 5 and admission machine 6, in the front portion of body 25
Bottom is provided with the rotary support seat that a front end is connected with the rear end of tensioner 5, and a rear end is provided with the bottom at the rear portion of body 25 with receiving
The connected mobile support base in the strand oscillator front end of line machine 6;The bottom of body 25 between rotary support seat and mobile support base is set
There is first opening 26 set along tube length direction.
The rotary support seat includes a first level supporting plate 27 for being located at body front bottom end, in first level supporting plate 27
Bottom is provided with one first pole 28, a first level supporting plate 29 is provided with below first level supporting plate 27, in first level branch
Corresponding first pole 28 is provided with a through hole 30 on fagging 29, and the bottom of the first pole 28 passes through hole setting;First level supports
The front end of plate 29 is connected with the rear end of tensioner 5;The mobile support base includes second level for being located at the rear portion bottom of body 25
Supporting plate 31, one second pole 32 is provided with the bottom of the second horizontal shelf 31, one second is provided with below the second horizontal shelf 31
Horizontal supporting plate 33, corresponding second pole 32 is provided with one along the second horizontal supporting plate length direction on the second horizontal supporting plate 33
The second opening 34 set, the bottom of the second pole 32 passes the second opening 34 and set;The rear end of second horizontal supporting plate 33 with
The strand oscillator front end of admission machine 6 is connected;It is anterior with body 35 that an inner side is respectively equipped with the left and right ends of first level supporting plate 27
The first connected vertical backplate 35 of lateral wall;The 27 and first vertical backplate 35 of first level supporting plate welds with body lateral wall
Connect connected;It is vertical that second to be connected on the inside of one with body rear outside wall is respectively equipped with the left and right ends of the second horizontal shelf 31
Backplate 36;Second horizontal shelf, the 31 and second vertical backplate 36 is weldingly connected with body lateral wall.
The course of work:Welding wire is entered in spiral defatting machine 2 by paying out machine through finish draw machine 1 first to be cleaned, cleaned entrance
High speed copper plating device, copper facing finishes washes into rinsing bowl 3, washes out the laggard air-blowing of passing through of rinsing bowl 3 and removes welding wire surface
Moisture, then proceed to hauling machine 4 and polish, polished welding wire enters safe winding displacement pipe 38 through tensioner 5 and is eventually introduced
The take-up of admission machine 6.
Copper facing process of the welding wire in speeder be:Welding wire through copper plating groove enter fiber tube mouth around enter in copper plating groove 7 left part around
Wire tray 13, the first pilot trench 11, right part wire wrapping disk 13, the second pilot trench 12 and along wrapping wire groove 15 and Wire channel in building 16 circulation winding after through going out
Fiber tube mouth passes copper plating groove 7;By the pump housing 9, constantly the copper plating bath circulation in mother liquor tank 2 is pumped into copper plating groove 7, through located at plating
The He of the first pilot trench 11 that the first feed tube 17 and the second feed tube 18 on the rear wall of copper groove 7 introduce copper plating bath in copper plating groove 7
In second pilot trench 12, copper plating bath is overflowed in the first pilot trench 11 and discharged downwards at the Wire channel in building 16 in the side wall through the first pilot trench 11
To the second pilot trench 12, ensure copper plating bath circulation and welding wire copper facing it is uniform;During the entire process of welding wire winding, pulling,
Constantly impregnated by the copper plating bath in the first pilot trench 11 and the second pilot trench 12;By welding wire drippage copper plating bath and the first pilot trench 11,
The copper plating bath of outflow can be flowed into the mother liquor tank 8 of the lower section of copper plating groove 7 in second pilot trench 12;By the setting of backplate 24, avoid
Welding wire gets rid of spill copper plating bath in the process of running, ensure that the cleaning of whole copper plating groove.
Welding wire is being out into safe winding displacement pipe and follow-up work process through tensioner 5:Welding wire comes out through tensioner 5
When requiring connect on the strand oscillator on admission machine 6, penetrate first in body 25, because the bottom of body 25 is provided with the first opening
26, in threading process by the observation of the first opening 26 and assisting tension welding wire welding wire can be avoided to be connected to admission machine 6
During wind, be broken or throw away and hurt sb.'s feelings;By first opening 26 auxiliary, ensure that welding wire quickly and easily and admission machine
6 strand oscillator connection.During admission machine 6 winds take-up, anterior the first pole 28 by rotary support seat of body
Left-right rotation is carried out in through hole 30, the rear portion of body 25 is then by the second pole 32 of mobile support base in the second opening 34
Moved forward and backward along the length direction of the second horizontal supporting plate 33, so as to ensure that the rear portion of body 25 between tensioner 5 and admission machine 6
Strand oscillator with admission machine or so pulls and carries out left and right and move back and forth, and avoids that the winding of admission machine 6 is caused to hinder, cleverer
It is living, practical, it ensure that wiring is uniform.The process is that welding wire threads the course of work for being pulled to admission machine for the first time.
Part is not described in detail by the present invention, is the known technology of those skilled in the art of the present technique.Finally illustrate, the above is real
Example is applied to be merely illustrative of the technical solution of the present invention and unrestricted, although having been carried out specifically to the present invention with reference to preferred embodiment
It is bright, it will be understood by those within the art that, technical scheme can be modified or equivalent substitution, and
The objective and scope of technical solution of the present invention are not departed from, it all should cover among scope of the presently claimed invention.