CN106182548A - A stirring device in a calendering production line - Google Patents

A stirring device in a calendering production line Download PDF

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Publication number
CN106182548A
CN106182548A CN201610526298.9A CN201610526298A CN106182548A CN 106182548 A CN106182548 A CN 106182548A CN 201610526298 A CN201610526298 A CN 201610526298A CN 106182548 A CN106182548 A CN 106182548A
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China
Prior art keywords
fixed
stirring
motor
rod
frame
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CN201610526298.9A
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CN106182548B (en
Inventor
苏跃锋
张伟忠
凌建丰
沈金
汪琴伟
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Shandong Huifeng New Material Co ltd
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Zhejiang Huifeng New Materials Co ltd
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Priority to CN201610526298.9A priority Critical patent/CN106182548B/en
Priority to CN201810110861.3A priority patent/CN108327114B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/12Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
    • B29B7/16Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Accessories For Mixers (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention provides a stirring device in a calendering production line. It has been solved the height among the present complete sets and has stirred the quick-witted structure too simple, can't mix the material completely, stirring effect subalternation technical problem. The stirring device in the calendering production line comprises a rack, wherein the stirring device comprises a stirring barrel with an opening at the upper part, the stirring barrel is fixed on the rack, the bottom of the stirring barrel is provided with an output port, a separation plate capable of separating the stirring barrel into an upper stirring part and a lower stirring part is arranged in the stirring barrel, a connecting pipe for communicating the upper stirring part and the lower stirring part is arranged on the separation plate, a solenoid valve is arranged in the connecting pipe, and the separation plate is also connected with a lifting mechanism capable of driving the separation plate to lift up and down; the frame is provided with a first feeding mechanism and a second feeding mechanism, wherein the first feeding mechanism can convey solid materials to the upper stirring part, and the second feeding mechanism can convey liquid materials. The invention has the advantage of good stirring effect.

Description

一种压延生产线中的搅拌装置A stirring device in a calendering production line

技术领域technical field

本发明涉及一种搅拌装置,特别是一种压延生产线中的搅拌装置。The invention relates to a stirring device, in particular to a stirring device in a calendering production line.

背景技术Background technique

压延成型是指将基本塑化的热塑性塑料,连续地输送到多个辊筒的辊隙中,经过加热和滚压而加工成薄膜、片材等制品。压延成型包括以下工艺:计量、配料→搅拌→混炼→塑化→压延→冷却、定型→卷取。Calendering refers to the continuous delivery of basically plasticized thermoplastics to the nips of multiple rollers, and processing into films, sheets and other products after heating and rolling. Calendering includes the following processes: metering, batching→stirring→kneading→plasticizing→calendering→cooling, shaping→coiling.

经检索,如中国专利文献公开了一种压延生产线成套设备【申请号:201010184568.5;公开号:CN 102259430A】。这种压延生产线成套设备,包括依次布设于生产线上的高搅机、密炼机、炼塑机、过滤机、四辊压延机、冷却装置和收卷装置,其特征在于在所述过滤机和四辊压延机下均安装有托盘,在所述冷却装置上设有温控装置。After searching, for example, Chinese patent literature discloses a complete set of equipment for a calendering production line [application number: 201010184568.5; publication number: CN 102259430A]. This complete set of calendering production line equipment includes a high mixer, internal mixer, plastic refining machine, filter, four-roll calender, cooling device and winding device arranged in sequence on the production line, and is characterized in that the filter and Trays are installed under the four-roll calender, and a temperature control device is provided on the cooling device.

该专利中公开的成套设备虽然可以减少压花工序人工操作带来的误差,并使压花过程平稳运行,但是,该成套设备中的高搅机结构过于简单,无法将物料完全混合,搅拌效果差,因此,设计出一种压延生产线中的搅拌装置是很有必要的。Although the complete set of equipment disclosed in this patent can reduce the error caused by the manual operation of the embossing process and make the embossing process run smoothly, the structure of the high mixer in the complete set of equipment is too simple to completely mix the materials, and the mixing effect Poor, therefore, it is necessary to design a stirring device in the calendering production line.

发明内容Contents of the invention

本发明的目的是针对现有的技术存在上述问题,提出了一种压延生产线中的搅拌装置,该搅拌装置具有搅拌效果好的特点。The object of the present invention is to solve the above-mentioned problems in the existing technology, and propose a stirring device in a calendering production line, which has the characteristics of good stirring effect.

本发明的目的可通过下列技术方案来实现:一种压延生产线中的搅拌装置,压延生产线包括机架,其特征在于,所述搅拌装置包括上部具有开口的搅拌桶,搅拌桶固定在机架上,搅拌桶底部具有输出口,搅拌桶内设置有能将搅拌桶分隔为上搅拌部和下搅拌部的分隔板,分隔板上具有连通上搅拌部和下搅拌部的连接管,连接管中设置有电磁阀,分隔板还与一能带动其上下升降的升降机构相连;所述机架上设置有能向上搅拌部输送固料的送料机构一和输送液料的送料机构二。The purpose of the present invention can be achieved through the following technical solutions: a stirring device in a calendering production line, the calendering production line includes a frame, it is characterized in that the stirring device includes a mixing bucket with an opening on the top, and the mixing bucket is fixed on the frame , the bottom of the mixing tank has an output port, and the mixing tank is provided with a partition plate that can divide the mixing tank into an upper stirring part and a lower stirring part. There is a solenoid valve in the center, and the partition plate is also connected with a lifting mechanism that can drive it up and down; the frame is provided with a feeding mechanism 1 that can transport solid materials to the stirring part and a feeding mechanism 2 that can transport liquid materials.

本发明的工作原理如下:通过送料机构一可对上搅拌部输送固体物料,通过送料机构二可对上搅拌部输送液体物料;通过搅拌桶的上搅拌部对物料进行初次搅拌,控制电磁阀处于打开状态,将上搅拌部中的物料从连接管输送到下搅拌部中,通过下搅拌部对物料进行再次搅拌,搅拌效果好。The working principle of the present invention is as follows: the solid material can be transported to the upper stirring part through the first feeding mechanism, and the liquid material can be transported to the upper stirring part through the second feeding mechanism; the initial stirring of the material is carried out through the upper stirring part of the mixing tank, and the control solenoid valve is in In the open state, the material in the upper stirring part is transported from the connecting pipe to the lower stirring part, and the material is stirred again through the lower stirring part, and the stirring effect is good.

所述送料机构一包括储料袋、导料斗、驱动电机、安装架和钢丝绳,导料斗通过支架固定在机架上,导料斗位于搅拌桶上方,导料斗上部具有进料口,导料斗下部和输料管一端相连通,输料管另一端通过连接杆固定在上搅拌部内,安装架固定在机架上,驱动电机固定在安装架上,驱动电机的输出轴水平设置,驱动电机的输出轴和钢丝绳一端相连,储料袋通过定位结构定位在钢丝绳另一端上,且储料袋能位于进料口正上方。Described feeding mechanism one comprises material storage bag, hopper, driving motor, installation frame and steel wire rope, and hopper is fixed on the frame by support, and hopper is positioned at mixing bucket top, and hopper top has feed inlet, and hopper bottom and One end of the feeding pipe is connected, the other end of the feeding pipe is fixed in the upper stirring part through a connecting rod, the mounting frame is fixed on the frame, the driving motor is fixed on the mounting frame, the output shaft of the driving motor is set horizontally, and the output shaft of the driving motor It is connected with one end of the wire rope, and the storage bag is positioned on the other end of the wire rope through the positioning structure, and the storage bag can be positioned directly above the feed inlet.

当需要对上搅拌部输送固料时,通过定位结构将储料袋固定在钢丝绳上,控制驱动电机的输出轴转动,驱动电机的输出轴使钢丝绳变短,钢丝绳带动储料袋向上移动使其位于导料斗中,储料袋中的固料在自身重力作用下输送到导料斗中,并沿着输料管进入到上搅拌部中,输送效率高。When the solid material needs to be transported to the upper stirring part, the storage bag is fixed on the wire rope through the positioning structure, and the output shaft of the driving motor is controlled to rotate. The output shaft of the driving motor shortens the wire rope, and the wire rope drives the storage bag to move up Located in the guide hopper, the solid material in the storage bag is conveyed into the guide hopper under its own gravity, and enters the upper mixing part along the conveying pipe, with high conveying efficiency.

所述支架上设置有能使储料袋进行振动的振动结构,振动结构包括安装环、振动环、弹簧和振动电机,安装环固定在支架上,弹簧一端和安装环相连,弹簧另一端和振动环相连,振动环能和储料袋相抵靠,振动电机固定在振动环上。The support is provided with a vibration structure capable of vibrating the storage bag, the vibration structure includes a mounting ring, a vibration ring, a spring and a vibration motor, the mounting ring is fixed on the support, one end of the spring is connected to the mounting ring, and the other end of the spring is connected to the vibration The rings are connected, the vibration ring can be against the storage bag, and the vibration motor is fixed on the vibration ring.

采用以上结构,当储料袋和导料斗相接触后,控制振动电机带动振动环产生振动,可使储料袋中的固料完全输送到导料斗中,振动效果好。With the above structure, when the storage bag and the guide hopper are in contact, the vibration motor is controlled to drive the vibration ring to vibrate, so that the solid material in the storage bag can be completely transported into the guide hopper, and the vibration effect is good.

所述定位结构包括支撑条和若干定位杆,支撑条中部具有挂环,挂环和钢丝绳另一端相连,若干定位杆竖直设置在支撑条两端,定位杆下端和支撑条相链接,定位杆上端为自由端,定位杆中部和复位弹簧一端相连,复位弹簧另一端和支撑条相连,支撑条上还固定有若干限位件,限位件和定位杆一一对应布置,且定位杆能和限位件相抵靠。The positioning structure includes a support bar and a plurality of positioning rods. There is a hanging ring in the middle of the supporting bar, and the hanging ring is connected to the other end of the wire rope. Several positioning rods are vertically arranged at both ends of the supporting bar. The upper end is a free end, the middle part of the positioning rod is connected with one end of the return spring, the other end of the return spring is connected with the support bar, and a number of limit pieces are fixed on the support bar. The limiting parts are against each other.

采用以上结构,推动相应的定位杆的自由端向下摆动,储料袋的钩挂可和定位杆接触,在复位弹簧和限位件的作用下使定位杆复位,从而可将储料袋定位在钢丝绳上,拆装方便。With the above structure, push the free end of the corresponding positioning rod to swing downward, the hook of the storage bag can contact with the positioning rod, and the positioning rod is reset under the action of the return spring and the limiter, so that the storage bag can be positioned On the wire rope, it is easy to disassemble and assemble.

所述送料机构二包括输液管、输送泵和储液箱,储液箱固定在机架上,输液管一端和储液箱相连通,输液管另一端设置在上搅拌部内,输送泵设置在输液管中。The second feeding mechanism includes an infusion tube, a transport pump and a liquid storage tank, the liquid storage tank is fixed on the frame, one end of the infusion tube communicates with the liquid storage tank, the other end of the infusion tube is arranged in the upper stirring part, and the delivery pump is arranged in the infusion tube.

当需要对上搅拌部输送液料时,开启输送泵,通过输液管将储液箱中的液料输送到上搅拌中。When it is necessary to transport the liquid material to the upper stirring part, the delivery pump is turned on, and the liquid material in the liquid storage tank is transported to the upper stirring part through the infusion tube.

所述机架上设置有能对上搅拌部中的物料向下挤压的挤压机构,挤压机构包括挤压头、导轨、滑块、转轴、推杆电机和连接架,连接架固定在机架上,转轴竖直设置在连接架上,转轴上端与一能带动其转动的动力机构相连,转轴下端和旋转杆一端相连,旋转杆另一端和定位板相连,导轨竖直固定在定位板上,滑块设置在导轨上,推杆电机固定在定位板上,推杆电机的推杆竖直向下,推杆电机的推杆端部和滑块相连,挤压头通过固定杆连接在滑块上,输液管另一端连接在固定杆上,且输液管另一端朝向挤压头。The frame is provided with an extruding mechanism capable of extruding the material in the upper stirring section downward. The extruding mechanism includes an extruding head, a guide rail, a slider, a rotating shaft, a push rod motor and a connecting frame, and the connecting frame is fixed on On the frame, the rotating shaft is vertically arranged on the connecting frame, the upper end of the rotating shaft is connected with a power mechanism that can drive it to rotate, the lower end of the rotating shaft is connected with one end of the rotating rod, the other end of the rotating rod is connected with the positioning plate, and the guide rail is vertically fixed on the positioning plate , the slider is set on the guide rail, the push rod motor is fixed on the positioning plate, the push rod of the push rod motor is vertically downward, the end of the push rod of the push rod motor is connected with the slider, and the extrusion head is connected to the On the slider, the other end of the infusion tube is connected to the fixed rod, and the other end of the infusion tube faces the extrusion head.

当需要对其进行初次搅拌时,通过动力机构带动转轴间歇性转动,转轴带动旋转杆间歇性转动,旋转杆带动挤压头间歇性转动;控制推杆电机的推杆间歇性上下移动,推杆电机的推杆带动滑块间歇性上下移动,滑块带动固定杆间歇性上下移动,固定杆带动挤压头间歇性上下移动,随着挤压头的间歇性上下移动,将固料向下挤压,同时,将液料输送到下部的固料中,挤压效果好。When it needs to be stirred for the first time, the power mechanism drives the rotating shaft to rotate intermittently, the rotating shaft drives the rotating rod to rotate intermittently, and the rotating rod drives the extrusion head to rotate intermittently; the push rod of the push rod motor is controlled to move up and down intermittently, and the push rod The push rod of the motor drives the slider to move up and down intermittently, the slider drives the fixed rod to move up and down intermittently, the fixed rod drives the extrusion head to move up and down intermittently, with the intermittent movement of the extrusion head, the solid material is squeezed downward At the same time, the liquid material is transported to the solid material at the lower part, and the extrusion effect is good.

所述动力机构包括步进电机、主动齿轮和从动齿轮,步进电机固定在连接架上,步进电机的输出轴竖直向上,主动齿轮固定在步进电机的输出轴上,从动齿轮固定在转轴上端,主动齿轮与从动齿轮相啮合。The power mechanism includes a stepping motor, a driving gear and a driven gear, the stepping motor is fixed on the connecting frame, the output shaft of the stepping motor is vertically upward, the driving gear is fixed on the output shaft of the stepping motor, and the driven gear Fixed on the upper end of the rotating shaft, the driving gear meshes with the driven gear.

当需要使转轴间歇性转动时,控制步进电机的输出轴间歇性转动,步进电机的输出轴带动主动齿轮间歇性转动,主动齿轮带动从动齿轮间歇性转动,从动齿轮带动转轴间歇性转动。When it is necessary to make the rotating shaft rotate intermittently, the output shaft of the stepping motor is controlled to rotate intermittently, the output shaft of the stepping motor drives the driving gear to rotate intermittently, the driving gear drives the driven gear to rotate intermittently, and the driven gear drives the rotating shaft intermittently turn.

所述机架上设置有能将下搅拌部中物料进行混合的混合机构,混合机构包括搅拌电机、搅拌件和升降板,升降板设置在机架上,升降板与一能带动其上下往复移动的往复结构相连,搅拌电机固定在升降板上,搅拌电机的输出轴伸入到下搅拌部内,且搅拌电机的输出轴端部和搅拌件相连,下搅拌部上具有弹性的环形辅助部,机架上设置有能使环形辅助部产生形变的形变结构。The frame is provided with a mixing mechanism that can mix the materials in the lower stirring part. The mixing mechanism includes a stirring motor, a stirring piece and a lifting plate. The lifting plate is arranged on the frame. The reciprocating structure is connected, the stirring motor is fixed on the lifting plate, the output shaft of the stirring motor extends into the lower stirring part, and the end of the output shaft of the stirring motor is connected with the stirring piece, and the lower stirring part has an elastic annular auxiliary part. The frame is provided with a deformation structure capable of deforming the annular auxiliary part.

当需要对其进行再次搅拌时,通过往复结构带动升降板上下往复移动,升降板使搅拌件上下往复移动,控制搅拌电机的输出轴转动,搅拌电机的输出轴带动搅拌件转动,同时,通过形变结构使环形辅助部产生形变,将上搅拌部侧壁的物料推送到搅拌件处,混合方便。When it needs to be stirred again, the reciprocating structure drives the lifting plate to reciprocate up and down, the lifting plate moves the stirring piece up and down, controls the rotation of the output shaft of the stirring motor, and the output shaft of the stirring motor drives the stirring piece to rotate. At the same time, through the deformation The structure deforms the annular auxiliary part, and pushes the material on the side wall of the upper stirring part to the stirring part, which is convenient for mixing.

所述往复结构包括伺服电机、偏心轮、导向块、往复杆和滚轮,伺服电机固定在机架上,伺服电机的输出轴和偏心轮相连,偏心轮上开设有环形槽,导向块固定在支架上,往复杆滑动设置在导向块上,往复杆上端和升降板相连,往复杆下端和滚轮相连,滚轮设置在环形槽中。The reciprocating structure includes a servo motor, an eccentric wheel, a guide block, a reciprocating rod and a roller, the servo motor is fixed on the frame, the output shaft of the servo motor is connected to the eccentric wheel, an annular groove is provided on the eccentric wheel, and the guide block is fixed on the bracket Above, the reciprocating rod is slidingly arranged on the guide block, the upper end of the reciprocating rod is connected with the lifting plate, and the lower end of the reciprocating rod is connected with the roller, and the roller is arranged in the annular groove.

当需要使升降板上下往复移动,控制伺服电机的输出轴转动,伺服电机的输出轴带动偏心轮转动,偏心轮的环形槽使往复杆上下往复移动,往复杆带动升降板上下往复移动,移动方便。When it is necessary to make the lifting plate reciprocate up and down, control the output shaft of the servo motor to rotate, the output shaft of the servo motor drives the eccentric wheel to rotate, the annular groove of the eccentric wheel makes the reciprocating rod move up and down, and the reciprocating rod drives the lifting plate to reciprocate up and down, which is convenient to move .

所述形变结构包括支撑转板、转动电机、推动头和吸气管,转动电机固定在机架上,转动电机的输出轴和支撑转板中部相连,驱动气缸固定在支撑转板一端,驱动气缸的活塞杆端部和推动头相连,推动头能和环形辅助部相抵靠,吸气管设置在支撑板另一端,吸气管一端能和环形辅助部相接触,吸气管另一端和外界相连通,吸气管中还设置有吸气泵。The deformation structure includes a supporting rotating plate, a rotating motor, a push head and an air suction pipe. The rotating motor is fixed on the frame, the output shaft of the rotating motor is connected to the middle of the supporting rotating plate, the driving cylinder is fixed at one end of the supporting rotating plate, and the driving cylinder The end of the piston rod is connected to the push head, the push head can be against the annular auxiliary part, the suction pipe is arranged at the other end of the support plate, one end of the suction pipe can contact the ring auxiliary part, and the other end of the suction pipe is connected to the outside world Through, the suction pipe is also provided with a suction pump.

当需要使环形辅助部产生形变时,控制转动电机的输出轴转动,转动电机的输出轴带动支撑转板转动,支撑转板带动驱动气缸和吸气管转动,控制驱动气缸的活塞杆带动推动头来回移动,推动头使环形辅助部向内形变,同时,开启吸气泵,吸气管使环形辅助部向外形变,辅助作用好。When the annular auxiliary part needs to be deformed, the output shaft of the rotating motor is controlled to rotate, and the output shaft of the rotating motor drives the supporting rotating plate to rotate, the supporting rotating plate drives the driving cylinder and the suction pipe to rotate, and the piston rod of the driving cylinder is controlled to drive the pushing head Move back and forth, push the head to deform the annular auxiliary part inward, and at the same time, turn on the suction pump, the suction pipe will make the annular auxiliary part outward, and the auxiliary effect is good.

所述升降机构包括升降气缸、支撑柱、导向杆、导套、上限位块和下限位块,支撑柱固定在机架上,导向杆竖直固定在支撑柱上,导套设置在导向杆上,升降气缸固定在支撑柱上,升降气缸的活塞杆竖直向下,升降气缸的活塞杆端部和导套相连,分隔板通过连杆和导套相连,上限位块和下限位块均固定在搅拌桶内,且分隔板能与上限位块、下限位块相抵靠。The lifting mechanism includes a lifting cylinder, a support column, a guide rod, a guide sleeve, an upper limit block and a lower limit block, the support column is fixed on the frame, the guide rod is vertically fixed on the support column, and the guide sleeve is arranged on the guide rod , the lifting cylinder is fixed on the support column, the piston rod of the lifting cylinder is vertically downward, the end of the piston rod of the lifting cylinder is connected with the guide sleeve, the partition plate is connected with the guide sleeve through the connecting rod, the upper limit block and the lower limit block are both It is fixed in the mixing barrel, and the partition plate can be against the upper limit block and the lower limit block.

当需要初次搅拌时,控制升降气缸的活塞杆向下移动,升降气缸的活塞杆带动导套向下移动,导套带动连杆向下移动,连杆带动分隔板向下移动,通过下限位块对分隔板进行限位住,从而使上搅拌部具有足够的空间;当需要再次搅拌时,控制升降气缸的活塞杆向上移动,升降气缸的活塞杆带动导套向上移动,导套带动连杆向上移动,连杆带动分隔板向上移动,通过上限位块对分隔板进行限位住,从而使下搅拌部具有足够的空间,实用性强。When the initial stirring is required, the piston rod of the lifting cylinder is controlled to move downward, the piston rod of the lifting cylinder drives the guide sleeve to move downward, the guide sleeve drives the connecting rod to move downward, and the connecting rod drives the partition plate to move downward, passing through the lower limit The block restricts the separation plate, so that the upper mixing part has enough space; when it needs to stir again, the piston rod of the lifting cylinder is controlled to move upward, and the piston rod of the lifting cylinder drives the guide sleeve to move upward, and the guide sleeve drives the connecting rod to move upward. The rod moves upward, and the connecting rod drives the partition plate to move upward, and the partition plate is limited by the upper limit block, so that the lower stirring part has enough space and is practical.

与现有技术相比,本压延生产线中的搅拌装置具有以下优点:Compared with the prior art, the stirring device in the calendering production line has the following advantages:

1、本发明中通过搅拌桶的上搅拌部对物料进行初次搅拌,控制电磁阀处于打开状态,将上搅拌部中的物料从连接管输送到下搅拌部中,通过下搅拌部对物料进行再次搅拌,搅拌效果好。1. In the present invention, the material is stirred for the first time through the upper stirring part of the mixing tank, and the solenoid valve is controlled to be in the open state, and the material in the upper stirring part is transported from the connecting pipe to the lower stirring part, and the material is re-stirred through the lower stirring part. Stir, and stir well.

2、通过振动电机带动振动环产生振动,可使储料袋中的固料完全输送到导料斗中,振动效果好。2. The vibrating ring is driven by the vibrating motor to vibrate, so that the solid material in the storage bag can be completely transported to the guide hopper, and the vibration effect is good.

3、通过推动相应的定位杆的自由端向下摆动,储料袋的钩挂可和相应的定位杆接触,在复位弹簧和限位件的作用下使定位杆复位,可将储料袋定位在钢丝绳上,拆装方便。3. By pushing the free end of the corresponding positioning rod to swing downward, the hook of the storage bag can be in contact with the corresponding positioning rod, and the positioning rod is reset under the action of the return spring and the limiter, and the storage bag can be positioned On the wire rope, it is easy to disassemble and assemble.

4、通过转动电机的输出轴带动支撑转板转动,支撑转板带动驱动气缸和吸气管转动,控制驱动气缸的活塞杆带动推动头来回移动,推动头使环形辅助部向内形变,吸气管使环形辅助部向外形变,辅助作用好。4. The output shaft of the rotating motor drives the supporting rotating plate to rotate, the supporting rotating plate drives the driving cylinder and the suction pipe to rotate, and the piston rod of the driving cylinder is controlled to drive the pushing head to move back and forth. The tube makes the annular auxiliary part outwardly deformed, and the auxiliary effect is good.

附图说明Description of drawings

图1是本发明的平面结构示意图。Fig. 1 is a schematic plan view of the present invention.

图2是图1中A处的局部放大示意图。FIG. 2 is a partially enlarged schematic diagram of A in FIG. 1 .

图3是本发明拆去部分零件的平面结构示意图。Fig. 3 is a schematic plan view of the present invention with some components removed.

图中,1、机架;2、滚轮;3、偏心轮;3a、环形槽;4、往复杆;5、升降板;6、搅拌电机;7、搅拌桶;7a、上搅拌部;7b、下搅拌部;7b1、环形辅助部;8、储液箱;9、输送泵;10、导向块;11、下限位块;12、分隔板;13、输液管;14、上限位块;15、挤压头;16、旋转杆;17、定位板;18、导轨;19、滑块;20、步进电机;21、连接架;22、主动齿轮;23、转轴;24、从动齿轮;25、支架;26、固定杆;27、推杆电机;28、储料袋;29、安装架;30、振动环;31、振动电机;32、弹簧;33、安装环;34、导料斗;35、输料管;36、电磁阀;37、连接管;38、搅拌件;39、钢丝绳;40、驱动电机;41、复位弹簧;42、限位件;43、定位杆;44、支撑条;45、推动头;46、支撑转板;47、转动电机;48、吸气管;49、吸气泵;50、支撑柱;51、升降气缸;52、导向杆;53、导套;54、连杆;55、驱动气缸。In the figure, 1, frame; 2, roller; 3, eccentric wheel; 3a, annular groove; 4, reciprocating rod; 5, lifting plate; 6, stirring motor; 7, mixing barrel; 7a, upper stirring part; Lower stirring part; 7b1, annular auxiliary part; 8, liquid storage tank; 9, delivery pump; 10, guide block; 11, lower limit block; 12, partition plate; 13, infusion tube; 14, upper limit block; 15 , extrusion head; 16, rotating rod; 17, positioning plate; 18, guide rail; 19, slider; 20, stepping motor; 21, connecting frame; 22, driving gear; 23, rotating shaft; 24, driven gear; 25, bracket; 26, fixed rod; 27, push rod motor; 28, storage bag; 29, installation frame; 30, vibration ring; 31, vibration motor; 32, spring; 33, installation ring; 34, guide hopper; 35. Feeding pipe; 36. Electromagnetic valve; 37. Connecting pipe; 38. Stirring piece; 39. Steel wire rope; 40. Driving motor; 41. Return spring; 42. Limiting piece; 43. Positioning rod; 44. Support bar ; , connecting rod; 55, drive cylinder.

具体实施方式detailed description

以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.

如图1所示,本压延生产线中的搅拌装置,压延生产线包括机架1,搅拌装置包括上部具有开口的搅拌桶7,搅拌桶7固定在机架1上,搅拌桶7通过焊接的方式固定在机架1上;搅拌桶7底部具有输出口,搅拌桶7内设置有能将搅拌桶7分隔为上搅拌部7a和下搅拌部7b的分隔板12,分隔板12上具有连通上搅拌部7a和下搅拌部7b的连接管37,连接管37中设置有电磁阀36,分隔板12还与一能带动其上下升降的升降机构相连;机架1上设置有能向上搅拌部7a输送固料的送料机构一和输送液料的送料机构二。As shown in Figure 1, the stirring device in the calendering production line, the calendering production line includes a frame 1, and the stirring device includes a mixing bucket 7 with an opening on the top, the mixing bucket 7 is fixed on the frame 1, and the mixing bucket 7 is fixed by welding On the frame 1; the bottom of the mixing bucket 7 has an output port, and the mixing bucket 7 is provided with a partition plate 12 that can separate the mixing bucket 7 into an upper stirring portion 7a and a lower stirring portion 7b, and the separating plate 12 has a connecting upper part. The connecting pipe 37 of the stirring part 7a and the lower stirring part 7b is provided with a solenoid valve 36 in the connecting pipe 37, and the dividing plate 12 is also connected with a lifting mechanism that can drive it up and down; 7a The first feeding mechanism for conveying solid material and the second feeding mechanism for conveying liquid material.

如图1、图2所示,送料机构一包括储料袋28、导料斗34、驱动电机40、安装架29和钢丝绳39,导料斗34通过支架25固定在机架1上,支架25固定在机架1上,导料斗34固定在支架25上;导料斗34位于搅拌桶7上方,导料斗34上部具有进料口,导料斗34下部和输料管35一端相连通,输料管35另一端通过连接杆固定在上搅拌部7a内,安装架29固定在机架1上,安装架29通过螺栓连接的方式固定在机架1上;驱动电机40固定在安装架29上,驱动电机40通过螺栓连接的方式固定在安装架29上;驱动电机40的输出轴水平设置,驱动电机40的输出轴和钢丝绳39一端相连,储料袋28通过定位结构定位在钢丝绳39另一端上,且储料袋28能位于进料口正上方。As shown in Fig. 1 and Fig. 2, feeding mechanism one comprises material storage bag 28, hopper 34, drive motor 40, mounting frame 29 and steel wire rope 39, and hopper 34 is fixed on the frame 1 by support 25, and support 25 is fixed on On the frame 1, the feed hopper 34 is fixed on the support 25; the feed hopper 34 is located above the mixing bucket 7, the top of the feed hopper 34 has a feeding port, the bottom of the feed hopper 34 is connected with one end of the feeding pipe 35, and the feeding pipe 35 is in addition One end is fixed in the upper stirring part 7a by connecting rod, mounting frame 29 is fixed on the frame 1, and mounting frame 29 is fixed on the frame 1 by the mode of bolt connection; Driving motor 40 is fixed on the mounting frame 29, and driving motor 40 Be fixed on the mounting bracket 29 by means of bolt connection; the output shaft of the drive motor 40 is set horizontally, the output shaft of the drive motor 40 is connected with one end of the steel wire rope 39, and the storage bag 28 is positioned on the other end of the steel wire rope 39 by a positioning structure, and the storage The pocket 28 can be located directly above the feed opening.

如图1所示,支架25上设置有能使储料袋28进行振动的振动结构,振动结构包括安装环33、振动环30、弹簧32和振动电机31,安装环33固定在支架25上,安装环33通过焊接的方式固定在支架25上;弹簧32一端和安装环33相连,弹簧32另一端和振动环30相连,振动环30能和储料袋28相抵靠,振动电机31固定在振动环30上,振动电机31通过螺栓连接的方式固定在振动环30上;采用该结构,当储料袋28和导料斗34相接触后,控制振动电机31带动振动环30产生振动,可使储料袋28中的固料完全输送到导料斗34中,振动效果好。As shown in Figure 1, support 25 is provided with the vibration structure that can make storage bag 28 vibrate, and vibration structure comprises installation ring 33, vibration ring 30, spring 32 and vibration motor 31, and installation ring 33 is fixed on the support 25, The mounting ring 33 is fixed on the bracket 25 by welding; one end of the spring 32 is connected to the mounting ring 33, and the other end of the spring 32 is connected to the vibration ring 30, and the vibration ring 30 can be against the storage bag 28, and the vibration motor 31 is fixed on the vibration ring. On the ring 30, the vibrating motor 31 is fixed on the vibrating ring 30 by means of bolt connection; with this structure, when the storage bag 28 and the guide hopper 34 are in contact, the vibrating motor 31 is controlled to drive the vibrating ring 30 to vibrate, which can make the storage The solid material in the material bag 28 is completely conveyed in the hopper 34, and the vibration effect is good.

如图1、图2所示,定位结构包括支撑条44和若干定位杆43,支撑条44中部具有挂环,挂环和钢丝绳39另一端相连,若干定位杆43竖直设置在支撑条44两端,在本实施例中,定位杆43的数量为六个;定位杆43下端和支撑条44相铰接,定位杆43上端为自由端,定位杆43中部和复位弹簧41一端相连,复位弹簧41另一端和支撑条44相连,支撑条44上还固定有若干限位件42,在本实施例中,限位件42的数量为六个;限位件42和定位杆43一一对应布置,且定位杆43能和限位件42相抵靠。As shown in Fig. 1 and Fig. 2, the positioning structure includes a support bar 44 and some positioning rods 43. end, in the present embodiment, the number of positioning rods 43 is six; The other end is connected with the support bar 44, and a number of limiters 42 are also fixed on the support bar 44. In this embodiment, the number of limiters 42 is six; the limiter 42 and the positioning rod 43 are arranged in one-to-one correspondence, And the positioning rod 43 can abut against the limiting member 42 .

如图1所示,送料机构二包括输液管13、输送泵9和储液箱8,储液箱8固定在机架1上,储液箱8通过螺栓连接的方式固定在机架1上;输液管13一端和储液箱8相连通,输液管13另一端设置在上搅拌部7a内,输送泵9设置在输液管13中。As shown in Figure 1, the feeding mechanism 2 includes an infusion tube 13, a delivery pump 9 and a liquid storage tank 8, the liquid storage tank 8 is fixed on the frame 1, and the liquid storage tank 8 is fixed on the frame 1 by means of bolt connection; One end of the infusion tube 13 communicates with the liquid storage tank 8 , the other end of the infusion tube 13 is set in the upper stirring part 7 a , and the delivery pump 9 is set in the infusion tube 13 .

如图1所示,机架1上设置有能对上搅拌部7a中的物料向下挤压的挤压机构,挤压机构包括挤压头15、导轨18、滑块19、转轴23、推杆电机27和连接架21,连接架21固定在机架1上,连接架21通过螺栓连接的方式固定在机架1上;转轴23竖直设置在连接架21上,转轴23上端与一能带动其转动的动力机构相连,转轴23下端和旋转杆16一端相连,转轴23下端通过焊接的方式和旋转杆16一端相连;旋转杆16另一端和定位板17相连,旋转杆16另一端通过焊接的方式和定位板17相连;导轨18竖直固定在定位板17上,导轨18通过螺栓连接的方式固定在定位板17上;滑块19设置在导轨18上,推杆电机27固定在定位板17上,推杆电机27通过螺栓连接的方式固定在定位板17上;推杆电机27的推杆竖直向下,推杆电机27的推杆端部和滑块19相连,推杆电机27的推杆端部通过螺栓连接的方式和滑块19相连;挤压头15通过固定杆26连接在滑块19上,固定杆26连接在滑块19上,挤压头15连接在固定杆26上;输液管13另一端连接在固定杆26上,且输液管13另一端朝向挤压头15。As shown in Figure 1, the frame 1 is provided with an extruding mechanism capable of extruding the material in the upper stirring part 7a downwards. The extruding mechanism includes an extrusion head 15, a guide rail 18, a slider 19, a rotating shaft 23, Rod motor 27 and connecting frame 21, connecting frame 21 is fixed on the frame 1, and connecting frame 21 is fixed on the frame 1 by the mode of bolt connection; The power mechanism that drives it to rotate is connected, the lower end of the rotating shaft 23 is connected with one end of the rotating rod 16, the lower end of the rotating shaft 23 is connected with one end of the rotating rod 16 by welding; the other end of the rotating rod 16 is connected with the positioning plate 17, and the other end of the rotating rod 16 is welded The way is connected with the positioning plate 17; the guide rail 18 is vertically fixed on the positioning plate 17, and the guide rail 18 is fixed on the positioning plate 17 by bolt connection; the slider 19 is arranged on the guide rail 18, and the push rod motor 27 is fixed on the positioning plate On 17, push rod motor 27 is fixed on the positioning plate 17 by the mode of bolt connection; The end of the push rod is connected to the slider 19 by bolt connection; the extrusion head 15 is connected to the slider 19 through the fixed rod 26, the fixed rod 26 is connected to the slider 19, and the extrusion head 15 is connected to the fixed rod 26 On; the other end of the infusion tube 13 is connected to the fixed rod 26 , and the other end of the infusion tube 13 faces the extrusion head 15 .

如图1所示,动力机构包括步进电机20、主动齿轮22和从动齿轮24,步进电机20固定在连接架21上,步进电机20通过螺栓连接的方式固定在连接架21上;步进电机20的输出轴竖直向上,主动齿轮22固定在步进电机20的输出轴上,主动齿轮22通过键连接的方式固定在步进电机20的输出轴上;从动齿轮24固定在转轴23上端,从动齿轮24通过键连接的方式固定在转轴23上端;主动齿轮22与从动齿轮24相啮合。As shown in Figure 1, the power mechanism includes a stepper motor 20, a driving gear 22 and a driven gear 24, the stepper motor 20 is fixed on the connecting frame 21, and the stepping motor 20 is fixed on the connecting frame 21 by means of bolt connection; The output shaft of stepping motor 20 is vertical upwards, and driving gear 22 is fixed on the output shaft of stepping motor 20, and driving gear 22 is fixed on the output shaft of stepping motor 20 by the mode of key connection; Driven gear 24 is fixed on The upper end of the rotating shaft 23 and the driven gear 24 are fixed on the upper end of the rotating shaft 23 through a key connection; the driving gear 22 is meshed with the driven gear 24 .

如图1所示,机架1上设置有能将下搅拌部7b中物料进行混合的混合机构,混合机构包括搅拌电机6、搅拌件38和升降板5,升降板5设置在机架1上,升降板5与一能带动其上下往复移动的往复结构相连,搅拌电机6固定在升降板5上,搅拌电机6通过螺栓连接的方式固定在升降板5上;搅拌电机6的输出轴伸入到下搅拌部7b内,且搅拌电机6的输出轴端部和搅拌件38相连,搅拌电机6的输出轴端部通过螺栓连接的方式和搅拌件38相连;下搅拌部7b上具有弹性的环形辅助部7b1,机架1上设置有能使环形辅助部7b1产生形变的形变结构。As shown in Figure 1, the frame 1 is provided with a mixing mechanism that can mix the materials in the lower stirring part 7b. The mixing mechanism includes a stirring motor 6, a stirring member 38 and a lifting plate 5, and the lifting plate 5 is arranged on the frame 1 , the lifting plate 5 is connected with a reciprocating structure that can drive it to move up and down, the stirring motor 6 is fixed on the lifting plate 5, and the stirring motor 6 is fixed on the lifting plate 5 by bolt connection; the output shaft of the stirring motor 6 extends into Into the lower stirring part 7b, and the output shaft end of the stirring motor 6 is connected with the stirring part 38, and the output shaft end of the stirring motor 6 is connected with the stirring part 38 through a bolt connection; there is an elastic ring on the lower stirring part 7b The auxiliary part 7b1 is provided with a deformation structure capable of deforming the annular auxiliary part 7b1 on the frame 1 .

如图1所示,往复结构包括伺服电机、偏心轮3、导向块10、往复杆4和滚轮2,伺服电机固定在机架1上,伺服电机通过螺栓连接的方式固定在机架1上;伺服电机的输出轴和偏心轮3相连,伺服电机的输出轴通过键连接的方式和偏心轮3相连;偏心轮3上开设有环形槽3a,导向块10固定在支架25上,往复杆4滑动设置在导向块10上,往复杆4可沿着导向块10上下移动;往复杆4上端和升降板5相连,往复杆4下端和滚轮2相连,滚轮2设置在环形槽3a中。As shown in Figure 1, the reciprocating structure includes a servo motor, an eccentric wheel 3, a guide block 10, a reciprocating rod 4 and a roller 2, the servo motor is fixed on the frame 1, and the servo motor is fixed on the frame 1 by means of bolt connection; The output shaft of the servo motor is connected to the eccentric wheel 3, and the output shaft of the servo motor is connected to the eccentric wheel 3 through a key connection; the eccentric wheel 3 is provided with an annular groove 3a, the guide block 10 is fixed on the bracket 25, and the reciprocating rod 4 slides Set on the guide block 10, the reciprocating rod 4 can move up and down along the guide block 10; the upper end of the reciprocating rod 4 is connected with the lifting plate 5, and the lower end of the reciprocating rod 4 is connected with the roller 2, and the roller 2 is arranged in the annular groove 3a.

如图3所示,形变结构包括支撑转板46、转动电机47、推动头45和吸气管48,转动电机47固定在机架1上,转动电机47通过螺栓连接的方式固定在机架1上;转动电机47的输出轴和支撑转板46中部相连,转动电机47的输出轴通过螺栓连接的方式和支撑转板46中部相连;驱动气缸55固定在支撑转板46一端,驱动气缸55通过螺栓连接的方式固定在支撑转板46一端;驱动气缸55的活塞杆端部和推动头45相连,驱动气缸55的活塞杆端部通过螺栓连接的方式和推动头45相连;推动头45能和环形辅助部7b1相抵靠,吸气管48设置在支撑板另一端,吸气管48一端能和环形辅助部7b1相接触,吸气管48另一端和外界相连通,吸气管48中还设置有吸气泵49。As shown in Figure 3, the deformation structure includes a supporting rotating plate 46, a rotating motor 47, a pushing head 45 and an air suction pipe 48, the rotating motor 47 is fixed on the frame 1, and the rotating motor 47 is fixed on the frame 1 by means of bolt connection On; the output shaft of the rotating motor 47 is connected to the middle part of the supporting rotating plate 46, and the output shaft of the rotating motor 47 is connected to the middle part of the supporting rotating plate 46 through a bolt connection; the driving cylinder 55 is fixed on one end of the supporting rotating plate 46, and the driving cylinder 55 passes through The mode of bolt connection is fixed on one end of support rotating plate 46; The piston rod end of drive cylinder 55 links to each other with push head 45, and the piston rod end of drive cylinder 55 links to each other with push head 45 by the mode of bolt connection; Push head 45 can be connected with push head 45. The annular auxiliary part 7b1 leans against each other, and the suction pipe 48 is arranged at the other end of the support plate. One end of the suction pipe 48 can be in contact with the annular auxiliary part 7b1, and the other end of the suction pipe 48 communicates with the outside world. There is an aspirator 49 .

如图3所示,升降机构包括升降气缸51、支撑柱50、导向杆52、导套53、上限位块14和下限位块11,支撑柱50固定在机架1上,支撑柱50通过螺栓连接的方式固定在机架1上;导向杆52竖直固定在支撑柱50上,导向杆52通过螺栓连接的方式固定在支撑柱50上;导套53设置在导向杆52上,升降气缸51固定在支撑柱50上,升降气缸51通过螺栓连接的方式固定在支撑柱50上;升降气缸51的活塞杆竖直向下,升降气缸51的活塞杆端部和导套53相连,升降气缸51的活塞杆端部通过螺栓连接的方式和导套53相连;分隔板12通过连杆54和导套53相连,上限位块14和下限位块11均固定在搅拌桶7内,上限位块14位于搅拌桶7上部,下限位块11位于搅拌桶7中部;且分隔板12能与上限位块14、下限位块11相抵靠。As shown in Figure 3, the lifting mechanism includes a lifting cylinder 51, a support column 50, a guide rod 52, a guide sleeve 53, an upper limit block 14 and a lower limit block 11, and the support column 50 is fixed on the frame 1, and the support column 50 is fixed on the frame 1 by bolts. The connection mode is fixed on the frame 1; the guide rod 52 is vertically fixed on the support column 50, and the guide rod 52 is fixed on the support column 50 by bolt connection; the guide sleeve 53 is arranged on the guide rod 52, and the lifting cylinder 51 Fixed on the support column 50, the lift cylinder 51 is fixed on the support column 50 by bolt connection; the piston rod of the lift cylinder 51 is vertically downward, and the end of the piston rod of the lift cylinder 51 is connected with the guide sleeve 53, and the lift cylinder 51 The end of the piston rod is connected to the guide sleeve 53 through bolt connection; the partition plate 12 is connected to the guide sleeve 53 through the connecting rod 54, the upper limit block 14 and the lower limit block 11 are fixed in the mixing tank 7, and the upper limit block 14 is located at the top of the mixing tank 7, and the lower limit block 11 is located at the middle of the mixing tank 7; and the partition plate 12 can abut against the upper limit block 14 and the lower limit block 11.

本发明的工作原理如下:控制升降气缸51的活塞杆带动导套53向下移动,导套53带动连杆54向下移动,连杆54带动分隔板12向下移动,通过下限位块11对分隔板12进行限位住,使上搅拌部7a具有足够的空间;推动相应的定位杆43的自由端向下摆动,储料袋28的钩挂和相应的定位杆43接触,在复位弹簧41和限位件42的作用下使定位杆43复位,将储料袋28定位在钢丝绳39上,控制驱动电机40的输出轴使钢丝绳39变短,钢丝绳39带动储料袋28向上移动使其位于导料斗34中,储料袋28中的固料在自身重力作用下输送到导料斗34中,并沿着输料管35进入到上搅拌部7a中;控制步进电机20的输出轴带动主动齿轮22间歇性转动,主动齿轮22带动从动齿轮24间歇性转动,从动齿轮24带动转轴23间歇性转动,转轴23带动旋转杆16间歇性转动,旋转杆16带动挤压头15间歇性转动;控制推杆电机27的推杆带动滑块19间歇性上下移动,滑块19带动固定杆26间歇性上下移动,固定杆26带动挤压头15间歇性上下移动,随着挤压头15的间歇性上下移动,将固料向下挤压,同时,开启输送泵9,通过输液管13将储液箱8中的液料输送到上搅拌中,将液料输送到下部的固料中,对物料进行初次搅拌;控制升降气缸51的活塞杆带动导套53向上移动,导套53带动连杆54向上移动,连杆54带动分隔板12向上移动,通过上限位块14对分隔板12进行限位住,使下搅拌部7b具有足够的空间;控制电磁阀36处于打开状态,将上搅拌部7a中的物料从连接管37输送到下搅拌部7b中;控制伺服电机的输出轴带动偏心轮3转动,偏心轮3的环形槽3a使往复杆4上下往复移动,往复杆4带动升降板5上下往复移动,升降板5使搅拌件38上下往复移动,控制搅拌电机6的输出轴带动搅拌件38转动,同时,控制转动电机47的输出轴带动支撑转板46转动,支撑转板46带动驱动气缸55和吸气管48转动,控制驱动气缸55的活塞杆带动推动头45来回移动,推动头45使环形辅助部7b1向内形变,同时,开启吸气泵49,吸气管48使环形辅助部7b1向外形变,将上搅拌部7a侧壁的物料推送到搅拌件38处,对物料进行再次搅拌,搅拌效果好。The working principle of the present invention is as follows: the piston rod of the control lift cylinder 51 drives the guide sleeve 53 to move downward, the guide sleeve 53 drives the connecting rod 54 to move downward, the connecting rod 54 drives the partition plate 12 to move downward, and the lower limit block 11 The partition plate 12 is limited, so that the upper stirring part 7a has enough space; the free end of the corresponding positioning rod 43 is pushed to swing downward, and the hook of the storage bag 28 contacts the corresponding positioning rod 43. Under the effect of spring 41 and stopper 42, positioning bar 43 is reset, storage bag 28 is positioned on the wire rope 39, the output shaft of control drive motor 40 makes wire rope 39 shorten, and wire rope 39 drives storage bag 28 to move upwards to make It is located in the guide hopper 34, and the solid material in the storage bag 28 is transported into the guide hopper 34 under its own gravity, and enters the upper stirring part 7a along the feed pipe 35; the output shaft of the stepper motor 20 is controlled Drive the driving gear 22 to rotate intermittently, the driving gear 22 drives the driven gear 24 to rotate intermittently, the driven gear 24 drives the rotating shaft 23 to rotate intermittently, the rotating shaft 23 drives the rotating rod 16 to rotate intermittently, and the rotating rod 16 drives the extrusion head 15 to rotate intermittently The push rod of the control push rod motor 27 drives the slider 19 to move up and down intermittently, the slider 19 drives the fixed rod 26 to move up and down intermittently, and the fixed rod 26 drives the extrusion head 15 to move up and down intermittently. 15 intermittently moves up and down to squeeze the solid material downwards. At the same time, turn on the delivery pump 9 to transport the liquid material in the liquid storage tank 8 to the upper agitator through the infusion tube 13, and transport the liquid material to the lower solid material. During the process, the material is stirred for the first time; the piston rod of the control lifting cylinder 51 drives the guide sleeve 53 to move upward, the guide sleeve 53 drives the connecting rod 54 to move upward, and the connecting rod 54 drives the partition plate 12 to move upward, and the upper limit block 14 is divided into two parts. The spacer 12 is limited, so that the lower stirring part 7b has enough space; the control solenoid valve 36 is in an open state, and the material in the upper stirring part 7a is transported from the connecting pipe 37 to the lower stirring part 7b; the control of the servo motor The output shaft drives the eccentric wheel 3 to rotate. The annular groove 3a of the eccentric wheel 3 makes the reciprocating rod 4 reciprocate up and down. The output shaft drives the agitator 38 to rotate, and at the same time, the output shaft of the control rotation motor 47 drives the supporting rotating plate 46 to rotate, the supporting rotating plate 46 drives the driving cylinder 55 and the suction pipe 48 to rotate, and the piston rod of the driving cylinder 55 drives the driving head 45 Moving back and forth, the pushing head 45 deforms the annular auxiliary part 7b1 inwardly. At the same time, the suction pump 49 is turned on, and the suction pipe 48 deforms the annular auxiliary part 7b1 outward, pushing the material on the side wall of the upper stirring part 7a to the stirring member 38 At the place, the material is stirred again, and the stirring effect is good.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

Claims (10)

1.一种压延生产线中的搅拌装置,压延生产线包括机架,其特征在于,所述搅拌装置包括上部具有开口的搅拌桶,搅拌桶固定在机架上,搅拌桶底部具有输出口,搅拌桶内设置有能将搅拌桶分隔为上搅拌部和下搅拌部的分隔板,分隔板上具有连通上搅拌部和下搅拌部的连接管,连接管中设置有电磁阀,分隔板还与一能带动其上下升降的升降机构相连;所述机架上设置有能向上搅拌部输送固料的送料机构一和输送液料的送料机构二。1. A stirring device in a calendering production line, the calendering production line comprises a frame, it is characterized in that, the stirring device comprises a mixing barrel with an opening on the top, the stirring barrel is fixed on the frame, the stirring barrel bottom has an output port, and the stirring barrel There is a partition plate that can divide the mixing tank into an upper stirring part and a lower stirring part. There is a connecting pipe connecting the upper stirring part and the lower stirring part on the separating plate. It is connected with a lifting mechanism that can drive it up and down; the frame is provided with a feeding mechanism 1 that can transport solid materials to the stirring part and a feeding mechanism 2 that can transport liquid materials. 2.根据权利要求1所述的压延生产线中的搅拌装置,其特征在于,所述送料机构一包括储料袋、导料斗、驱动电机、安装架和钢丝绳,导料斗通过支架固定在机架上,导料斗位于搅拌桶上方,导料斗上部具有进料口,导料斗下部和输料管一端相连通,输料管另一端通过连接杆固定在上搅拌部内,安装架固定在机架上,驱动电机固定在安装架上,驱动电机的输出轴水平设置,驱动电机的输出轴和钢丝绳一端相连,储料袋通过定位结构定位在钢丝绳另一端上,且储料袋能位于进料口正上方。2. The mixing device in the calendering production line according to claim 1, wherein the feeding mechanism one comprises a storage bag, a hopper, a drive motor, a mounting frame and a wire rope, and the hopper is fixed on the frame by a support , the guide hopper is located above the mixing barrel, the upper part of the guide hopper has a feed inlet, the lower part of the guide hopper is connected to one end of the feeding pipe, the other end of the feeding pipe is fixed in the upper mixing part through a connecting rod, and the installation frame is fixed on the frame. The motor is fixed on the mounting frame, the output shaft of the driving motor is set horizontally, the output shaft of the driving motor is connected to one end of the wire rope, the storage bag is positioned on the other end of the wire rope through the positioning structure, and the storage bag can be located directly above the feeding port. 3.根据权利要求2所述的压延生产线中的搅拌装置,其特征在于,所述支架上设置有能使储料袋进行振动的振动结构,振动结构包括安装环、振动环、弹簧和振动电机,安装环固定在支架上,弹簧一端和安装环相连,弹簧另一端和振动环相连,振动环能和储料袋相抵靠,振动电机固定在振动环上。3. The stirring device in the calendering production line according to claim 2, characterized in that, the support is provided with a vibrating structure capable of vibrating the storage bag, and the vibrating structure includes a mounting ring, a vibrating ring, a spring and a vibrating motor , the mounting ring is fixed on the bracket, one end of the spring is connected to the mounting ring, the other end of the spring is connected to the vibrating ring, the vibrating ring can abut against the storage bag, and the vibrating motor is fixed on the vibrating ring. 4.根据权利要求2所述的压延生产线中的搅拌装置,其特征在于,所述定位结构包括支撑条和若干定位杆,支撑条中部具有挂环,挂环和钢丝绳另一端相连,若干定位杆竖直设置在支撑条两端,定位杆下端和支撑条相链接,定位杆上端为自由端,定位杆中部和复位弹簧一端相连,复位弹簧另一端和支撑条相连,支撑条上还固定有若干限位件,限位件和定位杆一一对应布置,且定位杆能和限位件相抵靠。4. The mixing device in the calendering production line according to claim 2, characterized in that, the positioning structure includes a support bar and several positioning rods, the middle part of the support bar has a hanging ring, the hanging ring is connected with the other end of the steel wire rope, and several positioning rods Vertically arranged at both ends of the support bar, the lower end of the positioning bar is connected with the support bar, the upper end of the positioning bar is a free end, the middle part of the positioning bar is connected with one end of the return spring, and the other end of the return spring is connected with the support bar. The limiter, the limiter and the positioning rod are arranged in one-to-one correspondence, and the positioning rod can abut against the limiter. 5.根据权利要求1所述的压延生产线中的搅拌装置,其特征在于,所述送料机构二包括输液管、输送泵和储液箱,储液箱固定在机架上,输液管一端和储液箱相连通,输液管另一端设置在上搅拌部内,输送泵设置在输液管中。5. The stirring device in the calendering production line according to claim 1, characterized in that, the second feeding mechanism comprises a transfusion tube, a delivery pump and a liquid storage tank, the fluid storage tank is fixed on the frame, one end of the transfusion tube and the storage tank The liquid tanks are connected, the other end of the infusion tube is arranged in the upper stirring part, and the delivery pump is arranged in the infusion tube. 6.根据权利要求5所述的压延生产线中的搅拌装置,其特征在于,所述机架上设置有能对上搅拌部中的物料向下挤压的挤压机构,挤压机构包括挤压头、导轨、滑块、转轴、推杆电机和连接架,连接架固定在机架上,转轴竖直设置在连接架上,转轴上端与一能带动其转动的动力机构相连,转轴下端和旋转杆一端相连,旋转杆另一端和定位板相连,导轨竖直固定在定位板上,滑块设置在导轨上,推杆电机固定在定位板上,推杆电机的推杆竖直向下,推杆电机的推杆端部和滑块相连,挤压头通过固定杆连接在滑块上,输液管另一端连接在固定杆上,且输液管另一端朝向挤压头;所述动力机构包括步进电机、主动齿轮和从动齿轮,步进电机固定在连接架上,步进电机的输出轴竖直向上,主动齿轮固定在步进电机的输出轴上,从动齿轮固定在转轴上端,主动齿轮与从动齿轮相啮合。6. The stirring device in the calendering production line according to claim 5, characterized in that, the frame is provided with an extruding mechanism capable of extruding the material in the upper agitating section downward, and the extruding mechanism includes an extruding mechanism head, guide rail, slider, rotating shaft, push rod motor and connecting frame, the connecting frame is fixed on the frame, the rotating shaft is vertically arranged on the connecting frame, the upper end of the rotating shaft is connected with a power mechanism that can drive it to rotate, the lower end of the rotating shaft and the rotating shaft One end of the rod is connected, the other end of the rotating rod is connected with the positioning plate, the guide rail is vertically fixed on the positioning plate, the slider is set on the guide rail, the push rod motor is fixed on the positioning plate, the push rod of the push rod motor is vertically downward, and the push rod The end of the push rod of the rod motor is connected to the slider, the extrusion head is connected to the slider through the fixed rod, the other end of the infusion tube is connected to the fixed rod, and the other end of the infusion tube faces the extrusion head; the power mechanism includes a step The stepping motor is fixed on the connecting frame, the output shaft of the stepping motor is vertically upward, the driving gear is fixed on the output shaft of the stepping motor, and the driven gear is fixed on the upper end of the rotating shaft. The gear meshes with the driven gear. 7.根据权利要求1所述的压延生产线中的搅拌装置,其特征在于,所述机架上设置有能将下搅拌部中物料进行混合的混合机构,混合机构包括搅拌电机、搅拌件和升降板,升降板设置在机架上,升降板与一能带动其上下往复移动的往复结构相连,搅拌电机固定在升降板上,搅拌电机的输出轴伸入到下搅拌部内,且搅拌电机的输出轴端部和搅拌件相连,下搅拌部上具有弹性的环形辅助部,机架上设置有能使环形辅助部产生形变的形变结构。7. The stirring device in the calendering production line according to claim 1, characterized in that, the frame is provided with a mixing mechanism capable of mixing the materials in the lower stirring part, and the mixing mechanism includes a stirring motor, a stirring piece and a lifting The lifting plate is set on the frame, the lifting plate is connected with a reciprocating structure that can drive it to move up and down, the stirring motor is fixed on the lifting plate, the output shaft of the stirring motor extends into the lower stirring part, and the output of the stirring motor The shaft end is connected with the stirring member, the lower stirring part has an elastic annular auxiliary part, and the frame is provided with a deformation structure capable of deforming the annular auxiliary part. 8.根据权利要求7所述的压延生产线中的搅拌装置,其特征在于,所述往复结构包括伺服电机、偏心轮、导向块、往复杆和滚轮,伺服电机固定在机架上,伺服电机的输出轴和偏心轮相连,偏心轮上开设有环形槽,导向块固定在支架上,往复杆滑动设置在导向块上,往复杆上端和升降板相连,往复杆下端和滚轮相连,滚轮设置在环形槽中。8. The stirring device in the calendering production line according to claim 7, wherein the reciprocating structure includes a servo motor, an eccentric wheel, a guide block, a reciprocating rod and a roller, the servo motor is fixed on the frame, and the servo motor The output shaft is connected with the eccentric wheel, the eccentric wheel is provided with an annular groove, the guide block is fixed on the bracket, the reciprocating rod is slidably set on the guide block, the upper end of the reciprocating rod is connected with the lifting plate, the lower end of the reciprocating rod is connected with the roller, and the roller is set in the ring in the slot. 9.根据权利要求1所述的压延生产线中的搅拌装置,其特征在于,所述形变结构包括支撑转板、转动电机、推动头和吸气管,转动电机固定在机架上,转动电机的输出轴和支撑转板中部相连,驱动气缸固定在支撑转板一端,驱动气缸的活塞杆端部和推动头相连,推动头能和环形辅助部相抵靠,吸气管设置在支撑板另一端,吸气管一端能和环形辅助部相接触,吸气管另一端和外界相连通,吸气管中还设置有吸气泵。9. The stirring device in the calendering production line according to claim 1, wherein the deformation structure includes a supporting rotating plate, a rotating motor, a pushing head and an air suction pipe, the rotating motor is fixed on the frame, and the rotating motor The output shaft is connected with the middle part of the supporting rotating plate, the driving cylinder is fixed at one end of the supporting rotating plate, the end of the piston rod of the driving cylinder is connected with the pushing head, and the pushing head can abut against the annular auxiliary part, and the suction pipe is arranged at the other end of the supporting plate. One end of the suction pipe can be in contact with the annular auxiliary part, and the other end of the suction pipe is connected with the outside world, and an air suction pump is also arranged in the suction pipe. 10.根据权利要求1所述的压延生产线中的搅拌装置,其特征在于,所述升降机构包括升降气缸、支撑柱、导向杆、导套、上限位块和下限位块,支撑柱固定在机架上,导向杆竖直固定在支撑柱上,导套设置在导向杆上,升降气缸固定在支撑柱上,升降气缸的活塞杆竖直向下,升降气缸的活塞杆端部和导套相连,分隔板通过连杆和导套相连,上限位块和下限位块均固定在搅拌桶内,且分隔板能与上限位块、下限位块相抵靠。10. The stirring device in the calendering production line according to claim 1, wherein the lifting mechanism includes a lifting cylinder, a support column, a guide rod, a guide sleeve, an upper limit block and a lower limit block, and the support column is fixed on the machine. On the frame, the guide rod is vertically fixed on the support column, the guide sleeve is arranged on the guide rod, the lifting cylinder is fixed on the support column, the piston rod of the lifting cylinder is vertically downward, and the end of the piston rod of the lifting cylinder is connected with the guide sleeve , the partition plate is connected with the guide sleeve through the connecting rod, the upper limit block and the lower limit block are fixed in the mixing tank, and the partition plate can be against the upper limit block and the lower limit block.
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CN107042074A (en) * 2017-01-19 2017-08-15 长兴宏诚机械科技有限公司 A kind of longitudinal rabbling mechanism of chemical fertilizer
CN107042068A (en) * 2017-01-19 2017-08-15 长兴宏诚机械科技有限公司 A kind of continous way chemical fertilizer processing equipment
CN106823965A (en) * 2017-01-19 2017-06-13 长兴宏诚机械科技有限公司 A kind of chemical fertilizer self- poking arrangement of Double stirring
CN108589316A (en) * 2017-02-27 2018-09-28 浙江绿龙新材料有限公司 The production method of vapor-permeable type automobile inner decoration facing
CN108755162A (en) * 2017-02-27 2018-11-06 浙江绿龙新材料有限公司 A kind of agitating device
CN107367933A (en) * 2017-07-09 2017-11-21 长沙善道新材料科技有限公司 A kind of Intelligent agricultural machinery fertilizing method and device based on Internet of Things
CN107964192A (en) * 2017-12-18 2018-04-27 浙江汇锋新材料股份有限公司 A kind of manufacture craft of net taste environment-friendly PVC film
CN108160250A (en) * 2017-12-18 2018-06-15 海宁迪万沃浦建材科技有限公司 A kind of delivery device in dispensing equipment
CN108166248A (en) * 2018-02-07 2018-06-15 海宁市现代汽车座套有限公司 A kind of Oilproof fabric and preparation method thereof
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CN108382007A (en) * 2018-02-07 2018-08-10 海宁市现代汽车座套有限公司 A kind of wear-resistant antibacterial fabric and its processing method
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CN109628677A (en) * 2018-12-11 2019-04-16 福建圣力智能工业科技股份有限公司 A kind of continuous direct steelmaking device of electromagnetic heating carbonaceous pelletizing
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CN113740208A (en) * 2021-09-08 2021-12-03 河南理工大学 Full tailing paste stirring experimental device and using method

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