CN106182457B - A kind of ceramic wafer process units - Google Patents

A kind of ceramic wafer process units Download PDF

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Publication number
CN106182457B
CN106182457B CN201610736498.7A CN201610736498A CN106182457B CN 106182457 B CN106182457 B CN 106182457B CN 201610736498 A CN201610736498 A CN 201610736498A CN 106182457 B CN106182457 B CN 106182457B
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China
Prior art keywords
pedestal
motor
track
ceramic wafer
units
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CN201610736498.7A
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CN106182457A (en
Inventor
吴金明
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JIASHAN JINYI PRECISION CASTING Co Ltd
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JIASHAN JINYI PRECISION CASTING Co Ltd
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Abstract

The invention discloses a kind of ceramic wafer process units, including revolution assembly and each processing stations, contacting for production and process is realized by lifting platform, its station is provided with:Charge mechanism, punching and cutting mechanism, polishing mechanism, film pasting mechanism, drying and shedding mechanism, the percent of automatization of equipment is improved by the cooperating of these stations, has saved cost.

Description

A kind of ceramic wafer process units
Technical field
Patent of the present invention is related to a kind of process equipment of house finishing ceramic wafer.
Background technology
Alternative materials of the ceramics as common ceramic tile, due to having the advantages that antibacterial, heat-resisting, anticorrosive, increasingly by The welcome in family expenses finishing material market.However, ceramic wafer enbrittles the shortcomings that big in itself, it is easily broken in mechanical processing process Broken, percent defective is high.To be cost-effective, general strict substep is carried out ceramic wafer in process of production, and relevance is small between equipment, needs Frequently to transport;And its punching, cutting etc. work typically after production process terminates by manually carrying out, with meet difference press client Decoration requirements, on the one hand less efficient, another aspect cost of labor is still higher, and yield rate is still difficult to ensure that.
The content of the invention
The purpose of the present invention is to overcome above-mentioned technical problem, proposes a kind of ceramic wafer process units, passes through charge mechanism Production and the linkage of process are realized, improves automaticity, it is cost-effective.
A kind of ceramic wafer process units of technical scheme, including frame, it is characterised in that frame surface is set Have:
Assembly is turned round, including encloses rectangular track, setting is some in track being capable of or the inverse time clockwise along track The pedestal of pin movement, pedestal top set the stationary fixture that can be rotated;Along pedestal direct of travel, set successively on every section of track Put:
- charge mechanism, including the material mouth with being connected below frame and pushing mechanism, the pushing mechanism are driven by motor, It can be moved back and forth along material mouth, the arc cradle for coordinating feeding with pedestal is provided with pushing mechanism;Pass through lift platform Ceramic wafer is delivered into arc cradle, to carry out epicycle process of manufacture;
- punching and cutting mechanism, including track both sides are arranged oppositely and by motor-driven punching or cutting machine, its drill bit Or cutting knife connects motor by six axle transfer arms, horizontal drill bit, vertical position can be adjusted above pedestal and pierces angle; Retrofit is realized by six axle transfer arms.
Further, for the ease of installation and base runner, the revolution assembly is by 4 sections of track splits, every section of track One propulsion electric machine of end set, one group of belt movement is promoted, pedestal is arranged on belt, and set location senses between belt Device, base position can be detected, coordinate the movement of motor control pedestal.It should be noted that for the ease of branch road set, with branch The junction on road should use turning platform, avoid using conveyer belt.
In order to further improve the situation for occurring ceramic wafer fragmentation in process, set at material mouth and be capable of vertical shift Lifting platform, backplate and ceramic wafer are added in turn on the lifting platform;When lifting platform rises to highest point, backplate and arc feeding Bridge joint is touched and forms U-shaped, and backplate can be pushed on the stationary fixture at the top of pedestal by arc cradle, and subsequent lifting platform is by ceramics Plate is served, and between being pushed to two pieces of backplates by arc cradle, is fixed on stationary fixture;The backplate includes the dioxy in outside Change titanium layer and the soft layer at middle part, vibrations caused by subsequent process steps are absorbed by backplate, reduce the situation of fragmentation.
Further, in order to improve production efficiency, turn round on assembly and be additionally provided with:
- polishing mechanism, including by dumping in motor-driven longitudinal guide pillar and guide pillar, dump positioned at guide rail side, throw Panel surface has polishing fabric, and the branch road for reaching working region of dumping is set on the guide rail, driving electricity is set on the branch road Machine.
Further, in order to improve production efficiency, it is additionally provided with the revolution assembly:
- film pasting mechanism, including by the pad pasting roller of motor-driven rotation and top and the film roll rack of side mouth, patch Deflector roll is arranged in film roll rack, and the track of rectangle opens up the branch road by pad pasting roller opening, is set in the pad pasting roller Electric calorifie installation;
Film roll rack side is provided with flattening mechanism, including telescopic leveling roll, and the leveling roll is by elastomeric material system Into, be arranged in fixed seat, fixed seat two bottom sides connection cylinder piston rod, when it is moved to range, leveling roll arrives Above motor seat.
Further, in order to improve production efficiency, charge mechanism side is additionally provided with,
- drying and shedding mechanism, include the drying chamber of a side opening, drying chamber bottom sets electric calorifie installation, and side is set Push rod;Guide rail side where charge mechanism extends up to drying chamber, sets longitudinal blocking mechanism on extension, including guide pillar with The stopper being arranged on.After the ceramic wafer on all pedestals all completes procedure of processing, stopper is opened, and each pedestal can arrive Up to mechanism, in drying chamber, the fitment rotation at the top of pedestal, make pad pasting drying uniform, finally released and produced by push rod The ceramic wafer of completion.
In order to further improve work accuracy, 3 infrared positions are set around punching and cutting mechanism and polishing mechanism Sensor is put, surface of material model is established using the titanium dioxide reflection infrared ray of baffle plate outer layer, by being deposited at control system Interior program is punched, is carved, cut, polished, and improves product quality.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below Diagram and specific embodiment are closed, the present invention is expanded on further.
As shown in figure 1, a kind of ceramic wafer process units, including frame 1, the surface of frame 1 are provided with revolution assembly, including Rectangular track 2 is enclosed, the interior setting of track 2 is some to be pushed up along the pedestal 3 that track moves clockwise or counterclockwise, pedestal 3 Portion sets the stationary fixture that can be rotated;Along 3 direct of travels of base, it is disposed with every section of track 2:
A charge mechanisms, including the material mouth 11 and pushing mechanism 12 connected with the lower section of frame 1, the pushing mechanism is by motor Driving, can be moved back and forth along material mouth 11, and the arc cradle 13 for coordinating feeding with pedestal 3 is provided with pushing mechanism 12;
B punch and cutting mechanism, including the both sides of track 2 be arranged oppositely and by it is motor-driven punching or cutting machine 21, its Drill bit or cutting knife connect motor by six axle transfer arms, and horizontal drill bit, vertical position can be adjusted above pedestal 3 and is pierced Angle.
C polishing mechanisms, including by dumping 31 in motor-driven longitudinal guide pillar and guide pillar, dump positioned at the side of guide rail 2, 31 surfaces of dumping have a polishing fabric, and the branch road for reaching 31 working regions of dumping is set on the guide rail 2, is set on the branch road Motor.
D film pasting mechanisms, including by the pad pasting roller 41 of motor-driven rotation and top and the film roll rack of side mouth 42, pad pasting roller 41 is arranged in film roll rack 42, and the track 2 of rectangle opens up the branch road by the opening of pad pasting roller 41, described Electric calorifie installation is set in pad pasting roller 41;
Film roll rack side is provided with flattening mechanism, including telescopic leveling roll 43, and the leveling roll 43 is by elastic material Material is made, and is arranged in fixed seat 44, the two bottom sides of fixed seat 44 connection cylinder piston rod, when it is moved to range, Leveling roll 43 is arrived above motor seat.
E is dried and shedding mechanism, includes the drying chamber 51 of a side opening, and the bottom of drying chamber 51 sets electric calorifie installation 52, and one Side sets push rod 53;Guide rail side where charge mechanism extends up to drying chamber, and longitudinal blocking mechanism 54 is set on extension, Including guide pillar and the stopper being arranged on.
The revolution assembly every section of track 2 end set, one propulsion electric machine, promotes one group by four sections of splits of rail 2 Belt is moved, and pedestal is arranged on belt, set location sensor between belt, can detect base position, coordinates motor control Pedestal movement processed.
The lifting platform for being capable of vertical shift is set at material mouth 11, and the lifting platform is provided with some backplates 14;Work as lifting platform When rising to highest point, backplate 14 is contacted to form U-shaped with arc cradle 13, and backplate 14 can be pushed to by arc cradle 13 On the stationary fixture at the top of pedestal 3;The backplate 14 includes the titanium dioxide layer in outside and the soft layer at middle part.
3 infrared position sensors are set around punching and cutting mechanism and polishing mechanism, utilize the two of baffle plate outer layer Titanium oxide reflection infrared ray establishes surface of material model, is punched, carved, cut by the program being deposited in control system Cut, polish.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally The principle of invention, various changes and modifications of the present invention are possible without departing from the spirit and scope of the present invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent defines.

Claims (4)

1. a kind of ceramic wafer process units, including frame, it is characterised in that frame surface is provided with:
Assembly is turned round, including encloses rectangular track, setting is some in track to be moved clockwise or counterclockwise along track Dynamic pedestal, pedestal top set the stationary fixture that can be rotated;Along pedestal direct of travel, set gradually on every section of track:
Charge mechanism, including the material mouth with being connected below frame and pushing mechanism, the pushing mechanism are driven by motor, Neng Gouyan Material mouth to move back and forth, the arc cradle for coordinating feeding with pedestal is provided with pushing mechanism;
Punching and cutting mechanism, including track both sides are arranged oppositely and by motor-driven punching or cutting machine, its drill bit or are cut Knife connects motor by six axle transfer arms, and horizontal drill bit, vertical position can be adjusted above pedestal and pierces angle;
The revolution assembly is set a propulsion electric machine, is promoted one group of belt to move by 4 sections of track splits, every section of rail end Dynamic, pedestal is arranged on belt, set location sensor between belt, can detect base position, coordinates motor control pedestal It is mobile;
The lifting platform for being capable of vertical shift is set at material mouth, and the lifting platform is provided with some backplates;When lifting platform rises to most During eminence, backplate contacts to form U-shaped with arc cradle, and backplate can be pushed to the geometrical clamp at the top of pedestal by arc cradle On tool;The backplate includes the titanium dioxide layer in outside and the soft layer at middle part;
It is additionally provided with revolution assembly:
Polishing mechanism, including by dumping in motor-driven longitudinal guide pillar and guide pillar, dump positioned at guide rail side, surface of dumping With polishing fabric, the branch road for reaching working region of dumping is set on the guide rail, motor is set on the branch road.
A kind of 2. ceramic wafer process units according to claim 1, it is characterised in that:Also set up on the revolution assembly Have:
Film pasting mechanism, including by the pad pasting roller of motor-driven rotation and top and the film roll rack of side mouth, pad pasting roller It is arranged in film roll rack, the track of rectangle opens up the branch road by pad pasting roller opening, and electric heating is set in the pad pasting roller Device;
Film roll rack side is provided with flattening mechanism, including telescopic leveling roll, the leveling roll are made up of elastomeric material, if Put in fixed seat, fixed seat two bottom sides connection cylinder piston rod, when it is moved to range, leveling roll to motor seat Top.
A kind of 3. ceramic wafer process units according to claim 1, it is characterised in that:Charge mechanism side is additionally provided with:
Drying and shedding mechanism, include the drying chamber of a side opening, drying chamber bottom sets electric calorifie installation, and side sets push rod; Guide rail side where charge mechanism extends up to drying chamber, and longitudinal blocking mechanism, including guide pillar are set on extension with setting Stopper thereon.
A kind of 4. ceramic wafer process units according to claim 1, it is characterised in that:Punching and cutting mechanism or polishing machine 3 infrared position sensors are set around structure, surface of material model is established using the titanium dioxide reflection infrared ray of baffle plate outer layer, Punched, carved, cut, polished by the program being deposited in control system.
CN201610736498.7A 2016-08-26 2016-08-26 A kind of ceramic wafer process units Active CN106182457B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201610736498.7A CN106182457B (en) 2016-08-26 2016-08-26 A kind of ceramic wafer process units

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CN106182457A CN106182457A (en) 2016-12-07
CN106182457B true CN106182457B (en) 2017-12-01

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106926372B (en) * 2017-03-12 2018-11-13 江苏恒精欣高分子材料有限公司 A kind of corner processing unit (plant)
CN106964603A (en) * 2017-04-10 2017-07-21 刘学林 A kind of full-automatic cam carries blowing dust collector
CN107150052A (en) * 2017-05-08 2017-09-12 嘉善金亿精密铸件有限公司 A kind of cam carries blowing dust collector
CN110744425A (en) * 2019-09-27 2020-02-04 湖南怀化永久轻建屋面科技开发有限公司 Polishing device for ceramic-like composite board and processing technology thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615563B (en) * 2012-03-02 2015-05-06 浙江振申绝热科技股份有限公司 Full-automatic continuous foam glass cutting and polishing production line
CN102756281B (en) * 2012-06-27 2014-04-16 上海电机学院 Assembling line for glass-fiber reinforced plastic windows
CN104149206B (en) * 2014-07-16 2015-11-18 霍丰源 A kind of foamed ceramics automation cutting equipment and cutting method thereof
CN205685560U (en) * 2015-12-10 2016-11-16 晋城市三英精细材料有限公司 A kind of automatic production line of ceramic rod
CN206186122U (en) * 2016-08-26 2017-05-24 嘉善金亿精密铸件有限公司 Ceramic plate apparatus for producing

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