CN106182384A - Mould drive mechanism and apply its wall board forming equipment - Google Patents
Mould drive mechanism and apply its wall board forming equipment Download PDFInfo
- Publication number
- CN106182384A CN106182384A CN201510221454.6A CN201510221454A CN106182384A CN 106182384 A CN106182384 A CN 106182384A CN 201510221454 A CN201510221454 A CN 201510221454A CN 106182384 A CN106182384 A CN 106182384A
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- eccentric
- mould
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- wall board
- board forming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention proposes a kind of mould drive mechanism and applies its wall board forming equipment, mould drive mechanism includes and the eccentric mechanism being connected outside template, the driving motor that drives this eccentric mechanism to operate, eccentric mechanism includes that the support arm being connected the other end with being connected outside template is fixed in eccentric gear, one end with this eccentric gear, drives motor to be in transmission connection with the eccentric shaft of eccentric gear.When mould is carried out the demoulding, die sinking, motor is driven to drive eccentric mechanism to do the eccentric rotary towards direction, outer top, the template being connected with this eccentric mechanism is driven to do the movement towards outside upper direction relative to wallboard, it mainly uses core shift gear classification axial rotational the template with large area absorption affinity to be moved to the direction, outer top of certain angle, huge absorption affinity formed in compression pump pumping slurry process is offseted statically, thus reach the purpose that template is completely separated with wallboard, it is to avoid damage wallboard during the demoulding.
Description
Technical field
The present invention relates to a kind of mould drive mechanism and apply its wall board forming equipment.
Background technology
It is mainly small-sized to manufacture that existing vertical type pre-cast building hollow wall manufactures equipment
Building slat is main, and its feed arrangement is that the decanting-type that flows is poured into a mould, its body of wall formed
Density and pumping slip casting type used in the present invention have the biggest mass discrepancy.
And, these small-sized building slats use generally only as non-bearing filling wall, its
Function can not meet the large area bearing wall needed for building industrialization or floor requirement, studies carefully it main
Wanting reason is that the manufacture equipment of existing small-sized vertical type pre-cast building hollow wall panel is about greatly
There is also in the key technology that the die cavity of area separates with the demoulding of body of wall and fail solution problem.
During preparation large-scale wall and floor, the curable wet composite pulp of a large amount of high-strength lights
Material can produce action of hydrostatic pressure when being pumped into die cavity, makes at wallboard outer surface and vertical type
Huge absorption affinity is formed between the inner surface of exterior sheathing.If use hydraulic system will rigidly
Template separates with wallboard, and its manufacturing cost and maintenance cost are high.Because the application of hydraulic system is held
Easily break down, considerably increase damage wallboard and the chance of floor.
Summary of the invention
In view of this, present invention is primarily targeted at, it is provided that one can guarantee that mould takes off smoothly
The mould drive mechanism of mould and apply its wall board forming equipment.
For reaching above-mentioned purpose, the present invention proposes a kind of mould for wall board forming equipment and drives
Motivation structure, described wall board forming equipment includes the mould forming die cavity, and this mould includes phase
A pair template that opposed and vertical type is arranged, outside described mould drive mechanism includes with described template
Eccentric mechanism that side connects, drive the driving motor that this eccentric mechanism operates.
Use said structure, when needing after wall board forming that mould is carried out the demoulding, die sinking, described in drive
Galvanic electricity machine drives described eccentric mechanism to do the eccentric rotary towards direction, outer top, and then drives
The template being connected with this eccentric mechanism does the movement towards outside upper direction relative to wallboard, thus
Realize the demoulding of mould, die sinking.When needing during wall board forming that mould is carried out matched moulds, drive
Motor only need to drive eccentric mechanism to do adverse movement, and it mainly uses core shift gear classification
The template with large area absorption affinity can be moved by axial rotation to the direction, outer top of certain angle
Dynamic, the huge absorption affinity formed in compression pump pumping slurry process is offseted statically,
Thus reach the purpose that template is completely separated with wallboard, it is to avoid damage wallboard during the demoulding, be conducive to
Ensure the smoothness of wallboard outer surface, go back low cost simultaneously and efficiently solve large-scale vertical and build
Build a demoulding difficult problem for prefab-form.
Preferably, described eccentric mechanism includes eccentric gear, one end with post supporting device even
Connect, the other end and the support arm being connected outside template, described driving motor and described eccentric gear
Eccentric shaft be in transmission connection.
Use said structure, when needing after wall board forming that mould is carried out the demoulding, die sinking, described in drive
Galvanic electricity machine runs and drives the eccentric shaft turns being in transmission connection with it, makes eccentric gear drive with it even
The support arm connect does the eccentric rotary towards direction, outer top, and then drive is connected with this support arm
Template do the movement towards outside upper direction relative to wallboard and open in the lateral direction simultaneously, by
This realizes the demoulding of mould, die sinking, makes firm molding and the highest wallboard of intensity the most successfully take off
From mould.When needing during wall board forming that mould is carried out matched moulds, drive motor only need to drive partially
Heart wheel mechanism does adverse movement.
Preferably, being positioned at the described eccentric mechanism of homonymy is multiple and upper and lower along described template
Interval, direction is arranged.
Use said structure, due to be positioned at multiple eccentric mechanisms of homonymy in the vertical direction between
Every setting, it is possible to make the vertical type template stress equalization of big specification, thus advantageously ensure that the demoulding
Effect, it is to avoid cause in type wallboard outer surface to come off or broken because template accepts uneven
Split.
Preferably, support arm and the eccentric gear of correspondence of multiple eccentric mechanisms of homonymy it are positioned at
It is in same perpendicular.
Use said structure, make the active force that template is applied by the eccentric mechanism being positioned at homonymy
It is in the vertical direction on same straight line, it is ensured that the biasing effect to template.
Preferably, the described eccentric mechanism being positioned at homonymy includes being placed in the upper eccentric turbine on top
Structure, it is placed in the middle eccentric mechanism at middle part and is placed in the lower eccentric mechanism of bottom, described driving
Motor is in transmission connection with the middle eccentric shaft of middle eccentric mechanism, eccentric shaft and described upper bias in this
The upper eccentric shaft of wheel mechanism, the lower eccentric shaft of lower eccentric mechanism are in transmission connection, and upper eccentric shaft,
The rotation of middle eccentric shaft and lower this three of eccentric shaft keeps synchronizing.
Use said structure, when needing after wall board forming that mould is carried out the demoulding, die sinking, described in drive
Galvanic electricity machine runs, band disorder of internal organs eccentric shaft turns, and in this, eccentric shaft drives upper inclined by transmission chain
Mandrel and lower eccentric shaft synchronous axial system, it is right with it that the eccentric gear belonging to these three eccentric shaft drives
The support arm answered does the eccentric rotary towards direction, outer top, and then drive is connected with this support arm
Template do the movement towards outside upper direction relative to wallboard and open in the lateral direction simultaneously, by
This realizes the demoulding of mould, die sinking, makes firm molding and the highest wallboard of intensity the most successfully take off
From mould.When needing during wall board forming that mould is carried out matched moulds, drive motor only need to drive partially
Heart wheel mechanism does adverse movement.
Preferably, in described support means, outside in the pair of template is symmetrically arranged with vertical
Post, described mould drive mechanism is arranged on this column.
The invention allows for a kind of wall board forming equipment, including the mould in order to form die cavity,
Insert during arbitrary described mould drive mechanism, wall board forming in aforementioned in described die cavity with
Limit the component of loosing core of the hollow structure of wallboard, drive this component of loosing core to insert/extract out described type
Chamber the member driving mechanism of loosing core that it is positioned, and passive support dress
Put.
Preferably, described mould includes a pair template that opposite and vertical type is arranged, described mould
Tool drive mechanism is symmetricly set on the outside of this pair template.
Use said structure, owing to the pair of template is opposite and vertical type is arranged, make molding
Two walls of the wallboard gone out are finer and smooth, it is to avoid flat-die equipment is molded into one side flat
The wallboard that face is coarse.
Preferably, the flexible pipe pumping machine in order to feeding in described die cavity is also included.
Said structure, described flexible pipe pumping function is used to continue equably not within the set time
Disconnectedly under controlling frequency and pressure, slurry be transported in the die cavity of mould, make the wall of formation
Plate has the mixing overall performance as injecting products and high density high-quality performance.
Preferably, the bottom at described mould is communicated with described flexible pipe pumping machine and described die cavity
Feeding-passage.
Use said structure, make curable owing to feeding-passage is arranged on the bottom of described mould
Compound is to inject from the bottom of mould, and gravity and the earth's core that can make full use of slurry self are inhaled
Gravitation makes the wallboard being molded into more closely knit, uniform, effectively reduces the generation of bubble.
Preferably, described feeding-passage is a pair and is symmetricly set on the bottom of described mould.
Use said structure, it is possible to make slurry enter mold cavity symmetrically and evenly from mold bottom
In, to ensure charging uniformity, be conducive to making the wallboard that is molded into evenly.
Preferably, the bottom at described mould is additionally provided with the discharge that connects with described feeding-passage and leads to
Road, and it is provided with material inlet valve in described feeding-passage.
Use said structure, when the wallboard of molding reaches the height set, or tightly
During anxious state, described flexible pipe pumping machine maybe can also be discarded residue according to the instruction of PLC
Mashing pump deliver to waste tank, recycle and reuse by discharging channel.
Accompanying drawing explanation
Fig. 1 is the overall schematic of wall board forming equipment；
Fig. 2 is the assembling schematic diagram of mould drive mechanism and template；
Fig. 3 is the schematic diagram of mould drive mechanism；
Fig. 4 is the schematic diagram of component of loosing core, for first embodiment；
Fig. 5 is the top view of component of loosing core；
Fig. 6 is the schematic diagram of component of loosing core, and is the second embodiment.
Detailed description of the invention
Referring to Fig. 1～Fig. 6 to mould drive mechanism of the present invention and the wallboard applying it
The detailed description of the invention of former is described in detail.
As it is shown in figure 1, wall board forming equipment mainly includes forming the mould of die cavity, driving
This mould carry out inserting during the mould drive mechanism 9 of open/close mould, wall board forming in die cavity with
Limit the hollow structure of wallboard component 5 of loosing core, drive this component 5 of loosing core insert die cavity/
The member driving mechanism 8, Yi Jiqi of loosing core extracted out from die cavity and this component of loosing core is positioned
The support means 11 of supporting role and in order to transfer the wallboard moving-out device of the wallboard after molding
10.Wall board forming equipment also includes full-automatic feed proportioning system 1, the fully automatic feeding being sequentially communicated
Blender 2, flexible pipe pumping machine 3, and the feeding-passage 4 of connection flexible pipe pumping machine 3 and die cavity,
The sewage collecting that the discharging channel 41 connected with feeding-passage 4 connects with this discharging channel 41
With processing means 13.It addition, wall board forming equipment also includes a PLC full-automatic control system
12。
As it is shown in figure 1, mould includes a pair template 6 that opposite and vertical type is arranged, it is placed in
Between this pair template 6 and be positioned at bottom wall board forming platform 101, be placed in aforementioned a pair mould
Plate 6 two ends also realize the connecting portion that these a pair template two ends is tightly connected during wall board forming
Part, is surrounded with prefabricated jointly by aforementioned a pair template 6, wall board forming platform and connection member
The die cavity that the overall dimensions of wallboard is corresponding.In the present embodiment, wall board forming platform 101 is installed
On wallboard moving-out device 10, this wall board forming platform 101 is provided with multipair and following taking out
The hole, location 102 that polarized plug 59 on core component 5 matches.
Feeding-passage 4 is a pair and is symmetricly set on the bottom of an aforementioned template 6, correspondingly,
Discharging channel 41 is also a pair and is symmetricly set on the bottom of an aforementioned template 6, and be positioned at
The feeding-passage 4 of side is connected with discharging channel 41 like forming one whole passage.Wherein, exist
Feeding-passage 4 is provided with bidirectional feed valve 42, uses this structure, when molding wallboard
When reaching the height set, or when the state of emergency, flexible pipe pumping machine 3 can also basis
The instruction of PLC full-automatic control system 12 passes through waste material tube pump slurry to be discarded for residue
Deliver to waste tank, recycle and reuse.Further, since feeding-passage 4 is arranged on a template 6
Bottom, slurry curable during wall board forming from the bottom of mould inject, can be abundant
Utilize the gravity of slurry self and attraction of gravitation effectively to reduce the generation of bubble, make to be molded into
Body of wall and floor are more closely knit, uniform.
As depicted in figs. 1 and 2, support means 11 is symmetricly set on aforementioned a pair template 6
Outside, this support means 11 is arranged with column 111, and mould drive mechanism 9 is symmetrically installed
On this column 111.As shown in Figures 2 and 3, mould drive mechanism 9 is symmetricly set on one
Outside to template 6, as a example by the mould drive mechanism 9 outside the template 6 that is placed in one,
This mould drive mechanism 9 include with the eccentric mechanism being connected outside template, drive this eccentric
The driving motor 99 of mechanism's operating.Wherein, eccentric mechanism is multiple and is positioned at the multiple of homonymy
Eccentric mechanism is spaced setting, to ensure template 6 stress equalization along the above-below direction of template 6.
Single eccentric mechanism includes that an eccentric gear, one end are fixing with this eccentric gear and is connected the other end
The support arm being connected with outside template, in the present embodiment, as it is shown on figure 3, on column 111
Fixing a mounting seat 113, this mounting seat 113 has opposite and spaced a pair peace
Dress plate, offers a pair installing hole aligned, contrary at support arm on this pair installing plate
It is provided with the female joint of eccentric gear in one end of template 6, utilizes matched with this female joint
Eccentric shaft (constituting the male joint of eccentric gear) runs through the mother of aforementioned installing hole and eccentric gear and connects
Head make support arm be rotatably connected in mounting seat 113, by be formed at support arm in contrast to template
The female joint of one end of 6 and matched eccentric shaft collectively form eccentric tooth of the present invention
Wheel construction, connects it can be appreciated that realize bias also by other replacing structures.Drive motor
99 are in transmission connection with the eccentric shaft of eccentric gear, and be positioned at homonymy multiple eccentric mechanisms
The eccentric gear of brace and correspondence is in same perpendicular, makes to be positioned at the eccentric turbine of homonymy
The active force that template 6 is applied by structure is on same straight line in the vertical direction, it is ensured that to mould
The biasing effect of plate 6.
In the present embodiment, be positioned at the eccentric mechanism of homonymy be respectively upper eccentric mechanism, in partially
Heart wheel mechanism, lower eccentric mechanism, upper eccentric mechanism includes having the upper of upper eccentric shaft 96
Eccentric gear, upper support arm 92, middle eccentric mechanism includes having in middle eccentric shaft 97 inclined
Heart gear, middle support arm 93, lower eccentric mechanism includes the upper bias with lower eccentric shaft 98
Gear, lower support arm 94, wherein, drive motor 99 to be passed by conveyer belt with middle eccentric shaft 97
Being dynamically connected, in this, eccentric shaft 97 and upper eccentric shaft 96, lower eccentric shaft 98 pass through driving chain
910 are in transmission connection, and upper eccentric shaft 96, middle eccentric shaft 97 and lower this three of eccentric shaft 98
Rotate and keep synchronizing.It should be noted that as it is shown on figure 3, upper eccentric shaft 96, middle eccentric shaft
97 and lower eccentric shaft 98 there is on the direction being parallel to template 6 certain length, except often
The middle part of individual eccentric shaft is formed outside eccentric rotary is connected with template 6, and the two ends of each eccentric shaft are also
Form eccentric rotary with template 6 to be connected, in such manner, it is possible to increase eccentric mechanism and template 6
Connecting portion, is conducive to increasing the lifting surface area of template 6 so that it is stress more equalizes, it is ensured that
Biasing effect to template 6.
When needing after wall board forming that mould is carried out the demoulding, die sinking, motor 99 is driven to run, band
Disorder of internal organs eccentric shaft 97 rotates, and in this, eccentric shaft 97 drives upper eccentric shaft by transmission chain 910
96 and lower eccentric shaft 98 synchronous axial system, the eccentric gear belonging to these three eccentric shaft drives and it
Corresponding support arm does the eccentric rotary towards direction, outer top, and then drives with this support arm even
The template 6 connect is done the movement towards outside upper direction relative to wallboard and beats in the lateral direction simultaneously
Open, be achieved in the demoulding of mould, die sinking, make firm molding and the highest wallboard of intensity statically
Success break away from moulds.When needing during wall board forming that mould is carried out matched moulds, drive motor 99
Only eccentric mechanism need to be driven to do adverse movement.
As it is shown in figure 1, be provided with the portal frame 112 extended to above mould in support means 11,
Member driving mechanism 8 of loosing core is arranged on this portal frame 112, and it is mainly by positioning and promoting system
System is constituted, and this member driving mechanism 8 of loosing core also includes adjusting the following many of component 5 of loosing core
Individual folding is loosed core the adjusting apparatus 51 of position of component.Component 5 of loosing core includes being fixed on structure of loosing core
Insert in die cavity and be in open mode in part drive mechanism 8, during wall board forming to limit
Closure state it is in multiple with extract out from die cavity after going out the hollow structure of wallboard, wall board forming
Folding is loosed core component.
As shown in Figure 4 and Figure 5, each folding component of loosing core includes that top is arranged on adjusting apparatus
A main shaft 52, open top on 51 arrange and are sleeved on main shaft 52 by the bottom of main shaft 52
On the driving means 7 folding set, being sleeved on main shaft 52, arrange around main shaft 52 and even
Connect driving means 7 and the folding support bar 55 folding set.It is provided with an end in the bottom of main shaft 52
Plate 58, folds the folding that set includes being arranged in this base plate 58 surrounding and being arranged alternately along its circumference
Baffle plate 57 and flexible connecting member 56, and base plate 58, folding baffle 57 and flexible connecting member 56
This three is tightly connected.Wherein, folding baffle 57 is made up of rigid material, and it acts primarily as props up
Support effect, for keeping out the huge hydrostatic pressure that slurry is formed, preferably to limit wall
The hollow structure of plate, flexible connecting member 56 is mainly used in connecting adjacent folding baffle 57, it
It is made up of canvas and rubber combined flexible material, in the present embodiment, folding baffle 57
Global shape similar with cylindrical vertical section, flexible connecting member 56 in elongated strip shaped,
Folding set to be under open mode, folding baffle 57 and flexible connecting member 56 surround a circle jointly
Cylindricality, for limiting the hollow structure of wallboard.In the present embodiment, driving means 7 is oil pressure
Machine, multiple foldings component of loosing core is by same hydraulic press unified driving, and this driving means 7 is passed through
A plate 54 is connected with folding support bar 55.Use this structure, multiple folding can be made to take out
The direction of motion of core component, speed etc. keep consistent, to ensure that multiple folding component of loosing core keeps
Synchronous operation.
Often group folding support bar 55 is rotationally connected by multiple rod members, with one of which folding support
As a example by bar 55, it includes that one end is connected the other end with connecting plate 54 and is connected on base plate 58
First rod member 551, one end are connected the other end and the first bar with close main shaft 52 side of base plate 58
The second rod member 552 that the bottom of part 551 connects, connect the middle part of this second rod member 552 and the
3rd rod member 553 of one rod member 551 bottom and the first V-shaped setting of rod member 551 and
The 6th rod member 556 that bottom is connected with the first rod member 551 and the 3rd rod member 553 bottom, connect
4th rod member 554 on the first rod member 551 top and the 6th rod member 556 top, it is placed in the 4th
Below rod member 554 and connect the first rod member 551 and the 5th rod member 555 of the 6th rod member 556,
Between these multiple rod members aforementioned, between the first rod member 551 and connecting plate 54, the second rod member 552
And all linked together by rotating union joint 557 between base plate 58.
It addition, each folding is loosed core, component also includes being placed in the polarized plug 59 folded bottom set,
This polarized plug 59 inserts in the hole, location 102 on aforementioned shaped platform 101, by this two
Match component of loosing core each folding of person positions.
During wall board forming, component of loosing core is relative under the driving of member driving mechanism 8 of loosing core
Move down in mould and in the die cavity of component insertion mould, then pass through until multiple folding is loosed core
Adjusting apparatus 51 adjusts each particular location folding component of loosing core and makes each folding loose core structure
Polarized plug 59 on part is insert molded in the hole, location 102 on platform 101.Then, drive
Dynamic device 7 promotes folding support bar 55 along main shaft 52 slide downward, makes folding support bar 55
It is in open mode, this folding support bar 55 Foldable set opens, overlapped by this folding
Limit the hollow structure of wallboard, then fold component of loosing core and be in open mode as shown in Figure 4.
During on the contrary, need after wall board forming to loose core, driving means 7 tractive folding support bar 44
Along main shaft 52 upward sliding, make folding support bar 55 be in folded state, this folding prop up
Strut 55 Foldable set is drawn close towards main shaft 52, then fold component of loosing core and be in closure state,
Gap is formed between outer surface and the hole wall of template folding set.Then, component of loosing core is being taken out
Moving up relative to mould under the driving of core component drive mechanism 8 makes polarized plug 59 from one-tenth
Hole, location 102 on type platform 101 is extracted, and until multiple folding looses core component from mould
Die cavity in extract out.
Combine said structure referring to Fig. 1～Fig. 4 to describe, prepare utilizing wall board forming equipment
The using method of wallboard carries out simple illustration, and the production process of whole wallboard is complete by PLC
Automatic control system 12 is carried out by program set in advance.
Step 1. utilizes member driving mechanism 8 component 5 of loosing core of loosing core to drop in mould,
And make the loose core polarized plug 59 of member bottom section of each folding be insert molded determining on platform 101
With location in hole 102, position, driving means 7 is then utilized to make multiple folding component of loosing core be in and beat
Open state；
Step 2. drives motor 99 to drive eccentric mechanism to do the eccentric shifting towards direction, interior lower section
Dynamic, make aforementioned a pair opposite and vertical type setting template 6 close, complete the matched moulds of mould；
The full-automatic feed proportioning system 1 of step 3. according to the wallboard of required production by each material by than
Example mixes, and according to feeding program and speed, each material is input to fully automatic feeding blender
It is stirred in 2, forms the curable composite mortar of nano-scale fiber high-strength light, the most former material
Material is curable compound, by gypsum based composite or cement-based mixture and and nanoscale
Whisker fibre is formed；
Step 4. is after being stirred to expection mixed effect, and flexible pipe pumping machine 3 have received beginning pump
After the number of delivering letters, bidirectional feed valve 42 is opened and waste discharge material valve closing；Step 4. drives
Motor 99 drives eccentric mechanism to do and moves towards the eccentric of direction, interior lower section, makes aforementioned a pair
The template 6 that opposite and vertical type is arranged closes, and completes the matched moulds of mould；
Step 5. utilize flexible pipe pumping machine 3 by set frequency and speed toward pump in mold cavity
Send the curable composite mortar of nano-scale fiber high-strength light mixed；
Step 6. is worked as the injected curable composite mortar of nano-scale fiber high-strength light and is reached solidifying
After solid fraction state, push rod driving means 7 is utilized to make multiple folding component of loosing core be in closure state,
The outer surface of soft set 57 making collapsible component of loosing core separates with the hole wall of the wallboard solidified；
Step 7. utilizes member driving mechanism 8 component 5 of will loosing core of loosing core up to promote, and makes often
Individual folding is loosed core the hole, location 102 that the polarized plug 59 of member bottom section departs from shaped platform 101
In, then proceeding to shifting until extracting out in die cavity, making loose core component and wallboard of all foldings take off
From；
Step 8. drives motor 99 to drive eccentric mechanism to do the eccentric shifting towards direction, outer top
Dynamic, make aforementioned a pair opposite and vertical type setting template 6 divide statically with wallboard outer surface
From, complete the die sinking of mould, the demoulding, and in type wallboard stands upright on wallboard moving-out device 10
On；
Step 9. utilizes 10 wallboards of wallboard moving-out device to remove complete equipment, completes wallboard
One production cycle.Each production cycle takes about 40 minutes.
After step 5, also include a step Tong Bu with remaining step, be, fixed at slurry
After amount pumping completes, bidirectional feed valve 42 is closed and waste material valve port is opened, the most full-automatic
Feeding blender 2 starts water cleaning procedure with the slurry in washing hose pumping machine 3, peristaltic pump
The waste water in machine 3 is sent to carry out in discharging channel 41 is discharged into sewage collecting and processing means 13
Reuse after filtration, form a perfect production cycle cycle.
It addition, before step 3, also include a step, be, releasing agent is put on mould
On tool, this releasing agent is used for making wallboard easily remove from mould.
Above-mentioned wall board forming equipment is suitable for manufacturing large area hollow building bearing wallboard, it is possible to one
It time produces 30 12 meters long * 3 meters high * 130 in light weight strong strength water-resisting thick for 200mm
The structure load bearing wall of wall and exterior wall, the weight of its every square metre wallboard only has 65 kilograms, other
Physical property is fully achieved and exceedes national regulation requirement.Utilize above-mentioned wall board forming equipment made
The opposed outer wall in interval that standby wallboard has the structural portion by multiple intervals and interconnects, so that
Limiting cavity between adjacent structure portion respectively, it is the required matter of modern architecture industrialization
Gently, high strong water resistant, fire prevention, insect protected, energy-conserving and environment-protective green bearing wall and floor, its surface
Flat smooth, is not required to plaster and just can paint, be truly realized saving of labor, saves money and building efficiency is big
Width improves.
Above-mentioned wall board forming equipment realizes vertical type template and wall by setting up eccentric mechanism
The demoulding isolation technics of plate, has used the core shift axial rotational of gear classification will have large area and has inhaled
The template 6 of attached power moves to the direction, outer top of certain angle, pumping slurry mistake at compression pump
Huge absorption affinity formed in journey is offseted statically, makes firm molding and the highest wallboard of intensity
Success break away from moulds statically, thus reach the purpose that template is completely separated with wallboard, it is to avoid de-
Damage wallboard during mould, advantageously ensure that the smoothness of wallboard outer surface, go back low cost simultaneously and have
Solve to effect a demoulding difficult problem for large-scale vertical building prefabrication template.The present invention will build cavity wall
The current pore-forming of the plate die cavity degree of accuracy that technical costs significantly decreases and obtain of loosing core is greatly improved,
So that wall board forming device efficiency is obviously improved.
Meanwhile, the collapsible component of loosing core of above-mentioned wall board forming equipment utilization realizes loosing core component and wall
The separation of plate hole wall, it is possible to ensure that component of loosing core is extracted out, smoothly to solve prefabricated big of vertical type
The problem of loosing core inserting component of the equipment that manufactures of long-pending building hollow wall panel.
Meanwhile, above-mentioned wall board forming equipment utilization peristaltic pump pressure pumping system is wet composite pulp
Material is got in mold cavity, and the structure making wallboard is evenly higher with density, even if in other words
Produce wallboard by injection principle, make the physical property of wallboard be greatly improved, and the two of wallboard
Individual face smooth need not secondary operations because synchronizing to make.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention,
All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made,
Should be included within the scope of the present invention.
Such as, in the above-described embodiments, as shown in Figure 4 and Figure 5, set is folded by being placed in main shaft
The base plate 58 of 52 bottoms, it is arranged in this base plate 58 surrounding the folding being arranged alternately along its circumference
Baffle plate 57 and flexible connecting member 56 are tightly connected and form.But it is not limited to this, such as Fig. 6
Shown in, fold the folding baffle 57 in set and flexible connecting member 56 also can be set by an open top
The soft set 5a put substitutes, and this soft set 5a is made up of flexible non-elastic material, and it is an entirety portion
Part, is sleeved on base plate 58 and main shaft 52 by the bottom of main shaft 52.
It addition, in the above-described embodiments, set is folded overall in cylinder, i.e. in the on-state
The cross section of the hollow structure folding the wallboard that set is limited is circle, but is not limited to
This, in actual application, the cross section of the hollow structure of wallboard can be that ellipse (includes long ellipse
Shape), square, rectangle, hexagon, octagon, other polygons etc., then fold the knot of set
Structure should do adaptations, and its annexation is identical with said structure.
Claims (12)
1. for a mould drive mechanism for wall board forming equipment, described wall board forming equipment
Including the mould in order to form die cavity, this mould includes a pair mould that opposite and vertical type is arranged
Plate (6), it is characterised in that described mould drive mechanism (9) include with described template outside
The eccentric mechanism connected, the driving motor (99) driving this eccentric mechanism to operate.
Mould drive mechanism the most according to claim 1, it is characterised in that described partially
Heart wheel mechanism includes that eccentric gear, one end are fixing with this eccentric gear and is connected the other end and described mould
The eccentric shaft of the support arm connected outside plate, described driving motor (99) and described eccentric gear
It is in transmission connection.
Mould drive mechanism the most according to claim 2, it is characterised in that be positioned at same
The described eccentric mechanism of side be multiple and along described template (6) above-below direction interval arrange.
Mould drive mechanism the most according to claim 3, it is characterised in that be positioned at same
The support arm of multiple eccentric mechanisms and the eccentric gear of correspondence of side are in same perpendicular
In.
Mould drive mechanism the most according to claim 3, it is characterised in that be positioned at same
The described eccentric mechanism of side includes being placed in the upper eccentric mechanism on top, being placed in middle part partially
Heart wheel mechanism and the lower eccentric mechanism being placed in bottom, described driving motor (99) and middle bias
The middle eccentric shaft (97) of wheel mechanism is in transmission connection, eccentric shaft (97) and described upper bias in this
The upper eccentric shaft (96) of wheel mechanism, the lower eccentric shaft (98) of lower eccentric mechanism are in transmission connection,
And upper eccentric shaft (96), middle eccentric shaft (97) and the rotation of lower eccentric shaft (98) this three
Keep synchronizing.
Mould drive mechanism the most according to claim 1, it is characterised in that described
In support means (11), the outside in the pair of template (6) is symmetrically arranged with column (111),
Described mould drive mechanism (9) is arranged on this column (111).
7. a wall board forming equipment, it is characterised in that include being formed die cavity mould,
Claim 1～6 is inserted during arbitrary described mould drive mechanism (9), wall board forming
Enter in described die cavity to limit the component of loosing core (5) of the hollow structure of wallboard, to drive this to take out
Core component (5) inserts/extract out described die cavity the member driving mechanism of loosing core positioning it
, and passive support means (11) (8).
Wall board forming equipment the most according to claim 7, it is characterised in that described mould
Tool includes a pair template (6) that opposite and vertical type is arranged, described mould drive mechanism (9)
It is symmetricly set on the outside of this pair template (6).
9. according to the wall board forming equipment described in claim 7 or 8, it is characterised in that also
Including the flexible pipe pumping machine (3) in order to feeding in described die cavity.
Wall board forming equipment the most according to claim 9, it is characterised in that described
The bottom of mould is communicated with the feeding-passage (4) of described flexible pipe pumping machine (3) and described die cavity.
11. wall board forming equipment according to claim 10, it is characterised in that described
Feeding-passage (4) is a pair and is symmetricly set on the bottom of described mould.
12. according to the wall board forming equipment described in claim 10 or 11, it is characterised in that
The discharging channel (41) connected with described feeding-passage (4) it is additionally provided with in the bottom of described mould,
And in described feeding-passage (4), it is provided with material inlet valve (42).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221454.6A CN106182384A (en) | 2015-05-04 | 2015-05-04 | Mould drive mechanism and apply its wall board forming equipment |
| PCT/CN2016/079700 WO2016177273A1 (en) | 2015-05-04 | 2016-04-20 | Mold actuating mechanism and wall plate molding apparatus applying same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510221454.6A CN106182384A (en) | 2015-05-04 | 2015-05-04 | Mould drive mechanism and apply its wall board forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106182384A true CN106182384A (en) | 2016-12-07 |
Family
ID=57218458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510221454.6A Pending CN106182384A (en) | 2015-05-04 | 2015-05-04 | Mould drive mechanism and apply its wall board forming equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN106182384A (en) |
| WO (1) | WO2016177273A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109079969A (en) * | 2018-09-19 | 2018-12-25 | 枣庄启程机械科技有限公司 | The novel wall for being embedded with door and window generates system and generation method |
| CN113767997B (en) * | 2021-10-21 | 2024-02-02 | 福建鼎白茶业有限公司 | Peony white tea manufacturing process |
| CN114833986B (en) * | 2022-05-25 | 2023-01-03 | 惠州市特耐新材料有限公司 | Thermosetting foaming and forming integrated equipment for artificial rock wall rock climbing light wall board |
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| CN101010471A (en) * | 2004-06-22 | 2007-08-01 | 杰夫·怀特 | Method for manufacturing precast building boards and device therefor |
| FR2874349A1 (en) * | 2004-08-20 | 2006-02-24 | Jean Paul Martinez | Pre-fabricated mortar and concrete product e.g. reinforced concrete beam, fabricating device for e.g. building industry, has two beams, where each beam has three pairs of chisels to constitute lift table vertically moved by two jacks |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2016177273A1 (en) | 2016-11-10 |
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