CN106182216A - Double-layer wood composite floor board and preparation method thereof - Google Patents
Double-layer wood composite floor board and preparation method thereof Download PDFInfo
- Publication number
- CN106182216A CN106182216A CN201610538895.3A CN201610538895A CN106182216A CN 106182216 A CN106182216 A CN 106182216A CN 201610538895 A CN201610538895 A CN 201610538895A CN 106182216 A CN106182216 A CN 106182216A
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- Prior art keywords
- substrate
- millimeter
- dash board
- groove
- depth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/13—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board all layers being exclusively wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/045—Layered panels only of wood
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
Abstract
A kind of double-layer wood composite floor board and preparation method thereof, belong to wood processing technique field, dash board and substrate bonding is used to make double-layer wood composite floor board, dash board is identical with substrate grain direction, the one side of substrate has transverse concave groove, and the reeded one side of substrate or additionally one side are bonded in the dash board back side and make solid wooden compound floor.Its preparation method is that employing is separately dried process dash board and substrate, substrate fluting and the step such as dash board and substrate heat pressure adhesive complete.Solid wooden compound floor of the present invention is that wood grain longitudinally combines two layers of floor, saves timber resources, reduces cost, reduce the coating weight of glue, reduce burst size of methanal, it is ensured that environmental protection, and solve and be, by two-layer, the stress problem that same direction is brought, it is ensured that the stability on floor.
Description
Technical field:
The invention belongs to wood processing technique field, relate to a kind of solid wooden floor board.
Background technology:
Solid wooden floor board is divided into monomer solid wooden floor board and Compossite solid-wood floor plate, and monomer solid wooden floor board is worth higher single timber
Processing, production technology is simple, but the cost of raw material is high;Compossite solid-wood floor plate is made up of multi-layer solid wood bonding, only surface
One layer of use value and the higher timber of quality are as dash board, and other layer uses the fast growing wood of low cost as substrate, reduces
Material cost, but production technology is relative complex.Compossite solid-wood floor plate is three layers or more than three layers at present, and reason is if made
Doing two layers compossite solid-wood floors, substrate can only be one layer, and lines must be consistent with dash board direction, i.e. length direction is suitable
Stricture of vagina, due to stress deformation, such final products are very easy to warping phenomenon occur, and existing open source information is not also for this
The solution of problem.And if substrate is vertical with the lines of dash board, substrate needs a section splicing, intensity not to reach will
Ask.
Summary of the invention:
The technical problem to be solved in the present invention is open a kind of double-layer wood composite floor board.
The present invention further simultaneously discloses the preparation method on this floor.
It is to use dash board and substrate bonding to make double-layer wood composite floor board, dash board that the present invention solves the scheme of technical problem
Identical with substrate grain direction, the one side of substrate has transverse concave groove, and the reeded one side of substrate or additionally one side are bonded in table
Back makes solid wooden compound floor.
Dash board and zig are 500-3000 millimeter, and width is 60-300 millimeter, and dash board thickness is 1-6 millimeter,
Substrate thickness is 5-20 millimeter, the width 1.0-2.0 millimeter of groove, and the spacing 40-60 millimeter of adjacent grooves, the degree of depth of groove is
3-15 millimeter or the degree of depth are 2-3 millimeter, and when the substrate recess degree of depth is 3-15 millimeter, reeded one side is bonded in the dash board back side
Make solid wooden compound floor;When depth of groove is 2-3 millimeter, the one side of substrate un-grooved is bonded in the dash board back side, makes solid wood
Composite floor board.
Preferred version is dash board and zig is 500-3000 millimeter, and width is 60-300 millimeter, dash board thickness
For 2-4 millimeter, substrate thickness is 8-15 millimeter, the width 1.2-1.8 millimeter of groove, and the spacing 45-55 millimeter of adjacent grooves is recessed
The degree of depth of groove is 5-10 millimeter or the degree of depth is 2-3 millimeter, and when the substrate recess degree of depth is 5-10 millimeter, reeded one side is bonding
Solid wooden compound floor is made at the dash board back side;When depth of groove is 2-3 millimeter, the one side of substrate un-grooved is bonded in the dash board back of the body
Face, makes solid wooden compound floor.
The preparation method of composite floor board of the present invention comprises the following steps:
1, dash board processing: be processed into plate square bar according to specification needed for floor with log, plate square bar base area plate gauge lattice are processed
Becoming dash board, predry, to qualification rate 20-30%, enters kiln drying dry 10-15 days, moisture content 5.5-6.5%, balance health-preserving 65-80 hour;
2, substrate processing: being processed into sheet material with log according to required specification, predry, to qualification rate 25-30%, enters kiln drying dry
12-15 days, qualification rate reached 6-7%, balance health-preserving 65-80 hour;
3, recessing: solid wood baseplate is by the fixed thick sanding of specification, recessing;
4, hot pressing: by ready dash board back side veneer gluing, glue-spread is 200g/, by dash board, substrate-parallel forward
Putting, pressure is 13.5-14.5MPA, and the time is 7-10 minute, and temperature is 90-95 DEG C of pressing, and dash board moisture content is 5.5-
6.5%, substrate moisture content 6-7%;
5, balance: it is little that the slab after hot pressing balances 65-80 at temperature 25-30 DEG C, the sealing condition of humidity 40-50%
Time;
6, sanding mortise: mortise technique is identical with the general floorings course of processing, cutter motor rotating speed is at 5000-6000
Rev/min;
7, surface processes: surface is scratched trace, oiling or japanning after coloring or chemical treatment.The optimum drying work of dash board
Skill following steps:
Temperature DEG C | Humidity % | Time (h) | |
Early stage processes | 38 | 38 | 12 |
It is dried | 40 | 39 | 24 |
It is dried | 42 | 40 | 24 |
It is dried | 44 | 42 | 24 |
Middle place one | 52 | 51 | 12 |
It is dried | 44 | 42 | 12 |
It is dried | 46 | 43 | 24 |
It is dried | 48 | 44 | 24 |
It is dried | 50 | 44 | 24 |
Middle place two | 58 | 57 | 4 |
It is dried | 50 | 42 | 24 |
It is dried | 50 | 40 | 24 |
It is dried | 50 | 38 | 24 |
Later stage processes | 58 | 58 | 6 |
Later stage Balance Treatment | 25-30 | 72 |
Substrate optimum drying process is as follows:
Temperature DEG C | Humidity % | Time (h) | |
Initial stage processes | 55 | 12 | 24 |
It is dried | 57 | 11 | 24 |
It is dried | 60 | 11 | 24 |
It is dried | 63 | 10 | 24 |
It is dried | 65 | 9 | 24 |
Mid-term processes | 70 | 13 | 10 |
It is dried | 72 | 9 | 24 |
It is dried | 74 | 9 | 24 |
It is dried | 76 | 8 | 24 |
Torr fat processes | 105 | 10 | 24 |
Later stage processes | 88 | 10 | 24 |
Equilibrium treatment | 80-85 | 10 | 72 |
78 | 8 | 24 | |
80 | 8 | 24 | |
85 | 7 | 24 |
Floor of the present invention is through detection, and outward appearance meets GB/T18103-2013 standard, and specification meets GB/
T101032000 standard, every arbitrary cumulative length come unglued is less than the 1/3 of this glue-line length, MOR (MPa)
31, elastic modelling quantity (MPa) 5140, moisture content 3-7%, paint film adhesion meets the requirements, surface abrasion resistance g/100 people r0.11, and paint
Film does not grinds, surface no-pollution vestige, Form aldehyde release mz/L0.7.
Solid wooden compound floor of the present invention, is that the crisscross wood grain that is improved to of the grain direction by traditional three layers or multilamellar is indulged
To combining two layers of floor, save timber resources, reduce cost, reduce the coating weight of glue, reduce burst size of methanal, it is ensured that environmental protection,
And solving and be, by two-layer, the stress problem that same direction is brought, it is ensured that the stability on floor, the outward appearance on this floor is given
People with attractive in appearance, comfortable, classical visual enjoyment.
Accompanying drawing illustrates:
Fig. 1 is that the reeded one side of substrate is bonded in the dash board back side and makes the partial schematic diagram on floor;
Fig. 2 is that the one side of substrate un-grooved is bonded in the dash board back side and makes the partial schematic diagram on floor.
Detailed description of the invention:
Example 1, (1) dash board are processed: being processed into plate square bar with log according to specification needed for floor, it is equal that plate square bar is processed into length
Being 3000 millimeters, width is 300 millimeters, and thickness is the dash board 1 of 6 millimeters, and predry, to qualification rate 30%, enters kiln drying dry 15 days,
Moisture content 5.5%, balance health-preserving 80 hours;
(2) substrate processing: being processed into length with log and be 3000 millimeters, width is 300 millimeters, and thickness is 20 millimeters
Substrate 2 sheet material, predry, to qualification rate 30%, enters kiln drying dry 15 days, and qualification rate reaches 7%, balance health-preserving 80 hours;
(3) recessing: solid wood baseplate sanding, recessing 3, the width of its further groove 2.0 millimeters, the spacing 60 of adjacent grooves
Millimeter, the degree of depth of groove is 15 millimeters;
(4) hot pressing: by ready dash board back side veneer gluing, glue-spread is 200g/, by suitable to dash board, substrate-parallel
To putting, the fluted one side of substrate is pasted onto the dash board back side, and pressure is 14.5MPA, and the time is 10 minutes, and temperature is 95 DEG C of pressures
Closing, dash board moisture content is 6.5%, substrate moisture content 7%;
(5) balance: the slab after hot pressing, temperature 30 DEG C, balances 80 hours under the sealing condition of humidity 50%;
(6) sanding mortise: mortise technique is identical with the general floorings course of processing, cutter motor rotating speed 6000 turns/
Point;
(7) surface processes: surface is scratched trace, coloring.
Example 2, (1) dash board are processed: being processed into plate square bar with log according to specification needed for floor, it is equal that plate square bar is processed into length
Being 500 millimeters, width is 60 millimeters, and thickness is the dash board 1 of 1 millimeter, and predry, to qualification rate 20%, enters kiln drying dry 10 days, contains
Water rate 6.5%, balance health-preserving 68 hours;
(2) substrate processing: being processed into length with log and be 500 millimeters, width is 60 millimeters, and thickness is 5 millimeters
Substrate 2 sheet material, predry, to qualification rate 20%, enters kiln drying dry 10 days, and qualification rate reaches 6%, balance health-preserving 68 hours;
(3) recessing: solid wood baseplate sanding, recessing 3, the width of its further groove 1.0 millimeters, the spacing 40 of adjacent grooves
Millimeter, the degree of depth of groove is 2 millimeters;
(4) hot pressing: by ready dash board back side veneer gluing, glue-spread is 200g/, by suitable to dash board, substrate-parallel
To putting, substrate un-grooved one side is pasted onto the dash board back side, and pressure is 13.5MPA, and the time is 7 minutes, and temperature is 90 DEG C of pressings,
Dash board moisture content is 5.5%, substrate moisture content 6%;
(5) balance: the slab after hot pressing, temperature 25 DEG C, balances 68 hours under the sealing condition of humidity 40%;
(6) sanding mortise: mortise technique is identical with the general floorings course of processing, cutter motor rotating speed 5000 turns/
Point;
(7) surface processes: surface is scratched trace, japanning.
Example 3, (1) dash board are processed: being processed into plate square bar with log according to specification needed for floor, it is equal that plate square bar is processed into length
Being 2000 millimeters, width is 200 millimeters, and thickness is the dash board 1 of 4 millimeters, and predry, to qualification rate 30%, enters kiln drying dry 15 days,
Moisture content 5.5%, balance health-preserving 80 hours;
(2) substrate processing: being processed into length with log and be 2000 millimeters, width is 200 millimeters, and thickness is 15 millimeters
Substrate 2 sheet material, predry, to qualification rate 30%, enters kiln drying dry 15 days, and qualification rate reaches 7%, balance health-preserving 80 hours;
(3) recessing: solid wood baseplate sanding, recessing 3, the width of its further groove 1.5 millimeters, the spacing 50 of adjacent grooves
Millimeter, the degree of depth of groove is 10 millimeters;
(4) hot pressing: by ready dash board back side veneer gluing, glue-spread is 200g/, by suitable to dash board, substrate-parallel
To putting, the fluted one side of substrate is pasted onto the dash board back side, and pressure is 14.5MPA, and the time is 10 minutes, and temperature is 95 DEG C of pressures
Closing, dash board moisture content is 6.5%, substrate moisture content 7%;
(5) balance: the slab after hot pressing, temperature 30 DEG C, balances 80 hours under the sealing condition of humidity 50%;
(6) sanding mortise: mortise technique is identical with the general floorings course of processing, cutter motor rotating speed 6000 turns/
Point;
(7) surface processes: surface is scratched trace, coloring.
Example 4, (1) dash board are processed: being processed into plate square bar with log according to specification needed for floor, it is equal that plate square bar is processed into length
Being 1000 millimeters, width is 100 millimeters, and thickness is the dash board 1 of 3 millimeters, and predry, to qualification rate 20%, enters kiln drying dry 10 days,
Moisture content 6.5%, balance health-preserving 68 hours;
(2) substrate processing: being processed into length with log and be 1000 millimeters, width is 100 millimeters, and thickness is 10 millimeters
Substrate 2 sheet material, predry, to qualification rate 20%, enters kiln drying dry 10 days, and qualification rate reaches 6%, balance health-preserving 68 hours;
(3) recessing: solid wood baseplate sanding, recessing 3, the width of its further groove 1.2 millimeters, the spacing 45 of adjacent grooves
Millimeter, the degree of depth of groove is 3 millimeters;
(4) hot pressing: by ready dash board back side veneer gluing, glue-spread is 200g/, by suitable to dash board, substrate-parallel
To putting, substrate un-grooved one side is pasted onto the dash board back side, and pressure is 13.5MPA, and the time is 7 minutes, and temperature is 90 DEG C of pressings,
Dash board moisture content is 5.5%, substrate moisture content 6%;
(5) balance: the slab after hot pressing, temperature 25 DEG C, balances 68 hours under the sealing condition of humidity 40%;
(6) sanding mortise: mortise technique is identical with the general floorings course of processing, cutter motor rotating speed 5000 turns/
Point;
(7) surface processes: surface is scratched trace, japanning.
The wherein optimum drying technique following steps of dash board:
Temperature DEG C | Humidity % | Time (h) | |
Early stage processes | 38 | 38 | 12 |
It is dried | 40 | 39 | 24 |
It is dried | 42 | 40 | 24 |
It is dried | 44 | 42 | 24 |
Middle place one | 52 | 51 | 12 |
It is dried | 44 | 42 | 12 |
It is dried | 46 | 43 | 24 |
It is dried | 48 | 44 | 24 |
It is dried | 50 | 44 | 24 |
Middle place two | 58 | 57 | 4 |
It is dried | 50 | 42 | 24 |
It is dried | 50 | 40 | 24 |
It is dried | 50 | 38 | 24 |
Later stage processes | 58 | 58 | 6 |
Later stage Balance Treatment | 25-30 | 72 |
Substrate optimum drying process is as follows:
Claims (4)
1. a double-layer wood composite floor board, it is characterised in that: it is made up of dash board and substrate bonding, dash board and substrate wood grain side
To identical, the one side of substrate has transverse concave groove, and the reeded one side of substrate or additionally one side are bonded in the dash board back side and make reality
Wood composite floor.
Double-layer wood composite floor board the most according to claim 1, it is characterised in that: dash board and zig are 500-
3000 millimeters, width is 60-300 millimeter, and dash board thickness is 1-6 millimeter, and substrate thickness is 5-20 millimeter, the width of groove
1.0-2.0 millimeter, the spacing 40-60 millimeter of adjacent grooves, the degree of depth of groove is 3-15 millimeter or the degree of depth is 2-3 millimeter, base
When plate depth of groove is 3-15 millimeter, reeded one side is bonded in the dash board back side;When depth of groove is 2-3 millimeter, substrate without
The one side of groove is bonded in the dash board back side.
Double-layer wood composite floor board the most according to claim 2, it is characterised in that: dash board and zig are 500-
3000 millimeters, width is 60-300 millimeter, and dash board thickness is 2-4 millimeter, and substrate thickness is 8-15 millimeter, the width of groove
1.2-1.8 millimeter, the spacing 45-55 millimeter of adjacent grooves, the degree of depth of groove is 5-10 millimeter or the degree of depth is 2-3 millimeter, base
When plate depth of groove is 5-10 millimeter, reeded one side is bonded in the dash board back side;When depth of groove is 2-3 millimeter, substrate without
The one side of groove is bonded in the dash board back side.
Double-layer wood composite floor board the most according to claim 1, it is characterised in that preparation method comprises the following steps:
(1) dash board processing: being processed into plate square bar with log according to specification needed for floor, plate square bar base area plate gauge lattice are processed into table
Plate, predry, to qualification rate 20-30%, enters kiln drying dry 10-15 days, moisture content 5.5-6.5%, balance health-preserving 65-80 hour;
(2) substrate processing: being processed into sheet material with log according to required specification, predry, to qualification rate 25-30%, enters the dry 12-15 of kiln drying
My god, qualification rate reaches 6-7%, balance health-preserving 65-80 hour;
(3) recessing: solid wood baseplate is by the fixed thick sanding of specification, recessing;
(4) hot pressing: by ready dash board back side veneer gluing, glue-spread is 200g/, dash board, substrate-parallel is forward put
Putting, pressure is 13.5-14.5MPA, and the time is 7-10 minute, and temperature is 90-95 DEG C of pressing, and dash board moisture content is 5.5-6.5%,
Substrate moisture content 6-7%;
(5) balance: the slab after hot pressing balances 65-80 hour at temperature 25-30 DEG C, the sealing condition of humidity 40-50%;
(6) sanding mortise: mortise technique is identical with the general floorings course of processing, cutter motor rotating speed 5000-6000 turn/
Point;
(7) surface processes: surface is scratched trace, oiling or japanning after coloring or chemical treatment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610538895.3A CN106182216A (en) | 2016-07-08 | 2016-07-08 | Double-layer wood composite floor board and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610538895.3A CN106182216A (en) | 2016-07-08 | 2016-07-08 | Double-layer wood composite floor board and preparation method thereof |
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Publication Number | Publication Date |
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CN106182216A true CN106182216A (en) | 2016-12-07 |
Family
ID=57472955
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CN201610538895.3A Pending CN106182216A (en) | 2016-07-08 | 2016-07-08 | Double-layer wood composite floor board and preparation method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110640851A (en) * | 2019-09-30 | 2020-01-03 | 广州市众益装饰材料有限公司 | Preparation process and application of pine front core |
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CN2190142Y (en) * | 1994-04-13 | 1995-02-22 | 姜春晓 | Wood floor |
JPH1088778A (en) * | 1996-09-18 | 1998-04-07 | Nankai Plywood Kk | Sound shield floor panel |
CN2295811Y (en) * | 1997-03-19 | 1998-10-28 | 蒋佳学 | Five facet tongued and grooved flooring strip |
CN2310819Y (en) * | 1997-09-27 | 1999-03-17 | 李文勋 | Composite Phyllostachys pubescens sheet faced floor |
CN2364124Y (en) * | 1999-01-18 | 2000-02-16 | 李发荣 | Composite China fir and miscellaneous tree flooring |
CN2697196Y (en) * | 2004-03-18 | 2005-05-04 | 谷端欣 | Floor especially for ground heating |
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CN201206320Y (en) * | 2008-05-09 | 2009-03-11 | 丛伟斌 | High-efficiency antideformation geothermal energy multilayer wood compound floor |
CN101302887A (en) * | 2008-06-18 | 2008-11-12 | 吴殿满 | Crude wood transverse cutting tridimensional wood composite floor and manufacture method thereof |
CN201297015Y (en) * | 2008-08-06 | 2009-08-26 | 鞠立伟 | Wood-ceramic floor |
CN102561654A (en) * | 2011-12-30 | 2012-07-11 | 广州市番禺康达木业有限公司 | Solid wood foor |
CN102528862A (en) * | 2012-03-06 | 2012-07-04 | 浙江农林大学 | Method for producing stable high-strength solid-wood composite board |
CN103510682A (en) * | 2012-06-29 | 2014-01-15 | 上海筑邦木业有限公司 | Double-layer solid wood floorboard and manufacturing and installing method thereof |
CN204590511U (en) * | 2015-04-23 | 2015-08-26 | 孙建新 | A double-layer composite solid wood floor |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110640851A (en) * | 2019-09-30 | 2020-01-03 | 广州市众益装饰材料有限公司 | Preparation process and application of pine front core |
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Application publication date: 20161207 |