CN106180362A - A high-precision punching device for hardware production - Google Patents
A high-precision punching device for hardware production Download PDFInfo
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- CN106180362A CN106180362A CN201610736488.3A CN201610736488A CN106180362A CN 106180362 A CN106180362 A CN 106180362A CN 201610736488 A CN201610736488 A CN 201610736488A CN 106180362 A CN106180362 A CN 106180362A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Gears, Cams (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种冲孔装置,尤其涉及一种五金制作用高精准冲孔装置。The invention relates to a punching device, in particular to a high-precision punching device for hardware production.
背景技术Background technique
传统的五金制品,也称“小五金”。指金、银、铜、铁、锡五种金属。经人工加工可以制成刀、剑等艺术品或金属器件。现代社会的五金更为广泛,例如五金工具、五金零部件、日用五金、建筑五金以及安防用品等。小五金产品大都不是最终消费品。Traditional hardware products, also known as "hardware". Refers to the five metals of gold, silver, copper, iron, and tin. After manual processing, it can be made into works of art or metal devices such as knives and swords. Hardware in modern society is more extensive, such as hardware tools, hardware parts, daily hardware, construction hardware and security supplies. Most hardware products are not final consumer goods.
冲孔是指在钢板、革、布、木板等材料上打出各种图形以适应不同的需求。Punching refers to punching various graphics on steel plates, leather, cloth, wood and other materials to meet different needs.
冲孔的类型有十字孔、菱形孔、鱼鳞孔、八字孔、六方孔、冲孔板、长孔、四方孔、圆孔、冲孔板网和三角孔等等。The types of punching include cross holes, diamond holes, fish scale holes, figure-eight holes, hexagonal holes, perforated plates, long holes, square holes, round holes, punched mesh and triangular holes and so on.
现有五金制作用冲孔装置存在冲孔精准度较低的缺点,因此亟需研发一种冲孔精准度较高的五金制作用高精准冲孔装置。Existing punching devices for hardware manufacturing have the disadvantage of low punching accuracy. Therefore, it is urgent to develop a high-precision punching device for hardware manufacturing with higher punching accuracy.
发明内容Contents of the invention
(1)要解决的技术问题(1) Technical problems to be solved
本发明为了克服现有五金制作用冲孔装置冲孔精准度较低的缺点,本发明要解决的技术问题是提供一种冲孔精准度较高的五金制作用高精准冲孔装置。In order to overcome the shortcomings of the existing punching devices for hardware manufacturing with low punching accuracy, the technical problem to be solved by the invention is to provide a high-precision punching device for hardware manufacturing with high punching accuracy.
(2)技术方案(2) Technical solution
为了解决上述技术问题,本发明提供了这样一种五金制作用高精准冲孔装置,包括有第一支杆、顶板、第二支杆、第三支杆、滑轨、齿条、第四支杆、滑块、平皮带、第一齿轮、第二齿轮、第一转轴、椭圆凸轮、第一轴承座、第二轴承座、第三齿轮、大皮带轮、第二转轴、第三转轴、小皮带轮、电机、接触轮、固定挡块、弹簧、升降杆、支架、压块、冲子、导向板、置物板和桌腿;置物板底部左右两侧对称设有桌腿,置物板中间开有通孔,置物板上方设有顶板,顶板底部从左至右依次设有第一支杆、第二支杆、第三支杆、滑轨和第四支杆;第一支杆右侧下部设有导向板,导向板上开有导向孔,导向板顶部设有弹簧,弹簧上端连接有固定挡块,固定挡块上设有升降杆,升降杆上端连接有接触轮,升降杆下端穿过弹簧,升降杆下端穿过导向孔,升降杆下端连接有冲子,冲子位于通孔的正上方,第二支杆下端连接有电机,电机后侧设有第一转轴,第一转轴上设有第二齿轮和椭圆凸轮,第二齿轮位于椭圆凸轮的前方,椭圆凸轮与接触轮接触,第三支杆下端连接有第一轴承座,第一轴承座上设有第三转轴,第三转轴上设有小皮带轮和第一齿轮,小皮带轮位于第一齿轮的前方,滑轨上设有滑块,滑块右端设有齿条,齿条下端连接有支架,支架下端设有压块,压块位于置物板的正上方,第四支杆下端设有第二轴承座,第二轴承座上设有第二转轴,第二转轴后侧设有大皮带轮,大皮带轮与小皮带轮上绕有平皮带,大皮带轮后侧设有第三齿轮,第三齿轮与齿条啮合。In order to solve the above technical problems, the present invention provides such a high-precision punching device for hardware production, including a first pole, a top plate, a second pole, a third pole, a slide rail, a rack, a fourth pole Rod, slider, flat belt, first gear, second gear, first shaft, oval cam, first bearing housing, second bearing housing, third gear, large pulley, second shaft, third shaft, small pulley , motor, contact wheel, fixed block, spring, lifting rod, bracket, pressure block, punch, guide plate, storage board and table legs; table legs are symmetrically arranged on the left and right sides of the bottom of the storage board, and a through hole is opened in the middle of the storage board. hole, a top plate is provided above the storage board, and the bottom of the top plate is provided with the first pole, the second pole, the third pole, the slide rail and the fourth pole in turn from left to right; the lower part of the right side of the first pole is provided with The guide plate has a guide hole, the top of the guide plate is provided with a spring, the upper end of the spring is connected with a fixed block, the fixed block is provided with a lifting rod, the upper end of the lifting rod is connected with a contact wheel, and the lower end of the lifting rod passes through the spring, The lower end of the lifting rod passes through the guide hole, the lower end of the lifting rod is connected with a punch, the punch is located directly above the through hole, the lower end of the second pole is connected with a motor, the rear side of the motor is provided with a first rotating shaft, and the first rotating shaft is provided with a second shaft. Two gears and an elliptical cam, the second gear is located in front of the elliptical cam, the elliptical cam is in contact with the contact wheel, the lower end of the third pole is connected with the first bearing seat, the first bearing seat is provided with a third rotating shaft, and the third rotating shaft is provided with There is a small pulley and the first gear, the small pulley is located in front of the first gear, a slider is arranged on the slide rail, a rack is arranged at the right end of the slider, a bracket is connected to the lower end of the rack, and a pressing block is arranged at the lower end of the bracket, and the pressing block is located at the bottom of the rack. Directly above the storage board, the lower end of the fourth pole is provided with a second bearing seat, the second bearing seat is provided with a second rotating shaft, the rear side of the second rotating shaft is provided with a large pulley, and a flat belt is wound around the large pulley and the small pulley. The rear side of the large pulley is provided with a third gear, and the third gear meshes with the rack.
优选地,置物板顶部开有第一凹槽,第一凹槽位于置物板顶部中间,第一凹槽位于压块的正下方,第一凹槽呈长方体状,第一凹槽的长为80cm,第一凹槽的宽为50cm,第一凹槽的高为8cm。Preferably, there is a first groove on the top of the storage board, the first groove is located in the middle of the top of the storage board, the first groove is located directly below the pressing block, the first groove is in the shape of a cuboid, and the length of the first groove is 80cm , the width of the first groove is 50cm, and the height of the first groove is 8cm.
优选地,还包括有电磁铁和铁质废物框,左侧桌腿的右侧上部和右侧桌腿的左侧上部均设有电磁铁,左侧的电磁铁和右侧的电磁铁之间设有铁质废物框,铁质废物框位于置物板的正下方,铁质废物框位于通孔的正下方。Preferably, an electromagnet and an iron waste frame are also included, and the upper right part of the left table leg and the upper left part of the right table leg are provided with electromagnets, between the left electromagnet and the right electromagnet An iron waste frame is provided, the iron waste frame is positioned directly below the storage plate, and the iron waste frame is positioned directly below the through hole.
优选地,还包括有风机,支架内顶部设有风机,风机位于支架内顶部的右侧,风机外壳的材质为塑料材质,风机外壳的颜色为白色,风机的功率大小为3000W,风机的档位有三个档位。Preferably, it also includes a fan, the top of the bracket is provided with a fan, the fan is located on the right side of the top of the bracket, the material of the fan casing is plastic, the color of the fan casing is white, the power of the fan is 3000W, and the gear of the fan is There are three stalls.
优选地,还包括有加强筋,第二支杆左侧下部与顶板底部左侧之间设有加强筋,加强筋右侧与顶板底部之间的夹角为30°,加强筋的材质为不锈钢材质,加强筋内为空心。Preferably, a reinforcing rib is also included, a reinforcing rib is provided between the lower left side of the second pole and the left side of the top plate bottom, the angle between the right side of the reinforcing rib and the bottom of the top plate is 30°, and the material of the reinforcing rib is stainless steel The material is hollow inside the rib.
优选地,还包括有橡胶垫,压块底部设有橡胶垫,橡胶垫的上表面与压块的下表面相接触,橡胶垫位于置物板的正上方,橡胶垫的材质为天然橡胶,橡胶垫的形状呈U形,橡胶垫的厚度为2.5cm。Preferably, a rubber pad is also included, the bottom of the briquetting block is provided with a rubber pad, the upper surface of the rubber pad is in contact with the lower surface of the briquetting block, the rubber pad is located directly above the storage board, the material of the rubber pad is natural rubber, and the rubber pad The shape is U-shaped, and the thickness of the rubber pad is 2.5cm.
优选地,还包括有电动吸盘,第一凹槽底部的置物板上左右对称开有第二凹槽,左侧的第二凹槽和右侧的第二凹槽内底部中间均设有电动吸盘,左侧的电动吸盘和右侧的电动吸盘的大小相等。Preferably, an electric suction cup is also included, and a second groove is symmetrically opened on the shelf at the bottom of the first groove, and an electric suction cup is provided in the middle of the bottom of the second groove on the left side and the second groove on the right side. , the electric suction cup on the left and the electric suction cup on the right are equal in size.
优选地,支架下端设有压块,压块上表面的右侧与支架的下表面相接触,压块位于置物板的正上方,压块的形状为U形,压块的材质为木质材料,压块的厚度为3cm,压块的重量为2kg,压块的颜色为红色。Preferably, a pressing block is provided at the lower end of the bracket, the right side of the upper surface of the pressing block is in contact with the lower surface of the bracket, the pressing block is located directly above the storage board, the shape of the pressing block is U-shaped, and the material of the pressing block is wooden material. The thickness of the briquette is 3cm, the weight of the briquette is 2kg, and the color of the briquette is red.
优选地,顶板位于置物板的正上方,顶板水平放置,顶板的材质为不锈钢,顶板的形状呈长方体状,顶板的长为190cm,顶板的宽为50cm,顶板的高为8cm。Preferably, the top plate is positioned directly above the storage plate, the top plate is placed horizontally, the material of the top plate is stainless steel, the shape of the top plate is cuboid, the length of the top plate is 190cm, the width of the top plate is 50cm, and the height of the top plate is 8cm.
工作原理:当需要将板材上冲孔时,首先将板材放在置物板上,使要冲孔的位置位于冲子的正下方。然后启动电机带动第一转轴转动,从而就会带动椭圆凸轮转动,当椭圆凸轮小头部位与接触轮接触时,从而就会向下挤压接触轮,从而就会带动升降杆向下运动,从而就会带动冲子向下运动,从而冲子就会将板材上冲有孔。板材上冲孔完毕时,当椭圆凸轮大头部位与接触轮接触时,由于弹簧的作用,升降杆就会向上运动,从而就会带动冲子向上运动。与此同时电机带动第一转轴转动,从而也会带动第二齿轮转动,此时第二齿轮与第一齿轮啮合,从而就会带动第一齿轮转动,从而就会带动第三转轴转动,从而就会带动小皮带轮转动,从而就会带动平皮带转动,从而就会带动大皮带轮转动,从而就会带动第二转轴转动,从而就会带动第三齿轮转动,从而就会带动齿条向下运动,从而就会带动支架向下运动,从而就会带动压块向下运动,压块压好板材,当板材上冲孔完毕时,电机带动第一转轴转动,从而也会带动第二齿轮转动,此时第二齿轮与第一齿轮配合,压块继续压着板材,所以更好的将冲子从板材上拔出来,防止板材向上运动,当冲子复位和压块复位时,电机停止工作。然后将冲好孔的板材取出即可。然后不断地重复以上步骤,就会将更多的板材进行冲孔。Working principle: When it is necessary to punch holes on the plate, first place the plate on the storage board so that the position to be punched is directly below the punch. Then start the motor to drive the first rotating shaft to rotate, which will drive the elliptical cam to rotate. When the small head of the elliptical cam contacts the contact wheel, it will squeeze the contact wheel downwards, thereby driving the lifting rod to move downward. As a result, the punch will be driven to move downward, so that the punch will punch holes in the plate. When punching is completed on the plate, when the large head of the elliptical cam contacts the contact wheel, the lifting rod will move upward due to the action of the spring, thereby driving the punch to move upward. At the same time, the motor drives the first shaft to rotate, which also drives the second gear to rotate. At this time, the second gear meshes with the first gear, thereby driving the first gear to rotate, thereby driving the third shaft to rotate, thereby It will drive the small pulley to rotate, which will drive the flat belt to rotate, which will drive the large pulley to rotate, which will drive the second shaft to rotate, which will drive the third gear to rotate, which will drive the rack to move downward. As a result, the bracket will be driven to move downward, which will drive the pressing block to move downward. The pressing block will press the plate well. When the punching is completed on the plate, the motor will drive the first rotating shaft to rotate, which will also drive the second gear to rotate. When the second gear cooperates with the first gear, the pressing block continues to press the plate, so it is better to pull out the punch from the plate to prevent the plate from moving upward. When the punch resets and the pressing block resets, the motor stops working. Then take out the punched plate. Then repeat the above steps continuously, more plates will be punched.
因为置物板顶部开有第一凹槽,第一凹槽位于置物板顶部中间,第一凹槽位于压块的正下方,第一凹槽呈长方体状,第一凹槽的长为80cm,第一凹槽的宽为50cm,第一凹槽的高为8cm,所以可以固定板材,从而防止板材冲孔时来回滑动。Because there is a first groove on the top of the storage board, the first groove is located in the middle of the top of the storage board, the first groove is located directly below the pressing block, the first groove is in the shape of a cuboid, and the length of the first groove is 80cm. The width of the first groove is 50cm, and the height of the first groove is 8cm, so the plate can be fixed, thereby preventing the plate from sliding back and forth when punching.
因为还包括有电磁铁和铁质废物框,左侧桌腿的右侧上部和右侧桌腿的左侧上部均设有电磁铁,左侧的电磁铁和右侧的电磁铁之间设有铁质废物框,铁质废物框位于置物板的正下方,铁质废物框位于通孔的正下方,所以当板材冲孔时,启动电磁铁通电,则电磁铁就会将铁质废物框吸住,从而能够将冲孔时产生的废料通过通孔落到铁质废物框,同时也能够投放垃圾。Because electromagnets and iron waste boxes are also included, electromagnets are provided on the right upper part of the left table leg and on the left upper part of the right table leg, and between the left electromagnet and the right electromagnet. Iron waste frame, the iron waste frame is located directly below the storage plate, and the iron waste frame is located directly below the through hole, so when the plate is punched, the electromagnet is powered on, and the electromagnet will attract the iron waste frame live, so that the waste produced during punching can be dropped to the iron waste frame through the through hole, and rubbish can also be thrown in at the same time.
因为还包括有风机,支架内顶部设有风机,风机位于支架内顶部的右侧,风机外壳的材质为塑料材质,风机外壳的颜色的为白色,风机的功率大小为3000W,风机的档位有三个档位,所以当板材冲孔时,启动风机工作,从而可以将冲孔时产生的粉尘吹走。Because it also includes a fan, the top of the bracket is equipped with a fan, the fan is located on the right side of the top of the bracket, the material of the fan casing is plastic, the color of the fan casing is white, the power of the fan is 3000W, and the fan has three stalls gear, so when the plate is punched, start the fan to work, so that the dust generated during punching can be blown away.
因为还包括有加强筋,第二支杆左侧下部与顶板底部左侧之间设有加强筋,加强筋右侧与顶板底部之间的夹角为30°,加强筋的材质为不锈钢材质,加强筋内为空心,所以可以使第二支杆固定更稳固。Because it also includes a reinforcing rib, a reinforcing rib is provided between the lower left side of the second support rod and the left side of the bottom of the top plate, and the angle between the right side of the reinforcing rib and the bottom of the top plate is 30°, and the material of the reinforcing rib is stainless steel. The inside of the reinforcing rib is hollow, so the second support rod can be fixed more firmly.
因为还包括有橡胶垫,压块底部设有橡胶垫,橡胶垫的上表面与压块的下表面相接触,橡胶垫位于置物板的正上方,橡胶垫的材质为天然橡胶,橡胶垫的形状呈U形,橡胶垫的厚度为2.5cm,所以可以有效的防止压块将板材损坏。Because it also includes a rubber pad, the bottom of the pressing block is provided with a rubber pad, the upper surface of the rubber pad is in contact with the lower surface of the pressing block, the rubber pad is located directly above the storage board, the material of the rubber pad is natural rubber, and the shape of the rubber pad is It is U-shaped, and the thickness of the rubber pad is 2.5cm, so it can effectively prevent the board from being damaged by the pressing block.
因为还包括有电动吸盘,第一凹槽底部的置物板上左右对称开有第二凹槽,左侧的第二凹槽和右侧的第二凹槽内底部中间均设有电动吸盘,左侧的电动吸盘和右侧的电动吸盘的大小相等,所以当将板材冲孔时,启动电动吸盘工作,则电动吸盘就会将板材吸住,从而使板材固定更稳固。Because it also includes electric suction cups, there are second grooves left and right symmetrical on the storage plate at the bottom of the first groove, and electric suction cups are provided in the middle of the bottom of the second groove on the left and the second groove on the right. The size of the electric suction cup on the side and the electric suction cup on the right are equal, so when the plate is punched, start the electric suction cup to work, and the electric suction cup will suck the plate, so that the plate is fixed more firmly.
(3)有益效果(3) Beneficial effect
本发明达到了冲孔精准度较高、通过设有风机,所以可以将冲孔时产生的粉尘吹走、通过设有电磁铁和铁质废物框,所以可以将冲孔时产生的废料通过通孔落到铁质废物框,同时也能够投放垃圾、通过设有电动吸盘和第一凹槽,所以能够使板材固定更稳固、冲孔速度较快的有益效果。The invention achieves high punching accuracy, and the dust generated during punching can be blown away by the fan, and the waste generated by the punching can be passed through the fan by the electromagnet and the iron waste frame. The hole falls into the iron waste frame, and can also put in the waste at the same time. By being provided with the electric suction cup and the first groove, the plate can be fixed more firmly and the punching speed is faster.
附图说明Description of drawings
图1本发明的第一种主视结构示意图。Fig. 1 is a schematic diagram of the first front view structure of the present invention.
图2本发明压块的俯视结构示意图。Fig. 2 is a schematic top view structural diagram of the briquetting block of the present invention.
图3本发明的第二种主视结构示意图。Fig. 3 is a schematic structural diagram of the second front view of the present invention.
图4本发明的第三种主视结构示意图。Fig. 4 is a schematic structural diagram of the third front view of the present invention.
图5本发明的第四种主视结构示意图。Fig. 5 is a schematic structural diagram of the fourth front view of the present invention.
图6本发明的第五种主视结构示意图。Fig. 6 is a schematic structural diagram of a fifth front view of the present invention.
图7本发明的第六种主视结构示意图。Fig. 7 is a schematic diagram of the sixth front view structure of the present invention.
图8本发明的第七种主视结构示意图。Fig. 8 is a schematic structural diagram of the seventh front view of the present invention.
附图中的标记为:1-第一支杆,2-顶板,3-第二支杆,4-第三支杆,5-滑轨,6-齿条,7-第四支杆,8-滑块,9-平皮带,10-第一齿轮,11-第二齿轮,12-第一转轴,13-椭圆凸轮,14-第一轴承座,15-第二轴承座,16-第三齿轮,17-大皮带轮,18-第二转轴,19-第三转轴,20-小皮带轮,21-电机,22-接触轮,23-固定挡块,24-弹簧,25-升降杆,26-导向孔,27-支架,28-压块,29-冲子,30-导向板,31-通孔,32-置物板,33-桌腿,34-第一凹槽,35-电磁铁,36-铁质废物框,37-风机,38-加强筋,39-橡胶垫,40-第二凹槽,41-电动吸盘。The marks in the accompanying drawings are: 1-first pole, 2-top plate, 3-second pole, 4-third pole, 5-sliding rail, 6-rack, 7-fourth pole, 8 -slider, 9-flat belt, 10-first gear, 11-second gear, 12-first rotating shaft, 13-elliptical cam, 14-first bearing seat, 15-second bearing seat, 16-third Gear, 17-big pulley, 18-second shaft, 19-third shaft, 20-small pulley, 21-motor, 22-contact wheel, 23-fixed block, 24-spring, 25-lifting rod, 26- Guide hole, 27-support, 28-briquetting block, 29-punch, 30-guide plate, 31-through hole, 32-storage plate, 33-table leg, 34-first groove, 35-electromagnet, 36 -iron waste frame, 37-fan, 38-reinforcing rib, 39-rubber pad, 40-second groove, 41-electric suction cup.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
一种五金制作用高精准冲孔装置,如图1-8所示,包括有第一支杆1、顶板2、第二支杆3、第三支杆4、滑轨5、齿条6、第四支杆7、滑块8、平皮带9、第一齿轮10、第二齿轮11、第一转轴12、椭圆凸轮13、第一轴承座14、第二轴承座15、第三齿轮16、大皮带轮17、第二转轴18、第三转轴19、小皮带轮20、电机21、接触轮22、固定挡块23、弹簧24、升降杆25、支架27、压块28、冲子29、导向板30、置物板32和桌腿33;置物板32底部左右两侧对称设有桌腿33,置物板32中间开有通孔31,置物板32上方设有顶板2,顶板2底部从左至右依次设有第一支杆1、第二支杆3、第三支杆4、滑轨5和第四支杆7;第一支杆1右侧下部设有导向板30,导向板30上开有导向孔26,导向板30顶部设有弹簧24,弹簧24上端连接有固定挡块23,固定挡块23上设有升降杆25,升降杆25上端连接有接触轮22,升降杆25下端穿过弹簧24,升降杆25下端穿过导向孔26,升降杆25下端连接有冲子29,冲子29位于通孔31的正上方,第二支杆3下端连接有电机21,电机21后侧设有第一转轴12,第一转轴12上设有第二齿轮11和椭圆凸轮13,第二齿轮11位于椭圆凸轮13的前方,椭圆凸轮13与接触轮22接触,第三支杆4下端连接有第一轴承座14,第一轴承座14上设有第三转轴19,第三转轴19上设有小皮带轮20和第一齿轮10,小皮带轮20位于第一齿轮10的前方,滑轨5上设有滑块8,滑块8右端设有齿条6,齿条6下端连接有支架27,支架27下端设有压块28,压块28位于置物板32的正上方,第四支杆7下端设有第二轴承座15,第二轴承座15上设有第二转轴18,第二转轴18后侧设有大皮带轮17,大皮带轮17与小皮带轮20上绕有平皮带9,大皮带轮17后侧设有第三齿轮16,第三齿轮16与齿条6啮合。A high-precision punching device for hardware production, as shown in Figure 1-8, includes a first pole 1, a top plate 2, a second pole 3, a third pole 4, a slide rail 5, a rack 6, The fourth pole 7, slider 8, flat belt 9, first gear 10, second gear 11, first rotating shaft 12, elliptical cam 13, first bearing seat 14, second bearing seat 15, third gear 16, Large pulley 17, second rotating shaft 18, third rotating shaft 19, small pulley 20, motor 21, contact wheel 22, fixed block 23, spring 24, lifting rod 25, support 27, pressing block 28, punch 29, guide plate 30. Storage board 32 and table legs 33; the left and right sides of the bottom of the storage board 32 are symmetrically provided with table legs 33, a through hole 31 is opened in the middle of the storage board 32, and a top board 2 is provided above the storage board 32, and the bottom of the top board 2 is from left to right The first pole 1, the second pole 3, the third pole 4, the slide rail 5 and the fourth pole 7 are arranged in sequence; Guide hole 26 is arranged, and guide plate 30 top is provided with spring 24, and spring 24 upper end is connected with fixed block 23, and fixed block 23 is provided with elevating rod 25, and elevating rod 25 upper end is connected with contact wheel 22, and elevating rod 25 lower end wears Through the spring 24, the lower end of the lifting rod 25 passes through the guide hole 26, the lower end of the lifting rod 25 is connected with a punch 29, the punch 29 is located directly above the through hole 31, the lower end of the second pole 3 is connected with a motor 21, and the rear side of the motor 21 A first rotating shaft 12 is provided, and a second gear 11 and an elliptical cam 13 are arranged on the first rotating shaft 12. The second gear 11 is located in front of the elliptical cam 13, and the elliptical cam 13 is in contact with the contact wheel 22. The lower end of the third pole 4 is connected to There is a first bearing seat 14, the first bearing seat 14 is provided with a third rotating shaft 19, the third rotating shaft 19 is provided with a small pulley 20 and a first gear 10, the small pulley 20 is located in front of the first gear 10, and the slide rail 5 Slider 8 is arranged on it, the right end of slider 8 is provided with rack 6, the lower end of rack 6 is connected with support 27, and the lower end of support 27 is provided with briquetting block 28, and briquetting block 28 is positioned at the top of storage board 32, and the fourth pole The 7 lower end is provided with the second bearing seat 15, is provided with the second rotating shaft 18 on the second bearing seat 15, is provided with the big pulley 17 on the rear side of the second rotating shaft 18, is wound with flat belt 9 on the big pulley 17 and the small pulley 20, big The rear side of the belt pulley 17 is provided with a third gear 16 , and the third gear 16 meshes with the rack 6 .
置物板32顶部开有第一凹槽34,第一凹槽34位于置物板32顶部中间,第一凹槽34位于压块28的正下方,第一凹槽34呈长方体状,第一凹槽34的长为80cm,第一凹槽34的宽为50cm,第一凹槽34的高为8cm。The top of the storage board 32 has a first groove 34, the first groove 34 is located in the middle of the top of the storage board 32, the first groove 34 is located directly below the pressing block 28, the first groove 34 is cuboid, the first groove The length of 34 is 80cm, the width of the first groove 34 is 50cm, and the height of the first groove 34 is 8cm.
还包括有电磁铁35和铁质废物框36,左侧桌腿33的右侧上部和右侧桌腿33的左侧上部均设有电磁铁35,左侧的电磁铁35和右侧的电磁铁35之间设有铁质废物框36,铁质废物框36位于置物板32的正下方,铁质废物框36位于通孔31的正下方。Also comprise electromagnet 35 and ferrous waste frame 36, the upper right side of left side table leg 33 and the left side upper part of right side table leg 33 are all provided with electromagnet 35, the electromagnet 35 of left side and the electromagnet of right side An iron waste frame 36 is arranged between the irons 35, and the iron waste frame 36 is located directly below the storage plate 32, and the iron waste frame 36 is located directly below the through hole 31.
还包括有风机37,支架27内顶部设有风机37,风机37位于支架27内顶部的右侧,风机37外壳的材质为塑料材质,风机37外壳的颜色为白色,风机37的功率大小为3000W,风机37的档位有三个档位。Also includes a fan 37, the top of the bracket 27 is provided with a fan 37, the fan 37 is located on the right side of the top of the bracket 27, the material of the fan 37 shell is plastic material, the color of the fan 37 shell is white, and the power of the fan 37 is 3000W , The stall of fan 37 has three stalls.
还包括有加强筋38,第二支杆3左侧下部与顶板2底部左侧之间设有加强筋38,加强筋38右侧与顶板2底部之间的夹角为30°,加强筋38的材质为不锈钢材质,加强筋38内为空心。Also include a reinforcing rib 38, a reinforcing rib 38 is provided between the lower left side of the second pole 3 and the bottom left side of the top plate 2, the angle between the right side of the reinforcing rib 38 and the bottom of the top plate 2 is 30°, and the reinforcing rib 38 The material is stainless steel, and the rib 38 is hollow.
还包括有橡胶垫39,压块28底部设有橡胶垫39,橡胶垫39的上表面与压块28的下表面相接触,橡胶垫39位于置物板32的正上方,橡胶垫39的材质为天然橡胶,橡胶垫39的形状呈U形,橡胶垫39的厚度为2.5cm。Also include rubber pad 39, the bottom of briquetting block 28 is provided with rubber pad 39, the upper surface of rubber pad 39 is in contact with the lower surface of briquetting block 28, and rubber pad 39 is positioned at the top of storage board 32, and the material of rubber pad 39 is Natural rubber, the shape of the rubber pad 39 is U-shaped, and the thickness of the rubber pad 39 is 2.5cm.
还包括有电动吸盘41,第一凹槽34底部的置物板32上左右对称开有第二凹槽40,左侧的第二凹槽40和右侧的第二凹槽40内底部中间均设有电动吸盘41,左侧的电动吸盘41和右侧的电动吸盘41的大小相等。Also comprise electric sucker 41, on the storage plate 32 of the first groove 34 bottoms, have the second groove 40 symmetrically left and right, the second groove 40 on the left side and the second groove 40 inner bottom middle of the right side all set There is an electric chuck 41, and the electric chuck 41 on the left side is equal in size to the electric chuck 41 on the right side.
支架27下端设有压块28,压块28上表面的右侧与支架27的下表面相接触,压块28位于置物板32的正上方,压块28的形状为U形,压块28的材质为木质材料,压块28的厚度为3cm,压块28的重量为2kg,压块28的颜色为红色。The lower end of the support 27 is provided with a briquetting block 28, and the right side of the upper surface of the briquetting block 28 contacts the lower surface of the support 27. The briquetting block 28 is located directly above the storage plate 32. The shape of the briquetting block 28 is U-shaped. Material is wooden material, and the thickness of briquetting 28 is 3cm, and the weight of briquetting 28 is 2kg, and the color of briquetting 28 is red.
顶板2位于置物板32的正上方,顶板2水平放置,顶板2的材质为不锈钢,顶板2的形状呈长方体状,顶板2的长为190cm,顶板2的宽为50cm,顶板2的高为8cm。The top plate 2 is located directly above the storage plate 32. The top plate 2 is placed horizontally. The material of the top plate 2 is stainless steel. The shape of the top plate 2 is a cuboid. .
工作原理:当需要将板材上冲孔时,首先将板材放在置物板32上,使要冲孔的位置位于冲子29的正下方。然后启动电机21带动第一转轴12转动,从而就会带动椭圆凸轮13转动,当椭圆凸轮13小头部位与接触轮22接触时,从而就会向下挤压接触轮22,从而就会带动升降杆25向下运动,从而就会带动冲子29向下运动,从而冲子29就会将板材上冲有孔。板材上冲孔完毕时,当椭圆凸轮13大头部位与接触轮22接触时,由于弹簧24的作用,升降杆25就会向上运动,从而就会带动冲子29向上运动。与此同时电机21带动第一转轴12转动,从而也会带动第二齿轮11转动,此时第二齿轮11与第一齿轮10啮合,从而就会带动第一齿轮10转动,从而就会带动第三转轴19转动,从而就会带动小皮带轮20转动,从而就会带动平皮带9转动,从而就会带动大皮带轮17转动,从而就会带动第二转轴18转动,从而就会带动第三齿轮16转动,从而就会带动齿条6向下运动,从而就会带动支架27向下运动,从而就会带动压块28向下运动,压块28压好板材,当板材上冲孔完毕时,电机21带动第一转轴12转动,从而也会带动第二齿轮11转动,此时第二齿轮11与第一齿轮10配合,压块28继续压着板材,所以更好的将冲子29从板材上拔出来,防止板材向上运动,当冲子29复位和压块28复位时,电机21停止工作。然后将冲好孔的板材取出即可。然后不断地重复以上步骤,就会将更多的板材进行冲孔。Working principle: when the board needs to be punched, the board is first placed on the storage board 32 so that the position to be punched is directly below the punch 29 . Then start motor 21 to drive the first rotating shaft 12 to rotate, thus will drive oval cam 13 to rotate, when oval cam 13 small head positions contact with contact wheel 22, thereby will squeeze contact wheel 22 downwards, thereby will drive Lifting rod 25 moves downward, thereby will drive punch 29 to move downward, thereby punch 29 will punch holes on the plate. When punching finished on the plate, when the elliptical cam 13 big head positions contacted with the contact wheel 22, due to the effect of the spring 24, the elevating rod 25 would move upwards, thereby it would drive the punch 29 to move upwards. At the same time, the motor 21 drives the first rotating shaft 12 to rotate, thereby also driving the second gear 11 to rotate. At this time, the second gear 11 meshes with the first gear 10, thereby driving the first gear 10 to rotate, thereby driving the second gear 11 to rotate. The three rotating shafts 19 rotate, thereby driving the small pulley 20 to rotate, thereby driving the flat belt 9 to rotate, thereby driving the large pulley 17 to rotate, thereby driving the second rotating shaft 18 to rotate, thereby driving the third gear 16 Rotate, thereby will drive tooth bar 6 to move downwards, thereby will drive support 27 to move downwards, thereby will drive briquetting block 28 to move downwards, briquetting block 28 presses sheet material, when the punching on sheet material is finished, motor 21 drives the first rotating shaft 12 to rotate, which also drives the second gear 11 to rotate. At this time, the second gear 11 cooperates with the first gear 10, and the pressing block 28 continues to press the plate, so it is better to remove the punch 29 from the plate. Pull it out to prevent the plate from moving upwards. When the punch 29 resets and the briquetting block 28 resets, the motor 21 stops working. Then take out the punched plate. Then repeat the above steps continuously, more plates will be punched.
因为置物板32顶部开有第一凹槽34,第一凹槽34位于置物板32顶部中间,第一凹槽34位于压块28的正下方,第一凹槽34呈长方体状,第一凹槽34的长为80cm,第一凹槽34的宽为50cm,第一凹槽34的高为8cm,所以可以固定板材,从而防止板材冲孔时来回滑动。Because the top of the storage board 32 has a first groove 34, the first groove 34 is located in the middle of the top of the storage board 32, and the first groove 34 is located directly below the pressing block 28. The first groove 34 is in the shape of a cuboid. The length of the groove 34 is 80cm, the width of the first groove 34 is 50cm, and the height of the first groove 34 is 8cm, so the plate can be fixed, thereby preventing the plate from sliding back and forth when punching.
因为还包括有电磁铁35和铁质废物框36,左侧桌腿33的右侧上部和右侧桌腿33的左侧上部均设有电磁铁35,左侧的电磁铁35和右侧的电磁铁35之间设有铁质废物框36,铁质废物框36位于置物板32的正下方,铁质废物框36位于通孔31的正下方,所以当板材冲孔时,启动电磁铁35通电,则电磁铁35就会将铁质废物框36吸住,从而能够将冲孔时产生的废料通过通孔31落到铁质废物框36,同时也能够投放垃圾。Because also include electromagnet 35 and ferrous waste frame 36, the upper right side of left side table leg 33 and the left side upper part of right side table leg 33 are all provided with electromagnet 35, the electromagnet 35 of left side and the right side An iron waste frame 36 is arranged between the electromagnets 35, and the iron waste frame 36 is positioned directly below the storage plate 32, and the ferrous waste frame 36 is positioned directly below the through hole 31, so when the plate is punched, the electromagnet 35 is activated. When energized, the electromagnet 35 will hold the ferrous waste frame 36, so that the waste produced when punching can be dropped to the ferrous waste frame 36 through the through hole 31, and rubbish can also be thrown in simultaneously.
因为还包括有风机37,支架27内顶部设有风机37,风机37位于支架27内顶部的右侧,风机37外壳的材质为塑料材质,风机37外壳的颜色的为白色,风机37的功率大小为3000W,风机37的档位有三个档位,所以当板材冲孔时,启动风机37工作,从而可以将冲孔时产生的粉尘吹走。Because fan 37 is also included, the top in the bracket 27 is provided with fan 37, the fan 37 is positioned at the right side of the top in the bracket 27, the material of the fan 37 shell is a plastic material, the color of the fan 37 shell is white, the power of the fan 37 It is 3000W, and the stall of blower fan 37 has three stalls, so when plate punching, start blower blower 37 work, thereby the dust that produces when punching can be blown away.
因为还包括有加强筋38,第二支杆3左侧下部与顶板2底部左侧之间设有加强筋38,加强筋38右侧与顶板2底部之间的夹角为30°,加强筋38的材质为不锈钢材质,加强筋38内为空心,所以可以使第二支杆3固定更稳固。Because also include reinforcing rib 38, be provided with reinforcing rib 38 between the left side bottom of the second strut 3 and the bottom left side of top plate 2, the included angle between the right side of reinforcing rib 38 and the bottom of top plate 2 is 30 °, reinforcing rib The material of 38 is stainless steel material, is hollow in the reinforcing rib 38, so can make the second pole 3 fix more firmly.
因为还包括有橡胶垫39,压块28底部设有橡胶垫39,橡胶垫39的上表面与压块28的下表面相接触,橡胶垫39位于置物板32的正上方,橡胶垫39的材质为天然橡胶,橡胶垫39的形状呈U形,橡胶垫39的厚度为2.5cm,所以可以有效的防止压块28将板材损坏。因为还包括有电动吸盘41,第一凹槽34底部的置物板32上左右对称开有第二凹槽40,左侧的第二凹槽40和右侧的第二凹槽40内底部中间均设有电动吸盘41,左侧的电动吸盘41和右侧的电动吸盘41的大小相等,所以当将板材冲孔时,启动电动吸盘41工作,则电动吸盘41就会将板材吸住,从而使板材固定更稳固。Because it also includes a rubber pad 39, the bottom of the briquetting block 28 is provided with a rubber pad 39, the upper surface of the rubber pad 39 is in contact with the lower surface of the briquetting block 28, and the rubber pad 39 is positioned directly above the storage board 32. The material of the rubber pad 39 It is natural rubber, the shape of the rubber pad 39 is U-shaped, and the thickness of the rubber pad 39 is 2.5 cm, so it can effectively prevent the briquetting block 28 from damaging the plate. Because the electric sucker 41 is also included, the second groove 40 is symmetrically arranged on the left and right sides on the storage plate 32 at the bottom of the first groove 34, and the middle of the second groove 40 on the left side and the second groove 40 on the right side are both at the bottom. An electric sucker 41 is provided, and the size of the electric sucker 41 on the left side and the electric sucker 41 on the right side are equal, so when the plate is punched, the electric sucker 41 is started to work, and the electric sucker 41 will suck the plate, so that The plate is fixed more firmly.
以上所述实施例仅表达了本发明的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形、改进及替代,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express the preferred implementation of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications, improvements and substitutions without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (9)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711128317.3A CN107900191B (en) | 2016-08-26 | 2016-08-26 | A kind of hole punched device |
| CN201610736488.3A CN106180362B (en) | 2016-08-26 | 2016-08-26 | A high-precision punching device for hardware production |
| CN201711128480.XA CN107649575B (en) | 2016-08-26 | 2016-08-26 | Hole punched device is used in a kind of production of hardware |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610736488.3A CN106180362B (en) | 2016-08-26 | 2016-08-26 | A high-precision punching device for hardware production |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711128480.XA Division CN107649575B (en) | 2016-08-26 | 2016-08-26 | Hole punched device is used in a kind of production of hardware |
| CN201711128317.3A Division CN107900191B (en) | 2016-08-26 | 2016-08-26 | A kind of hole punched device |
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| Publication Number | Publication Date |
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| CN106180362A true CN106180362A (en) | 2016-12-07 |
| CN106180362B CN106180362B (en) | 2017-12-22 |
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| CN201711128317.3A Expired - Fee Related CN107900191B (en) | 2016-08-26 | 2016-08-26 | A kind of hole punched device |
| CN201711128480.XA Expired - Fee Related CN107649575B (en) | 2016-08-26 | 2016-08-26 | Hole punched device is used in a kind of production of hardware |
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| CN201711128480.XA Expired - Fee Related CN107649575B (en) | 2016-08-26 | 2016-08-26 | Hole punched device is used in a kind of production of hardware |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN107900191A (en) | 2018-04-13 |
| CN106180362B (en) | 2017-12-22 |
| CN107900191B (en) | 2019-05-17 |
| CN107649575B (en) | 2019-01-08 |
| CN107649575A (en) | 2018-02-02 |
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