CN106180317B8 - A kind of positioning device for CNC tube bending machine - Google Patents

A kind of positioning device for CNC tube bending machine Download PDF

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CN106180317B8
CN106180317B8 CN201610534349.2A CN201610534349A CN106180317B8 CN 106180317 B8 CN106180317 B8 CN 106180317B8 CN 201610534349 A CN201610534349 A CN 201610534349A CN 106180317 B8 CN106180317 B8 CN 106180317B8
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positioning device
flange
mandrel
bending machine
ring flange
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CN106180317A (en
CN106180317B (en
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袁敬
张正军
陆沛治
杨文�
朱建学
赵树林
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CRRC Meishan Co Ltd
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CRRC Meishan Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention discloses a kind of positioning devices for CNC tube bending machine, the CNC tube bending machine includes lathe mandrel, the positioning device includes a left side, right ring flange and setting are on a left side, spring between right ring flange, the left side, any one ring flange can overcome the elastic force of spring to be axially moveable relative to another ring flange in right ring flange, another described ring flange is fixedly connected with the lathe end face of mandrel of CNC tube bending machine, the left side, the spacing that right ring flange moves axially relatively controls within 3mm~5mm, the whole axial length of the positioning device is consistent with the lathe mandrel length of part is taken down on CNC tube bending machine.The present invention is by replacing the detent mechanism on former CNC tube bending machine, rebound for pipe fitting during CNC tube bending machine upper tube provides elastic buffer space, to efficiently solve the problems, such as the rebound of pipe fitting during upper tube, greatly improve the stability of original equipment spindle positioning device, the precision for greatly improving pipe fitting processing dimension, greatly reduces rejection rate.

Description

一种用于数控弯管机的定位装置A positioning device for CNC pipe bending machine

技术领域technical field

[0001]本发明属于管件加工领域,特别涉及一种主要用于数控弯管机的定位装置。[0001] The invention belongs to the field of pipe fittings processing, in particular to a positioning device mainly used for numerically controlled pipe benders.

背景技术Background technique

[0002]数控弯管机虽然是管件加工的高精度设备,但在设备的设计制造过程当中还是没 有完全考虑到金属管材的弹性强度问题,如图1所示,当操作工在进行上管操作时,由于被 加工的管件端面和机床的定位端面是硬性接触,非常容易出现管件回弹现象,由此将造成 加工完的管件在直线段和空间尺寸产出误差,从而造成废品。Although numerically controlled pipe bending machine is the high-precision equipment of pipe fitting processing, still do not fully consider the elastic strength problem of metal pipe in the design and manufacture process of equipment, as shown in Figure 1, when operator is carrying out upper pipe operation At the same time, since the end face of the processed pipe fitting is in rigid contact with the positioning end face of the machine tool, it is very easy to have a springback phenomenon of the pipe fitting, which will cause errors in the straight line and space dimensions of the processed pipe fittings, resulting in waste products.

发明内容Contents of the invention

[0003]本发明的目的在于:针对上述存在的问题,提供一种能够实现管件快速装夹且精 确定位,并有效提高管件加工质量,从而降低加工废品率的用于数控弯管机的定位装置。 [0004]本发明技术的技术方案是这样实现的:一种用于数控弯管机的定位装置,所述数 控弯管机包括机床芯轴,其特征在于:所述定位装置包括左、右法兰盘以及设置在左、右法 兰盘之间的弹簧,所述左、右法兰盘中任意一个法兰盘可克服弹簧的弹力相对于另一个法 兰盘沿轴向移动,所述另一个法兰盘与数控弯管机的机床芯轴端面固定连接,所述左、右法 兰盘沿轴向相对移动的间距控制在3mm〜5mm之内,所述定位装置的整体轴向长度与数控弯 管机上取掉部分的机床芯轴长度一致。Summary of the invention The object of the present invention is: for the problem of above-mentioned existence, provide a kind of can realize fast clamping and accurate positioning of pipe fittings, and effectively improve the processing quality of pipe fittings, thereby reduce the positioning device for numerically controlled pipe bending machine of processing scrap rate . The technical solution of the technology of the present invention is achieved like this: a kind of positioning device for numerically controlled pipe bender, described numerically controlled pipe bender comprises machine tool mandrel, it is characterized in that: described positioning device comprises left and right method The blue plate and the spring arranged between the left and right flanges, any one of the left and right flanges can move axially relative to the other flange against the elastic force of the spring, and the other A flange is fixedly connected to the end face of the machine tool mandrel of the CNC pipe bending machine, the distance between the left and right flanges moving relative to each other in the axial direction is controlled within 3 mm to 5 mm, and the overall axial length of the positioning device is the same as The length of the mandrel of the machine tool removed from the CNC pipe bending machine is the same.

[0005] 本发明所述的用于数控弯管机的定位装置,其在所述左法兰盘或右法兰盘上沿其 轴向中心设置有芯轴,所述芯轴的轴端面与其对应的法兰盘端面之间的间距为3mm〜5mm。The positioning device for numerically controlled pipe bender of the present invention, it is provided with mandrel along its axial center on described left flange plate or right flange plate, the axial end face of described mandrel and its The distance between the end faces of the corresponding flanges is 3 mm to 5 mm.

[0006] 本发明所述的用于数控弯管机的定位装置,其在所述左、右法兰盘的内侧端面分 别设置有环形凹槽,所述弹簧的两端部分别设置在对应法兰盘的环形凹槽内。Positioning device for numerically controlled pipe bender of the present invention, it is respectively provided with annular groove on the inboard end face of described left and right flange, and the two ends of described spring are respectively arranged on corresponding method In the ring groove of the blue plate.

[0007] 本发明所述的用于数控弯管机的定位装置,其在所述芯轴的端面沿其轴向中心设 置有中心槽,在所述芯轴对应的法兰盘上设置有与中心槽对应的中心通孔,所述中心槽与 螺栓一端连接,所述螺栓的另一端由中心通孔穿过,带中心通孔的法兰盘能相对于螺栓沿 轴向自由移动。The positioning device for numerically controlled pipe bender of the present invention, it is provided with central groove along its axial center at the end face of described mandrel, is provided with on the flange plate corresponding to described mandrel The central through hole corresponds to the central slot, the central slot is connected to one end of the bolt, the other end of the bolt passes through the central through hole, and the flange with the central through hole can move freely in the axial direction relative to the bolt.

[0008]本发明所述的用于数控弯管机的定位装置,其所述中心通孔靠近对应法兰盘外侧 段成形为倒角结构。The positioning device for numerically controlled pipe bender of the present invention, its described central through hole is formed as chamfering structure near the outer section of corresponding flange.

[0009]本发明通过替换原数控弯管机上的定位机构,为数控弯管机上管过程中管件的回 弹提供了弹性缓冲空间,从而有效解决了上管过程中管件的回弹问题,大大提升了原设备 芯轴定位装置的稳定性,大幅提升了管件加工尺寸的精度,极大降低了废品率。[0009] The present invention provides an elastic buffer space for the springback of pipe fittings in the upper pipe process of numerical control pipe bender by replacing the positioning mechanism on the original numerical control pipe bender, thereby effectively solving the springback problem of pipe fittings in the upper pipe process and greatly improving The stability of the mandrel positioning device of the original equipment is improved, the precision of the processing size of the pipe fittings is greatly improved, and the scrap rate is greatly reduced.

附图说明Description of drawings

[0010]图1是弯管机上现有定位装置的结构示意图。[0010] Fig. 1 is a schematic structural view of an existing positioning device on a pipe bender.

[0011]图2是本发明的结构示意图。Fig. 2 is a structural representation of the present invention.

[0012]图3和图4是本发明中左、右法兰盘的结构示意图。Fig. 3 and Fig. 4 are the structural representations of left and right flanges in the present invention.

[0013]图5是本发明装配在弯管机上的结构示意图。[0013] Fig. 5 is a schematic structural view of the present invention assembled on a pipe bender.

[0014]图中附图标记:1为左法兰盘,2为右法兰盘,3为弹簧,4为芯轴,5为环形凹槽,6为 中心槽,7为中心通孔,8为螺栓,9为机床芯轴,1 〇为定位机构。Reference numeral among the figure: 1 is left flange, and 2 is right flange, and 3 is spring, and 4 is mandrel, and 5 is annular groove, and 6 is center groove, and 7 is center through hole, and 8 Be a bolt, 9 is a machine tool mandrel, and 10 is a positioning mechanism.

具体实施方式detailed description

[0015]下面结合附图,对本发明作详细的说明。Embodiment Below in conjunction with accompanying drawing, the present invention is described in detail.

[0016]为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对 本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并 不用于限定本发明。[0016] In order to make the purpose of the present invention, technical solutions and advantages clearer, the present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0017]如图2-4所示,一种用于数控弯管机的定位装置,所述数控弯管机包括机床芯轴9, 所述定位装置包括包括左法兰盘1、右法兰盘2以及设置在左、右法兰盘之间的弹簧3,在所 述左、右法兰盘的内侧端面分别设置有环形凹槽5,所述弹簧3的两端部分别设置在对应法 兰盘的环形凹槽5内,在所述左法兰盘1或右法兰盘2上沿其轴向中心设置有芯轴4,所述芯 轴4的轴端面与其对应的法兰盘端面之间的间距为3mm〜5mm,所述左、右法兰盘中任意一个 法兰盘可克服弹簧3的弹力相对于另一个法兰盘沿轴向移动,所述另一个法兰盘与数控弯 管机的机床芯轴9端面固定连接,所述左、右法兰盘沿轴向相对移动的间距控制在3mm〜5mm 之内,所述定位装置的整体轴向长度与数控弯管机上取掉部分的机床芯轴9长度一致,以保 证管件装夹定位的基础设计。As shown in Figure 2-4, a kind of positioning device for numerically controlled pipe bender, described numerically controlled pipe bender comprises machine tool mandrel 9, and described positioning device comprises left flange plate 1, right flange The plate 2 and the spring 3 arranged between the left and right flanges are respectively provided with annular grooves 5 on the inner end surfaces of the left and right flanges, and the two ends of the spring 3 are respectively arranged on the corresponding In the annular groove 5 of the blue plate, a mandrel 4 is arranged along the axial center of the left flange 1 or the right flange 2, and the axial end face of the mandrel 4 and the corresponding flange end face The distance between them is 3mm ~ 5mm, any flange in the left and right flanges can overcome the elastic force of the spring 3 and move axially relative to the other flange, and the other flange and the numerical control The end faces of the machine tool mandrel 9 of the pipe bender are fixedly connected, and the distance between the left and right flanges relative to each other in the axial direction is controlled within 3 mm to 5 mm. The length of the mandrel 9 of the machine tool of the dropped part is consistent, so as to ensure the basic design of the clamping and positioning of the pipe fittings.

[0018] 其中,在所述芯轴4的端面沿其轴向中心设置有中心槽6,在所述芯轴4对应的法兰 盘上设置有与中心槽6对应的中心通孔7,所述中心通孔7靠近对应法兰盘外侧段成形为倒 角结构,所述中心槽6与螺栓8—端连接,所述螺栓8的另一端由中心通孔7穿过,带中心通孔 7的法兰盘能相对于螺栓8沿轴向自由移动。Wherein, the end face of described mandrel 4 is provided with central groove 6 along its axial center, is provided with the central through hole 7 corresponding with central groove 6 on the flange plate corresponding to described mandrel 4, so The central through hole 7 is formed into a chamfered structure near the outer section of the corresponding flange, the central groove 6 is connected to one end of the bolt 8, and the other end of the bolt 8 is passed through the central through hole 7, with the central through hole 7 The flange plate can move freely in the axial direction relative to the bolt 8.

[0019] 本发明用于数控弯管机中对管件进行定位,其是将原弯管机上由三个螺栓固定到 机床芯轴9上的定位机构10与机床芯轴9切开,并拆下原定位机构10,将两个加工完的法兰 盘按图5所示装配,即先将左法兰盘1的端面与原机床芯轴9端面点焊在一起,操作过程当中 要保证两者同心,接着将弹簧3—端安装嵌于左法兰盘的环形凹槽5内,接下来安装右法兰 盘2,将弹簧3另一端安装嵌于右法兰盘2的环形凹槽5内,用M6*l5mm的沉头螺栓8穿过右法 兰盘2的中心通孔7,并与左法兰盘1上芯轴4的中心槽6相连接,安装过程当中要保证左法兰 盘1的芯轴4端面与右法兰盘2的内侧端面有3mm〜5mm的间隙。The present invention is used in numerically controlled pipe bender and pipe fitting is positioned, and it is that the positioning mechanism 10 that is fixed on the machine tool mandrel 9 by three bolts on the former pipe bender and machine tool mandrel 9 cuts, and pulls down The original positioning mechanism 10 assembles the two processed flanges as shown in Figure 5, that is, the end face of the left flange 1 and the end face of the original machine tool spindle 9 are spot welded together, and the two must be ensured during the operation. Concentric, then install the spring 3-end into the annular groove 5 of the left flange, then install the right flange 2, and install the other end of the spring 3 into the annular groove 5 of the right flange 2 , use M6*l5mm countersunk head bolts 8 to pass through the center through hole 7 of the right flange 2, and connect with the center groove 6 of the mandrel 4 on the left flange 1, and ensure that the left flange is installed during installation. There is a gap of 3mm~5mm between the mandrel 4 end faces of 1 and the inboard end face of right flange 2.

[0020] 最后对该装置进行整体调试,即调整螺栓以保证左法兰盘1和右法兰盘2整体长度 尺寸大于30mm即可,保证左法兰盘和右法兰盘的整体长度尺寸是为了使装配的定位装置轴 向长度与切掉的机床芯轴长度一致,以保证管件装夹定位的基础设计,在本实施例中,所述 左法兰盘上的芯轴长度为30mm,弹簧压缩量大于30mm,以保证上述设计要求。Carry out overall debugging to this device at last, promptly adjust bolt to ensure that left flange plate 1 and right flange plate 2 overall length dimensions get final product greater than 30mm, guarantee that the integral length dimension of left flange plate and right flange plate is In order to make the axial length of the assembled positioning device consistent with the length of the mandrel of the machine tool cut off, to ensure the basic design of the clamping and positioning of the pipe fittings, in this embodiment, the length of the mandrel on the left flange is 30 mm, and the spring The amount of compression is greater than 30mm to ensure the above design requirements.

[0021] 以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精 神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles of the present invention, equivalent replacement and improvement etc., all should be included in this within the scope of protection of the invention.

Claims (5)

1. 一种用于数控弯管机的定位装置,所述数控弯管机包括机床芯轴(9),其特征在于: 所述定位装置包括左、右法兰盘(1、2)以及设置在左、右法兰盘(1、2)之间的弹簧(3),所述 左、右法兰盘(1、2)中任意一个法兰盘可克服弹簧(3)的弹力相对于另一个法兰盘沿轴向移 动,所述另一个法兰盘与数控弯管机的机床芯轴(9)端面固定连接,所述左、右法兰盘(1、2) 沿轴向相对移动的间距控制在3ram〜5nm之内,所述定位装置的整体轴向长度与数控弯管机 上取掉部分的机床芯轴(9)长度一致。1. a positioning device for numerically controlled pipe bender, said numerically controlled pipe bender comprises machine tool mandrel (9), it is characterized in that: described positioning device comprises left and right flange (1,2) and setting The spring (3) between the left and right flanges (1,2), any one of the flanges in the left and right flanges (1,2) can overcome the elastic force of the spring (3) relative to the other One flange moves axially, the other flange is fixedly connected to the end face of the machine tool mandrel (9) of the CNC pipe bender, and the left and right flanges (1, 2) relatively move axially The pitch of the positioning device is controlled within 3ram ~ 5nm, and the overall axial length of the positioning device is consistent with the length of the machine tool mandrel (9) that has been removed from the CNC pipe bender. 2. 根据权利要求1所述的用于数控弯管机的定位装置,其特征在于:在所述左法兰盘 (1)或右法兰盘(2)上沿其轴向中心设置有芯轴(4),所述芯轴(4)的轴端面与其对应的法兰 盘端面之间的间距为3mm〜5mm。2. The positioning device for numerically controlled pipe bender according to claim 1, characterized in that: on the left flange (1) or right flange (2), a core is arranged along its axial center shaft (4), the distance between the shaft end face of the mandrel (4) and its corresponding flange end face is 3mm to 5mm. 3. 根据权利要求2所述的用于数控弯管机的定位装置,其特征在于:在所述左、右法兰 盘(1、2)的内侧端面分别设置有环形凹槽(5),所述弹簧(3)的两端部分别设置在对应法兰 盘的环形凹槽(5)内。3. The positioning device for a numerically controlled pipe bender according to claim 2, characterized in that: an annular groove (5) is respectively arranged on the inner side faces of said left and right flanges (1, 2), The two ends of the spring (3) are respectively arranged in the annular grooves (5) of the corresponding flanges. 4. 根据权利要求2或3所述的用于数控弯管机的定位装置,其特征在于:在所述芯轴(4) 的端面沿其轴向中心设置有中心槽(6),在所述芯轴(4)对应的法兰盘上设置有与中心槽 (6)对应的中心通孔(7),所述中心槽(6)与螺栓(8) —端连接,所述螺栓(8)的另一端由中心 通孔(7)穿过,带中心通孔(7)的法兰盘能相对于螺栓(8)沿轴向自由移动。4. The positioning device for numerical control pipe bender according to claim 2 or 3, characterized in that: the end face of the mandrel (4) is provided with a central groove (6) along its axial center, in which The flange plate corresponding to the mandrel (4) is provided with a center through hole (7) corresponding to the center groove (6), and the center groove (6) is connected to one end of the bolt (8), and the bolt (8) ) through the center through hole (7), the flange with the center through hole (7) can move freely in the axial direction relative to the bolt (8). 5. 根据权利要求4所述的用于数控弯管机的定位装置,其特征在于:所述中心通孔(7) 靠近对应法兰盘外侧段成形为倒角结构。5. The positioning device for a numerically controlled pipe bender according to claim 4, wherein the center through hole (7) is formed into a chamfer structure near the outer section of the corresponding flange.
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CN107755563B (en) * 2017-12-18 2024-05-14 张家港兴宇机械制造有限公司 Pipe fitting clamping mechanism in pipe bending machine
CN108097828B (en) * 2017-12-29 2023-06-06 浙江长兴和良智能装备有限公司 Feeding main shaft device and pipe bending machine

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CN203330260U (en) * 2013-06-18 2013-12-11 湖北中航精机科技有限公司 Die assembly for bending workpiece to be bent to target bending angle
CN104226834A (en) * 2013-06-08 2014-12-24 珠海格力电器股份有限公司 Pipe fitting outer salient point forming device
CN105642718A (en) * 2014-11-11 2016-06-08 重庆万马屯新型建材有限公司 Steel pipe bending device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62130717A (en) * 1985-11-29 1987-06-13 Hashimoto Forming Co Ltd Bending device for long-sized material to be worked
CN201931026U (en) * 2010-12-10 2011-08-17 王俊强 Pipe bender
CN104226834A (en) * 2013-06-08 2014-12-24 珠海格力电器股份有限公司 Pipe fitting outer salient point forming device
CN203330260U (en) * 2013-06-18 2013-12-11 湖北中航精机科技有限公司 Die assembly for bending workpiece to be bent to target bending angle
CN105642718A (en) * 2014-11-11 2016-06-08 重庆万马屯新型建材有限公司 Steel pipe bending device

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CI03 Correction of invention patent

Correction item: Inventor

Correct: Yuan Jing|Zhang Zhengjun|Lu Peizhi|Yang Wen|Zhu Jianxue|Zhao Shulin

False: Yuan Jing|Lu Peizhi|Yang Wen|Zhu Jianxue|Zhao Shulin|Other inventors ask not to disclose names

Number: 22-02

Page: The title page

Volume: 34

Correction item: Inventor

Correct: Yuan Jing|Zhang Zhengjun|Lu Peizhi|Yang Wen|Zhu Jianxue|Zhao Shulin

False: Yuan Jing|Lu Peizhi|Yang Wen|Zhu Jianxue|Zhao Shulin|Other inventors ask not to disclose names

Number: 22-02

Volume: 34

CI03 Correction of invention patent