CN106129452A - Automatic handling brush cutting machine for storage battery - Google Patents

Abstract

The invention discloses an automatic carrying, cutting and brushing machine for a storage battery, which comprises: a frame; the first sliding plate is slidably arranged on the rack and is provided with a first through hole for placing a storage battery; the cutting mechanism is positioned below the first sliding plate and used for cutting off and leveling lugs on passing polar plates of the storage battery; the grinding mechanism is positioned below the first sliding plate and is used for grinding the surface of the electrode lug on the electrode plate of the passing storage battery; and the overturning and shifting mechanism is used for moving the storage battery and inserting the polar lug of the polar plate of the storage battery into the first through hole. Adopt above-mentioned structure this practicality can realize cutting the transport upset of battery, and level and smooth processing and utmost point ear grinding are handled to the utmost point ear length of polar plate to collect the battery that is handled well, the full-automatic of whole flow goes on, and degree of automation is high, has broken traditional process and has leaned on the manual work to operate, greatly reduced the recruitment cost, improved utmost point ear and cut the production efficiency who brushes quality and battery.

Description

Automatic handling brush cutting machine for storage battery

technical field

The invention relates to an automatic conveying and brush cutting machine for accumulators.

Background technique

In the assembly process of the lead-acid battery, it is necessary to insert the clad plate into the tooling device in a certain order and direction and then press it into the battery case. This process is called the shelling process. The lugs need to be welded across the bridge. In order to avoid virtual welding and missing welding during welding, it is necessary to further involve cutting and leveling the length of the lugs of the plate and grinding the oxide layer and impurities on the lugs. The completion of these processes is entirely carried out by manual handling operations, which has high labor intensity, high labor cost and low efficiency. Therefore, the present invention provides an automatic brush cutting machine for storage batteries.

Contents of the invention

In order to solve the above problems, the present invention provides an automatic transfer and brush cutting machine for batteries.

The technical solution adopted by the present invention to solve its technical problems is:

An automatic brush cutting machine for storage batteries, comprising:

A frame, on which is placed the storage battery formed by installing the polar plate into the battery case;

The first sliding plate is slidably installed on the frame, and the first sliding plate is provided with a first through hole for placing the storage battery;

The cutting mechanism is installed on the frame, located under the first sliding plate, and in the track where the first through hole follows the movement of the first sliding plate, and is used for cutting and leveling the tabs on the pole plates of the passing batteries;

The grinding mechanism is installed on the frame, located under the first sliding plate, and is in the track where the first through hole follows the movement of the first sliding plate, and is used to grind the surface of the tab on the pole plate of the passing battery cut;

The turning and shifting mechanism is arranged on the frame, and is used for moving the battery and inserting the tabs of the pole plate of the battery into the first through hole.

The present invention also includes a pressing mechanism, which is installed on the first sliding plate and is used for pressing the battery located in the first through hole.

The cutting mechanism includes a first rotating shaft rotatably installed on the frame, on which a plurality of sawtooth milling cutters are fixed, and the sawtooth milling cutters are arranged side by side.

The grinding mechanism includes several second rotating shafts rotatably installed on the frame, and several wire brush rollers are fixed on the second rotating shafts; the rotation directions of at least two second rotating shafts are opposite.

The pressing mechanism includes a pressing plate, the frame is provided with several vertical rods, one end of the pressing plate is provided with a third through hole corresponding to the vertical rod, and the vertical rod is inserted into the third through hole. In the hole, the pressing plate is driven to move up and down by a fifth cylinder, and the other end of the pressing plate is located above the first through hole.

A waste material collection mechanism is also arranged below the cutting-off mechanism and the grinding mechanism; the waste material collection mechanism includes a funnel-shaped passage at the top, and the upper part of the passage and the first sliding plate cooperate to cover the cutting mechanism and the grinding mechanism.

The flip shift mechanism includes:

mount, slidably mounted on the rack;

The first lifting plate assembly is mounted on the mounting seat in a liftable manner;

The clamping mechanism is rotatably installed on the first lifting plate assembly, and the clamping mechanism can clamp and place the battery.

At least two first guide rods are installed on the frame, and a corresponding second through hole is provided on the mounting seat, the first guide rod is inserted in the second through hole, and the mounting seat is driven by a first cylinder; The mounting base is provided with at least two second guide rods, the first lifting plate assembly is provided with a corresponding third through hole, the second guide rod is inserted in the third through hole, and the first lifting plate assembly passes through Driven by a second cylinder.

The first lifting plate assembly includes a horizontal plate and two side plates, the third through hole is arranged on the horizontal plate, and the two side plates are respectively fixed on both sides of the horizontal plate.

The clamping mechanism includes a mounting frame, a left clamping plate, and a right clamping plate. One end of the mounting frame is connected with a third rotating shaft, and the third rotating shaft is rotatably mounted on the side plate. The left clamping plate and the right clamping plate are slidably installed on the installation frame; a first gear is fixed on the third rotating shaft, a third cylinder is installed on the horizontal plate, and a first rack is arranged on the output shaft of the third cylinder , the first rack meshes with the first gear; the installation frame includes a number of third guide rods, the left clamping plate and the right clamping plate are all provided with fourth through holes, and the third guide rods are inserted in the second In the four through holes, the left clamping plate and the right clamping plate are respectively driven by two fourth cylinders.

The present invention also includes a second sliding plate slidably installed on the frame, and a discharge manipulator is installed on the second slide plate, and the discharge manipulator includes a sixth cylinder, a seventh cylinder, an intermediate rod, an eighth Cylinder, the sixth cylinder, the seventh cylinder and the eighth cylinder are installed on the second sliding plate, the middle rod is rotatably installed on the second sliding plate, the output shaft of the sixth cylinder is provided with a first A plane bearing, the middle rod is connected to the output shaft of the seventh cylinder through a second plane bearing, a second gear is sleeved on the middle rod, and a second rack is connected to the output shaft of the eighth cylinder , the second rack meshes with the second gear.

The beneficial effects of the present invention are: the utility model adopting the above-mentioned structure can realize the transportation and flipping of the storage battery, and the length of the lug of the pole plate is cut and leveled and the lug is ground, and the treated battery is collected, and the whole The process is fully automatic, with a high degree of automation, which breaks the manual operation of the traditional process, greatly reduces labor costs, improves the quality of lug cutting brushes and the production efficiency of batteries.

Description of drawings

Below in conjunction with accompanying drawing and embodiment the present invention is further described:

Fig. 1 is a schematic diagram of the present invention;

Fig. 2 is the schematic diagram of turning over displacement mechanism among the present invention;

Fig. 3 is a partial schematic diagram 1 of the present invention;

Fig. 4 is a partial schematic diagram II of the present invention.

detailed description

Referring to Fig. 1-Fig. 4, the present invention is an automatic handling brush cutting machine for storage battery 3, comprising:

Frame 1, on which is placed a storage battery 3 that has just been installed with the polar plate in the battery case;

The first sliding plate 2 is slidably mounted on the frame 1, and the first sliding plate 2 is provided with a first through hole 4 for placing the battery 3;

The cutting mechanism is installed on the frame 1, located under the first sliding plate 2, and is in the track where the first through hole 4 follows the movement of the first sliding plate 2, and is used to adjust the tabs on the pole plate of the passing battery 3. cutting and leveling;

The grinding mechanism is installed on the frame 1, located below the first sliding plate 2, and is in the track where the first through hole 4 follows the movement of the first sliding plate 2, and is used to correct the pole on the pole plate of the passing battery 3. The surface of the ear is ground;

The overturning and shifting mechanism is arranged on the frame 1, and is used to move the battery 3 and insert the tabs of the pole plates of the battery 3 into the first through hole 4;

A pressing mechanism, the pressing mechanism is installed on the first sliding plate 2 and is used for pressing the battery 3 located in the first through hole 4 .

The utility model adopting the above-mentioned structure can realize the transportation and flipping of the storage battery 3, and carry out cutting and leveling treatment and grinding treatment on the tab length of the pole plate of the storage battery 3, and collect the processed storage battery 3. The whole process is complete. Automatically, with a high degree of automation, it breaks the manual operation of the traditional process, greatly reduces labor costs, improves the quality of lug cutting brushes and the production efficiency of batteries. The whole process is as follows, the storage battery 3 is placed upside down in the first through hole 4 through the turning and shifting mechanism, then compressed by the pressing mechanism, and then the first sliding plate 2 is used to drive the storage battery 3 to move, and the pole of the storage battery 3 is cut off by the cutting mechanism. The lugs on the plate are cut so that all the lugs have the same length, and then the oxide layer and impurities on the surface of the lugs on the pole plate of the battery 3 are ground off by a grinding mechanism to improve the subsequent welding quality.

As shown in the figure, the cutting mechanism includes a first rotating shaft rotatably installed on the frame 1, on which a number of sawtooth milling cutters 5 are fixed, and the sawtooth milling cutters 5 are arranged side by side; the first rotating shaft rotates in the same direction as The running direction of the accumulator 3 is opposite, so that the tabs on the pole plate of the accumulator 3 can be efficiently cut off, the work efficiency is high, and the cutting quality is high; the grinding mechanism includes several second rotating shafts rotatably installed on the frame 1 , a number of wire brush rollers 6 are fixed on the second rotating shaft; at least two second rotating shafts rotate in opposite directions; thus, the lugs can be ground in all directions; it can also include a third second rotating shaft, a third A brush roller can be installed on the second rotating shaft, so as to further clean the oxide layer and impurities on the surface of the tab.

As shown in the figure, the pressing mechanism includes a pressing plate 7. Several vertical bars 8 are arranged on the frame 1. One end of the pressing plate 7 is provided with a third through hole corresponding to the vertical bar 8. The vertical bar 8 is inserted into the In the third through hole, the pressing plate 7 is driven to move up and down by a fifth cylinder, and the other end of the pressing plate 7 is located above the first through hole 4 . The pressing mechanism of the structure is simple in structure and works stably.

As shown in the figure, a waste collecting mechanism is also arranged below the cutting-off mechanism and the grinding mechanism; cutting mechanism. This can reduce the powder spillage during grinding and reduce the pollution to the working environment. A waste collection barrel can be placed at the lower end of the channel 9 to collect waste, and a negative pressure dust extraction device can also be installed on the receiving mechanism.

As shown in the figure, the flip shift mechanism includes:

The mounting base 10 is slidably mounted on the frame 1;

The first lifting plate assembly is mounted on the mounting base 10 in a liftable manner;

The clamping mechanism is rotatably installed on the first lifting plate assembly, and the clamping mechanism can clamp and place the battery 3;

At least two first guide rods are installed on the frame 1, and a corresponding second through hole 11 is provided on the mounting base 10, the first guide rod is inserted in the second through hole 11, and the mounting base 10 passes through a first cylinder 12 Drive; the mounting base 10 is provided with at least two second guide rods 13, the first lifting plate assembly is provided with a corresponding third through hole, the second guide rod 13 is inserted in the third through hole, the first lifting plate assembly Driven by a second cylinder 14; the first lifting plate assembly includes a horizontal plate 15 and two side plates 16, the third through hole is arranged on the horizontal plate 15, and the two side plates 16 are respectively fixed on both sides of the horizontal plate 15; The holding mechanism includes a mounting frame 17, a left clamping plate 18, and a right clamping plate 19. One end of the mounting frame 17 is connected with a third rotating shaft 20, and the third rotating shaft 20 is rotatably installed on the side plate 16, and the left clamping plate 18 and the right clamping plate 19 are slidably installed on the mounting frame 17; a first gear 21 is fixed on the third rotating shaft 20, a third cylinder 24 is installed on the horizontal plate 15, and the output shaft of the third cylinder 24 is provided with The first rack, the first rack meshes with the first gear 21; the mounting frame 17 includes some third guide rods 22, the left clamping plate 18 and the right clamping plate 19 are all provided with a fourth through hole, the third guide The rod 22 is inserted in the fourth through hole, and the left clamping plate 18 and the right clamping plate 19 are respectively driven by two fourth cylinders 23 . The specific action of the present invention adopting the above-mentioned structure is as follows: the mounting seat 10 is located above the battery in the initial state, the second cylinder 14 drives the horizontal plate 15 to move down, drives the clamping mechanism to move down to the set position, and the fourth cylinder 23 moves to drive the left The clamping plate 18 and the right clamping plate 19 are close to each other to clamp the battery, and then the second cylinder 14 drives the horizontal plate 15 to move up, and then the third cylinder 24 moves, and the first gear 21 and the first rack mechanism drive the rotating shaft to rotate. Then drive the installation frame 17 to rotate, and then drive the battery 3 to turn over. At the same time, the first cylinder 12 acts to drive the mounting seat 10 to move laterally, and then drives the battery 3 to move laterally to the set position, and then the second cylinder 14 acts to drive the horizontal plate 15 times. Move, drive accumulator 3 to move down to the set position, then the fourth cylinder 23 moves, drives the left clamping plate 18 and the right clamping plate 19 to separate relatively, and accumulator 3 is placed in the set position.

As shown in the figure, the present invention also includes a second slide plate 25 that is slidably installed on the frame 1. A discharge manipulator is installed on the second slide plate 25. The discharge manipulator includes a sixth cylinder 26 and a seventh cylinder 27. , the middle rod 29, the eighth cylinder 28, the sixth cylinder 26, the seventh cylinder 27 and the eighth cylinder 28 are installed on the second sliding plate 25, the middle rod 29 is rotatably installed on the second sliding plate, the sixth cylinder The output shaft of 26 is provided with a first plane bearing, and the middle rod 29 is connected with the output shaft of the seventh cylinder 27 through a second plane bearing. The middle rod 29 is sleeved with a second gear, and the eighth cylinder 28 output shaft A second rack 30 is connected, and the second rack 30 meshes with the second gear. The above structure is used to remove the processed storage battery 3. The specific actions are as follows. The storage battery 3 slides with the first sliding plate 2 and reaches between the sixth cylinder 26 and the middle rod 29 after passing through the grinding mechanism. At this time, the sixth cylinder 26 and The seventh cylinder 27 acts to clamp the battery 3, and then the second sliding plate 25 drives the battery 3 to rise under the drive of the ninth cylinder, and then the eighth cylinder 28 moves to drive the middle rod through the cooperation of the second gear and the second rack 29 rotates, the rotation of the middle rod 29 drives the battery 3 to rotate, and the battery 3 is turned over. The first sliding plate 2 returns to its position after the battery 3 is clamped and lifted. After the battery 3 is turned over, the second sliding plate 25 descends. Cylinder 26 and the seventh cylinder 27 retreat, accumulator 3 is placed on the first sliding plate 2, and this accumulator 3 is pushed to the material receiving position during the next movement of first sliding plate 2 for receiving material.

The above-mentioned embodiments are only preferred versions of the present invention, and the present invention also has other embodiments. Those skilled in the art can also make equivalent modifications or replacements without departing from the spirit of the present invention, and these equivalent modifications or replacements are all included within the scope set by the claims of the present application.

Claims (10)

1. the automatic transporting of an accumulator cuts brush machine, it is characterised in that including:

Frame, frame is placed with in pole plate is just installed to battery case the accumulator formed；

First sliding panel, is slidably mounted in frame, the first sliding panel is provided with one for placing the first of accumulator Through hole；

Shut-off mechanism, is arranged in frame, is positioned at below the first sliding panel, and is in the first through hole and follows the first sliding panel and move Track in, cut off leveling for the lug on the pole plate of the accumulator of process carried out；

Grinding mechanism, is arranged in frame, is positioned at below the first sliding panel, and is in the first through hole and follows the first sliding panel and move Track in, for the surface of the lug on the pole plate of the accumulator of process is carried out grinding；

Upset shift mechanism, is arranged in frame, for moving accumulator and the lug of the pole plate of accumulator being plugged in first In through hole.

The automatic transporting of a kind of battery the most as claimed in claim 1 cuts brush machine, it is characterised in that it also includes a hold-down mechanism, Hold-down mechanism is arranged on the first sliding panel, compresses for will be located in the accumulator in the first through hole.

The automatic transporting of a kind of battery the most as claimed in claim 1 cuts brush machine, it is characterised in that described shut-off mechanism includes can One first rotating shaft being rotatably mounted in frame, this first rotating shaft is fixed with some saw-tooth milling cutters, and saw-tooth milling cutter is also arranged together Row.

The automatic transporting of a kind of battery the most as claimed in claim 1 cuts brush machine, it is characterised in that described grinding mechanism includes can Some second rotating shafts being rotatably mounted in frame, described second rotating shaft is fixed with some Wire brush rollers；At least two The rotation direction of two rotating shafts is contrary.

The automatic transporting of a kind of battery the most as claimed in claim 2 cuts brush machine, it is characterised in that described hold-down mechanism includes one Pressure strip, described frame is provided with some montants, and described pressure strip one end is provided with the third through-hole corresponding with montant, described Montant is plugged in third through-hole, and described pressure strip is moved up and down by one the 5th air cylinder driven, described pressure strip other end position Top in the first through hole.

The automatic transporting of a kind of battery the most as claimed in claim 1 cuts brush machine, it is characterised in that described cut-out rotation mechanism and mill Cut and below mechanism, be additionally provided with a garbage collection mechanism；Described garbage collection mechanism includes that a top is funnelform passage, logical The top in road and the first sliding panel coordinate cladding shut-off mechanism and grinding mechanism.

The automatic transporting of a kind of battery the most as claimed in claim 1 cuts brush machine, it is characterised in that described upset shift mechanism bag Include:

Mounting seat, is slidably mounted in frame；

First lifter plate assembly, is liftably arranged in mounting seat；

Clamping device, is installed in rotation on the first lifter plate assembly, and accumulator can be folded up by clamping device.

The automatic transporting of a kind of battery the most as claimed in claim 7 cuts brush machine, it is characterised in that be provided with in described frame to Few two first guide rods, described mounting seat is provided with the second through hole of correspondence, and the first guide rod is plugged in the second through hole, mounting seat By one first air cylinder driven；It is provided with at least two second guide rods in described mounting seat, described first lifter plate assembly is arranged Having the third through-hole of correspondence, the second guide rod is plugged in third through-hole, and the first lifter plate assembly passes through one second air cylinder driven；Institute Stating the first lifter plate assembly and include a transverse slat and biside plate, third through-hole is arranged on transverse slat, and biside plate is separately fixed at transverse slat Both sides.

The automatic transporting of a kind of battery the most as claimed in claim 8 cuts brush machine, it is characterised in that described clamping device includes one Installation frame, left grip block, right grip block, described installation frame one end connects one the 3rd rotating shaft, and the 3rd rotating shaft is rotatable Be arranged on side plate, described left grip block and right grip block are slidably mounted on installation frame；In described 3rd rotating shaft It is fixed with one first gear, described transverse slat is provided with one the 3rd cylinder, the output shaft of the 3rd cylinder is provided with the first tooth bar, First tooth bar and the engagement of the first gear；Described installation frame includes some 3rd guide rods, on described left grip block and right grip block All being provided with fourth hole, the 3rd guide rod is plugged in fourth hole, and left grip block and right grip block are respectively by two the 4th gas Cylinder drive actions.

The automatic transporting of a kind of battery the most as claimed in claim 1 cuts brush machine, it is characterised in that it also includes that one pacifies slidably The second sliding panel being contained in frame, described second sliding panel is provided with a unloading manipulator, and described unloading manipulator includes 6th cylinder, the 7th cylinder, intermediate bar, the 8th cylinder, it is sliding that described 6th cylinder, the 7th cylinder and the 8th cylinder are arranged on second On dynamic plate, described intermediate bar is installed in rotation on the second sliding panel, and the output shaft of described 6th cylinder is provided with one the One plane bearing, described intermediate bar is in transmission connection by the output shaft of one second plane bearing and the 7th cylinder, described intermediate bar On be arranged with one second gear, on described 8th cylinder output shaft connect have one second tooth bar, the second tooth bar and the second gear to nibble Close.